Dema 261 Installation Manual

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EM
INSTALLATION INSTRUCTIONS
1. PARTS
A. Pump as sembly B. 8 ft. of 1/4" OD vinyl tubing with foot strainer C. Metering orifices #3 and #7
2. INSTALLATION
A. Mountin g –
1) Direct mounting in rinse line: (See Fig. 1). Drill the rinse line with an R (.339 dia.) drill and tap 1/8 NPT. The location must be downstream from the siphon breaker. Most plumbing codes require it to be 6" below the breaker. If the piping is too thin for tapping, a 1/8 NPT saddle fitting may be used (Dema Part No. 25-37). The excess white tubing shou ld b e cut to allow at least 1/8" extension beyond t he end of the fitting, including the saddle fitting is used. Loosen the Locking Set Screw and pull the water inlet assembly from the pump along with the white 1/8" OD tubing, retainer washer, spring and o-ring. Screw water inlet assembly into the rinse line and push the pump body over the other end, making sure the spring and tubing are in p lace. The pump body may be swiveled to any position before locking the set screw.
2) Remote Mounting: The pump may be mounted on any surface up to 4 feet away from the rinse line by means of mounting bracket and coaxial impolene tubing with fittings. Ask for Dema Kit No. 26-1.
WATER-ACTUATED RINSE FLUID PUMP DEMA MODEL 261
For stationary-Rack Dishwashing Machines Operating at a Rinse Spray Pressure of 5 to 25 PSI
B. Rinse Supply Tubing Connection -- Drop the end of the vinyl tubing with the strainer into the rinse fluid container,
cut tubing to convenient length, and slip the open end onto the pump inlet fitting. (The end of the tubing may be softened by imme rsi o n i n h ot water).
3. OPERATION:
The pump is operated by rinse line pressure. When the rinse valve is actuated, pumping action will commence and is indicated by the movement of the indicator rod at the end of the pump. When the rod reaches the end of its str oke, pumping stops. To rest the pump, the rinse valve must be turned off to allow rinse line pressure to drop to zero. To prime the pump, turn the rinse valve on and off until rinse fluid reaches the pump.
4. ADJUSTMENT: WARNING: Use care when handl ing hazardous chemicals.
The pump is adjustable up to 1/2 cc/ min feed rate based on a 12-second rinse cycle. The distance the indicator rod has protruded at the end of the rinse cycle indicates the rate at which fluid has been injected. Each line indicates a rate of 2 cc/min. This rate is controlled by an orifice in the water inlet assembly. The inlet fitting is equipped with a #5 (.018 dia.) metering orifice. The injection rate will depend on line pressure. If more or less fluid is needed, a larger or smaller orifice should be used. See Table 1. Remove the knurled cap with filter screen from the water inlet assembly, and use a screwdriver to replace the orifice. See Figure 1.
If the feed ra te required is unknown, then this must b e judged by obs erving the condition of the dishes as they leave the machine.
I-139 Rev. A0600
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WATER-ACTUATED RINSE FLUID PUMP
DEMA MODEL 261
For stationary-Rack Dishwashing Machines
Operating at a Rinse Spray Pressure of 5 to 25 PSI
5. SERVICING
TABLE 1
CAUTION: Turn off water supply before servicing.
Failure to pump or pr ime may be caused by: A. Low rinse line pressur e. 5 PSI minimum required
at the pump
.
B. Clogged strainer screen in rinse fluid reservoir.
Clean.
RINSE
LINE
PRESSURE
ORIFICE SELECTION
CC\MIN INJECTION RATE FOR
ORIFICE NUMBERS SHOWN
PSI
5 2 3 4
#3 #5 #7
C. Dirt or dried rinse fluid in inlet, check valve.
Remove knurled knob from end of pump and inspect b all, spr ing and o -ring.
D. Clogged strainer screen in water inlet fitting.
Clean.
7 3 5 8 10 5 7 12 15 7 10 ­20 8 12 -
CAUTION: When servicing unit, be sure that replacement parts have been installed according to drawing. Be
certain check valve parts are in place.
INDICATOR ROD
ROD MOVEMENT INDICATES OPERATION
DEMA
MODEL
261
RINSE
PUMP
AND INJECTION AMOUNT
SCREW - BACK OUT FULLY
I-139 Rev. A0600
ORIGI NAL ADJESTING
SET SCREW
WATER INLET ASSEMBLY
1/8" MINIMUM
EXTENSION
RINSE LINE
METERING ORIFICE
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WATER-ACTUATED RINSE FLUID PUMP
DEMA MODEL 261
For stationary-Rack Dishwashing Machines
Operating at a Rinse Spray Pressure of 5 to 25 PSI
RINSE FLUID CONTAINER
VINYL TUBING
FIGURE 2
SIPHON BREAKER
RINSE
VALVE
RETURNS: NO ME RCHANDI SE MAY BE RETURNED FOR CREDIT WITHOUT DEMA’S WRITT EN
PERMISSION. RET URN MERCHANDISE AUTHORIZATION NUMBER REQUI RED IN ADVANCE OF RETURN.
WARRANTY: DEMA products are warr anted against defective material and workmanship under normal use a nd
service for one year from the date of manufacture. This limited warranty does not apply to any products which have a nor mal life shorter than one year or failure a nd damage caused by chemicals, corrosion, improper voltage supply, physical abuse, or misappl ication. Rubber and synthet ic rubber parts such as “o”- rings, diaphragms, squeeze tubing and gaskets are cons idered expendable and are not covered under warranty. This warranty is extended only to the original buyer of DEMA produ ct s. I f p r odu ct s ar e a lt er ed or r epa ir ed withou t p r ior a p pr ova l o f DE M A, t his wa r ra nt y w ill b e void.
Def ectiv e unit s or p art s shoul d be r etur ned to t he fa ctor y with t ra nspor tat ion pr epai d. If i nspect io n shows them to be defective, they will be repaired or replaced without charge, F.O.B. factory. DEMA assumes no liability for damages. Return merchandise authorization number, to return units for repair or replacement, mu st b e granted in advance of return.
I-139 Rev. A0600
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HYDRAULIC RINSE PUMP, MODEL 261, AND KIT 26-1
26-20
26-29 26-13 26-12 26-11 26-10
26-21
26-15
24-10
ACCESSORY
26-16
26-2
26-22
26-19
26-18
26-3
26-30
26-27
26-28
26-24 26-60
26-61
26-4
26-9
26-25
26-26
26-5
25-36-3
26-8
25-29
26-14
24-23
24-24P
26-6
26-17
24-25
26-4-2
26-7
24-11SP
PART NO.
24-10 24-11SP 24-23 24-24P 24-25
24-29
25-36-3 25-37
26-1 26-2 26-3 26-4 26-4-2 26-5
26-6
26-7 26-8 26-9
26-10 26-11
26-12 26-13
25-37
DESCRIPTION
8' Lg. 1/4" O.D. Plastic Tubing Foot Strainer Spring Ball O-Ring O-Ring 1/4" OD x 4' Long Impolene Tubing Saddle Clamp Fitting (accessory part) Kit for Remote Mounting Plug with O-Ring Metering Oriface - Specify Size Tubing and Clamp Assembly Impolene Tubing Assy Tube Clamp Spring Inlet Fitting with O-Ring
Check Valve Knob Check Valve Core with O-Ring Piston Assembly
Diaphragm Power Piston Indicator Rod Power Spring
KIT 26-1
PART NO.
26-14
26-15
26-16
26-17 26-18
26-19 26-20
26-21 26-22 26-24
26-25 26-26 26-27 26-28 26-29 26-30
26-60 26-61
26-62 26-63
26-64
26-63
26-62
DESCRIPTION
Set Screw Washer H ead Screw Nut O-Ring
O-Ring Gasket
Nut Washer Buffer P late Pump Body with Center Seal U-Cup Piston Nut Piston Plate Stem Power Cylinder Metering Screw (not shown) Stem Guide O-Ring Compression Fitting - MPT Compression Fitting - FPT
Mounting Bracket w/screws
26-64
I-139 Rev. A0600
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