Dema 163CH Installation Manual

Page 1
DEMA MODEL 163CH HIGH CAPACITY PROPORTIONER
INSTALLATION INSTRUCTIONS
1. PARTS
1 pc. Pro portioner assembly 1 pc. Supply tubing with foot valve, and ceramic weight 1 pc. Outlet tubing (3 ft. long) 2 pc. Metering Tip (61-9)
2. INSTALLATION
Screw proportioner onto garden hose outlet or faucet. Attach open end of tubing with f oot valve to proportioner inlet barb. (Tubing may be cut to any convenient length. Soften end in hot water for easy attachment). Attach the 3 ft. length of tubing to the propo rtio ne r outlet. This tubing must remain attached or proportioner will not draw. Drop foot valve and tubing into chemical container and use protector disc to hold in place.
3. OPERATION AND ADJUSTMENT
WARNING: USE CARE WHEN HANDLING HAZARDOUS CHEMICALS.
Turn on water. Chemical siphoning will be gin as s oon as the outle t tubing fills with water. A metering tip is us ed to p r ovide the desired feed rate. Tips are identified by color. Proportions for various viscosities are listed on the Metering Tip Chart (page 2).
4. SERVICING
CAUTION: TURN OF F WATER SUPPLY BEFORE SERVICING.
A. Failure to inject chemical.
1. Low water pressure. At least 10 psi. is required.
2. Disc harge tubing missing or not filling. Bend end or immerse in pail.
3. Dete rgent passage clogged. Remove proportioner and soak in hot water to clean internal passages.
4. Foot valve clogged. Clean.
B. Injection continues after water is turned off.
Discharge tubing is below drum level. Raise outlet tubing to stop siphoning or re-arrange installation such that drum is below outlet tubing.
CAUTION: WHEN SERVICING UNIT BE SURE THAT REPLACEMENT PARTS HAVE BEEN INSTALLED
ACCORDING TO DRAWING.
RETURNS: NO MERCHAN DISE MAY BE RETUR NED FOR CREDIT WITHOUT DEM A’S WR ITTEN
PERMISSI ON. RET URN MERCHANDISE AUTHORI ZATI ON NUMBER REQ UIRED IN ADVANCE OF RETURN.
WARRANTY: DEMA products are warranted against defective material and wo rkm an ship u nd er n orm al use and serv ic e
for one year from the date of manufacture. This limited warranty does not apply to any products which have a normal life shorter than one year or failure and damage caused by chemicals, corrosion, i mpro per voltage supply, physical abuse, or misapplication. Rubber and synthetic rubber parts such as “o”- rin gs, diaphragms, squeeze tubing and gaskets are considered expendable and are not covered under w ar ranty . This warra nty is ext ended only to t he original buyer of DEMA products. If p roducts are alt ered or repaired without prior approval of DEMA, this warranty will be void.
Defective units or part s should b e returned to the fact ory with transp ortat ion prepaid. If ins pection shows them to be defective, they will be repaired or replaced without charge, F.O.B . factory. DEMA assumes no liability for damages. Return merchandise authorization number, to retu rn uni ts fo r re pair or replacement, must be granted in advance of return.
I-229 Pg. 1 of 3 Rev. A0600
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DEMA MODEL 163CH HIGH CAPAC ITY PROPORTIONER
INSTALLATION INSTRUCTIONS
Table 1
163CH (2.5 GPM Flow rate, 3/8” barb and tubing)
Injection Rates For
Viscosities Shown
Metering Tip Color
Oz/Gal Ratio Oz/Gal Ratio Oz/Gal Ratio
Clear 0.66 195-1 .027 470-1 .14 903-1
Purple 1.01 127-1 .041 315-1 .33 393-1
Yellow 1.53 83-1 1.03 124-1 .86 148-1
Green 2.52 51-1 1.64 78-1 1.44 89-1
Pink 3.53 36-1 2.04 63-1 2.09 61-1
Turquoise 5.73 22-1 3.24 40-1 2.92 44-1
Black 6.72 19-1 3.88 33-1 3.34 38-1
Gray 8.95 14-1 4.98 26-1 4.04 32-1
Red 12.34 10-1 6.22 21-1 4.67 27-1
1 cps 75 cps 200 cps
Blue 14.00 9-1 7.28 18-1 4.99 26-1
Brown 18.68 7-1 9.02 14-1 5.35 24-1
White 24.45 5-1 10.35 12-1 5.53 23-1
Orange 30.97 4-1 11.86 11-1 5.88 22-1
Light Blue* 38.26 3-1 13.31 10-1 6.22 21-1
Tan* 53.96 2.5-1 15.21 8-1 6.49 20-1
No Tip 66.07 2-1 18.61 7-1 7.07 18-1
Note: All induction rates are based on a water pressure of 40 psi.
* These tips are not included in the standard tip pack.
- 1 cps (centipoise) is equal to the viscosity of water, 75 cps is approximately equal to the viscosity of 10 weight motor oil, and 200 cps is approx imately equal to the viscosity of most dishwashing detergents.
- Injection rate can be doubled with no tip by using 1/2 in. I.D. inlet tubing. Use a short piece o f 3/8 in. I.D. tubing on prop ortioner and foot valve barbs for a bushing.
I-229 Pg. 2 of 3 Rev. A0600
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I-229 Pg. 3 of 3 Rev. A0600
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