DEMA 153 Installation Instructions Manual

Page 1
DEMA 153
FAUCET PROPORTIONER
INSTALLATION INSTRUCTIONS
A. Proportioner B. Vinyl tubing, foot valve & ceramic weight C. Metering tips (2 ea.)
II. INSTALLATION:
This product is designed only to be used as described in this instruction sheet. Adhere to all warnings and cautions identified in this document.
WARNING: Installations must conform to all local and national plumbing codes and use approved backflow prevention and pressure relief devices where required.
ALWAYS DISCONNECT DISPENSER FROM WATER SOURCE WHEN DISPENSER IS NOT IN USE.
Always read SDS for all chemicals used and follow personal protective guidelines.
Screw proportioner directly onto garden hose type faucets. Remove inlet adapter for mounting onto standard external aerator threads. For other faucets see reverse side for adapter part numbers. Select a metering tip (See section IV) and screw it into inlet barb (See figure 1). Cut vinyl tubing to any convenient length, slip on the ceramic weight, and push the open end over the inlet barb. Soften end of tubing in hot water to facilitate attachment.
III. OPERATION:
Turn on water and press blue button to draw in chemical. When the water is turned off, the proportioner will reset to dispense clear water.
IV. CHEMICAL PROPORTIONING ADJUSTMENT:
WARNING: USE CARE WHEN HANDLING HAZARDOUS CHEMICAL.
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DEMA 153
FAUCET PROPORTIONER
INSTALLATION INSTRUCTIONS
Chemical feed rates are controlled by metering tips screwed into the inlet barb. Injecti on rates f or various settings and for products of different viscosities are as follows:
1 cps (centipoise) is equal to the viscosity of water 75 cps is approximately equal to the viscosity of 10 weight motor oil 200 cps is approximately equal to the viscosity of most dishwashing detergents
TABLE 1
Injection Rates For Viscosities Shown
Metering
Tip Color
Tan
Orange
Turquoise
Pink
Clear
Brown
Red
White
Green
Blue
Yellow
Black
Purple
Gray
No Tip
Note: The maximum injection rates of viscous materials can be increased by using oversized tubing Dema part number 100­12L.
1 cps 30 cps 75 cps 200 cps
Oz/Ga
l
0.25 512-1 0.20 640-1 0.17 753-1 0.15 853-1
0.33 384-1 0.30 427-1 0.25 512-1 0.20 640-1
0.50 256-1 0.40 320-1 0.33 384-1 0.25 512-1
0.63 203-1 0.50 256-1 0.45 284-1 0.33 384-1
0.75 171-1 0.70 183-1 0.60 213-1 0.45 284-1
1.00 128-1 0.85 151-1 0.70 183-1 0.50 256-1
1.25 116-1 1.00 128-1 0.80 160-1 0.60 213-1
1.50 85-1 1.25 102-1 1.00 128-1 0.70 183-1
1.75 73-1 1.50 85-1 1.15 111-1 0.75 171-1
2.00 64-1 1.25 73-1 1.35 95-1 0.85 150-1
3.20 40-1 2.50 51-1 1.85 69-1 0.90 142-1
4.00 32-1 3.20 40-1 2.20 58-1 0.95 135-1
6.40 20-1 5.00 25-1 2.50 51-1 1.00 128-1
10.00 12-1 5.50 23-1 2.75 47-1 1.05 122-1
12.00 10-1 6.40 20-1 3.20 40-1 1.10 116-1
Ratio
Oz/Ga
l
Ratio
Oz/Ga
l
Ratio
Oz/Ga
l
Ratio
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DEMA 153
FAUCET PROPORTIONER
INSTALLATION INSTRUCTIONS
V. SERVICING:
CAUTION: Turn off water supply before servicing.
A. Failure to inject chemical?
1. Low water pressure. At least 15 psi is required.
2. Dirt or chemical on outlet screens. Clean.
3. Blue button does not seal when pushed. Remove and inspect for dirt or damage.
4. Chemical passage blocked. Remove metering tip, then remove proportioner and soak in hot water to clean internal passages.
5. Foot valve clogged. Soak in hot water.
6. Lime deposits in water passages. Remove proportioner and soak in deliming solution.
7. Conical inlet screen 150-34 is dirty or missing. Clean or replace.
B. Injects continuously?
1. Button fails to reset because of damage to button, retainer or spring.
2. Vacuum breaking air vents in button retainer are clogged with grease or dirt. Clean.
3. Chemical container above level of faucet. Place container on floor.
CAUTION: When servicing unit be sure that replacement parts have been installed according to drawing.
RETURNS: NO MERCHANDISE MAY BE RETURNED FOR CREDIT WITHOUT DEMA’S WRITTEN
PERMISSION. RETURN MERCHANDISE AUTHORIZATION NUMBER REQUIRED IN ADVANCE OF RETURN.
WARRANTY: DEMA products are warranted against defective material and workmanship under normal use and
service for one year from the date of manufacture. This limited warranty does not apply to any products which have a normal life shorter than one year or failure and damage caused by chemicals, corrosion, improper voltage supply, physical abuse, or misapplication. Rubber and synthetic rubber parts such as “o”- rings, diaphragms, squeeze tubing and gaskets are considered expendable and are not covered under warranty. This warranty is extended only to the original buyer of DEMA products. If products are altered or repaired without prior approval of DEMA, this warranty will be void.
Defective units or parts should be returned to the factory with transportation prepaid. If inspection
shows them to be defective, they will be repaired or replaced without charge, F.O.B. factory. DEMA assumes no liability for damages. Return merchandise authorization number, to return units for repair or replacement, must be granted in advance of return.
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DEMA 153
FAUCET PROPORTIONER
INSTALLATION INSTRUCTIONS
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Page 5
DEMA 153
FAUCET PROPORTIONER
INSTALLATION INSTRUCTIONS
CHICAGO
FAUCET
AERATOR
17
EXTERNAL
AERATOR
THREAD
14
GARDEN
HOSE
THREAD
7
INTERNAL AERATOR
THREAD
8
9
18 19
* 1
* 3
* 2
THREADLESS
OR ODD SHAPED FAUCET
20
21
1110 12 13
15
*ITEMS IN REPAIR KIT
NO. PART NO. DESCRIPTION
1 * 150-34 Inlet Screen Washer 2 * 100-29 Button Spring 3 * 100-26 Push Button
4 100-36 Button Retainer 5 * 100-33 Outlet Screen (Conical) 6 * 100-19 Outlet Screen (Flat) (2 Req’d) 7 * 100-15 Metering Tip (Specify Color) 8 * 150-6 Adapter Washer
9 150-10 Hose Thread Adapter w/Washer
100-12 7/32” ID x 3/8”OD x 8’ Lg. Supply
10
100-12E 7/32” ID x 3/8”OD x 50’ Lg. Supply
11
12 100-12L
Tubing
Tubing 3/8” ID x 1/2”OD x 8’ Lg. Supply
Tubing
NO. 100-52
* 5
* 6
* 4
16
4
NO. PART NO. DESCRIPTION
13 100-12LE
3/8” ID x 1/2”OD x 50’ Lg. Supply
Tubing 14 61-107-2 Ceramic Weight 15 100-16E Foot Valve 16 100-52 Repair Kit
NO. PART NO. DESCRIPTION
17 150-23 Outside Chicago Thread Adapter 18 150-21 Inside Aerator Thread Adapter 19 150-32 Inside Kohler Thread Adapter 20 150-9-2 Irregular Faucet Adapter 21 100-14M Coupling For ¼” ID x 8’ Lg. Tubing
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