r
r
A
t
Delphi Series H48SL, 200W Half Brick Family
FEATURES
High Efficiency: 84% @ 1.5V/60A
Size: 57.9 x 61.0 x 12.7mm
(2.28” x 2.40” x 0.50”)
Standard footprint
Industry standard pin out
Fixed frequency operation
Metal baseplate
Input UVLO, Output OCP, OVP, OTP
Basic insulation
No minimum load required
2:1 Input voltage range
ISO 9001, TL 9000, ISO 14001, QS9000,
OHSAS18001 certified manufacturing
facility
UL/cUL 60950 (US & Canada)
Recognized, and TUV (EN60950)
Certified
CE mark meets 73/23/EEC and
93/68/EEC directives
DC/DC Power Modules: 48V in, 1.5V/60A out
The Delphi Series H48SL Half Brick, 48V input, single output, isolated
DC/DC converters are the latest offering from a world leader in powe
systems technology and manufacturing ― Delta Electronics, Inc. This
product family provides up to 200 watts of power (3.3V and above) o
60A of output current in an industry standard footprint. With creative
design technology and optimization of component placement, these
converters possess outstanding electrical and thermal performance, as
well as extremely high reliability under highly stressful operating
conditions.
voltage, current, and temperature conditions. The Delphi Series
converters meet all safety requirements with basic insulation.
ll models are fully protected from abnormal input/outpu
OPTIONS
Positive Remote On/Off logic
Negative trim
Short pin lengths
APPLICATIONS
Telecom/Datacom
Wireless Networks
Optical Network Equipment
Server and Data Storage
Industrial/Test Equipment
DATASHEET
DS_H48SL1R560_10302006
TECHNICAL SPECIFICATIONS
(TA=25°C, airflow rate=300 LFM, Vin=48Vdc, nominal Vout unless otherwise noted)
PARAMETER NOTES and CONDITIONS H48SL1R560 (Standard)
ABSOLUTE MAXIMUM RATINGS
Input Voltage
Continuous 80 Vdc
Transient (100ms) 100ms 100 Vdc
Operating Case Temperature Tc -40 +100 °C
Storage Temperature -55 +125 °C
Input/Output Isolation Voltage 1 minute 1500 Vdc
INPUT CHARACTERISTICS
Operating Input Voltage 36 48 75 Vdc
Input Under-Voltage Lockout
Turn-On Voltage Threshold 33 34 35 Vdc
Turn-Off Voltage Threshold 31 32 33 Vdc
Lockout Hysteresis Voltage 1 2 3 Vdc
Maximum Input Current 100% Load, 36Vin 3.6 A
No-Load Input Current 60 150 mA
Off Converter Input Current 3 10 mA
Inrush Current(I2t) 0.03 A2s
Input Reflected-Ripple Current P-P thru 12µH inductor, 5Hz to 20MHz 25 mA
Input Voltage Ripple Rejection 120 Hz 65 dB
OUTPUT CHARACTERISTICS
Output Voltage Set Point
Output Voltage Regulation
Over Load Io=Io,min to Io,max ±2 ±5 mV
Over Line Vin=36V to 75V ±2 ±5 mV
Over Temperature
Total Output Voltage Range over sample load, line and temperature 1.43 1.57 V
Output Voltage Ripple and Noise 5Hz to 20MHz bandwidth
Peak-to-Peak Full Load, 1µF ceramic, 10µF tantalum 75 150 mV
RMS Full Load, 1µF ceramic, 10µF tantalum 25 40 mV
Operating Output Current Range 0 60 A
Output DC Current-Limit Inception Output Voltage 10% Low 110 150 %
DYNAMIC CHARACTERISTICS
Output Voltage Current Transient 48V, 10µF Tan & 1µF Ceramic load cap, 0.1A/µs
Positive Step Change in Output Current 50% Io.max to 75% Io.max 80 mV
Negative Step Change in Output Current 75% Io.max to 50% Io.max 80 mV
Settling Time (within 1% Vout nominal) 100 us
Turn-On Transient
Start-Up Time, From On/Off Control 10 20 ms
Start-Up Time, From Input 10 20
Maximum Output Capacitance Full load; 5% overshoot of Vout at startup 20000 µF
EFFICIENCY
100% Load
60% Load 87 %
ISOLATION CHARACTERISTICS
Input to Output 1500 Vdc
Input to Case
Output to Case 500 Vdc
Isolation Resistance 10 MΩ
Isolation Capacitance 1300 pF
FEATURE CHARACTERISTICS
Switching Frequency 180 kHz
ON/OFF Control, Negative Remote On/Off logic
Logic Low (Module On) Von/off at Ion/off=1.0mA 0 0.8 V
Logic High (Module Off) Von/off at Ion/off=0.0 µA 15 V
ON/OFF Control, Positive Remote On/Off logic
Logic Low (Module Off) Von/off at Ion/off=1.0mA 0 0.4 V
Logic High (Module On) Von/off at Ion/off=0.0 µA 15 V
ON/OFF Current (for Both Remote on/off logic) Ion/off at Von/off=0.0V 1 mA
Leakage Current (for Both Remote on/off logic) Logic High, Von/off=15V 50 uA
Output Voltage Trim Range
Output Voltage Remote Sense Range
Output Over-Voltage Protection Over full temp range; % of nominal Vout 115 122 130 %
GENERAL SPECIFICATIONS
MTBF Io=80% of Io, max; Ta=25°C 2.23 M hours Weight 85 grams Over-Temperature Shutdown Average PCB Temperature 110 °C
Min. Typ. Max. Units
Vin=48V, Io=Io.max, Tc=25℃
Tc =- 4 0℃ to 100℃
84 %
1500 Vdc
Across Pins 9 & 5, Pout ≦ max rated power
Pout ≦ max rated power
1.47 1.5 1.53
±15 ±50 mV
-20 +10 %
10 %
Vdc
ms
DS_H48SL1R560_10302006
2
ELECTRICAL CHARACTERISTICS CURVES
90
85
80
EFFICIENCY (%)
75
70
36Vin 48Vin 75Vin
65
10 20 30 40 50 60
OUTPUT CURRENT (A)
Figure 1: Efficiency vs. load current for minimum, nominal, and
maximum input voltage at 25°C.
3.5
Io=60A Io=36A Io=6A
3.0
2.5
20.0
36Vin 48Vin 75Vin
16.0
12.0
8.0
POWER DISSIPATION (W)
4.0
0.0
10 20 30 40 50 60
OUTPUT CURRENT(A)
Figure 2: Power dissipation vs. load current for minimum,
nominal, and maximum input voltage at 25°C.
2.0
INPUT CURRENT (A)
1.5
1.0
0.5
0.0
30 35 40 45 50 55 60 65 70 75
INPUT VOLTAGE (V)
Figure 3: Typical input characteristics at room temperature
DS_H48SL1R560_10302006
3
ELECTRICAL CHARACTERISTICS CURVES
For Negative Remote On/Off Logic
Figure 4: Turn-on transient at full rated load current (resistive
load) (2 ms/div). Top Trace: Vout; 500mV/div; Bottom Trace:
ON/OFF input: 10V/div
For Positive Remote On/Off Logic
Figure 5: Turn-on transient at zero load current (2 ms/div). To p
Trace: Vout: 500mV/div; Bottom Trace: ON/OFF input: 10V/div
Figure 6: Turn-on transient at full rated load current (resistive
load) (2 ms/div). Top Trace: Vout; 500mV/div; Bottom Trace:
ON/OFF input: 2V/div
DS_H48SL1R560_10302006
Figure 7: Turn-on transient at zero load current (2 ms/div). To p
Trace: Vout: 500mV/div; Bottom Trace: ON/OFF input: 2V/div
4
ELECTRICAL CHARACTERISTICS CURVES
A
A
A
)
)
)
Figure 8: Output voltage response to step-change in load
current (75%-50%-75% of Io, max; di/dt = 0.1
10µF, tantalum capacitor and 1µF ceramic capacitor. Top Trace:
Vout (100mV/div), Bottom Trace: Iout (10
measurement should be made using a BNC cable (length
shorter than 20 inches). Position the load between 51 mm to
76 mm (2 inches to 3 inches) from the module.
/µs). Load cap:
/div). Scope
Figure 9: Output voltage response to step-change in load
current (75%-50%-75% of Io, max; di/dt = 2.5A/µs). Load cap:
470µF, 35m
capacitor. Top Trace: Vout (100mV/div), Bottom Trace: Iout
(10
cable (length shorter than 20 inches
between 51 mm to 76 mm (2 inches to 3 inches
module.
Ω
ESR solid electrolytic capacitor and 1µF ceramic
/div). Scope measurement should be made using a BNC
. Position the load
from the
Figure 10: Test set-up diagram showing measurement points
for Input Terminal Ripple Current and Input Reflected Ripple
Current.
Note: Measured input reflected-ripple current with a simulated
source Inductance (L
possible battery impedance. Measure current as shown above.
of 12 µH. Capacitor Cs offset
TEST
DS_H48SL1R560_10302006
5
ELECTRICAL CHARACTERISTICS CURVES
E
Figure 11: Input Terminal Ripple Current, i
current and nominal input voltage with 12µH source impedance
and 33µF electrolytic capacitor (1A/div).
, at full rated output
c
Copper Strip
Vo(+)
10u 1u
SCOPE RESISTIV
LOAD
Vo(-)
Figure 13: Output voltage noise and ripple measurement test
setup
Figure 12: Input reflected ripple current, i
source inductor at nominal input voltage and rated load current
(20 mA/div).
, through a 12µH
s
DS_H48SL1R560_10302006
6
ELECTRICAL CHARACTERISTICS CURVES
1.6
1.4
1.2
1.0
0.8
0.6
OUTPUT VOLTAGE (V)
0.4
48Vin
0.2
0.0
0 102030405060708090100
LOAD CURRENT (A)
Figure 14: Output voltage ripple at nominal input voltage and
rated load current (20 mV/div). Load capacitance: 1µF ceramic
capacitor and 10µF tantalum capacitor. Bandwidth: 20 MHz.
Figure 15: Output voltage vs. load current showing typical
current limit curves and converter shutdown points.
Scope measurement should be made using a BNC cable
(length shorter than 20 inches). Position the load between 51
mm to 76 mm (2 inches to 3 inches) from the module.
DS_H48SL1R560_10302006
7
THERMAL CURVES: NO HEATSINK, EITHER ORIENTATION
)
m
"
6
m
0
.
7
1
2
(
26 mm
(1.02")
On/Off
Case
out
Sense
Trim
Sense(-)
out
Output Current(A)
64
56
48
40
32
24
16
8
0
0 1020304050607080901
H48SL1R560(Standard) Output Current vs. Ambient Temperature and Air Velocity
Natural
Convection
@ Vin < 60V (Either Orientation, no Heat sink)
100LFM
200LFM
300LFM
600LFM
500LFM
400LFM
Ambient Temperature (℃)
00
Figure 16: Case temperature measurement location.
Pin locations are for reference only.
Output Current(A)
64
56
48
40
32
24
16
8
0
0 10203040506070809010
H48SL1R560(Standard) Output Current vs. Ambient Temperature and Air Velocity
Natural
Convection
Figure 18: Output current vs. ambient temperature and air velocity
(V
=75V)
in
@ Vin = 75V (Either Orientation, no Heat sink)
100LFM
200LFM
300LFM
600LFM
500LFM
400LFM
Ambient Temperature (℃)
0
Figure 17: Output current vs. ambient temperature and air
velocity (V
Power Dissipation (Watts)
21
18
15
12
9
6
3
0
0 1020304050607080901
<60V)
in
H48SL1R560(Standard) Power Dissipation vs. Ambient Temperature and Air Velocity
Natural
Convection
100LFM
(Either Orientation, no Heat sink)
600LFM
200LFM
300LFM
500LFM
400LFM
Ambient Temperature (℃)
Figure 19: Power dissipation vs. ambient temperature and air
velocity
00
DS_H48SL1R560_10302006
8
DESIGN CONSIDERATIONS
Input Source Impedance
The impedance of the input source connecting to the
DC/DC power modules will interact with the modules
and affect the stability. A low ac-impedance input source
is recommended. If the source inductance is more than
a few µH, we advise adding a 10 to 100 µF electrolytic
capacitor (ESR < 0.7 Ω at 100 kHz) mounted close to
the input of the module to improve the stability.
Layout and EMC Considerations
Delta’s DC/DC power modules are designed to operate
in a wide variety of systems and applications. For design
assistance with EMC compliance and related PWB
layout issues, please contact Delta’s technical support
team. An external input filter module is available for
easier EMC compliance design. Application notes to
assist designers in addressing these issues are pending
release.
Safety Considerations
The power module must be installed in compliance with
the spacing and separation requirements of the
end-user’s safety agency standard, i.e., UL60950,
CAN/CSA-C22.2 No. 60950-00 and EN60950:2000 and
IEC60950-1999, if the system in which the power
module is to be used must meet safety agency
requirements.
Basic insulation based on 75 Vdc input is provided
between the input and output of the module for the
purpose of applying insulation requirements when the
input to this DC-to-DC converter is identified as TNV-2
or SELV. An additional evaluation is needed if the
source is other than TNV-2 or SELV.
When the input source is 60 Vdc or below, the power
module meets SELV (safety extra-low voltage)
requirements. If the input source is a hazardous voltage
which is greater than 60 Vdc and less than or equal to 75
Vdc, for the module’s output to meet SELV requirements,
all of the following must be met:
The input source must be insulated from the ac
mains by reinforced or double insulation.
The input terminals of the module are not operator
accessible.
If the metal baseplate is grounded, one Vi pin and
one Vo pin shall also be grounded.
A SELV reliability test is conducted on the system
where the module is used, in combination with the
module, to ensure that under a single fault,
hazardous voltage does not appear at the module’s
output.
When installed into a Class II equipment (without
grounding), spacing consideration should be given to
the end-use installation, as the spacing between the
module and mounting surface have not been evaluated.
The power module has extra-low voltage (ELV) outputs
when all inputs are ELV.
This power module is not internally fused. To achieve
optimum safety and system protection, an input line fuse
is highly recommended. The safety agencies require a
normal-blow fuse with 20A maximum rating to be
installed in the ungrounded lead. A lower rated fuse can
be used based on the maximum inrush transient energy
and maximum input current.
Soldering and Cleaning Considerations
Post solder cleaning is usually the final board assembly
process before the board or system undergoes electrical
testing. Inadequate cleaning and/or drying may lower the
reliability of a power module and severely affect the
finished circuit board assembly test. Adequate cleaning
and/or drying is especially important for un-encapsulated
and/or open frame type power modules. For assistance
on appropriate soldering and cleaning procedures,
please contact Delta’s technical support team.
DS_H48SL1R560_10302006
9
FEATURES DESCRIPTIONS
n
Over-Current Protection
The modules include an internal output over-current
protection circuit, which will endure current limiting for
an unlimited duration during output overload. If the
output current exceeds the OCP set point, the modules
will automatically shut down (hiccup mode).
The modules will try to restart after shutdown. If the
overload condition still exists, the module will shut down
again. This restart trial will continue until the overload
condition is corrected.
Over-Voltage Protection
The modules include an internal output over-voltage
protection circuit, which monitors the voltage on the
output terminals. If this voltage exceeds the over-voltage
set point, the module will shut down and latch off. The
over-voltage latch is reset by either cycling the input
power or by toggling the on/off signal for one second.
Over-Temperature Protection
The over-temperature protection consists of circuitry
that provides protection from thermal damage. If the
temperature exceeds the over-temperature threshold
the module will shut down.
The module will try to restart after shutdown. If the
over-temperature condition still exists during restart, the
module will shut down again. This restart trial will
continue until the temperature is within specification.
Remote On/Off
The remote on/off feature on the module can be either
negative or positive logic. Negative logic turns the
module on during a logic low and off during a logic high.
Positive logic turns the modules on during a logic high
and off during a logic low.
Remote on/off can be controlled by an external switch
between the on/off terminal and the Vi(-) terminal. The
switch may be an open collector or open drain.
For negative logic if the remote on/off feature is not
used, please short the on/off pin to Vi(-). For positive
logic if the remote on/off feature is not used, please
leave the on/off pin floating.
DS_H48SL1R560_10302006
Vo(+)Vi(+)
Sense(+)
ON/OFF
Sense(-)
Vi(-)
Vo(-)
Figure 20: Remote on/off implementation
Remote Sense
Remote sense compensates for voltage drops on the
output by sensing the actual output voltage at the point
of load. The voltage between the remote sense pins
and the output terminals must not exceed the output
voltage sense range given here:
[Vo(+) – Vo(–)] – [SENSE(+) – SENSE(–)] ≤ 10% × Vout
This limit includes any increase in voltage due to
remote sense compensation and output voltage set
point adjustment (trim).
Vi(+)
Vo(+)
Sense(+)
Sense(-)
Vi(-)
Contact
Resistance
Vo(-)
Contact and Distributio
Losses
Figure 21: Effective circuit configuration for remote sense
operation
If the remote sense feature is not used to regulate the
output at the point of load, please connect SENSE(+) to
Vo(+) and SENSE(–) to Vo(–) at the module.
The output voltage may be increased by both the
remote sense and the trim; however, the maximum
increase is the larger of either the remote sense or the
trim, not the sum of both.
When using remote sense and trim, the output voltage
of the module is usually increased, which increases the
power output of the module with the same output
current.
Care should be taken to ensure that the maximum
output power does not exceed the maximum rated
power.
10
FEATURES DESCRIPTIONS (CON.)
⎛⎝⎞
⎠
(
⎡
⎣
Output Voltage Adjustment (TRIM)
To increase or decrease the output voltage set point,
connect an external resistor between the TRIM pin and
either the SENSE(+) or SENSE(-). The TRIM pin
should be left open if this feature is not used.
Figure 22: Circuit configuration for trim-down (decrease
output voltage)
If the external resistor is connected between the TRIM
and SENSE (-) pins, the output voltage set point
decreases.(Fig. 22) The external resistor value
required to obtain a percentage of output voltage
change △% is defined as:
Rtrim down=
Ex. When Trim-down -20%(1.5V×0.8=1.2V)
Vo 1.5:= V ∆ 20:=
100
∆
100
∆%
2− 3= K Ω
2−
ΚΩ
Figure 23: Circuit configuration for trim-up (increase output
voltage)
If the external resistor is connected between the TRIM
and SENSE (+) the output voltage set point increases
(Fig. 23). The external resistor value required to obtain
a percentage output voltage change △% is defined
as:
Rtrim up=
Vo 100 ∆%+
⋅
1.225∆%⋅
)
−
100 2∆%+
∆%
⎤
ΚΩ
⎦
Ex. When Trim-up +10%(1.5V×1.1=1.65V)
Vo 1.5:= V ∆ 10:=
()
Vo 100 ∆+
⋅
1.225 ∆⋅
The output voltage can be increased by both the remote
sense and the trim, however the maximum increase is
the larger of either the remote sense or the trim, not the
sum of both.
When using remote sense and trim, the output voltage
of the module is usually increased, which increases the
power output of the module with the same output
current.
Care should be taken to ensure that the maximum
output power of the module remains at or below the
maximum rated power.
100 2 ∆⋅+
− 1.469= KΩ
∆
DS_H48SL1R560_10302006
11
THERMAL CONSIDERATIONS
A
Y
Thermal management is an important part of the system
design. To ensure proper, reliable operation, sufficient
cooling of the power module is needed over the entire
temperature range of the module. Convection cooling is
usually the dominant mode of heat transfer.
Hence, the choice of equipment to characterize the
thermal performance of the power module is a wind
tunnel.
Thermal Testing Setup
Delta’s DC/DC power modules are characterized in
heated vertical wind tunnels that simulate the thermal
environments encountered in most electronics
equipment. This type of equipment commonly uses
vertically mounted circuit cards in cabinet racks in which
the power modules are mounted.
The following figure shows the wind tunnel
characterization setup. The power module is mounted
on a test PWB and is vertically positioned within the
wind tunnel. The space between the neighboring PWB
and the top of the power module is constantly kept at
6.35mm (0.25’’).
Thermal Derating
Heat may be removed by increasing airflow over the
module. The module’s maximum case temperature is
+100°C. To enhance system reliability, the power
module should always be operated below the maximum
operating temperature. If the temperature exceeds the
maximum module temperature, reliability of the unit may
be affected.
FACING PWB
AIR VELOCIT
AND AMBIENT
TEMPERATURE
MEASURED BELOW
THE MODULE
Note: Wind Tunnel Test Setup Figure Dimensions are in millimeters and (Inches)
Figure 24: Wind tunnel test setup
PWB
MODULE
50.8 (2.0”)
IR FLOW
12.7 (0.5”)
DS_H48SL1R560_10302006
12
MECHANICAL DRAWING
Pin No. Name Function
1
2
3
4
5
6
7
8
9
Pin Specification:
Pins 1-4, 6-8 1.00mm (0.040”) diameter
Pins 5 & 9 2.00mm (0.079”) diameter
All pins are copper with Tin plating.
DS_H48SL1R560_10302006
-Vin
Case
ON/OFF
+Vin
+Vout
+SENSE
TRIM
-SENSE
-Vout
Negative input voltage
Case ground
Remote ON/OFF
Positive input voltage
Positive output voltage
Positive remote sense
Output voltage trim
Negative remote sense
Negative output voltage
13
PART NUMBERING SYSTEM
H 48 S L 1R5 60 N R F A
Form Factor Input
Voltage
H – Half-Brick 48V S - Single L - IMS,
Number of
Outputs
Product
Series
positive trim
Output
Voltage
1R5 - 1.5V 60 - 60A N - Negative
Output
Current
ON/OFF
Logic
P - Positive
Pin Length Option Code
R - 0.170”
N - 0.145”
K - 0.110”
F- RoHS 6/6
Lead Free)
MODEL LIST
MODEL NAME INPUT OUTPUT EFF @ 100% LOAD
H48SL1R560NRFA 36V~75V 3.6A 1.5V 60A 84%
H48SL1R860NRFA 36V~75V 4.3A 1.8V 60A 85%
H48SL2R560NRFA 36V~75V 5.7A 2.5V 60A 88%
H48SL3R360NRFA 36V~75V 7.4A 3.3V 60A 89%
H48SL05040NRFA 36V~75V 7.4A 5V 40A 90.5%
H48SL12020NRFA 36V~75V 8.7A 12V 20A 91%
Default remote on/off logic is negative and pin length is 0.170”
For different remote on/off logic and pin length, please refer to part numbering system above or contact your local sales office.
A - Standard
Functions
CONTACT: www.delta.com.tw/dcdc
USA:
Telephone:
East Coast: (888) 335 8201
West Coast: (888) 335 8208
Fax: (978) 656 3964
DCDC@delta-corp.com
Email:
WARRANTY
Delta offers a two (2) year limited warranty. Complete warranty information is listed on our web site or is available upon
request from Delta.
Information furnished by Delta is believed to be accurate and reliable. However, no responsibility is assumed by Delta for its
use, nor for any infringements of patents or other rights of third parties, which may result from its use. No license is granted
by implication or otherwise under any patent or patent rights of Delta. Delta reserves the right to revise these specifications
at any time, without notice
.
Europe:
Telephone: +41 31 998 53 11
Fax: +41 31 998 53 53
DCDC@delta-es.tw
Email:
Asia & the rest of world:
Telephone: +886 3 4526107 x6220
Fax: +886 3 4513485
DCDC@delta.com.tw
Email:
DS_H48SL1R560_10302006
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