DELUXE STITCHER
COMPANY INC.
Machine Serial Number :
Head Serial Number :
Date Purchased :
Model M30 Stitchers
OPERATION AND MAINTENANCE MANUAL
M30-AST Stitcher...............115V and 60HZ
M30-BST Stitcher............... 230V and 50HZ
Before using this Stitcher, all operators must study this manual and follow the safety
warnings and instructions. Keep these instructions with the M30 Stitcher for future
reference. If you have any questions, contact your local DeLuxe Stitcher Graphic Arts
Representative or Distributor.
THANK YOU FOR CHOOSING THE
MODEL M30
FOR YOUR BINDING NEEDS.
WARNING!
Model M30 Stitchers
Operators and others in the work area should always wear
safety glasses to prevent serious eye injury from
fasteners and flying debris when loading, operating,
or unloading this machine.
Do not operate this stitcher without all guards in place.
The stitcher will not operate without the front guard
closed properly. Do not modify the guards in any way.
Always disconnect the power supply before removing
any guards for servicing.
Never operate the machine with wire feeding through
the head unless there is stock above the clinchers,
otherwise serious damage may result.
Always turn power off when making adjustments. Always
disconnect the power supply before any disassembly work.
2
Table of Contents
Specifications .......................................................................................................4
Recommended Wire Sizes ....................................................................................6
Introduction ....................................................................................................... 7
Installation ....................................................................................................... 8
Assembly ......................................................................................9
Operating Adjustments
Wire Threading .............................................................................13
Wire Straightening .......................................................................14
Adjusting the Machine for Thickness of Work .............................15
Adjustments and Settings
Adjusting the Left Leg ..................................................................15
Adjusting the Clincher Points ......................................................16
Adjusting the Machine for Stab Stitching ....................................18
Maintenance
Lubrication ....................................................................................19
Troubleshooting ............................................................................20
Cycling Machine Manually ............................................................ 21
Adjusting the V-Belt ......................................................................22
Cleaning ........................................................................................23
Disassembling the Head .............................................................. 23
Ordering & Replacing Spare Parts ..............................................25
Clutch-Brake Maintenance ..........................................................33
Assembly Drawings ..............................................................................................38
Part Number / Description Cross-Reference .......................................................58
Registration Card ..................................................................................................65
Wear/ Replacement Parts .....................................................................................66
Warranty ......................................................................................................67
Declaration of Conformity ......................................................................................68
!
Always disconnect the power supply before
making any adjustments or servicing the stitcher.
3
UWARNING
Specifications
Weight
Shipping Weight . . . . . . . . . . . . . . 670 lbs [304 kg]
Wire Spool . . . . . . . . . . . . . . . . . 5 lbs. [2.3 kgs] or 10lbs. [2.6 kgs] optional
Foot Switch . . . . . . . . . . . . . . . . 4.5 lbs. [2.0 kgs]
Table . . . . . . . . . . . . . . . . . . . 27 lbs. [12.3 kgs]
Skid Size . . . . . . . . . . . . . . . . . . 30” x 40” x 70” [76.2cm x 101.6cm x 177.8cm]
Physical Dimensions
Height . . . . . . . . . . . . . . . . . . . 66.5 ” [168.9 cm]
Width
With Table . . . . . . . . . 30” [76.2 cm]
Without Table . . . . . . . 21 3/4” [55.2 cm]
Depth . . . . . . . . . . . . . . . . . . . 30” [76.2 cm]
Stitching Capacity . . . . . . . . . . . . . . . . . . Two Sheets to 1-1/4” [30 mm] (Using 18x20 Wire)
. . . . . . . . . . . . . . . . . . . at 20# paper stock [75 grams/meter2]
. . . . . . . . . . . . . . . . . . . Stab Stitch to 2” [50mm] (Using 18x20 Wire)
Wire Types . . . . . . . . . . . . . . . . . . . 20-28 Round
. . . . . . . . . . . . . . . . . . . 18x20, 19x21½, 20x24, 20x25 and 21x25 Flat
Throat Depth
Flat or Saddle . . . . . . . . . . . . . . . . 20” [50.8 cm]
Side Stops . . . . . . . . . . . . . . . . . . 9-30” [22.9 cm-76.2 cm]
Power Requirements
M30-AST . . . . . . . . . . . . . . . . . . . 115VAC 60 Hz
M30-BST . . . . . . . . . . . . . . . . . . . 230VAC 50 Hz
Motor Size . . . . . . . . . . . . . . . . . . . 3/4 HP
Minimum Recommended Circuit Capacity
M30-AST . . . . . . . . . . . . . . . . . . . 10.7 A
M30-BST . . . . . . . . . . . . . . . . . . . 7.1 A
Cycle Speed . . . . . . . . . . . . . . . . . . . 125 Cycles/Minute (when running continuously)
4
5
Recommended Wire Sizes (Figure 1)
The wire sizes that can be used on the M30 as well as recommended uses are listed below. Note that
when size changes, several parts on the Head will have to be changed to accommodate the wire size
change. Instructions for changing these parts are detailed later in this manual. Wire gauges smaller
than the specific size for which the head is set can still be used, but the maximum capacity for the
machine will not be reached. For example, if the Head is set for 19x21-1/2 gauge wire, it will still
function properly with 20x24 gauge wire, but the stitching capacity will drop. Please refer to Figure
6 stitching capacities of different wire gauges.
Two types of Clincher Points are available for the M30. When running round wire, use the
Clincher Points with part number G40955R. For flat wire, use the Clincher Points with part number
G40955F.
When stitching stock over 20# it is possible that high tensile wire will be required, which is available in 21x25, 20x24, 19x21-1/2, and 18x20 flat wire sizes. Note that high tensile wire may cause
increased wear on certain parts. For any stock over 33# or coated, it is recommended that 19x20-1/2
or 18x20 flat wire be used. Refer to Figure 6 for a general overview of suggested wire sizes to use
for specific stitch capacities.
Wire Gauge Type of Work 20# Stock
Install G40955R Clincher Points for:
25 Round Light Flat or Saddle 2-20 Sheets
24 Round Light Flat or Saddle 2-30 Sheets
23 Round Light Flat or Saddle 2-60 Sheets
21 Round Medium Flat or Saddle 2- 80 Sheets
20 Round Medium Flat or Saddle 20-100 Sheets
Install G40955F Clincher Points for:
21 x 25 Flat Medium Flat Only Over 50 Sheets 1/4”-3/8”
20 x 25 Flat Heavy Flat Only Over 50 Sheets 1/4”- 1/2”
20 x 24 Flat Heavy Flat Only Over 50 Sheets 1/4”-3/4”
19 x 21 1/2 Flat Heavy Flat Only 1/2”-7/8” and Heavy Paper
18 x 20 Flat Heavy Flat Only 7/8”-1-1/4” and Heavy Paper
Figure 1 - Recommended Wire Sizes
!
Always disconnect the power supply before
making any adjustments or servicing the stitcher.
UWARNING
6
Introduction
The DeLuxe Stitcher M30 Stitcher Machine is a single-head stitcher designed to accommodate both
light and heavy-duty work, stitch both flat and saddle work and can reliably stitch any thickness of
stock from 2 sheets to 1-1/4” (30mm). It even stab stitches up to 2” (50mm) of material. The recommended wire sizes to be used on the M30 are: 20 to 25 gauge round wire and 20x24, 20x 25, 21x25,
19x21-1/2 and 18x20 flat wire.
The M30 is easily adjusted from saddle work to flat work by tilting the work table. An adjustable
work guide and adjustable work stops are easily attached to the work table and provide for accurate
registering of flat work for uniformly spacing the staples. In addition a work table extension is available to accommodate larger sizes of work to be stitched. The M30 is the most versatile of all singlehead machines.
Because of the length of the work table, the M30 must be secured to the floor to meet CE stability
requirements. Sound level readings at the normal operator position are approximately 70 dB.
Table Set for Saddle Work
Table Set for Flat Work
7
Installation
Pre-Inspection
Carefully inspect the condition of the shipping container before unpacking your M30
Stitcher. If the container is broken, damaged or has been tipped over and there is evidence
that the machine may be damaged, immediately notify the carrier who delivered the machine
and the DeLuxe Stitcher Graphic Arts Representative from whom the M30 was purchased.
Inspection
As you carefully unpack the machine, check to make sure all components were delivered and are
in good working order. Refer to Figures 1 to 3 in this manual for reference to the following pieces:
• M30 Manual
• Complete Work Table Assembly (G40964A), the Work Guide (G40973), and two of
each of the following: Large Work Stop (7423C) with Thumb Screw (63), Work Guide
Screws (63), Flat Washers (PW14)
• Table Pivot Shaft (G40962)
• Upper Wire Straightening Bracket (G40767AA) and Wire Guide Spring (G40286A)
• Assembled Wire Spool Mounting Bracket (G40520) with Spool Stud (7693), Plastic
Washer (M11009), Tension Spring (7690), Set Collar (7691) with Thumb Screw (P2731),
9/16" Washer (PG10271), Spool Washer (2245), 3/8" Washer (PW38), and Hex Nut
(HN3816)
• Lower Wire Tube (G40599A)
• Bag of tools: 3mm Hex Key Wrench (G20360), 7mm Open End Wrench (G20364)
Pre-Installation
Please take a few moments to fill out the registration card prior to beginning installation.
!
Always disconnect the power supply before
making any adjustments or servicing the stitcher.
UWARNING
8
Assembly (Figures 2-7)
Tools required:
4mm & 6mm Hex Wrenches
Flat Head Screwdriver
1. Remove Face Guard by lifting to disconnect it from Safety Switch and then pulling it away.
2. Remove screws & washers from shown locations.
Face Guard
M6 Socket Screw
G40809 (2)
M6 Lock Washer
G20520 (2)
Safety Switch
850319B
Figure 2 - Assembling
9
M8 Socket Screw
G20171 (2)
M8 Lock Washer
G40851 (2)
3. Attach the Upper Wire Straightening Bracket and the Wire Spool Mounting Bracket.
4. Attach the Spool Stud to the Bracket.
5. Install Wire Spool. Secure with the Set Collar and Thumb Screw.
6. Re-attach the Face Guard.
Wire Straightener
G40767AA
Wire Guide Spring
G40286A
3/8” Lock Washer
LW38
3/8-16 Hex Nut
HN3816
Plastic Washer
M11009
Set Collar
7691
Tension Spring
Thumb Screw
P2731
Always disconnect the power supply before
making any adjustments or servicing the stitcher.
9/16” Washer
PG10271
Wire Payoff
Wire Spool
7690
Figure 3 - Assembling
!
UWARNING
3/8” Washer
PW38
Spool Stud
7693
10
Table Pivot Shaft
G40962
Figure 4 - Assembling
7. Prepare Work
Table for install by
disassembling the
Work Guides.
8. Remove Table
Pivot Shaft.
Figure 5 - Assembling
Work Table Assy.
G40964A
9. Install Work Table.
Work Stop
7423C
(2) Table
Support
Brackets
& (2) Stop
Studs
Set Screw
UA1428.1
Thumb Screws
63
Work Guide
G40973B
Figure 6 - Assembling
Table Pivot
Shaft
G40962
10. Tighten the Set Screws.
11. Attach the Work Guide and
Work Stops as seen in Fig. 6.
(NOTE: Back Guide can only
be used when stitching flat
work.)
11
Always disconnect the power supply before
making any adjustments or servicing the stitcher.
Figure 6 - Assembling
!
UWARNING
12
Wire Threading (Figures 8 - 10)
Figure 9 - Wire Threading
1. Pull wire off the spool and thread
through the studs in the Wire Guide
Spring Assy. (Fig. 8)
2. Continue between the Tension Pawl
and its roller and through two sets of
wire straightener rollers (Fig. 8). It may
be necessary to turn the Adjustable
Straightener Rollers to the full open
position to make threading easier.
(Figs. 12 & 13)
3. Now tuck the wire between the two
Figure 8 - Wire Threading
Wire Guide Studs
Figure 10 - Wire Threading
13
Oiler Felts and on into
the Upper Wire Tube
Fig. 8).
4. With the Feed
Release Handle in the
off position, use a pair
of plier to pull the wire
past the Feed Gears
and through the Lower
Wire Tube (Fig. 9).
5. Now through
the Tension Pawl,
Straightener Rollers
and finally into the
Cutter Box.
Wire Straightening (Figure 11-14)
IN
UP
DOWN
OUT
Figure 11 - Wire Direction
Adjustable
Roller #4
1. Once through, turn each
of the four Adjustable
Straightener Rollers until
they’re just touching the
wire.
2. Cycle the machine several times and notice which
direction the wire is curving
out of the Cutter Box (Fig.
STRAIGHT
11).
3. If curving up, adjust the
Lower Straightener turning the Roller (#4) counter-clockwise until wire is
emerging straight (Fig 12).
4. If not fully straight, like-
wise adjust the upper Roller (#3) closest to
Figure 12 - Lower Adjustable Rollers
Note that it will take several cycles for adjust-
ments made to the Upper Straightener Rollers
to become evident at the Cutter Box.
the Oiler felts (Fig 13).
5. If the wire is curving towards the machine,
adjust the first upper Roller (#1) towards the
wire and/or turn the second Roller (#2) away
Adjustable
Roller #3
Figure 13 - Upper Adjustable Rollers
Adjustable
Roller #2
Adjustable
Roller #1
Figure 14 - Adjusting Rollers
from the wire (Fig. 13).
6. If the wire is turning away from the
machine, turn the
second Roller (#2)
towards the wire and/or
the first Roller (#1)
away from the wire.
14
Adjustments and Settings
Adjusting for Thickness of Work & Legs (Figure 15-17)
Figure 14 - Adjusting for Thickness of Work
Hand Wheel
G30128
Adjuster Lock Lever
G40772
Adjustment
Gauge
G30119B
WORK
THICKNESS
UNLOCK
M6 Screws
G40818 (2)
Cutter Box
Adjustment
Slide
G40642
LONGER
LEFT LEG
Figure 15 - Adjusting the Left Leg
Feed Rack
Adjustment Knob
G20573
Feed Rack
G40527B
LOOSEN
SHORTER
LEFT LEG
Cutter Box Assy.
G40597A
Adjuster Stop
G30103
!
UWARNING
MORE WIRE
& LONGER
RIGHT LEG
LESS WIRE
& SHORTER
RIGHT LEG
Feed Release
Handle
G40119
FAILURE TO UNLOCK lever prior to compres-
sion adjustment may result in internal damage
to stitcher that will not be covered by warranty.
Figure 16 - Adjusting the Right Leg
Be sure to lock when adjustment is completed.
1. Unlock Adjuster Lock Lever by turning it counter-clockwise.
2. Using a sample of thickness, turn Hand Wheel clockwise until the Adjustment Gauge firmly
clamps it in the work thickness area as shown in Fig. 15.
3. Back off with the Hand Wheel to release sample and then return to to it pre-release position.
4 Tighten Adjuster Lock Lever and test setting. Unlock and adjust with Hand Wheel to fine tune if
stitch is too loose or tight and lock again.
5. To adjust left leg length (Fig. 16), loosen Cutter Box Adjustment Slide and move Cutter Box left
or right. NOTE: Adjustment should be minor. Tighten, test and repeat if necessary.
6. To adjust the right leg length, disengage the Feed Gears by turning the Feed Release Hande and
adjust with the Feed Rack Adjustment Knob (Fig. 17).
7. Engage, test and repeat as necessary.
15
Adjusting The Clincher Point Height (Figures 17)
Figure 17 - Clincher Point Height
1/16” [1.5mm] Max.
out of plate.
Clincher
Slide
G40976
Set Screw
UA1428.1
Clincher Slide
Adjustment Screw
18186
Adjusting The Clincher Mount (Figures 18 & 19)
1. With the Work Table in the flat
work position, check the clinch by
manually cycling the machine to
the point of clincher activation.
2. Loosen the Set Screw and rotate
the Clincher Slide Adjustment
Screw to raise or lower the
Clincher Points. Once set, tighten
Set Screw.
3. Complete the cycle and test.
Repeat if necessary.
Figure 18 - Adjusting the Clincher
Driver
M6 Cheese
Head Screws
072012 (2)
Clincher
Slide
G40976
Set Screw
UA1428.1
Clincher
Slide
Adjustment
Screw
18186
1. With the Work Table in the flat
work position, check the clinch by
manually cycling the machine to
the point of clincher activation.
2. Loosen the Set Screw and rotate
the Clincher Slide Adjustment
Screw to raise or lower the
Clincher Points. Once set, tighten
Set Screw.
3. Complete the cycle and test.
Repeat if necessary.
If clinching properly, but legs are
misaligned:(See warning below)
4. Align the Driver & Clinchers by
loosening the (2) Hex Head Cap
Screws.
5. Manualy cycle until until the
Formers are near the top of the
Clincher Plate. It is helpful to
Warning! This adjustment, if factory preset, should not
be required unless Clincher Mounting is severely moved.
16
form a piece of wire so that
it protrudes out past the
Formers. (Best done when
thickness is set to 1/4”
[6mm])
6. Move the Clincher Base
Assy. until the front of
Clincher Plate & Driver are
centered and from the side
the Former grooves and
Driver are likewise. Tighten
down when complete.
7. Very small additional
adjustments are made by
loosening the M6 Cheese
head Screws and moving
Clincher Plate to either
side. This is method is
employed primarily when
Clincher Points have been
changed to realign them
with the Formers. (For left
to right adjustment only.)
Work Table
G40964A
Hex Head
Cap Screws
G30159 (2)
Washers
PW12.4 (2)
Figure 19 - Adjusting the Clincher
Always disconnect the power supply before
making any adjustments or servicing the stitcher.
17
!
UWARNING
Adjusting for Stab Stitching (Figures 20-21)
Clincher Upright
Extension
G40975
M6 Shoulder
Screws
G40820 (2)
Clincher
Base
G40956A
Figure 20 - Adjusting for Stab Stitching
Clincher Slide
Adjustment Screw
18186
Clincher Pad
G40950AA
Flat or
Saddle
Stitch
Stab
Stitch
Indicator
9070
1. With the Work Table
in the flat work position, remove the (2)
M6 Shoulder Screw
that attach the Clincher
Clincher Height
Adjustment
Wheel
G40959
Upright Extension to
the Clincher Upright
Link Assy .
2. Disengage from the
Clincher Slide Adjustment Screw and remove
the Clincher Upright Extension.
Paper
Thickness
Gauge
G30119B
Adjustment Link
Figure 21 - Adjusting for Stab Stitching
FAILURE TO REMOVE Clincher Slide & Upright Extension will
cause serious damage to stitcher not covered by the warranty.
M6 Screw
G20576
Cutter Box
G40711
3. Rotate it 180° (left-right, not top-over) and
reattach.
4. Now lower the Work Table to the Stab
Stitch position by turning the Clincher Height
Adjustment Wheel counter-clockwise until the
Clincher Pad Indicator moves to the Stab Stitch
position.
5. Lastly, loosen the M6 Screw of the Paper
Thickness Gauge and rotate 180°, then retighten.
6. Work thickness must now be set without the
benefit of the Paper Thickness Gauge and as
described previously.
!
UWARNING
18
Maintenance
Lubrication (Figures 22-23)
Figure 22 - Lubrication Points
Tension Pawl
Pivot Stud
Mounting
Block
(Cam Plate
grooves)
G40213
and Bending Slides.
G20282
Oiler Felt
Washers
G20293
Figure 23 - Lubrication Points
4. The outside of
both Cutter Operating
Lever Bearings.
5. Each side of the
Driver grooves.
6. Both the upper and
lower Pivot Studs
for the Tension Pawl
Rollers.
7. The front face of
the Cutter Operating
Slide.
8. The pivot slots in
the Pivot Block for
the Wire Holder.
9. The outside of
the Feed Release
Pawl Roller
Bearing.
10. The Cutter
Operating Lever
pivot area.
11. The Oiler Felts
thoroughly.
Tension
G20285
Pawl Roller
Cutter
Operating
G40598A
Tension Pawl
Pivot Stud
Tension
G20285
Bonnet Plates
(grooves)
G40500BA [R]
G40501BA [L]
Slide
G20282
NOTE: Lubricate regularly instead of excessively.
Thoroughly oil the Felt
Washer and for all else,
use only one or two drop
of any standard S.A.E.
#10 oil in the areas shown.
Excessive oiling produces
oil spotting in the work.
Wipe any excess oil.
Lubricate as follows:
1. In the the Mounting
Block, the grooves for the
Cam Plates and
2. the grooves for the
Crank Housing Slide Plate
Assy.
3. In the Bonnet, the
grooves for the Driving
Feed Release
Bearing &
(2) Cutter
Operating Lever
Bearings
Cutter
Operating
Lever
G40630BA
(at Pivot
Pin)
G40904
Pivot Block
Insert (slots)
G40680 [5/8”]
G40681 [1/2”]
Driver
(Various
P/Ns)
19
Troubleshooting (Figure 24)
The following is a brief list of problems and solutions which should cover the majority of situations
encountered when stitching with the M30. The quality and quantity of work that can be produced with
the M30 Stitcher is dependent upon the operator making all adjustments as accurately as possible and
carefully maintaining the machine. The cause of staple imperfections usually can be traced to
inaccurate settings or normal wear of moving parts. In the event of problems of this nature occurring,
the operator can, be referring to the troubleshooting chart, quickly locate the solution.
PROBLEM: The machine will not complete a cycle, under power or manually.
SOLUTION:
1. Make sure the compression setting is correct. If not turn the Hand Wheel (G30128) counterclockwise to raise the Stitcher Head.
2. If the V-Belt is too loose, it must be tightened.
3. Make sure none of the Clutch Springs are broken and that the Clutch has not failed. If either is the
case, the entire assembly.
4.Make sure the Safety Interlock Key (850343) on the plastic Head Guard (G40135) is in complete
contact with the switch on the right side of the head.
PROBLEM: The stitch quality is poor.
SOLUTION:
1. Make sure the wire is feeding straight from the Wire Spool and through the Stitcher Head.
2. Make sure the compression setting is correct.
3. Make sure the Clincher Plate (G40952A) is lined up with the Driver, both side-to-side and
front-to-back.
4. Make sure the Clincher Points (G40955R or G40955F) are not set too low or too high.
5. Make sure the left leg of the stitch is the same length as the right leg.
6. Check the following Head parts for wear: the Cutters (G40145 & G40600), Driver, Formers,
Supporter (G40653A), and Wire Holder (G20659BA). Reverse or replace worn parts as necessary.
7. Make sure the Clincher Points are clear of debris and paper build-up.
8. Make sure the Clincher Roller Bearing (G40905), located inside the frame, is not worn or broken.
PROBLEM: Wire is dropped before it can be formed, is drawn in inconsistent lengths, or is jamming.
SOLUTION:
1. Make sure the wire is feeding straight from the Wire Spool and through the Stitcher Head.
2. Make sure the Clincher Points are clear of debris and paper build-up.
3. Check the following Head parts for wear: the Cutters (G40145 & G40600), Driver, Formers,
Supporter (G40653A), and Wire Holder (G20659BA). Reverse or replace worn parts as necessary.
4. Verify that the Wire Holder is properly aligned with the grooves in the Formers.
5. Make sure the Tension Spring on the Wire Spool is not set too tightly.
6. Make sure the Feed Gear Friction Plug is exerting enough pressure on the Large Feed Gear . (Between
3 & 4 turns after contact is made).
7. Make sure there is enough tension on the Feed Lever Spring.
20
PROBLEM: Left Leg Short
SOLUTION: Lengthen the left leg by loosening the two screws on the Cutter
Box Adjustment Slide, and moving the Cutter Box to the left.
PROBLEM: Left Leg Long
SOLUTION: Shorten the left leg by loosening the two screws on the Cutter
Box Adjustment Slide, and moving the Cutter Box to the right.
PROBLEM: Corner Buckled
SOLUTION: Check the Driver for a chipped corner and rotate or replace
if necessary.
PROBLEM: Leg(s) Buckled
SOLUTION: Check the Wire Cutters for wear and rotate or replace if needed.
PROBLEM: Crown Buckled
SOLUTION: Check Supporter Spring tension. Check for correct wire size
being used. Check for correct work thickness setting.
PROBLEM: Stitch in Pieces
SOLUTION: Clean the Wire Holder. If problem persists, file the forming
corner of the Wire Holder slightly with a honing stone. Or replace the Wire
Holder.
PROBLEM: Corners of the Crown are Rounded
SOLUTION: Replace the worn Wire Holder.
PROBLEM: Loose Clinch
SOLUTION: 1. Check for correct work thickness setting. Check and reset the
Clincher Points height if necessary. Check Clincher Points and replace if
worn. Check Clincher Slide and replace if worn.
PROBLEM: Legs are Spread or Contracted
SOLUTION: Readjust the Wire Straightener Eccentrics to improve straight-
ness. Check the Wire Cutters for wear and rotate or replace if necessary.
Check the Former grooves and replace if necessary.
Figure 25 - Troubleshooting
21
Belt Guard Removal & Cycling Machine Manually /
Adjusting the V-Belt (Figures 26-28)
(4) Locking Tabs
(Opposite each other.)
Figure 26 - Belt Guard Removal
1. To remove the Belt
Guard cover, push down
on the (4) rounded tabs
while pulling away the
cover. Alternately, use
a screw driver and pry
away cover at or near
the tab locations (Figs. 8
& 10). (For BST models,
remove a securing screw
first.)
Push here to
start cycle.
Figure 27 - Locating the Actuator Lever
Control Collar Cam
850888
Actuator Lever
850992
Wrap Spring Clutch
850673 or 850674
To adjust
belt, loosen
hex nuts and
pry or push
here to tight-
en. (20 lbs.[9
kgs] Max.)
Small Pulley
11399A or 850732
Motor Mounting Plate
(4) Hex Nuts
HN3816
Figure 28 - Manual Cycling & Adjusting V-Belt
G30048
Drive Pulley
7678B
Belt Guard
7676
22
2. To manually cycle the machine, first locate the Actuator Lever on the Wrap Spring Clutch and
push it where shown (in Fig 9) to pivot it away from the Control Collar Cam. Rotate Drive Pulley
(as shown by the arrows on it, see Fig. 10) for one cycle. Repeat as necessary.
3. To tighten the V-Belt, loosen (do not remove) the (4) Hex Nuts on the Motor Mounting Plate.
Use a screwdriver as a lever between the frame and the Mounting Plate to move it down slightly. Be
careful not to shift the Small Pulley out of position.
4. Once taut, tighten the Hex Nuts.
Cleaning
In addition to proper lubrication, routine cleaning is important for the maintenance of the M30
Stitcher Machine. The entire head should be torn down and rebuilt every 250,000 to 500,000 cycles.
The following areas should be cleaned once a month:
• Large Feed Gear (G40510A) remove and wash in an oil-dissolving solvent; dry and relubricate
the clutch and bearings. Use Isoflex NBU 15 Bearing Grease
• Anywhere that dust, oil or pieces of wire and paper have built up - for example: around the
Clincher Points and the Wire Straightener Rollers.
• Blow Head and Clinchers off daily with compressed air.
Head Disassembly (Figures 29 & 30)
1. Remove the Head Guard by lifting to disengage Safety Interlock Key.
2. Clear away all remaining wire and perform a full manual cycle.
3. Swing Wire Holder Retaining Spring clear and remove the Wire Holder.
4. Loosen Thumb Screw and remove Lower Wire Tube.
5. Remove the screws holding the Pivot Block and Feed Gear Bracket and pull away. The Feed
Gear Bracket may require a slight pivot downward to remove.
6. Remove the Safety Interlock Switch followed by the Right Bonnet Plate Assy.
7. The Driving Slide and Bender Bar Assemblies can now be removed by sliding out to the right.
8. Remove the Cutter Operating Lever Assy., the Cutter Box Adjustment Slide and then the Left
Bonnet Assy .
9. If mounted, remove the Wire Spool and then detach the Wire Spool Mounting Bracket.
10. Disconnect the Upper Wire Straightening Bracket Assy. and then remove the Left and Right
Mounting Bars.
11. The Bender and Driver Cam Plate Assemblies can now be removed by pulling them forward and
off the Crank Bushings.
12. Now remove the Cutter Operating Connecting Link, sliding it out the side of the machine.
13. Loosen the Set Screw securing the Crank Arm and pull it and the Key off the Head Drive Shaft.
23
Lower Wire
Tube Assy
G40599A
Screw
M6x1.0x50
G40802 (3)
Feed Gear
Bracket
G40536
Upper Wire
Straightener Bracket
G40767AA
Head Guard
G40135
Wire Holder
Retaining
Spring
G20583
Socket
Head Screw
G20697 (3)
M6 Ribbed
Lock Washer
G20520 (6)
Wire Holder
Pivot Block
G40643BA
Wire Holder
G20659BA
Knurled
Thumbscrew
G40773
Wire Spool
Mounting
Bracket
G40520
Upper Wire
Straightener Bracket
G40716AA
Shoulder Screw
M12X20
G40817 (2)
Bonnet Plate
Assy. - Right
G40501BA
Figure 29 - Disassembling the Head
CAUTION: The Supporter is under tension and will spring out towards the front of the
Head as these parts are removed. Keep fingers away from the Supporter to avoid injury.
!
Always disconnect the power supply before
making any adjustments or servicing the stitcher.
24
UWARNING
Mounting Bar
Assy.-Left
G40200A
Crank Arm
G40238B
Bender Cam
Plate Assy.
G40235A
Shoulder
Screw
M12x20
G40817 (2)
Mounting
Bar-Right
G40201
Driving Slide Assy.
Driver Bar
Assy.
Driver Cam
Plate Assy.
G40236A
Bender Bar Assy.
Bonnet Plate
Assy.-Left
G40500BA
Cutter
Operating
Lever Assy.
G40630BA
Shoulder
Screw
M10x25
G40800
Figure 30 - Disassembling the Head
Ordering Spare Parts
In time, you will need to replace some parts in the M30 Stitcher Machine. To do this locate
the DeLuxe Stitcher part number in one of the following diagrams and contact your Graphic Arts
Representative to order the replacement by part number, description and quantity.
Replacing Spare Parts
The operator should periodically inspect all moving parts for signs of wear and when required,
replace the worn parts. The following are some of the more common wear parts which will need to
be removed and replaced in your M30 as well as step-by-step instructions to replace them.
25
Removing and
Replacing the Clincher
Clincher
Front Plate
G40954
Clincher Back
Plate Assy.
G40952A
Clincher Point
G40955R (Round)
G40955F (Flat)
Points and Clincher
Slide
The Clincher Points are
not reversible as with
other styles, but are
easy to replace.
Screw
M6x1.0x20
072012 (2)
Clincher Pad
G40950AA
1. Free the entire
Clincher Plate Assy.
with the Clincher
Slide by removing the
screws securing it to the
Clincher Pad.
Figure 31 - Changing the Clincher Points
2. Lift off the Clincher
Front Plate to reveal the Clincher Points.
3. Remove the worn Clincher Points.
4. To replace the Clincher Slide, loosen the two Clincher Slide Block Screws that connect the
Clincher Slide Block Clamp to the Clincher Slide Adjustment Block.
6. Remove the old
Clincher Slide and
replace with a new
one.
7. Retighten the
Clincher Slide Block
Clincher Slide
G40976
Clincher Slide
Adjustment Block
18183
Clincher Slide
Block Clamp
18184
Screws.
8. To replace the
Clincher Points, slide
the new ones over the
pins in the Clincher
Back Plate Assy.
making sure the large
radius on the Points
Clincher Slide
Block Screw
UA3216.2 (2)
Clincher Slide
Adjustment Screw
18186
rests on the top of the
Clincher Slide.
Figure 32 - Changing the Clincher Slide
9. Replace the
Clincher Front Plate.
10. While holding the entire assembly, move the Clincher Slide up and down a few times to ensure
everything is moving freely and does not lock up.
11. Reattach the Clincher Plate Assy. to the Clincher Pad making sure the bottom of the Adjustment
Screw rests in the cutout of the Clincher Upright Extension.
12. Insert the screws and lock washers and tighten.
13. Check the alignment of Clincher Plate Assy. with the Formers and adjust if necessary.
14. Cycle the machine manually to ensure the Clincher Point height prior to beginning work.
26
Adjusting and Replacing the
Cutters
Cutters become worn or chipped
and must be adjusted or replaced.
The Fixed Cutter must be replaced
Cutter Box
Assembly
G40597A
when worn. The Moving Cutter can
be adjusted 3 or 4 times before needing replacement. To adjust or replace
Cutters:
1. Remove the Cutter Box Assy as
shown in Fig. 33.
Moving Cutter
2. To adjust the Moving Cutter,
first remove the Cutter Operating
CUTTING EDGE
Flat Head Screw
G40219 (2)
Slide. Note: The Cutter Operating
Spring is compressed, take
care when removing the Cutter
Operating Slide.
Figure 33 - Removing the Cutter Box
3. Loosen the screw holding the
Moving Cutter, rotate the Cutter so
that a new cutting edge will cut the wire and then tighten the screw. (To prevent the Cutter from spinning as you tighten, rest the side of the Cutter
on a flat surface and while holding the Cutter
Operating Slide, tighten the screw.
Fixed Cutter
Flat Head
Screw
G20167
Moving Cutter
G40145
Cutter
Operating Slide
G40598A
4. To replace the Fixed Cutter, loosen the Set
Screw below it and be wary of the Cutter
Operating Spring, pull it out along with the
Cutter Operating Slide.
5. Separate and retain all the other parts, replacing only the worn Fixed Cutter with a new one.
6. Reassemble all the parts and place them back
into the Cutter Box. The spring will have to be
compressed while doing this. Also ensure that
the Wire Hold Down settles in the groove of the
Fixed Cutter.
7. Adjust the Fixed Cutter by holding down
the Cutter Operating Slide in the cutting position and lightly push the Fixed Cutter against
the Moving Cutter. Tighten the Set Screw and
release the Slide and then push the Slide down a
few times to ensure free movement.
8. Replace the Cutter Box Assy.
Wire Hold
Down
G40701
Cutter Operating
Spring
G20210
Fixed Cutter
Cover
G40601
Fixed Cutter
G40600
Figure 34 - Changing the Cutters
M6 Set Screw
G40811
27
Driver Retaining
Screw
G40809
Driver Bar
G40551B
M6 Cap
Screw
G40809 (4)
Bender Bar
walls
Driver
Figure 35 - Changing the Driver
Figure 36 - Changing the Formers
Former (2)
Replacing the Formers & Driver
The Driver and Formers must be replaced when worn or when changing wire size. Replace them as
follows:
1. Unlock the Hand Wheel by turning the Adjuster Lock Lever counter-clockwise and raise the Head
to its highest position by turning it counter-clockwise..
2. Swing aside the Wire Holder Retaining Spring and remove the Wire Holder Assy.
Driver Only
3. Remove the Driver Retaining Screw and the Lock Washer. It will now slide out of the Head.
4. Slide the new Driver up the Former grooves until it stops against the Driver Bar and fasten.
Formers
5. After removing the Driver, remove the four Screws and Lock Washers and to separate the Formers
from the Bender Bar.
6. Replace with new Formers by pushing them up and to the side against the walls of the Bender
Bar as pointed out in Fig. 36. Reattach with Formers and Driver with aforesaid screws and washers,
keeping the Driver just short of fully tightened..
7. Manually cycle the Machine two or three times to set the Formers, then fully tighten the Driver.
Manually cycle again to ensure free movement of everything.
8. Return the Head to its appropriate position amd lock by turning both the Hand Wheel and Lock
Lever clockwise.
28
Large Feed Gear
Feed Gear
Friction Spring
G20586
Set Screw
G20691
Feed Gear
Friction Bushing
G20694
Friction Plug
G20587
Large Feed Gear
G40510A
Feed Gear Clutch
G40537
Upper Wire Tube
G40581
Feed Release
Handle
G40119
Feed Lever
Bushing
GG20267
Cam Set
Screw
G20264
Feed Gear Shaft
G40114
Feed Release
Plunger
G20121
Pivot Shaft
G40114
Feed Release
Cam
G20118
Figure 37 - Feed Gear and Pinion Replacement
Large Feed
Gear Washer
G40129 (2)
Feed Lever
G40532A
Rear Feed
Gear Spacer
G40128
Feed Pinion
G40511A
Feed Pinion
Bearings
G40538
Small Feed Gear
G40512
Small Feed Gear
Shaft
G40262
M6 Dowel
G40751
Feed Release
Bearing
G40904
Feed Gears and Feed Pinion Replacement
1. Remove Feed Gear Bracket Assy. as previously instructed and turn the Feed Release Handle so
that the Set Screw in the Feed Release Cam is accessible.Loosen and remove the Cam from the Feed
Release Handle.
2. Loosen the Feed Release Plunger and remove the Feed Release Handle.
3. Unscrew the Feed Lever Bushing from the Feed Lever and remove the Feed Lever Spring. (If necessary, the Upper Wire Tube can be removed after loosening the M6 Set Screw (G20522) securing
it.)
4. Lay the Feed Gear Bracket flat on its front. The Feed Lever Assembly can be removed by pulling
it up off its Pivot Shaft.
5. To remove the Small Feed Gear, unscrew and remove the Small Feed Gear Shaft from the Feed
Lever.
6. Remove the Feed Release Bearing by pressing the Bearing and M6 Dowel out of the Feed Lever.
Press the Bearing off the Dowel and press a new Bearing on the Dowel. Press the new Bearing and
Dowel back into the Feed Lever.
7. Replace the Small Feed Gear and screw in the Small Feed Gear Shaft using a thread locking compound, being careful not to get any compound on the surface upon which the Gear rides.
8. To remove the Large Feed Gear loosen and remove the Set Screw in the Feed Gear Friction
Bushing to relieve the pressure the Feed Gear Friction Plug is placing on the Feed Gear. Remove the
Friction Plug and the Feed Gear Friction Spring from the Bushing. Check them wear and replace if
29
necessary.
9. Lift the top Large Feed Gear Washers, the Large Feed Gear and the Feed Pinion off the Feed Gear
Shaft and away from the Feed Gear Bracket.
10. Remove the Feed Pinion and Rear Feed Gear Spacer from the Large Feed Gear. If necessary,
liberally apply Kluber ISOFLEX NBU 15 grease to the Feed Pinion Bearings and/or the Feed Gear
Clutch and rub into the rollers using your finger and reassemble.
11.Replace the Feed Lever Assembly and if necesary the Upper Wire Tube. Insert the Feed Gear
Friction Plug in the Feed Gear Friction Bushing. Apply any Lithium-based grease to the Feed Gear
Friction Spring and insert it into the Bushing. Tighten the Set Screw, over the Spring, 3 to 4 turns after
contact is made. The Feed Release Handle and Cam can be installed after the Feed Gear Bracket is
re-attached to the Machine.
Bender Bar Disassembly
To begin disassembly of the Bender Bar Assembly (G40547BA):
1. First, if the Driver Bar and Formers are still attached, remove them now (Figs. 35 & 36)
2. Remove the Supporter Assy. by pushing the top of it forward and pushing the M5 Dowel Pin out
towards the right.
CAUTION: Be very careful separating Supporter Assy. from the Bender Bar. The Supporter
and Supporter Plunger are under pressure from the Supporter Spring and can shoot out of
the Supporter.
Figure 38- Bender Bar Assembly
M5 Dowel
Pin
G20567
Supporter
Cam Pin
G40557
Supporter
G20742
Supporter
Spring
G20744
Plunger
Supporter
Assy.
G40653BA
Slide Block
G40562
Heavy Duty
E-Ring
G40752
Bender
Slide Pin
G40569
Bender
Slide
Spring
15025L
Bender Slide
Pin Block
G40564
Bender
Bender Slide Pin
Block Assy.
G40564A
M6 Dowel
G40751
M6 Cap Screw
G20576
30
3. Push the M6 Dowel out the right side of the Supporter.
4. Remove the Bender Slide Pin Block Assy. from the the Bender Bar.
5. To disassemble the Bender Slide Pin Block Assy., place it in a vise. Clamp the bottom of the
Bender Slide Pin Block and the top of the Bender Slide Block. With clearance left for it, pry off the
E-ring with a screwdriver, and carefully unclamp the Bender Slide Pin Block Assy.
CAUTION: The Bender Slide Pin Block Assembly is under tension from the Bender Slide
Spring.
6. Lift the Bender Slide Block off the Bender Slide Pin and remove the Bender Slide Spring. The
Bender Slide Pin can be removed from the Bender Slide Pin Block by pressing the M6 Dowel out
of the Block.
Driving Slide Disassembly
Begin disassembly of the Driving Slide Assembly (G40531BA) by:
1. Removing the M6 Cap Screw and Lock Washer (G20520) securing the Feed Slide Block.
2. Remove the Cutter Operating Cam from the Driving Slide and then the Rack Assembly by
removing the Feed Rack Guide and M4 Cap Screws
Feed Rack
Adjustment Knob
G20573
M6 Cap
Screw
G20576
Feed Slide
Block
G40672
Feed Rack
G40527B
M5 Cap
Screw
042001
Figure 39 - Driving Slide Assembly
Cutter
Operating
Cam
G40563
Feed Rack
Block
G40530
M4 Cap
Screw
072003
Feed Rack
Adjustment Stud
G40574
Rack
Assembly
Feed Release
Cam
G40638
Feed Rack
Guide Screw
G20625
M6 Cap
Screws
G40803
31
3. Remove the Feed Rack by holding the Feed Rack Block and turning the Feed Rack Adjustment
Knob counter-clockwise until the Rack comes off the Feed Rack Adjustment Stud.
4. Remove the Feed Release Cam (G40638).
Do not operate the M30 under power until the
machine has been turned over manually to verify
that the stitching head is operating freely.
!
UWARNING
32
Clutch-Brake Maintenance
!
Always disconnect the power supply before
making any adjustments or servicing the stitcher
UWARNING
This stitcher is equipped with a solenoid actuated, continuous trip, wrap spring clutch-brake unit.
It is a dependable device and seldom needs service. But should a malfunction occur, the following
information is a service and troubleshooting guide for the maintenance of this unit.
Actuator
The actuator is a simple, straight-forward mechanical linkage. When the actuator does not trip, the
following checks should be made. Refer to Figure 40 for more details.
Problem Cause and Remedy
No power to the Coil. Check all wiring and switching in the Clutch actuat-
ing system.
Lack of continuity in the Coil
Windings.
Mechanical binding of the Plunger. The Coil may have shifted or the Plunger end may
Insufficient clearance for the
Actuator over the Stop Collar.
Actuator loaded by the Stop Collar
so hard that the Actuator cannot be
pulled by the Coil.
Figure 40 - Actuator Checklist
Replace the Coil. (850998 - 230 VAC or 850999
- 115 VAC)
have mushroomed due to striking the Backstop.
In the latter the Plunger may be filed to its true
diameter.
Adjust the Linkage as needed.
Braking force is exceeding the limits of the Brake
or the Differential setting of the unit is too close.
(see Figure 30 for instructions)
33
Clutch and Brake Springs
With the brake engaged (full limit of output), the input hub should be free to rotate by hand. With the
clutch engaged, the input and output hubs should rotate together. If the unit does not rotate in either
of these modes, the clearance between the hubs of the unit on the shaft may have been disturbed or
damaged. See Assembly/Disassembly instructions for re-adjusting.
Listed below are additional checks to be made if the clutch does not function correctly. Refer to
Figure 41 for details.
Problem Cause and Remedy
Clutch Brake does not drive but Input
Motor turns.
Clutch Brake jams and stalls the Input
Motor.
Output does not repeat stopping point 1. Not enough inertia to actuate Brake.
1. Drive Spring (850889) may be broken at thecrossover point from an overload caused by a jam. Replace
the Spring and check the Hubs (851321 or 850892)
for damage.
2. The Control Collar (850888) may not snap forward
because of foreign matter restricting movement.Clean
unit.
3. Actuator Assembly does not pull in. (Figure 28)
1. Spring tang broken off Drive Spring not allowingthe Clutch to disengage while the Brake is engaged.
Replace the Drive Spring.
2. Clutch output is bound up. Check the clearance
between the Output Hub and the Brake Hub.
3. Completely out of adjustment caused by losing an
internal Spring tang. Replace Spring.
2. Tang broken off the Brake Spring. Replace the
Spring.
3. Adjustable Collar Locking Screw may be loose
allowing Adjusting Screw to rotate.
Figure 41 - Clutch and Brake Spring Checklist
34
Disassembly (See figure 42)
To disassembly the Clutch-Brake unit (850673 or 850674) it will be necessary to remove the Drive
Pulley (7678) from the stitcher by removing the V-Belt (850730), Retaining Ring (P7863), and
Clutch Anchor Screw (7681). Disconnect the Ground and Solenoid wires, and swing the anchor strap
(FC9656) clear of the Drive Pulley Assembly and slide it off of the Drive Shaft. Remove the three
(3) Screws (UA4812.7) connecting the Drive Pulley to the Clutch-Brake unit.
When disassembling the Clutch-Brake unit, always mark the Spring Tang locations with reference
to which slots they go in if the same Springs are to be used for reassembly. To disassemble the
Clutch-Brake unit, proceed as follows:
Release the Actuator Lever so that the Clutch is engaged and the Brake is released. Remove the
Retaining Ring and the Shim Washer, if any, from the Input Hub (851321) end. Remove the Input
Hub by rotating opposite to the drive direction. Remove the Retaining Ring and the Shim Washer, if
any, from the Mounting Plate end.
Remove the Output Shaft Springs and the Control Collar (850888) Assembly by rotating the Output
Shaft (850891) in the drive direction. (Do not disassemble the brake Hub (850892) from the
Mounting Plate. (850890)) Remove the Control Collar from the Output Shaft and the Spring
Assembly by extracting toward the Brake Spring end.
Assembly (See figure 42)
Replace the Clutch (850889), Brake (850889) and Anti-Back (850962) Springs as required. Assemble
the Springs concentric and square to the Output Shaft.(850891) Assemble the Control Collar over the
Output Shaft and Spring Assembly by inserting it from the Brake Spring End (it will be necessary to
extend the Brake Springs using long nose pliers.) Place the Brake Spring Tang in any one (1) of the
nine (9) Control Collar slots at random.
Assemble the Output Shaft, Springs and Control Collar assembly to the Mounting Plate Assembly by
rotating the Output Shaft in the drive direction. Assemble the Retaining Ring (850886) to the Output
Shaft at the Mounting Plate end (the smooth surface facing the Brake Hub.) Check the end play
between the Hub and the Retaining Ring with a feeler gauge. There should be 0.004” to 0.010” end
play. Use a Shim Washer to adjust if necessary.
Rotate the Output Shaft in the drive direction until it reaches a full brake position. With the Clutch
Spring Tang NOT in slot, insert the Input Hub (851321) by rotating opposite to the drive direction.
Select one (1) of ten (10) Control Collar slots for the Clutch Spring Tang that will provide a 0.38” to
0.50” circumferential overtravel of the Control Collar when released.
35
Note: At this point it may be necessary to reselect one (1) of the nine (9) Control Collar slots for the
Brake Spring Tang (release Actuator Lever, remove the Clutch Spring tang from the slot, then move
Control Collar axially toward the Input Hub end and rotate it opposite to the drive direction to pick
up the next slot). Continue to select Control Collar slots until the 0.38" to 0.50" specification is
achieved.
Assemble the Retaining Ring to the Output Shaft at the Input Hub end (the smooth surface facing the Input Hub). Check the end play between the Input Hub and the Retaining Ring with feeler
gauge. There should be 0.002" to 0.003" end play on the Input Hub.
Reassemble the unit to the machine.
Note: After the Clutch is assembled to the machine, the Clutch Plate should be free to float on
bearing - the Anchor Strap is only there to prevent rotation of the plate.
850886
850889
851125
851321
850891
SPLIT CAM DESIGN CONTROL COLLAR
Retaining
Ring
Drive
Sleeve
Stop
Cam
850888
Coupling
Sleeve
850962
Brake
Sleeve
850886
851126 or
851127
850889
850890
850892
850998 or
850999
Actuator Assembly
with Plunger
850992
Figure 42 - Clutch - Brake
36
Lubrication
The clutch-brake unit is designed with the bearing parts made from sintered metal that has been
impregnated with oil and normally do not need to be re-lubricated. In cases where there is severe duty ,
the unit may be re-oiled or flushed out with minimal or no disassembly by using a light bearing oil as
used in manufacture (Shell Bearing Infusion Oil #33). If disassembly of the unit for cleaning and
oiling is necessary, follow the detailed disassembly instructions to the point needed, flush and wipe
parts in the oil to be used for re-lubrication. Do not use solvents to clean the parts. To get more
cleaning action for the oil, it may be heated while cleaning the components, but bring the parts back
to ambient temperature submerged in cool oil.
Coil Replacement
Place the spring onto the plunger with the narrow end towards the actuator. Slide the solenoid onto
the actuator and plate assembly. Assemble the solenoid to the plate assembly with the cap screws and
washers. Do not tighten more than finger tight.
Energize the coil and adjust the gap between the actuator and the top of the collar stop to 0.015" to
0.030" by sliding the solenoid assembly. Note: push the collar toward the actuator to allow for
collar movement. Tighten the cap screws.
Control Collar Adjustment (Figure 43)
The stopping position of the head can be
changed if necessary by adjusting the position
of the stop cam on the control collar sleeve.
Turn the machine manually until the driver is
in the desired stopping position, the proceed
as follows:
Work the Retaining Ring (850886) out of
its groove and slide it forward on the Input
Hub (851321). Slide the cam of the Control
Collar Assembly (850888) off of the splines,
rotate to align the collar stop with the actuator
and slide the cam back on the splines. The
actuator pawl will have to be held clear
during this operation. Slide the retaining ring
back into its groove.
Make sure brake is locked up before
proceeding, to insure the proper stop point.
851321
850886
850888
Figure 43 - Control Collar Adjustment
37
The M30 Stitcher Machine
38
39
Internal Assemblies - Compression Adjustment Linkage
G40101
G40768
(LONG)
G40769 (2)
(SHORT)
G40770 (3)
G40013A
G40017A
G40814
G30053 (5)
REMOVABLE
PANEL
THIS SIDE
G40909
G40242
G40537
G40240A
G40238B
(See page 48)
40
Internal Assemblies - Upper Driver Components
G40708
G40760 (2)
G20195 or
G40824 (4)
G40911A
UA5812.7
SW516.3
7679
G40761 (2)
G40302A (2)
G40203A
G40902 (2)
G40231
G40816 (2)
G40851 (2)
G40907
G40705A
G40906
G40202
41
Internal Assemblies - Lower Drive Gear & Bearing Mounts
Lower Drive Gear
Bearing Mounts
G40708
G40705A
G40704
G40906
G40824
G20195 or
G40761
Shaft Rotation
G40302
SW516.3
7679
UA5812.7
G40231
G40203A
42
on G40902
Bearing Collar
Internal Assemblies - Clincher Cam & Clincher Lever Assemblies
G40811
G30064
G40758
G40905
G40759
G40815
G30007B
G40301
G30054
G40975
G40820 (2)
G40703
G30063
406
G40810
G20128
G40174
G40043A
AF223
G40702
G40037A
43
Table and Clincher Assemblies - Clincher Mount & Work Table
7423C (2)
UA1428.1 (2)
63 (4)
7648 (2)
G40964A
G20520 (4)
G20697 (4)
G40962
G40977A (2)
(OPTIONAL)
UA3810.10 (2)
B554 (2)
PW10.3 (2)
HN1024 (2)
G40961
G40958
G40756
G40753 (2)
G40903 (2)
PW12.4 (4)
G40755 (2)
072006 (2)
G40960
G40959
G40852
G20522 (4)
G40956A
G30159 (2)
G40044
G20520 (4)
G20576 (4)
44
Table and Clincher Assemblies - Clincher Pad
HN51618.2
AF203
7645A
071004
9070
G20179
G40952A
G40771 (2)
G40954
G40955R or
G40955F (2)
G40950AA
072012 (2)
G20520 (2)
18184
UA1428.1
UA3216.2 (2)
18186
18183
G40976
UA5120.2 (2)
AF223 (2)
G40757
AF203
45
7645LA
G40957
UA4828.3 (4)
HN1420.2 (4)
HN51618.2
Motor Assemblies
850322-AST
850323-BST or
UA6116.1 (4)
LW38 (8)
HN3816 (4)
PW38 (8)
P2582 (3)
850314 (BST)
851005 (BST)
G30048
85982 (2) (AST)
851005 (2) (AST)
850315 (2) (BST)
UA3304.2 (2)
85128 (3)
850303B
G30176 (2)
220VAC/50HZ
850316 (BST ONLY)
86243
850318
850313
G30415
G40002
G30067 (4)
G40804 (14)
850731-AST
or 850732-BST
PW14.6 (4)
850344B (220V)
850344A (110V) or
G30117B
P7507 (4)
46
Guard Assembly
G30163
(BST ONLY)
7676
KN1420
60HZ)
850677 (110VAC/
850730C
or
850678
(220VAC/50HZ)
7681
P7863
UA3808.2
7678B
KN1032
UA3806.9 (3)
PW10.3 (3)
PW14 (4)
7675
88038
UA3808.2
PG10255 (3)
UA8164
KN1032
FC9656
FC9632
SW14.1 (3)
HN1213.2
HN51618
PW14 (2)
850314
47
UA5112.1
G30118
850315
External and Head Assemblies - Head Crank & Driving and Bending Cam
G40812
G40851
Note: Chamfers should face each other
G40908 (2)
G40237
G40238B
G40763
G40236A
G40754 (2)
G40824
G20520 (2)
G20576 (2)
G40212
G40235A
G40754 (2)
G20576 (2)
G20520 (2)
G40211
48
External and Head Assemblies - Hand Wheel Assembly
G30128
G20520 (3)
G40208A
G20520
G40803
UA4810.1 (3)
G30099B
G40100
G40102
G40821
49
AF207
PW12.1
External and Head Assemblies - Bonnet Plates
G20520 (4)
G40802 (4)
G40220
G20244
042001
G20236
071006
071006 (3)
G50396 (3)
G40605
G40213
G40201
G40200A
G40817 (12)
G40501BA
G40500BA
G20120 (2)
G40642
SU-0308853 (2)
G40808 (2)
G40604
G40603
G20588 (2)
G40515
G40513B (2)
G40818 (2)
G20520 (2)
G40754 (2)
G30103
G20697
50
G20520
G40711B
G20520 (2)
G30119B
G20576 (2)
External and Head Assemblies - Feed Slide and Bender Bar
G40752
G40751
G40569
G40562
15025L
G20576
G20520
042001 (2)
G40672
G40754 (2)
G20615
G40530
G20573
G40574
071006 (2)
G20742
G20578
G20179
071004
072003 (2)
G40531BA
G40527B
G40638
G20625 (2)
G40803 (2)
G40563
G20520 (2)
G40803
G20520
G40153
G20576
G20520
G20515 (2)
G40653BA
G40557
G20744
G40551B
G40652
G40654
G40656
G40657
G40658
G40659
G40547BA
G20567
G40648 (2)
G40649 (2)
G40650 (2)
G40809 (4)
G20520 (4)
51
External and Head Assemblies - Feed Lever & Feed Gear Bracket
G20668
G40262
G40904
G20694
G40512
G40751
G20691
G20267
G40532A
G40901 (2)
G40710A
G40581
G40823 (2)
G20118
G20264
G20586
G20587
G40536
G20520 (3)
G40119
G40114 (2)
G20522 (4)
G20121
G40802 (3)
52
External and Head Assemblies - Cutter Box & Cutter Operating Lever
G40219 (2)
G20167
G40597A
G40145
G40598A
G40750
G20210
G40811
15106HT (4)
G50266 (2)
G40600
G40601
G40701
G40904 (2)
G40800
G40571
G20515
G40630B
53
External and Head Assemblies - Large Feed Gear & Lower Wire Straightener
G40129 (2)
G40538 (2)
G20282 (2)
G20226 (2)
G40128
G40510A
G40716A
G40511A
G40537
G20283
G20311
G40809 (2)
G20520 (2)
G20219 (4)
G40284
G20290 (2)
G50234 (5)
G40765 (2)
G40912
G20140 (2)
G40766
G40773
G20285
54
External and Head Assemblies - Pivot Block & Wire Holder
G40643BA
G20520 (3)
G20697 (3)
G40571
G20520
G40709
G20520 (2)
072013 (2)
G20659BA
G40680 (5/8”)
G40681 (1/2”)
G20252
G20579
G20253
G20541
G20135
G20542B
072004
G20167 (2)
G20617
G20661
G20175
G20184
G20255
G20665
G20254
G20226
G20273
G20659B
55
External and Head Assemblies - Wire Guide Spring
G20288 (2)
G20140 (4)
G20234 (6)
G40286A
G20297
G40767A
G50234 (3)
G20311
G40766 (3)
G40765 (4)
G20283
G20290 (2)
G20284
G20282 (2)
G20219 (12)
G20226 (6)
G40912 (3)
G20292 (2)
G20520 (2)
G20287
G20293 (2)
G20298
G40809 (2)
56
External and Head Assemblies - Head Guard
G20520 (2)
G40809 (2)
G40599A
G40135
G40823 (2)
G20171 (2)
G40851 (2)
G30124
KN1032 (2)
PW14 (2)
850343
UA3410.4 (2)
G20274 (2)
57
850319B
UA3806.9
88038
G40402 (2)
Part Number / Description Cross-Reference
PART NO. DESCRIPTION QUANTITY
042001 Screw M5x.8x8 3
071004 Lock Washer Ribbed 2
071005 Lock Washer Ribbed M4 2
071006 Lock Washer Ribbed M5 6
072003 Screw M4x0.7x12 2
072004 Screw M6x1.0x12 1
072006 Screw M6x1.0x30 2
072012 Screw M6x1.0x20 2
072013 Screw M6x1.0x22 2
15025L Bender Slide Spring - Light Duty 1
18183 Clincher Slide Adjustment Block 1
18184 Clincher Slide Block Clamp 1
18186 Clincher Slide Adjustment Screw 1
19211/2G5 Wire Spool - Galvanized 1
35 Clincher Slide Link Spring 1
36 Pin 1
406 Clincher Oper. Lever Spring Screw 1
63 Work Guide Screw 4
7423C Work Stop - Large 2
7645A Table Support Bracket Asy - RH 1
7645LA Table Support Bracket Asy - LH 1
7648 Table Support 2
7675 Belt Guard 1
7676 Belt Guard 1
7678B Drive Pulley - 4L 1
7679 Drive Pulley Washer 2
7690 Tension Spring 1
7691 Set Collar - Reamed 1
7693 Spool Stud 1
850303B Terminal Strip - Holes 1
850307 Power Cord - 230V 1
850313 Footswitch Guard 1
850314 Strain Relief 2-3
850315 Strain Relief Nut 2-3
850316 RFI Filter 1
850317 Clutch, Wire Harness 1
850318 Footswitch, Wired 1
850319B Safety Switch, Wired 1
850322B Starter Assembly 3/4 - 115V 1
850323 Starter Assembly 3/4 - 230V 1
850337 Wire Terminal Ring 1
850344A Motor 3/4 HP - 115V 1
850344B Motor 3/4 HP - 230V 1
850677 Electric Clutch, Heavy Duty - 115V 1
850678 Electric Clutch - 230V 1
850730C V-Belt 1
850731 Pulley 1
850732 Pulley 1
PART NO. DESCRIPTION QUANTITY
851005 Strain Relief 2
85128 Connector 3/8 3
85982 Lock Nut 1/2 1-2
86243 Power Cord - 115V 1
88038 Nylon Cable Clamp 1
9070 Wire Straightener Eccentric Pointer 1
AF203 Lock Washer 5/16 Hel 2
AF207 Lock Washer 1/2 Helical Spring 1
AF223 Flat Washer 5/16 4
B554 Torsion Spring 2
FC9633 Anchor Spacer 1
FC9656A Clutch Anchor 1
G20118 Feed Release Handle Cam 1
G20121 Feed Release Plunger 1
G20135 Dowel Pin M5x24 1
G20140 Follower Ball Bearing 4
G20153 Driver Retaining Screw 1
G20167 Screw M4x.7x10 3
G20171 Screw M8x1.25x12 2
G20175 Screw M4x.7x6, with Nylon Patch 1
G20179 Screw M3x.5x4 2
G20184 Wire Holder Retaining Spring Foot 1
G20190 Screw M3x.5x10 2
G20195 Screw M6x1.0x8 3
G20210 Cutter Operating Spring 1
G20219 Wire Straightener Disc Spring 8
G20226 Hex Nut M4x.7 4
G20234 E-Ring 3/16 4
G20236 Tube Pivot Screw 1
G20244 Tube Pivot Clip 1
G20250 Screw M4x.7x14 2
G20252 Wire Hook 1
G20253 Wire Hook Spring 1
G20254 Wire Hook Spring Screw 1
G20264 Screw, M5 x 0.8 x 5, Nylon 1
G20267 Feed Lever Bushing 1
G20273 Screw M4x.7x4, with Nylon Patch 1
G20274 Hex Jam Nut, M6x1 2
G20282 Tension Pawl Pivot Pin 2
G20283 Tension Pawl 1
G20284 Tension Pawl Spring 1
G20285 Tension Pawl Roller 1
G20286A Wire Guide Spring Assembly - Long 1
G20287 Wire Oiler Felt Spring 1
G20288 Screw M4x0.7x8 2
G20290 Flat Washer, M5 2
G20292 Wire Oil Felt Washer 2
G20293 Wire Oiler Felt 2
58
Part Number / Description Cross-Reference
PART NO. DESCRIPTION QUANTITY
G20297 Screw M6x1.0x40 1
G20298 Nylock Lock Nut, M6x1 1
G20311 Spring Anchor Screw 1
G20360 Hex Key Wrench 3.0mm 1
G20364 Open End Wrench 1
G20368 Feed Release Handle Cap 1
G20515 Dowel Pin M6x14 3
G20520 Ribbed Lock Washer M6 44
G20522 Screw M6x1.0x5 8
G20530 Feed Rack Block 1
G20541 Wire Guide Bar - Left 1
G20542B Wire Guide Bar - Right 1
G20566 Screw M4x0.7x20 4
G20567 Dowel Pin M5x40 2
G20570 Spirol Pin M5x20 1
G20573 Feed Rack Adjustment Knob 1
G20574 Feed Rack Adjustment Stud 1
G20576 Screw M6x1.0x20 11
G20578 Rack Adjustment Knob Detent 1
G20579 Screw M4x0.7x6 1
G20583 Wire Holder Retaining Spring 1
G20586 Feed Gear Friction Spring 1
G20587 Feed Gear Friction Plug 1
G20588 Dowel Pin M4x12 2
G20589 Screw M4x0.7x10 1
G20615 Screw M5x0.8x8 1
G20617 Washer M6x18x1.6 1
G20625 Feed Rack Guide Screw, Nylon 2
G20626 Screw M4x0.7x16 2
G20659BA Wire Holder Assembly 5/8 1
G20661 Wire Holder Retaining Spring Screw 1
G20665 Wire Holder Eccentric Screw 1
G20668 Feed Lever Spring 1
G20691 Screw M12x1.75x12 1
G20694 Feed Gear Friction Bushing 1
G20697 Screw M6x1.0x30 4
G20742 Supporter Plunger 1
G20744 Supporter Spring 1
G30006A Bearing Housing Assembly 1
G30007B Crank Shaft 1
G30048 Motor Mounting Plate 1
G30053 Bearing 1/2x1/2 5
G30054 Bearing 5/8x3/4 1
G30063 Shoulder Screw 5/8x1 1
G30064 Shoulder Screw 3/4x1-1/4 1
G30067 Bolt 3/8-16x1 4
G30099B Adjustment Crank Housing 1
G30103 Adjuster Stop 1
PART NO. DESCRIPTION QUANTITY
G30117B Motor Cover 1
G30118 Belt Guard Bracket 1
G30119B Adjuster Gauge 1
G30124 Actuator Key Bracket 1
G30127 Starter Mounting Flange 1
G30128 Hand Wheel 1
G30159 Screw 1/2-20x1-1/4 2
G30163 Self Tapping Screw 1
G30176 Screw M4x.7x25 2
G30183 Self Tapping Screw 2
G30415 Tool Kit Hanger 1
G40001A Frame Weldmnet 1
G40002 Side Cover Plate 1
G40013A Pivot Arm Assembly 1
G40017A Crank Housing Connecting Link Assy 1
G40037A Clincher Upright Link Assembly 1
G40043A Clincher Lever Assembly 1
G40044 Clincher Mounting Plate 1
G40100 Adjuster Crank Shaft Insert 1
G40101 Compression Adjustment Yoke 1
G40102 Adjustment Shaft 1
G40114 Feed Gear Shaft 2
G40119 Feed Release Handle 1
G40128 Rear Feed Gear Spacer 1
G40129 Large Feed Gear Washer 2
G40135 Head Guard 1
G40145 Moving Cutter 1
G40153 Driver Retaining Screw 1
G40174 Small Clincher Arm Spacer 1
G40200A Mounting Bar Assembly - Left 1
G40201 Mounting Bar - Right 1
G40202 Upper Bearing Block - Horizontal 1
G40203A Upper Bearing Block Assy - Vertical 1
G40207A Adjustment Shaft Block Assembly 1
G40208A Adjustment Shaft Support Brkt Assy 1
G40211 Bender Rail 1
G40212 Driving Rail 1
G40213 Head Mounting Block 1
G40219 Screw M6x1.0x30 2
G40220 Spring Clip Block 1
G40231 Upper Gear Shaft 1
G40235A Bender Cam Plate Assembly 1
G40236A Driver Cam Plate Assembly 1
G40237 Crank Pin 1
G40238B Crank Arm 1
G40239BA Crank Housing Slide Plate Assembly 1
G40240A Crank Housing Assembly 1
G40242 Head Drive Shaft 1
59
Part Number / Description Cross-Reference
PART NO. DESCRIPTION QUANTITY
G40262 Small Feed Gear Shaft 1
G40284 Lower Tension Pawl Spring 1
G40286A Wire Guide Spring 1
G40301 Drive Cam Gear 1
G40302 Drive Gear 3
G40402 Screw M5x0.8x16 3
G40500BA Bonnet Plate Assembly - Left 1
G40501BA Bonnet Plate Assembly - Right 1
G40510A Large Feed Gear Assembly 1
G40511A Wire Feed Pinion Assembly 1
G40512 Small Feed Gear 1
G40513B Supporter Guide Plate 2
G40515 Dowel Pin M6x18 1
G40520 Wire Spool Mounting Bracket 1
G40527B Feed Rack 1
G40530 Feed Rack Block 1
G40531BA Feed Slide Assembly 1
G40532A Feed Lever Assembly 1
G40536 Feed Gear Bracket 1
G40537 Feed Gear Clutch 1
G40547BA Bender Bar Assembly 1
G40551B Driver Bar 1
G40557 Dowel Pin M6x50 1
G40562 Bender Slide Block 1
G40563 Cutter Operating Cam 1
G40564A Bender Slide Pin Block Assembly 1
G40569 Bender Slide Pin 1
G40571 Dowel Pin M6x12 1
G40574 Feed Rack Adjustment Stud 1
G40581 Upper Wire Tube 1
G40597A Cutter Block Assembly 1
G40598A Cutter Operating Slide Assembly 1
G40599A Lower Wire Tube Assembly 1
G40600 Fixed Wire Cutter 1
G40601 Fixed Cutter Cover 1
G40603 Cutter Box Guide Plate 1
G40604 Upper Cutter Box Guide Plate 1
G40605 Lower Cutter Box Guide Plate 1
G40630BA Cutter Operating Lever Assembly 1
G40638 Feed Rack Cam 1
G40642 Cutter Box Adjustment Slide 1
G40643BA Wire Holder Pivot Block 5/8 1
G40648 Bender Insert 5/8 - 20x24 & 23 Wire 2
G40649
G40650 Bender Insert 5/8 - 18x20 & 20 Wire 2
G40652 Driver 5/8 - 24 Wire 1
G40653BA Supporter Assembly 5/8 1
G40654 Driver 5/8 - 23 Wire 1
Bender Insert 5/8 - 19x21-1/2 & 24 Wire 2
PART NO. DESCRIPTION QUANTITY
G40656 Driver 5/8 - 20x24 Wire 1
G40657 Driver 5/8 - 19x21-1/2 Wire 1
G40658 Driver 5/8 - 20 Wire 1
G40659 Driver 5/8 - 18x20 Wire 1
G40672 Feed Slide Block 1
G40680 Pivot Block Insert-5/8” 1
G40701 Wire Hold 1
G40702 Large Clincher Arm Spacer 1
G40703 Cam Follower Stud 1
G40704 Lower Bearing Block 1
G40705A Vertical Drive Shaft 2
G40708 Bearing Mounting Plate 1
G40709 Wire Holder Spring Block 1
G40710A Feed Lever Spring Bracket Assembly 1
G40711B Cutter Box Adjustment Link 1
G40716A Lower Wire Straightener Bracket 1
G40716AA Lower Wire Straight Brkt, Complete 1
G40750 Wire Hold Spring 1
G40751 Dowel Pin M6x20 1
G40752 E-Ring - Heavy Duty 1
G40753 Lock Collar 2
G40754 Dowel Pin M8x20 2
G40755 Clincher Pad Guide Shaft 2
G40756 Spring Pin M4x24 1
G40757 Dowel Pin M10x28 1
G40758 E-Ring 12mm 1
G40759 Keyway - 8mm x 1/2 1
G40760 Keyway - 6mm x 3/4 2
G40761 Keyway - 6mm x 1-1/2 3
G40763 Keyway - 8mm x 3/4 1
G40764 E-Ring 1/2 3
G40765 Wire Straightener Roll Stud 4
G40766 Straightener Eccentric 3
G40767A Upper Wire Straightener Brkt Asy 1
G40767AA Upper Wire Straight Brkt - Complete 1
G40768 Clevis Pin 1/2x1-1/2 1
G40769 Clevis Pin 1/2x2 2
G40770 Hitch Pin 2
G40771 Dowel Pin M4X10 2
G40772 Adjuster Lock Lever 1
G40773 Thumbscrew - Knurled 1
G40800 Shoulder Screw M10x25 1
G40802 Screw M6x1.0x50 7
G40803 Screw M6x1.0x16 5
G40804 Screw M8x1.25x16 29
G40808 Screw M6x1.0x12 - Dog Point 2
G40809 Screw M6x1.0x12 - Low Head 8
G40810 Shoulder Screw 1
60
Part Number / Description Cross-Reference
PART NO. DESCRIPTION QUANTITY
G40811 Screw M6x1.0x8 - Dog Point 1
G40812 Screw M8x1.25x16 - Low Head 1
G40813 Shoulder Screw 2
G40814 Shoulder Screw 1
G40815 Screw M8x1.25x12 1
G40816 Screw M8x1.25x25 2
G40817 Shoulder Screw M12x20 12
G40818 Screw M6x1.0x25 2
G40820 Shoulder Screw M6x10 2
G40821 Screw 1/2-13x1 1
G40823 Screw M6x1.0x16 4
G40824 Screw, NM8 x 1.25 x 8, Nylon 1
G40851 Lock Washer Ribbed M8 5
G40852 Spring Pin, M5 x 30 1
G40901 Feed Lever Pivot Bearing 1
G40902 Upper Drive Shaft Bearing 2
G40903 Worm Shaft Bearing 2
G40905 Clincher Cam Follower 1
G40906 Ball Bearing 1
G40907 Drive Shaft Coupling 1
G40908 Crank Bushing 2
G40909 Head Drive Shaft Bearing 1
G40911A U-Joint & Splined Shaft Assembly 1
G40912 Grooved Straightener Roller 2
G40950AA Clincher Pad Assembly 1
G40952A Clincher Back Plate Assembly 1
G40954 Clincher Front Plate 1
G40955F Clincher Point - Flat 2
G40955R Clincher Point - Round 2
G40956A Clincher Base Assembly 1
G40957 Clincher Adjustment Shaft 1
G40958 Clincher Adjustment Worm Gear 1
G40959 Clincher Height Adjust Handle 1
G40960 Worm Shaft 1
G40961 Clincher Adjusting Worm 1
G40962 Table Pivot Shaft 1
G40964A Work Table Assembly 1
G40973B Work Guide 1
G40975 Clincher Upright Extension 1
G40976 Clincher Slide 1
G50125 Screw M5x0.8x20 3
G50234 E-Ring 4mm 2
G50266 Dowel M5x10 2
G50396 Screw M5x.8x12 3
HN1024 Nut 10-24 2
HN1213.2 Hex Jam Nut 1/2-13 1
PART NO. DESCRIPTION QUANTITY
HN1420.2 Hex Jam Nut 1/4-20 4
HN3816 Hex Nut 3/8-16 5
HN51618 Hex Nut 5/16-18 1
HN51618.2 Hex Jam Nut 5/16-18 2
KN1032 Kep Nut 10-32 3
KN1420 Kep Nut 1/4 1
LW14 Lock Washer 4
LW38 Lock Washer 9
M-TOOL KIT Kit - M-Series Tool 1
M11009 Plastic Washer 1
P2582 Connector 3/8x90 Degrees 3
P2731 Thumb Screw 1/4-20x3/4 1
P7507 Screw 1/4-20x3/4 8
P7863 Retaining Ring 1
PG10219 Terminal 1/4x90 5
PG10255 Screw, 1/4-20 x 3/4”, FHM 3
PG10271 Washer 9/16 1
PW10 Washer 2
PW10.3 Flat Washer 3/16 4
PW12.1 Washer Black 1/2 1
PW12.4 Washer Black 1/2 4
PW14 Flat Washer 2
PW14.2 Washer Zinc 4
PW14.6 Washer 4
PW38 Washer 8
SU-0308853 Screw 3/8X3/8 2
SW14.1 Lock Washer 3
SW516.3 C'Sunk Lock Washer 2
UA1428.1 Set Screw 1/4-28X1/4 3
UA3216.2 Clincher Slide Block Screw 2
UA3410.4 Screw, 10-32 x 5/8” 2
UA3806.2 Screw 10-32x3/8 2
UA3806.9 Screw 10-32x3/8 3
UA3808.2 Screw 10-32x1/2 2
UA3810.10 Shoulder Screw 1/4x5/8 2
UA4810.1 Screw 1/4-20x5/8 3
UA4812.7 Screw 1/4-20x3/4 3
UA4828.3 Set Screw - Cup Point 4
UA5112.1 Screw 5/16-18x3/4 1
UA5120.2 Screw 5/16-18x1-1/4 2
UA51618.1 Screw, 5/16-18 x 7/8 4
UA5812.7 Screw 5/16-18x3/4 2
UA6112.1 Screw 3/8-16x3/4 4
UA6116.1 Screw 3/8-16x1 4
UA8164 Screw 1/2-13x4 1
61
Wiring Diagram
Complete Wiring with Detail
62
Wiring Diagram
AST - 115V Models
BST - 230V Models
63
NOTES
64
To better service your wire stitching needs, please
take a moment to fill out and return this registration card.
Name :
( First ) ( Middle Initial ) ( Last )
Company :
Street Address :
City : State/Province : Zip :
Country :
Phone : Fax : E-mail :
REGISTRATION
CUSTOMERPRODUCT
Machine(s) Purchased :
Serial Number(s) :
With Head(s) :
( Type/Quantity Purchased )
Serial Number(s) :
Head(s) Purchased :
Serial Number(s) :
Date Received :
Dealer Name :
Dealer Street Address :
City : State/Province : Zip :
Country :
Dealer Phone :
Other Bindery Products Used :
Would you like information sent to you about new products
DEALER
that would benefit your company? Yes No
mail it to DeLuxe Stitcher Company, Inc.
Please take a moment to fill out the attached card and
to assist when making further inquiries.
PRODUCT
Machine(s) Purchased :
Serial Number(s) :
With Head(s) :
( Type/Quantity Purchased )
Serial Number(s) :
Head(s) Purchased :
Serial Number(s) :
DELUXE STITCHER GRAPHIC ARTS REPRESENTATIVE
Date Received :
In addition, duplicate the information for your records
Dealer Name :
Dealer Street Address :
City : State/Province : Zip :
Country :
Dealer Phone :
PLACE
STAMP
HERE
COMPANY, INC.
DELUXE STITCHER
6635 West Irving Park Road
Chicago, Illinois 60634-2410 U.S.A.
Attn: Customer Service
Common Replacement Parts
Below is a list of the most common wear/replacement parts for the
M30 Stitcher. This guide should help you when ordering
replacement parts. If the part you need is not listed below, please
refer to the more detailed parts list in this manual.
Description Item Number
Screw, M4x0.7x10 G20167
Moving Cutter G40145
Fixed Wire Cutter G40600
Driver, 5/8”,19x21-1/2 Wire G40657
Clincher Point - Flat G40955F
Clincher Point - Round G40955R
Clincher Slide G40976
LIMITED WARRANTY
DeLuxe Stitcher Company, Inc. warrants to the original retail purchaser
that this product is free from defects in material and workmanship and
agrees to repair or replace, at DeLuxe Stitcher’s option, any defective
product within 90 days from the date of purchase. This warranty is not
transferable. It covers damage resulting only from defects in material or
workmanship and does not cover conditions or malfunctions resulting from
normal wear, neglect, abuse or accident.
This warranty is in lieu of all other express warranties. Any warranty of
merchantability or fitness for a particular purpose is limited to the duration
of this warranty. DeLuxe Stitcher shall not be liable for any incidental or
consequential damages.
Some states do not allow limitations on how long an implied warranty lasts,
or the exclusion or limitation of incidental or consequential damages, so
the above limitations or exclusions may not apply to you. This warranty
gives you specific legal rights and you may also have other rights which
vary from state to state.
To obtain warranty service you must return the product, at your expense,
together with proof of purchase to an authorized
DeLuxe Stitcher Company Graphic Arts Dealer.
Always use genuine DeLuxe Stitcher parts. When ordering parts, please identify the
part number, the part name, the wire size and crown size of your Stitcher.
DeLuxe Stitcher Company, Inc.
Chicago, Illinois 60634 -2410
Phone: 773-777- 6500 800-634 -0810
Fax: 773-777-0156 800 -417-9251
E-mail: info@deluxestitcher.com
Web Site: http:// www.deluxestitcher.com
67
Declaration of Conformity
We, DeLuxe Stitcher Company
6635 West Irving Park Road
Chicago, Illinois 60634-2410 U.S.A
Telephone 773-777-6500
Facsimile 773-777-0156
hereby declare under our sole responsibility that the
M30-BST Stitching /Stapling Machines
to which this declaration relates is in conformity with the
following European product safety directives:
Machinery Safety Directive
(89/392/EEC and amendments
91/368/EEC, 93/44/EEC, 93/68/EEC)
Electromagnetic Compatibility Directive
(89/336/EEC and amendments
91/C162/08, 92/31/EEC, 93/68/EEC)
as is verified by compliance with the following standards:
EN 60204-1:1992 prEN 894-1:1992 prEN 953:1992
EN 294:1992 prEN 894-3:1992 EN 55014 :1193
prEN 614-1:1991 prEN 1050:1993 EN 55104 :1995
Executed for DeLuxe Stitcher Company
this day of in the year
By
Title
Frank P. Cangelosi
President
first July 2008
Signature
DBSM30-0908
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