Delta Products C2000 Series Catalog

Automation for a Changing World
Delta Vector Control Drive
C2000
Series
Powerful Features. High Efficiency.
The C2000 Series AC motor drive provides the most efcient solution for all
control functions that are suitable for both sensor and sensorless types
of synchronous and asynchronous motors. The C2000 Series is also equipped
with built-in PLC functions and supports the CANopen Master/Slave extension
for the ultimate in system exibility and fast data exchange.
1
Table of Contents
Standard Models
Advanced Drive Controls
Modular Design
Certications
LCD Keypad
Features & Applications
High-speed networks
Convenient operation platform
High performance eld oriented control
Fast response to impact load
Auto energy saving operation
DEB function
Permanent magnet motors (SPM, IPM)
REG2000 Series
AFE2000 Series
3
3
5
6
7
8
Active Front End
11
AFE2000 Series
Operation Environment
Specications
Wiring
Dimensions
Option cards
Ordering information
2
12
13
Standard Models (IP20/NEMA1)
Power range
230 V (kW) 0.75 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90
230 V (HP) 1 2 3 5 7.5 10 15 20 25 30 40 50 60 75 100 125
Frame Size A B C D E F
460 V (kW) 0.75 1.5 2.2 3.7 4.0 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90 110 132 160 185 220 280 315 355 450
460 V (HP) 1 2 3 5 5 7.5 10 15 20 25 30 40 50 60 75 100 125 150 175 215 250 300 375 425 475 600
Frame Size A B C D0 D E F G
Power range
575 V (kW) 575 V (HP) Frame Size
Power range
690 V (kW) 690 V (HP) Frame Size
230 V 0.75 ~ 90 kW, 460 V 0.75 ~ 450 kW
: 575 V 1.5 ~ 15 kW
1.5 2.2 3.7 5.5 7.5 11 15
2 3 5 7.5 10 15 20
A B
: 690 V 18.5 ~ 630 kW
18.5 22 30 37 45 55 75 90 110 132 160 200
25 30 40 50 60 75 100 125 150 175 215 270 335 425 530 600 745 840
C D E F G H
315 400 450 560 630
250
Advanced Drive Controls
High Performance
1. High bandwidth control
2. Speed / torque / position control mode
3. Dual rating design
(Normal duty / heavy duty)
4. 4-quadrant torque control and limit
5. For both synchronous and asynchronous motors
Environmental Adaptability
1. 50℃ operating temperature
2. Built-in DC reactor
3. Coated circuit boards
4. Built-in EMC lter
5. International safety standard
(CE/UL/cUL)
*Note: Please refer to the Product Specication
3
H
Versatile Drive Controls
1. Built-in safe stop function
2. Built-in PLC function
3. Built-in brake unit
4. Supports various network protocols
5. Position control
Modular Design
1. Hot pluggable LCD keypad
2. I/O extension cards
3. Various PG (encoder) feedback cards
4. Network cards for eldbus modules
5. Removable fan
4
Modular Design
Various accessories options, such as I/O extension cards, encoder feedback cards, communication cards, hot pluggable LCD keypad, removable terminals and removable fans.
I/O extension cards
PG (Encoder) cards
EMC-PG01O / EMC-PG02O
EMC-PG01U / EMC-PG02U
EMC-PG01L / EMC-PG02L
EMC-D611A
Relay Extension Card
EMC-R6AA
EMC-D42A
24V Power Shift Card
EMC-BPS01
EMC-PG01R
■Removable fan
To ensure personal safety, do not begin wiring before the indicator light is off.
*NOTE: "u" are optional accessories.
■Power indicator
To prevent personal injury, please do not perform wiring before power indicator is off.
■Removable terminals
Convenient wiring and safety equipment.
Analog I/O switch Termination resistor
Communication cards
CMC-PD01 CMC-DN01
CMC-MOD01
CMC-EIP01 EMC-COP01
Dual RJ45 communication ports
5
The modular design fullls the needs of system applications and equipment maintenance.
KPC-CC01 keypad
Standard RJ45 network cable for remote operation.
Easy to remove with one press.
RFI Jumper
Remove the safety screws and press on both side tabs to remove the cover.
The product nameplate shows the input / output voltage, input / output current, the frequency range, and more.
Modular fan design, easy to replace and clean, extending product service life.
Excellent Environment Adaptability
Built-in DC choke to surpress harmonics*
Built-in EMC lter to lter noise*
Conformal coating (Class 3C2 of IEC60721-3-3 standard) ensures drive operation stability and safety in critical environments.
The electronic components of the drive are isolated from the cooling system to reduce heat interference. Dissipated heat can be
Heat dissipation
discharged by ange-mounting installation, and forced fan cooling can import cold air into the heat sink. The heat dissipation performance is optimized by these two cooling methods.
*Note: Please refer to the Product Specication
Certifications
UL, cUL
C-Tick
ROHS
CE
Low Voltage: EN61800-5-1 EMC: EN61000-3-12, EN61800-3, IEC61000-6-2, IEC61000-6-4, IEC61000-4-2, IEC61000-4-3, IEC61000-4-4, IEC61000-4-5, IEC61000-4-6, IEC61000-4-8,
Dust-proof
Interference immunity
6
Quick and Easy Parameters Setting via the LCD Keypad
Multi-column display for the drive status
Simple and intuitive operation
User-dened parameter groups
Real Time Clock and calendar function
Language selection for display
Copy function saves parameters and PLC programs to the keypad memory for later transfer to another drive
IP66 protection level
F1 to F4: User-dened
function keys
Selection keys
LED displays the current drive status
Create homepage logo Editable message display Editable chart display
Intelligent PLC Functions
Built-in 10 K steps capacity of PLC functions. Distributed control and independent operation are easily achieved via network connection.
CANopen Master protocol and PLC functions provide synchronous control and fast data exchange.
7
High-Speed Network
Provides optional MODBUS RTU and various
eldbus cards for exible applications
CANopen
(DS402)
Advanced network functions
Built-in MODBUS communication
Ability to control up to 8 Slave drives via the CANopen Master function
Supports all Delta industrial automation products
(Built-in EDS les for all Delta industrial automation products)
I/O data congurations for each device on the CANopen network
Motion control planning function
WPL Soft
CANopen
DeviceNet
Through the Delta specially designed DeviceNet Builder software, users can easily establish a standard DeviceNet control network by the parameter pre-assignment function for each equipment and remote I/O.
Supports all Delta industrial automation products
(Built-in EDS les for all Delta industrial automation
products)
I/O data congurations
for each device on the DeviceNet network
DeviceNet layout software
1 Mbps 25 m
500 kbps 100 m
CANopen
■ EtherNet/IP
MODBUS TCP
Delta provides communication integrator software that offers graphic module settings and a user friendly interface to support all Ethernet products settings and online monitoring.
Delta software for Ethernet/MODBUS TCP products
Graphic module settings and a user friendly interface
Auto search function
Supports Virtual COM settings
TAP-CN03 distribution box for long distances
RJ45 cable
Convenient Drive System Management Platform
Provides a complete operation platform for users' easy control and monitoring via PC, including parameters save/setting, real-time wave monitor, quick setup, for multiple languages and with multi-language operation systems.
Start-up display
Displays horsepower, rated voltage and current of the drive in use.
Parameter management
Provides parameter setting/save/copy/comparison for convenient parameter management.
Trend records
Monitors the drive operation form via network and displays I/O terminal status. Useful for tasks such as "trial run monitoring".
Quick setup
Guides the user step-by-step through the drive settings according to quick setup wizard.
*NOTE: These software programs are available for download on Delta's website
8
High-Performance Field Oriented Control
The FOC+PG mode of C2000 Series can output 150% of starting torque at extremely low speeds for precise and stable speed control.
Example for 3.7kW model
300
250
200
150
Torque(%)
100
50
0
-1 1 3 5 7 9 11
Frequency(Hz)
C type
0Hz
0.1Hz
0.5Hz
1Hz
2Hz
3Hz
5Hz
10Hz
Fast Response to Impact Load
During load changes, the C2000 Series calculates the required torque response and minimizes the vibration caused by load impact using FOC.
100
80
60
40
20
0
-20
-40
Speed (RPM)
-60
-80
-100 150 200 250
100
300 350
Time
400 450 500
Precise position and speed control ideal for printing machine applications.
Auto Energy-Saving Operation
Auto-calculates the optimal voltage for the load output using load power when under constant speed operation.
Frequency Command = Frequency Output
Output Voltage
Output Current
Current < Rated Current * 0.35
5sec
Deceleration Energy Backup (DEB)
This function controls the motor deceleration to stop when power blinks off to prevent mechanical damage and then accelerates to its original operation speed when power resumes.
Input Voltage Motor Speed
Power Blink Off
DEB
Decelerate to Stop
Motor Flying Start
DEB Return Time
Time
9
Input Voltage Motor Speed
Unexpected Power Shut Down
Safe Motor Stop
DEB
Decelerate to Stop
DEB Return Time
Time
A Drive for Permanent Magnet (PM) Motors
The C2000 is a dual mode drive to control both an induction motor and permanent magnet motor. The dynamic response of a PM motor provides precise control of position, speed and torque.
Permanent magnet motor
Servo motor
Encoder
AC motor drive
Delta REG2000 Series for Power Regeneration
Using the REG2000 with the C2000 in a crane and hoist application provides the user with a four-quadrant operation and energy saving results.
Mains
Power
M
Counter
AC Voltage
DC Voltage
Delta AFE2000 Series for Power Regeneration and Power Quality Improvement
The Active Front End Unit (AFE2000) helps to reduce torque ripple and harmonics with a higher power factor to provide excellent production quality and outstanding energy saving results.
Mains
Power
10
M
AC Voltage
DC Voltage
Delta Active Front End AFE2000 Series
Features
Replaces traditional brake resistor to reduce heat generation.
Clear energy savings: more than 95% of the regenerative energy is converted into electricity and supplied back to the mains.
Full-load operation: input-side current THD lower than 5% and improves power factor up to 99%.
AC motor drives with AFE2000: supports 4-quadrant operation with variable frequencies and adjustable system.
Constant DC bus voltage: unaffected
by mains voltage uctuations.
Improves power factor and decreases harmonic distortion.
THD<=5%, power factor > 99%
60%
Tr a d it i on al AC mo t or d r iv e
AF E 2 000
Improves power factor by 20%
80%
99%
Power Foctor (%)
Tr ad it io na l AC m ot o r d r iv e
Decreases harmonic distortion by 55%
5%
THD (%)
AF E 2000
Applications
Large-inertia loads, such as centrifuge equipment, dewatering machines and roving machines
4-quadrant loads including elevators, cranes and pumpjacks (oil extraction machines)
Quick braking, such as machine tools, bag making machines, auto storage and retrieval systems, and lathes
Long-term energy feedback, such as wind power, water power, steel printing and paper making machinery (winding equipment)
Improves power quality for industries such as semiconductor and panel industries
11
Operation Temperature and Protection Level
Model Frame Top Cover Conduit Box Protection Level OperationTemperature
VFDxxxCxxA VFDxxxCxxS
VFDxxxCxxE VFDxxxCxxU
VFDxxxC53A-21 VFDxxxC63B-21
VFDxxxC63B-21
Frame
A ~ C 230 V: 0.75 ~ 22 kW 460 V: 0.75 ~ 30 kW
Frame
D ~ H 230 V: > 22 kW 460 V: > 30 kW
Frame
A ~ C 460 V: 0.75 ~ 30 kW
Frame
D ~ H 230 V: > 22 kW 460 V: > 30 kW
Frame
A ~ C
1.5 ~ 37 kW
Frame
D ~ H
> 45 kW
Remove top cover
Standard with top cover
N / A
Remove top cover
Standard with top cover
N / A Standard conduit box IP20 / UL Type1 / NEMA1 -10 ºC ~ 40 ºC
Remove top cover
Standard with top cover
N / A Standard conduit box IP20 / UL Type1 / NEMA1 -10 ºC ~ 40 ºC
Standard conduit plate
No conduit box
Standard conduit plate
Standard conduit plate
IP20 / UL Open Type -10 ºC ~ 50 ºC
IP20 / UL Type1 / NEMA1 -10 ºC ~ 40 ºC
IP00 IP20 / UL Open Type
Protection degree for the circled area is IP00, other areas are IP20
IP20 / UL Open Type -10 ºC ~ 50 ºC
IP20 / UL Type1 / NEMA1 -10 ºC ~ 40 ºC
IP20 / UL Open Type -10 ºC ~ 50 ºC
IP20 / UL Type1 / NEMA1 -10 ºC ~ 40 ºC
-10 ºC ~ 50 ºC
Frame
VFDxxxC63B-00
*Note: HD= Heavy duty; ND= Normal duty; LD =Light duty
D ~ H
> 45 kW
N / A
No conduit box
IP00 IP20 / UL Open Type
Protection degree for the circled area is IP00, other areas are IP20
-10 ºC ~ 50 ºC
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