DEMA 151 Installation Instructions Manual

Page 1
I. PARTS
A. Faucet Proportioner B. ¼” ID x 8 ft. long vinyl supply tubing, foot valve and ceramic weight C. Metering Tips (2 ea.)
II. INSTALLATION
This product is designed only to be used as described in this instruction sheet. Adhere to all warnings and cautions identified in this document.
DEMA 151
FAUCET PROPORTIONER
INSTALLATION INSTRUCTIONS
WARNING: Installations must conform to all local and national plumbing codes and use approved backflow prevention and pressure relief devices where required.
ALWAYS DISCONNECT DISPENSER FROM WATER SOURCE WHEN DISPENSER IS NOT IN USE.
Always read SDS for all chemicals used and follow personal protective guidelines.
Screw proportioner directly onto garden hose type faucets. Remove inlet adapters for mounting onto standard external aerator threads. For other faucets, see parts break-down for adapter part numbers. Select a metering tip (See section 4), and screw it into the inlet barb (Figure 1).
Place the chemical container in a convenient location not more than 6 feet below the proportioner (greater lifts will reduce injection capacities). Insert the vinyl supply tubing with the foot end into the chemical container. Cut the vinyl tube to any convenient length that will allow it to extend from the bottom of the chemical container to the proportioner inlet barb. (See Figure 1)
For filling buckets or mop rigs: a short length of open ended garden hose may be attached to the proportioner outlet. Replace screen retainer part 100-8 with hose adapter part 100-10. Use one screen part 100-7 to insure priming.
I-101 Pg. 1 of 5 Rev. C-41011 9/11/15
Page 2
III. OPERATION
WARNING: USE CARE WHEN HANDLING HAZARDOUS CHEMICALS
Turn on water and press the blue button to draw in chemical. When water is turned off, proportioner will reset to dispense clear water.
DEMA 151
FAUCET PROPORTIONER
INSTALLATION INSTRUCTIONS
AIR VENT
PUSH BU TTO N
OUTLET SCREEN RETA INER
SUPPLY TU BING
INLET ADAPTER
DETERGENT INLET BAR B
METERING TIP
FIGURE 1
CHEMICAL CONTAINER
CERAMIC WEIGHT
FOOT VALVE
I-101 Pg. 2 of 5 Rev. C-41011 9/11/15
Page 3
DEMA 151
FAUCET PROPORTIONER
INSTALLATION INSTRUCTIONS
IV. CHEM ICAL INJECTION ADJUSTMENT
Chemical feed rates are controlled by metering tips screwed into the proportioner barb. Select a tip using the Table as a guide.
Note: 1cp(centipoise) is equivalent to the viscosity of water, 75 cp is approximately equal to the viscosity of 10 weight motor oil, and 200 cp is approximately equal to the viscosity of most dishwashing detergents.
Injection Rates For Viscosities Shown
Metering Tip
Color
Tan
Orange
Turquoise
Pink
Clear
Brown
Red
White
Green
1 cp
Oz./Gal. Ratio Oz./Gal. Ratio Oz./Gal. Ratio Oz./Gal. Ratio
0.25 512-1 0.20 640-1 0.17 756-1 0.15 853-1
0.33 384-1 0.30 427-1 0.25 512-1 0.20 640-1
0.50 256-1 0.40 320-1 0.33 384-1 0.25 512-1
0.63 205-1 0.50 256-1 0.45 284-1 0.33 384-1
0.75 171-1 0.70 183-1 0.60 213-1 0.45 284-1
1.00 128-1 0.85 151-1 0.70 183-1 0.50 256-1
1.25 102-1 1.00 128-1 0.80 160-1 0.60 213-1
1.50 85-1 1.25 102-1 1.00 128-1 0.70 183-1
1.75 73-1 1.50 85-1 1.15 111-1 0.75 171-1
2cp
75cp 200 cp
Blue
Yellow
Black
Purple
Gray
No Tip
2.00 64-1 1.75 73-1 1.35 95-1 0.85 151-1
3.20 40-1 2.50 51-1 1.85 69-1 0.95 135-1
4.00 32-1 3.20 40-1 2.20 58-1 1.00 128-1
6-40 20-1 5.00 25-1 2.50 51-1 1.05 122-1
10.00 12-1 5.50 23-1 2.75 47-1 1.07 120-1
12.00 10-1 6.40 20-1 3.20 40-1 1.10 116-1
I-101 Pg. 3 of 5 Rev. C-41011 9/11/15
Page 4
DEMA 151
FAUCET PROPORTIONER
INSTALLATION INSTRUCTIONS
V. SERVICING
CAUTION: Turn off water supply before servicing.
A. Failure to inject chemical:
1. Low water pressure. At least 10 psi is required.
2. Dirt or chemical on outlet screens. Clean.
3. Blue button does not seal when pushed. Remove and inspect for dirt or damage.
4. Detergent passage blocked. Remove tip to clean. Remove proportioner and soak in hot water to clean
internal passages.
5. Foot valve clogged. Soak in hot water.
6. Lime deposits in water passages. Remove proportioner and soak in a deliming solution.
7. Outlet hose (if used) obstructed or too long.
B. Injects continuously:
1. Button fails to reset because of damage to button, retainer or spring.
2. Vacuum breaking air vents in button retainer are clogged with grease or dirt. Clean.
3. Chemical container above level of faucet. Place container on floor.
CAUTION: When servicing unit, be sure that replacement parts have been installed according to drawing.
RETURNS: NO MERCAHNDISE MAY BE RETURNED FOR CREDIT WITH DEMA’S WRITTEN
PERMISSION. RETURN MERCHANDISE AUTHORIZATION NUMBER REQUIRED IN ADVANCE OF RETURN.
WARRANTY: DEMA products are warranted against defective material and workmanship under normal use and
service for one year from the date of manufacture. This limited warranty does not apply to any products which have a normal like shorter than one year or failure and damage caused by chemicals, corrosion, improper voltage supply, physical abuse, or misapplication. Rubber and synthetic rubber parts such as “o” rings, diaphragms, squeeze tubing and gaskets are considered expendable and are not covered under warranty. This warranty is extended only to the original buyer of DEMA products. If products are altered or repaired with prior approval of DEMA, this warranty will be void.
Defective units or parts should be returned to the factory with transportation prepaid. If inspection
shows them to be defective, they will be repaired or replaced without charge, F.O.B. factory. DEMA assumes no liability for damages. Return merchandise authorization number, to return units for repair or replacement, must be granted in advance of return.
I-101 Pg. 4 of 5 Rev. C-41011 9/11/15
Page 5
DEMA 151
FAUCET PROPORTIONER
INSTALLATION INSTRUCTIONS
CHICAGO
FAUCET
AERATOR
15
EXTERNAL
AERATOR
THREAD
12
* 7
GARDEN
HOSE
THREAD
* 6
* 8
9
10
INTERNAL AERATOR
THREAD
16 17
* 1
2
* 3
* 4
THREADLESS
OR ODD SHAPED FAUCET
18
19
11
13
NO. PART NO. DESCRIPTION
1 * 100-6 Inlet Washer (2 Reqd.)
2 100-15 Metering Tip (Specify Color) 3 * 100-7 Outlet Screen (3-Reqd.) 4 * 100-8 Outlet Screen Retainer
5 100-10 Outlet Hose Adapter 6 * 100-29 Button Spring 7 * 100-26 Push Button 8 * 100-28 Button Retainer
9 150-6 Adapter Washer
10 150-10 Hose Thread Adapter w/Washer 11 100-12 ¼” ID x 8’ Lg. Supply Tubing 12 61-107-2 Ceramic Weight
*ITEMS IN REPAIR KIT
NO. 100-51
NO. PART NO. DESCRIPTION
13 100-16E Foot Valve 14 100-51 Repair Kit
NO. PART NO. DESCRIPTION
15 150-23 Outside Chicago Thread Adapter 16 150-21 Inside Aerator Thread Adapter 17 150-32 Inside Kohler Thread Adapter 18 150-9-2 Irregular Faucet Adapter 19 100-14M Coupling For ¼” ID x 8’ Lg. Tubing 20 34-22 Backflow Preventer
5
20
14
I-101 Pg. 5 of 5 Rev. C-41011 9/11/15
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