Delta Electronics S36SE User Manual

Delphi S36SE, 17W 1x1 Brick Series DC/DC Power Modules: 18~75V in, 5V/3A out
The Delphi S36SE series, 1x1 sized, 18~75Vin, single output,
isolated DC/DC converters are the latest offering from a world leader
in power systems technology and manufacturing Delta Electronics,
Inc. This product family is available in either a surface mount or
through-hole package and provides up to 17 watts of power or 5A of
output current (3.3V and below) in a standard 1x1 form factor
(1.10”x0.96”x0.33”). The pinout is compatible with the popular
industry standard 1x2 sized products. With creative design
technology and optimization of component placement, these
converters possess outstanding electrical and thermal performance,
as well as extremely high reliability under highly stressful operating
conditions. The S36SE 5V module could provide full output power
without any airflow up to 77°C ambient temperature while keeping the
component junction temperatures under most derating guidelines. All
modules are fully protected from abnormal input/output voltage,
current, and temperature conditions.
FEATURES
High efficiency: 83.5% @5V/3A
Industry standard 1x1 pinout
Size: 27.9x24.4x8.7mm (1.10”x0.96”x0.34”)
Fixed frequency operation
Input UVLO
Output OCP, OVP and OTP
Monotonic startup into normal and pre-bias
loads
Output voltage trim ±10%
2250V isolation and basic insulation
No minimum load required
SMT and Through-hole versions
ISO 9001, TL 9000, ISO 14001, QS9000,
OHSAS18001 certified manufacturing facility
UL/cUL 60950-1 (US & Canada)
Recognized, and TUV (EN60950-1)
certified.
CE mark meets 73/23/EEC and 93/68/EEC
directives
OPTIONS
Positive, negative, or no On/Off
OTP and Output OVP, OCP mode,
Auto-restart (default) or latch-up
Surface mounted pins
APPLICATIONS
Optical Transport
Data Networking
Communications, including Wireless
Servers
and traditional Telecom
DATASHEET DS_S36SE05003_07312008
TECHNICAL SPECIFICATIONS
TA = 25°C, airflow rate = 300 LFM, V
= 48 Vdc, nominal Vout unless otherwise noted.
in
PARAMETER NOTES and CONDITIONS S36SE05003 (Standard)
ABSOLUTE MAXIMUM RATINGS
Input Voltage
Continuous 80 Vdc
Transient(100ms) 100ms 100 Vdc Operating Temperature Refer to Figure 20 for measuring point -40 127 °C Storage Temperature -55 125 °C Input/Output Isolation Voltage 2250 Vdc
INPUT CHARACTERISTICS
Operating Input Voltage 18 75 Vdc Input Under-Voltage Lockout
Turn-On Voltage Threshold 16 17 18 Vdc
Turn-Off Voltage Threshold 15 16 17 Vdc
Lockout Hysteresis Voltage 0.5 1 1.5 Vdc
Maximum Input Current 100% Load, 18Vin 1.1 A No-Load Input Current 15 mA Off Converter Input Current 5 mA Inrush Current (I2t) 0.01 A2s Input Reflected-Ripple Current P-P thru 12µH inductor, 5Hz to 20MHz 8 mA Input Voltage Ripple Rejection 120 Hz 60 dB
OUTPUT CHARACTERISTICS
Output Voltage Set Point Vin=48V, Io=Io.max, Tc=25°C 4.925 5.0 5.075 Vdc Output Voltage Regulation
Over Load Io=Io, min to Io, max ±3 ±10 mV
Over Line Vin=18V to 75V ±3 ±10 mV
Over Temperature Tc=-40°C to 100°C ±50 mV
Total Output Voltage Range Over sample load, line and temperature 4.85 5.15 V Output Voltage Ripple and Noise 5Hz to 20MHz bandwidth
Peak-to-Peak Full Load, 1µF ceramic, 10µF tantalum 80 mV
RMS Full Load, 1µF ceramic, 10µF tantalum 20 mV
Operating Output Current Range 0 3 A Output DC Current-Limit Inception Output Voltage 10% Low 110 120 130 %
DYNAMIC CHARACTERISTICS
Output Voltage Current Transient 48V, 10µF Tan & 1µF Ceramic load cap, 0.1A/µs
Positive Step Change in Output Current 50% Io.max to 75% Io.max 200 mV
Negative Step Change in Output Current 75% Io.max to 50% Io.max 200 mV
Settling Time (within 1% Vout nominal) 300 us
Turn-On Transient
Start-Up Time, From On/Off Control 16 25 ms
Start-Up Time, From Input 16 25 ms
Maximum Output Capacitance Full load; 5% overshoot of Vout at startup 1000 µF
EFFICIENCY
100% Load 83.5 % 60% Load 83.0 %
ISOLATION CHARACTERISTICS
Input to Output 2250 Vdc Isolation Resistance 10 M Isolation Capacitance 1000 pF
FEATURE CHARACTERISTICS
Switching Frequency 450 kHz ON/OFF Control, Negative Remote On/Off logic
Logic Low (Module On) Von/off -0.7 0.8 V
Logic High (Module Off) Von/off 2 18 V
ON/OFF Control, Positive Remote On/Off logic
Logic Low (Module Off) Von/off -0.7 0.8 V
Logic High (Module On) Von/off 2 18 V
ON/OFF Current (for both remote on/off logic) Ion/off at Von/off=0.0V 0.25 mA
Leakage Current (for both remote on/off logic) Logic High, Von/off=15V 30 uA
Output Voltage Trim Range Output Over-Voltage Protection Over full temp range; 5.75 7.0 V
GENERAL SPECIFICATIONS
MTBF Io=80% of Io, max; Ta=25°C, 300LFM 5.14 M hours Weight 9.0 grams Over-Temperature Shutdown Refer to Figure 20 for measuring point 130 °C
Min. Typ. Max. Units
Across Trim Pin & +Vo or –Vo, Poutmax rated
-10% 10% %
DS_S36SE05003_07312008
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ELECTRICAL CHARACTERISTICS CURVES
Figure 1: Efficiency vs. load current for minimum, nominal, and
maximum input voltage at 25°C.
1.4
1.2
1
0.8
0.6
INPUT CURRENT(A)
0.4
0.2
0
15 20 25 30 35 40 45 50 55 60 65 70 75
INPUT VOLTAGE(V)
Figure 3: Typical full load input characteristics at room
temperature.
Figure 2: Power dissipation vs. load current for minimum, nominal, and maximum input voltage at 25°C.
Figure 4: (For negative remote on/off logic) Turn-on transient at
full rated load current (5 ms/div). Vin=48V. Top Trace: Vout, 2V/div; Bottom Trace: ON/OFF input, 5V/div.
Figure 5: (For negative remote on/off logic) Turn-on transient at zero load current (5 ms/div). Vin=48V. Top Trace: Vout, 2V/div,
Bottom Trace: ON/OFF input, 5V/div.
DS_S36SE05003_07312008
Figure 6: (For positive remote on/off logic) Turn-on transient at full rated load current (5 ms/div). Vin=48V. Top Trace: Vout, 2V/div; Bottom Trace: ON/OFF input, 5V/div.
3
ELECTRICAL CHARACTERISTICS CURVES (CON.)
A
)
)
Figure 7: (For positive remote on/off logic)Turn-on transient at zero load current (5 ms/div). Vin=48V. Top Trace: Vout, 2V/div; Bottom Trace: ON/OFF input, 5V/div.
Figure 9: Output voltage response to step-change in load current
(50%-75% of Io, max; di/dt = 0.1A/µs). Load cap: 10µF tantalum capacitor and 1µF ceramic capacitor. Top Trace: Vout (200mV/div, 100us/div should be made using a BNC cable (length shorter than 20 inches). Position the load between 51 mm to 76 mm (2 inches to 3 inches)
from the module.
, Bottom Trace: Iout (1A/div). Scope measurement
Figure 8: Output voltage response to step-change in load current
(75%-50% of Io, max; di/dt = 0.1A/µs). Load cap: 10µF tantalum capacitor and 1µF ceramic capacitor. Top Trace: Vout (200mV/div, 100us/div), Bottom Trace: Iout (1 should be made using a BNC cable (length shorter than 20 inches). Position the load between 51 mm to 76 mm (2 inches to 3
inches) from the module.
/div). Scope measurement
Figure 10: Test set-up diagram showing measurement points for Input Terminal Ripple Current and Input Reflected Ripple Current.
Note: Measured input reflected-ripple current with a simulated source Inductance (L
battery impedance. Measure current as shown below.
of 12 μH. Capacitor Cs offset possible
TEST
DS_S36SE05003_07312008
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ELECTRICAL CHARACTERISTICS CURVES
)
E
Figure 11: Input Terminal Ripple Current, i current and nominal input voltage with 12µH source impedance and 33µF electrolytic capacitor (50mA/div, 2us/div)
StripCopper
Vo(+)
10u
1u
, at full rated output
c
SCOPE RESISTIV
LOAD
Figure 12: Input reflected ripple current, i
inductor at nominal input voltage and rated load current (20
mA/div, 2us/div)
, through a 12µH source
s
Vo(-)
Figure 13: Output voltage noise and ripple measurement test setup
6.0
5.0
4.0
3.0
2.0
OUTPUT VOLTAGE (V)
1.0
0.0
0.0 0.4 0.8 1.2 1.6 2.0 2.4 2.8 3.2 3.6 4.0
LOAD CURRENT (A)
Figure 14: Output voltage ripple at nominal input voltage and rated load
current (Io=3A) (50 mV/div, 5us/div
capacitor and 10µF tantalum capacitor. Bandwidth: 20 MHz. Scope
measurements should be made using a BNC cable (length shorter than 20
inches). Position the load between 51 mm to 76 mm (2 inches to 3 inches)
from the module
. Load capacitance: 1µF ceramic
Figure 15: Output voltage vs. load current showing typical current limit curves and converter shutdown points
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