Dema 241C Installation Manual

Page 1
1. PARTS
A. Bottle holder, hose rack and injector assembly. B. Spray gun. C. 25 ft. of 1/2" I.D. outlet hose. D. 4 mounting screws in envelope.
2. INSTALLATION
Mount holder on wall using the 4 screws provided through the holes in the rear of the holder. The injector inlet is fitted with an ad apte r f or 3/4" garden hos e which may be removed for direct ins tallation on 1/2 " pipe. The injec tor inlet posi tion may be reverse d if so desired. Remove the body mounting screws to reverse its direction, keeping the plastic tubing to the front. Water temperature should not exceed 150oF and pressure should not exceed 125 PSI.
Connect spray gun to injector outlet with high pressure garden hose provided. Extra hose may be used, but do not exce ed 50 f t. of 1/ 2" I. D. hose. (Dema part #44-3 is 25 ft. of 1/2" hose).
The bottle holder will hold any size container up to one gallon. Drop the plastic tubing with foot strainer into the container as it is being placed in the holder.
3. OPERATION
With water turned on and spray gun long lever squeezed to the full-open position, the detergent or sanitizer is drawn into the w ate r st ream . When the lever is released to rest on the latch, no detergent will be drawn into the water stream, thus providing a clear rinse. To shut off, pull short latch and release. If spray is too hard, throttle water valve in line ahead of injector. When spray clean is not is use, shut off the inlet valve and open the gun to relieve the high pressure in the hose.
DEMA MODEL 241C, 241CP, & 241CT
WALL MOUNTED SPRAY CLEAN
INSTALLATION INSTRUCTION
4. ADJUSTMENT - WARNING: USE CARE WHEN HANDLING HAZARDOUS CHEMICALS.
Turn the small recessed screw on the injector inlet knob to adjust the injection rate. See figure 2. If the body position has been reversed, the metering knob may be loosened and rotated so the side with the metering screw faces downward. Four turns count ercl oc kwi se prov ide the maximum. Table 1 shows the maximum proportions in ounces per gallon of water obtainable for various fluid viscosities. Table 2 shows the injection rates using metering tips at various chemical visocities.
TABLE 1
Viscosity (cps) 1 75 200 500
Induction Rate (Oz/Gal) 11.10 3.60 1.50 0.69
5. SERVICING CAUTION: TURN OF F WATER SUPPLY BEFORE SERVICING.
A. If unit fails to operate.
1. Check Figure 1 for proper lever position. Use only Dema Spray gun, part no. #40-8 B or 40 -10.
2. Is the hose to long? 50 ft of 1/2" ID hose is maximum.
3. Is the injector insta lled with the arrow on the side in the direction of water flow?
4. Is the adjustment screw backed off?
5. Is the hose kinked or otherwise obstructed?
B. If unit stops operating.
1. Check item 5 above.
2. Is the foot strainer clogged? Lift tube from bottle and clea n.
3. Is the check valve clogged? Remove 4 knob screws to disassemble. Inspect and clean ball, spring and o-ring.
CAUTION: WHEN SERVICING UNIT BE SURE THAT REPLACEMENT PARTS HAVE BEEN INSTALLED
ACCORDING TO DRAWING. BE CERTAIN TO CHECK VALVE PARTS ARE IN PL ACE.
I-125 Pg. 1 of 4 Rev. B 10/01
Page 2
DEMA MODEL 241C, 241CP, & 241CT
WALL MOUNTED SPRAY CLEAN
INSTALLATION INSTRUCTION
TABLE 2
Injection Rates for Viscosities Shown
Metering Tip
Color
Tan 0.35 366-1 0.25 512-1 0.22 582-1 0.08 1600-1
Orange 0.50 256-1 0.38 337-1 0.30 427-1 0.12 1067-1
Turquoise 0.70 183-1 0.50 256-1 0.40 320-1 0.19 674-1
Pink 1.00 128-1 0.70 183-1 0.54 237-1 0.24 533-1
Clear 1.25 102-1 0.90 142-1 0.67 191-1 0.50 256-1
Brown 1.40 91-1 1.00 128-1 0.75 171-1 0.51 251-1
Red 1.75 73-1 1.25 102-1 0.88 145-1 0.53 242-1
White 2.20 58-1 1.50 85-1 0.98 131-1 0.54 237-1
Green 2.50 51-1 1.60 80-1 1.05 122-1 0.56 229-1
Blue 3.10 41-1 2.00 64-1 1.15 111-1 0.57 225-1
Yellow 4.70 27-1 2.40 53-1 1.25 102-1 0.60 213-1
Black 5.90 22-1 2.70 47-1 1.32 97-1 0.63 203-1
Purple 8.50 15-1 3.00 43-1 1.36 94-1 0.64 200-1
Oz/Gal Ratio Oz/Gal Ratio Oz/Gal Ratio Oz/Gal Ratio
1 cps 75 cps 200 cps 500 cps
Gray 9.75 13-1 3.20 40-1 1.38 93-1 0.65 197-1
No Tip 11.10 12-1 3.60 36-1 1.50 85-1 0.69 186-1
Note: Injection rates shown are based on an inlet water pressure of 40 psi using 25 ft. of 1/2" I.D. hose and a 40-8B spray gun.
RETURNS: NO MERCHANDISE MAY BE RETURNED FOR CREDIT WITHOUT DEMA’S WRITTEN
PERMISSION. RETURN MERCHANDISE AUTHORIZ ATION NUMBER REQUIRE D IN ADVANCE OF RETURN.
WARRANTY: DEMA products are warranted against defective material and workmanship under normal use and service fo r on e year
from the date of manufacture. This limited warranty does not apply to any products which have a normal life shorter than one year or failure and damage caused by chemicals, c orrosion, imp roper voltage sup ply, physical abuse, or misapplica tion. R ub ber and synthetic rub ber parts such as “o”- rings, dia p hr agms, squeeze tubing and gaskets ar e considered expendable and are not covered under warranty. This warranty is extended only to the original buyer of DEMA products. If products are altered or repaired without prior approval of DEMA, this warranty will be void.
Defective units or parts should be returned to the factory with transportation prepaid. If inspection shows them to be defective, they wil l be repaired or replaced without charge, F.O.B. f actory . DEMA assumes no liability for damages. Return mer chandi se authorization number , to r eturn units for rep air or r eplacement, must b e gr ante d in advanc e of return.
I-125 Pg. 2 of 4 Rev. B 10/01
Page 3
WALL MOUNTED SPRAY CLEAN
MODELS: 241C, 241CP, 241CT
OFF
RINSE
FIGURE 1
INJECTOR REMOVE SCREWS TO REVERSE DIRECTION
SUPPLY TUBE
BOTTLE
UP TO 1 GAL.
WASH
ADJUSTING
SCREW
MOUNTING
SCREW
(4 REQD)
CERAMIC
WEIGHT
FOOT STRAINER
OUTLET HOSE UP TO 50 FT. OF 1/2" I.D. HOSE
FIGURE 2
I-125 Pg. 3 of 4 Rev. B 10/01
Page 4
WALL MOUNTED SPRAY CLEAN
MODELS: 241C, 241CP, 241CT
24-33
44-3
100-15-
44-3-6
100-24
100-24PS
24-25
24-24P
24-23
24-34
25-29
24-32 24-32PS 24-32T
44C-1
24-8-11
34-1
44-48
100-12-3
150-6
61-107-2
40-8B
24-11MP
(MODEL 241C) (MODEL 241CP)
PART N0. DESCRIPTION
24-8-11 24-11MP 24-23 24-24P 24-25 24-32 24-32PS 24-32T 24-33 24-34­25-29 34-1
WATER NOZZLE FOOT STRAINER CHECK VALVE SPRING CHECK VALVE BALL CHECK VALVE O-RING METERING KNOB ASSY. (MODEL 241C) METERING KNOB ASSY. (MODEL 241CP) METERING KNOB ASSY. (MODEL 241CT) SCREW #8-32 X 7/8 LG. (4-REQD.) CHECK VALVE CORE (SPECIFY MODEL NO.) METERING KNOB O-RING HOSE SWIVEL ADAPTER W/ WASHER
44-11
PART N0. DESCRIPTION
40-8B 44-3 44-11 44-48
44C-1 61-107-2 CERAMIC WEIGHT (FOR 1/4" I.D. TUBE) 100-12-3 100-24 100-24PS
SPRAY GUN 25' OF 1/2" I.D. HIGH PRESSURE HOSE INJECTOR MOUNTING SCREWS BOTTLE HOLDER & HOSE RACK WITH MOUNTING SCREWS BODY ASSEMBLY
16" OF 3/8" O.D. VINYL TUBING METERING SCREW W/ O-RING METERING SCREW W/ O-RING
ACCESSORIES
44-3-6
6' OF 1/2" I.D. HIGH PRESSURE HOSE
I-125 Pg. 4 of 4 Rev. B 10/01
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