DEMA 167, 167T Installation Instructions Manual

Page 1
DEMA PROPORTIONER
MODEL 167 & 167T
INSTALLATION INSTRUCTIONS
1. PARTS
2. INSTALLATION
This product is designed only to be used as described in this instruction sheet. Adhere to all warnings and cautions identified in this document.
WARNING: Installations must conform to all local and national plumbing codes and use approved backflow prevention and pressure relief devices where required.
Screw proportioner directly onto standard external aerator threads. Remove inlet adapter for mounting on garden hose threads. For other faucets see reverse side for adapter part numbers. For cities with plumbing codes requiring back siphonage protection, install Dema part 34-22 between faucet and proportioner. See Fig. 1 for supply tubing attachment. Cut vinyl tubing to any convenient length, slip on the ceramic weight, and push the open end over the detergent inlet barb. Soften end of tubing in hot water to facilitate attachment. See Section 4 for adjustment screw setting guide. For filling buckets or mop rigs: a short len gth of ope n ended garden hose may be attached to the proportioner outlet. Replace screen retainer part 100-8 with hose adapter part 100-10. Use one screen part 100-7 to insure priming.
3. OPERATION
Turn on water and push red button to draw in chemical. Push green button for clear water.
4. PROPORTIONER ADJUSTMENT WARNING: USE CARE WHEN HANDLING HAZARDOUS CHEMICALS.
ALWAYS DISCONNECT DISPENSER FROM WATER SOURCE WHEN DISPENSER IS NOT IN USE.
Always read SDS for all chemicals used and follow personal protective guidelines.
I-107 Pg. 1 of 5 Rev. B-40495 3/2/15
Page 2
DEMA PROPORTIONER
MODEL 167 & 167T
INSTALLATION INSTRUCTIONS
Table 1, 167 Proportioner (Metering Screw)
Turns Counterclockwise from
Closed Position
1
2
2
3
4
MODEL 167T: The injection rate of the detergent or disinfectant into the water is controlled by screwing a color coded metering tip selected from Table 2 into the chemical inlet barb.
MODEL 167: The injection rate of the detergent or disinfectant into the water can be adjusted by turning the recessed screw in the left side of the proportioner. The injection rates for various settings and for products of different viscosities are as shown in Table 1.
Injection rate for viscosities shown
1 cps 75 cps 200 cps
Oz/Gal Oz/Gal Oz/Gal
0.40 ------ ------
3.25 1.75 0.90
5.75 2.50 1.00
8.25 2.75 1.05
12.85 3.00 1.10
Metering
Tip
Color
Tan
Orange
Turquoise
Pink
Clear
Brown
Red
White
Green
Blue
Yellow
Black
Purple
Gray
No Tip
Oz/Gal
0.25
0.35
0.50
0.63
0.75
1.00
1.25
1.50
1.75
2.00
3.20
4.00
6.40
10.00
12.00
1 cps
Ratio
512-1
366-1
256-1
205-1
171-1
128-1
102-1
85-1
73-1
64-1
40-1
32-1
20-1
12-1
10-1
Injection rates for viscosities shown
75 cps 200 cps
Oz/Gal Ratio Oz/Gal Ratio
0.17 756-1 0.15
0.25 512-1 0.20 640-1
0.33 384-1 0.25
0.45 284-1 0.33 384-1
0.66 213-1 0.45
0.70 183-1 0.50 256-1
0.80 160-1 0.60
1.00 128-1 0.70 183-1
1.15 111-1 0.75
1.35 95-1 0.85 150-1
1.85 69-1 0.95
2.20 58-1 1.00 128-1
2.50 51-1 1.05
2.75 47-1 1.07 120-1
3.20 40-1 1.10
853-1
512-1
284-1
213-1
171-1
135-1
122-1
116-1
I-107 Pg. 2 of 5 Rev. B-40495 3/2/15
Page 3
DEMA PROPORTIONER
INSTALLATION INSTRUCTIONS
5. SERVICING
CAUTION: Turn off water supply before servicing.
A. Failure to inject chemical
a. Low water pressure. At least 10 psi is required. b. Dirt or chemical on outlet screens. Clean. c. Detergent passage blocked. Back off adjusting screw. Remove proportioner and soak in hot water to clean internal
passages. d. Foot valve clogged. Soak in hot water. e. Lime deposits in water passages. Remove proportioner and soak in a deliming solution. f. Outlet hose (if used) obstructed or too long.
B. Injection in "clear" slide position.
a. Slide valve of vacuum breaking air vent clogged with grease or dirt. Remove proportioner and soak in hot water. b. Chemical container above level of faucet. Place container on floor.
CAUTION: When servicing unit, be sure that replacement parts have been installed according to drawing.
MODEL 167 & 167T
I-107 Pg. 3 of 5 Rev. B-40495 3/2/15
Page 4
DEMA PROPORTIONER
MODEL 167 & 167T
INSTALLATION INSTRUCTIONS
RETURNS: NO MERCHANDISE MAY BE RETURNED FOR CREDIT WITHOUT DEMA’S WRITTEN PERMISSION.
RETURN MERCHANDISE AUTHORIZATION NUMBER REQUIRED IN ADVANCE OF RETURN.
WARRANTY: DEMA products are warranted against defective material and workmanship under normal use and service for one
year from the date of manufacture. This limited warranty does not apply to any products which have a normal life shorter than one year or failure and damage caused by chemicals, corrosion, improper voltage supply, physical abuse, or misapplication. Rubber and synthetic rubber parts such as “o”- rings, diaphragms, squeeze tubing and gaskets are considered expendable and are not covered under warranty. This warranty is extended only to the original buyer of DEMA products. If products are altered or repaired without prior approval of DEMA, this warranty will be void.
Defective units or parts should be returned to the factory with transportation prepaid. If inspection shows them to
be defective, they will be repaired or replaced without charge, F.O.B. factory. DEMA assumes no liability for damages. Return merchandise authorization number, to return units for repair or replacement, must be granted in advance of return.
ADJUSTMENT SCREW MOD. 167
METERING TIP MOD. 167T
CHEMICAL
INLET BARB
CLEAR VINYL
SUPPLY TUBING
CERAMIC WEIGHT
FOOT VALVE
INLET ADAPTER
RED PUSH BUTTON
AIR VENT
OUTLET SCREEN RETAINER
FIGURE 1
FAUCET
I-107 Pg. 4 of 5 Rev. B-40495 3/2/15
Page 5
DEMA PROPORTIONER
MODEL 167 & 167T
INSTALLATION INSTRUCTIONS
NO. PART NO. DESCRIPTION
1 100-3 Inlet Washer (2-Reqd.) 2 100-7 Priming Screens (1 To 3 Needed) 3 100-8 Screen Retainer 4 100-10 Adapter
100-24 Metering Screw
5 6 100-15 Metering Tip
150-6 Adapter Washer
7
100-12 7/32” ID x 3/8”OD x 8’ Lg.
8
61-107-2 Ceramic Weight (1/4” ID x 3/8”
9
10 100-16E
I-107 Pg. 5 of 5 Rev. B-40495 3/2/15
Supply Tubing
OD Tubing) Foot Valve
ACCESSORIES
NO. PART NO. DESCRIPTION
11 150-23 Outside Chicago Thread Adapter 12 150-21 Inside Aerator Thread Adapter 13 150-32 Inside Kohler Thread Adapter 14 150-9-2 Irregular Faucet Adapter 15 34-22 Backflow Preventer
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