Delta Electronics AFE075A43A, AFE150A23A, AFE075A23A, AFE150A43A, AFE370A23A User Manual

...
501 260 430 0-A FE0
2011 -02 -15
I
Table of Content
01 Introduction .......................................................................................................................1-1
03 Wiring ……………………………………………………………………………………...……3-11
04 Main Circuit Terminal.......................................................................................................4-13
05 Control Terminal…………………………………………………………………………….…5-17
06 Optional Accessories.......................................................................................................6-21
07 Option Cards...................................................................................................................7-41
08 Specifications ..................................................................................................................8-57
09 Digital Keypad .................................................................................................................9-59
10 Summary of Parameter Settings ...................................................................................10-63
11 Description of Parameter Settings.................................................................................11-73
12 Warning Codes..............................................................................................................12-99
13 Fault Codes and Descriptions .....................................................................................13-103
14 CANOpen Slave ........................................................................................................14-109
PLEASE READ THE FOLLOWING INFORMATION PRIOR TO INSTALLATION FOR SAFETY.
DANGE
R
AC input power must be disconnected before any wiring or connection is made to the
AFE2000.
A charge may still remain in the DC-link capacitors with hazardous voltages after the power
has been turned off. DO NOT touch the internal circuit and any other components before the Power LED indicator is off.
There are highly sensitive MOS components on AFE2000 printed circuit boards. These
components are especially sensitive to static electricity. Please do not touch these components or the circuit boards before taking anti-static measures. Never reassemble the internal components or wires.
Ground AFE2000 using the ground terminal. The grounding method must comply with the
laws of the country.
Keep AFE2000 and the installation away from fire and inflammables.
CAU TION
Only the qualified personnel are allowed to install, wiring, and repair the drive. A hazardous voltage may still remain in the AFE2000 main circuit terminals even when the
three-phase DC motor is at stop status.
If AFE2000 is not charged for more than 3 months, keep the ambient temperature lower than
30 °C. It should be avoided keeping AFE2000 in storage for over a year; it could cause degradation of electrolytic capacitors.
NOTE
The content of this manual may be revised without prior notice. Please consult our distributors or download the recent
version at ( http://www.delta.com.tw/industrialautomation/
)
Chapter 1 Introduction AFE2000 Series
1-1
Chapter 1 Introduction
1.1 Receiving and Inspection
For usage safety of the AC motor drive, please check for the followings:
1. Please inspect the unit after unpacking to assure it was not damaged during shipment.
2. Make sure that the part number printed on the package corresponds with the part number indicated
on the nameplate.
3. Make sure that the voltage for the wiring lie within the range as indicated on the nameplate.
4. Please install the AC motor drive according to this manual.
5. Before applying the power, please make sure that all the devices, including power, motor, control
board and digital keypad, are connected correctly.
6. When wiring the AC motor drive, please make sure that the wiring of input terminals “R/L1, S/L2,
T/L3” and output terminals”U/T1, V/T2, W/T3” are correct to prevent drive damage.
Nameplate
MODEL: AF E075A2 3A
INPUT:
AC 3PH 170-260V50/60Hz 35A
OUTPUT:
Version:
Enclosure (IPXX) TYPE Description
DC 330V 33A
XX XX
075AA237T0010001
DELTA ELECTRONICS. INC. MADE IN XXXXXXX
Model Name
Input Voltage/Current
Output Voltage/Current
Enclosure (IPXX) Type
Firmware Version
Certifications
Serial Number
Chapter 1 Introduction AFE2000 Series
1-2
Model Name
A
FE 075A 23
A
23:230V 3-PHASE 43:460V 3-PHASE
007:1HP(0.75kW)~ 7750:100HP(75kW)
Versi on ty pe
Input voltage
Applicable motor capacity
Refer to the specifications for details
Series name(Active Front End Unit)
Serial Number
075AA237 T 0 01 0001
230V 3-PHASE 10HP(7.5kW)
Production number
Production week
Production year
Production factory
Model number
T: Tauyuan W: Wujian S: Shanghai
0:2010
Chapter 1 Introduction AFE2000 Series
1-3
1.2 Dimensions
Frame B AFE075A23A; AFE075A43A; AFE150A43A
Detail A (Mounting Hole)
Detail B (Mounting Hole)
See Detail A
See Detail B
Unit:mm [inch]
Frame
W H D W1 H1
D1* S1 Φ1 Φ2 Φ3
B1
190.0 [7.48]
320.0
[12.60]
190.0 [7.48]
173.0 [6.81]
303.0
[11.93]
77.9
[3.07]
8.5
[0.33]
22.2
[0.87]
34.0
[1.34]
28.0
[1.10]
D1*: Flange mounting
Chapter 1 Introduction AFE2000 Series
1-4
Frame C AFE150A23A; AFE220A23A; AFE220A43A
Detail A (Mounting Hole)
Detail B (Mounting Hole)
See Detail A
See Detail B
Unit:mm [inch]
Frame
W H D W1 H1
D1* S1 Φ1 Φ2 Φ3
C1
250.0
[9.84]
400.0
[15.75]
210.0
[8.27]
231.0
[9.09]
381.0
[15.00]
92.9
[3.66]
8.5
[0.33]
22.2
[0.87]
34.0
[1.34]
50.0
[1.97]
D1*: Flange mounting
Chapter 1 Introduction AFE2000 Series
1-5
Frame D D1: AFE370A23A; AFE370A43A; AFE450A43A; AFE750A43A;
D
H2
D1
W
W1
H
H1
S1S1
DETAIL A
(MOUNTING HOLE)
DETAIL B
(MOUNTING HOLE)
S2
D2
SEE DETAIL A
SEE DETAIL B
Unit:mm[inch]
Frame
W H D W1 H1 H2
D1* D2 S1 S2
D1
330.0
[12.99]
550.0
[21.65]
275.0
[10.83]
285.0
[11.22]
525.0
[20.67]
492.0
[19.37]
107.2
[4.22]
16.0
[0.63]
11.0
[0.43]
18.0
[0.71]
D1*: Flange mounting
Chapter 1 Introduction AFE2000 Series
1-6
Digital Keypad
KPC-CE01
Chapter 2 Installation AFE2000 Series
2-7
Chapter 2 Installation
The appearances shown in the following figures are for reference only.
Airflow direction: (Blue arrow) inflow (Red arrow) outflow Single driv installation
(Frame B-D)
Side-by-side installation (Frame B-C)
Multiple drives installation side-by-side (Frame B,C)
Multiple drives installation side-by-side (Frame D) Install a barrier between the drives
Chapter 2 Installation AFE2000 Series
2-8
Multiple drives installation side-by-side in rows (Frame B,C) Ta: Frame B~D For installation in rows, it is recommend to install a barrier between the drives. Adjust the size of the barrier till the temperature measured at the fan’s inflow side is lower than the operation temperature. Operation temperature is the defined as the temperature measured 50mm away from the fan’s inflow side. (As shown in the figure below)
Minimum Mounting Clearances
Frame A (mm) B (mm) C (mm) D (mm)
B~C 60 30 10 0
D 100 50 - 0
Frame B AFE075A23A; AFE075A43A; AFE150A43A; Frame C AFE150A23A; AFE220A23A; AFE220A43A; Frame D AFE370A23A; AFE370A43A; AFE450A43A; AFE750A43A;
NOTE
1. It is the minimum distance required for Frame B~D. If drives are installed closer than the minimum mounting clearance, the fan would not be able to function properly.
Chapter 2 Installation AFE2000 Series
2-9
NOT E
The mounting clearances shown in the left figure are NOT for installing the
drive in a confined space (such as cabinet or electric box). When installing in a confined space, besides the same minimum mounting clearances, it needs to have the ventilation equipment or air conditioner to keep the surrounding temperature lower than the operation temperature.
The following table shows heat dissipation and the required air
volume when installing a single drive in a confined space. When installing multiple drives, the required air volume shall be multiplied by the number the drives.
Refer to the chart (Air flow rate for cooling) for ventilation equipment
design and selection.
Refer to the chart (Power dissipation) for air conditioner design and
selection.
Air flow rate for cooling
Power Dissipation
Flow Rate (cfm) Flow Rate (m3/hr) Power Dissipation
Model No.
External Internal Total External Internal Total
Loss External
(Heat sink)
Internal Total
AFE075A23A 66 14 80 112 24 136 249 86 335 AFE150A23A 166 12 178 282 20 302 455 161 616 AFE220A23A 146 12 158 248 20 268 649 216 865 AFE370A23A 179 30 209 304 51 355 1091 220 1311
AFE075A43A 40 14 54 68 24 92 216 76 292 AFE150A43A 58 14 73 99 24 124 396 122 518 AFE220A43A 99 21 120 168 36 204 476 158 635 AFE370A43A 179 30 209 304 51 355 809 184 993 AFE450A43A 179 30 209 304 51 355 929 218 1147 AFE750A43A 186 30 216 316 51 367 1408 334 1742
The required airflow shown in chart is for installing single drive in a
confined space.
When installing the multiple drives, the required air volume should
be the required air volume for single drive X the number of the drives.
The heat dissipation shown
in the chart is for installing single drive in a confined space.
When installing the multiple
drives, volume of heat dissipation should be the heat dissipated for single drive X the number of the drives.
Heat dissipation for each
model is calculated by rated voltage, current and default carrier.
Chapter 2 Installation AFE2000 Series
2-10
This page is intentionally left blank
Chapter 3 WiringAFE2000 Series
3-11
Chapter 3 Wiring
One-to-One Installation (One AFE unit + One AC motor drive)
AC Reactor (Standard)
Delta AFE 2000
I/O Extension Card
81
SG+ SG
MO2
MCM
MO1
R/L1 S/L2 T/L3
Mi 1
MI3
MI4
MI5
MI6
Run
System error
Reset after fault
Reactor over heat
MI7
Digital signal common
DCM
MI2
Stop
MI8
COM
81
+24V
r1/l1 s1/l2
t1/l3
Multi- func tion 6 Multi- func tion 7
Multi- func tion 8
Multi-function output 3
Multi-function output 4
RA 1 RB 1
RC 1
Indication: DC Bus level attained
Mult i-function output 1
Power removal sa fety f un ct ion for EN95 4- 1 and IEC/ EN 615 08
DCM
S1
Digital signal common
X Y Z
Main circuit terminal
Control circuit terminal
Shielded leads & Cable
Th3
Th3
*3
RA 2 RB 2
RC 2
Indication: AFE2000 is ready
Multi-function output 2
Mains Input Frequency
U
V
W
*1
s1t1
r1
DC+
DC-
+1/DC+
-/DC-
Mot or IM/PM
AC Mo tor D rive
*2
Option al
.
NOTE
*1 The Delta AC reactor (optional accessory) comes with a thermal protection function. When the reactor’s temperature exceeds
120 ºC, the TH3 terminal will come ON and the AFE 2000 will receive a signal from the MI terminal to issue a warning message.
*2 For one-to-many installation, installing a fuse on the AC motor drive’s input side is recommended. Please select a compatible
fuse for your AC motor drive using the equation: Fuse specification= AC rated input current/ 0.78*1.5
*3 If the AC reactor installed on the system is not Delta’s AC reactor, please connect the reactor’s terminal to the power input
terminal (R(L1), S(L2), T(L3)) for wiring.
Chapter 3 Wiring AFE2000 Series
3-12
One-to-Many Installation (One AFE unit + Many AC motor drives)
AC Re actor (Standard)
Delta AFE 2000
I/O Extension Card
81
SG+ SG
MO2
MCM
MO1
R/L1 S/L2 T/L3
Mi1
MI3
MI4
MI5
MI6
Run
System error
Reset after fault
Reactor over heat
MI7
Digital signal common
DCM
MI2
Stop
MI8
COM
81
+24V
r1/l1 s1/l2 t1/l3
Multi-function 6 Multi-function 7
Multi-function 8
Multi-function output 3
Multi-function output 4
RA 1 RB 1
RC 1
Indication: DC Bus level attained
Multi-funct ion output 1
Power removal safety fu nction for EN954-1 and IEC/E N615 08
DCM
S1
Digital signal common
X Y Z
Main circuit terminal
Control circuit terminal
Shielded leads & Cable
Th3
Th3
*3
RA 2 RB 2
RC 2
Indication: AFE2000 is ready
Multi-funct ion output 2
Mains Input Frequency
U
V
W
*1
s1
t1 r1
+1/DC+
-/DC-
Motor
IM/PM
(1) AC Motor Drive
(2) AC Motor Drive
*2
DC+
DC-
+1/DC+
-/DC-
Motor
IM/PM
Optional
Optional
.
NOTE
*1 The Delta AC reactor (optional accessory) comes with a thermal protection function. When the reactor’s temperature exceeds
120 ºC, the TH3 terminal will come ON and the AFE 2000 will receive a signal from the MI terminal to issue a warning message.
*2 For one-to-many installation, installing a fuse on the AC motor drive’s input side is recommended. Please select a compatible
fuse for your AC motor drive using the equation: Fuse specification= AC rated input current/ 0.78*1.5
*3 If the AC reactor installed on the system is not Delta’s AC reactor, please connect the reactor’s terminal to the power input
terminal (R(L1), S(L2), T(L3)) for wiring.
Chapter 4 Main Circuit TerminalsAFE2000 Series
4-13
Chapter 4 Main Circuit Terminals
Terminal Diagram for AFE2000
AC Reactor (Standa rd)
Delta AFE 2000
Mains Input Frequency
R(L1)
S(L2)
T(L3)
D+
D-
r1/l1 s1/l2 t1/l3
+1/DC+
-/DC-
Motor
IM/PM
Optional
Inverter
X
Y
Z
r1/l1
s1/l2
t1/l3
U
V
W
Terminals Description
R(L1), S(L2), T(L3) AC line input terminals 3-phase
r1/l1, s1/l2, t1/l3
Phase lock input terminal 3-phase
DC+, DC-
AFE2000 output terminal connects to AC motor drive terminal +1/DC+ & -/DC-。 Protective grounding terminal, please ground according to the local regulations.
Main power terminal:
Do not connect 3-phase model to one-phase power. It is unnecessary to consider
phase-sequence for these terminals R/L1, S/L2 and T/L3.
Please make sure to fasten the screw of the main circuit terminals to prevent sparks
which is made by the loose screws due to vibration.
Please use voltage and current within the specification.
Please use the shield wire or tube for the power wiring and ground the two ends of
the shield wire or tube.
Do not run or stop the AFE unit by turning the power ON or OFF. Please use the
power control terminal MI-RUN, MI-STOP or the RUN/STOP key on the display board to control the AFE unit operation.
Output terminals for main circuit:
Connects only the DC+(+1) and DC-(-) terminal of an AC motor drive to AFE unit
output terminals.
Please pay special attention to the AFE2000 output terminals (+) and (-) for
connection, do not connect to the wrong output terminal.
Chapter 4 Main Circuit TerminalsAFE2000 Series
4-14
Main Circuit Terminals
Frame B
R/L1 T/L3S/L2
POWERDETECTION
r1/l1 t1/l3s1/l2
DC-+DC+
Main circuit terminals: R(L1), S(L2), T(L3), , DC+, DC-
Models
Max. Wire
Gauge
Min. Wire Gauge
Torque
(±10%) AFE075A23A 6 AWG (13.3mm2) AFE075A43A 8 AWG (8.4mm2)
AFE150A43A
4 AWG
(21.2mm
2
)
6 AWG (13.3mm
2
)
M5
35kg-cm
(30.4 lb-in.)
(3.434Nm) UL installations must use 600V, 75 or 90 wire. Use copper wire only.
DC+ & DC-: must use 1kV Wire.
NOTE
Terminal r1/l1, s1/l2, t1/l3
Wire Gauge20AWG [0.5mm²] ~ 14 AWG [2.1mm²] Torque: 12 kg-cm [10.4 lb-in.] (1.18Nm) (±10%)
If additional terminal is needed when wiring, please refer to Figure 1 for additional terminal dimension.
After crimping the wire to the ring lug please apply the UL approved R/C (YDPU2) heat shrink tubing rate min 600Vac to the terminal. The insulation shall be all over the live part. Please refer to Figure 2.
Detection wire
Figure 1
Figure 2
Power wire
Figure 1
Figure 2
Chapter 4 Main Circuit TerminalsAFE2000 Series
4-15
Frame C
DC-
+
DC+
R/L1 T/L3S/L2
POWERDETECTION
r1/l1 t1/l3s1/l2
Main circuit terminals: R(L1), S(L2), T(L3),
, DC+, DC-
Models
Max. Wire
Gauge
Min. Wire Gauge
Torque
(±10%) AFE150A23A 1 AWG (42.4mm2) AFE220A23A 1/0 AWG (53.5mm2)
AFE220A43A
1/0 AWG
(53.5mm
2
)
4 AWG (21.2mm
2
)
M8
80kg-cm
(69.4 lb-in.)
(7.85Nm) UL installations must use 600V, 75 or 90 wire. Use copper wire only.
DC+ & DC-: must use 1kV Wire.
NOTE
Terminal r1/l1, s1/l2, t1/l3
Wire Gauge:20AWG [0.5mm²] ~ 14 AWG [2.1mm²]
Torque: 12 kg-cm [10.4 lb-in.] (1.18Nm) (±10%) When surrounding temperature exceeds 45, please use 600V,90 wire for model AFE220A23A.
If additional terminal is needed when wiring, please refer to Figure 1 for additional terminal dimension.
After crimping the wire to the ring lug please apply the UL approved R/C (YDPU2) heat shrink tubing rate min 600Vac to the terminal. The insulation shall be all over the live part. Please refer to Figure 2.
Detection wire
Figure 1
Figure 2
Power wire
Figure 1
Figure 2
Chapter 4 Main Circuit TerminalsAFE2000 Series
4-16
Frame D
Main circuit terminals: R(L1), S(L2), T(L3) , DC+, DC-,
Models
Max. Wire
Gauge
Min. Wire Gauge
Torque
(±10%) AFE370A23A 250MCM (127mm2) AFE370A43A 1/0 AWG (53.5mm2) AFE450A43A 2/0 AWG (67.4mm2) AFE750A43A
300MCM
(152mm
2
)
300MCM (152mm
2
)
M8
200kg-cm (173 lb-in.) (19.62Nm)
UL installations must use 600V, 75 or 90 wire. Use copper wire only. DC+ & DC-: must use 1kV Wire.
NOTE
Terminal r1/l1, s1/l2, t1/l3 Wire Gauge: 22AWG [0.3mm²] ~ 16 AWG [1.3mm²] Torque: 5 kg-cm [4.3 lb-in.] (0.49 N.m)
If additional terminal is needed when wiring, please refer to Figure 1 for additional terminal dimension.
After crimping the wire to the ring lug please apply the UL approved R/C (YDPU2) heat shrink tubing rate min 600Vac to the terminal. The insulation shall be all over the live part. Please refer to Figure 2.
Figure 1
Figure 2
Chapter 5 Control TerminalsAFE2000 Series
5-17
Chapter 5 Control Terminals
Please remove the cover before wiring multi-function input and output terminals.
The appearance of following figures are for reference only.
Removes the cover for wiring
Frame B Screw torque: 12~15Kg-cm [10.4~13lb-in.]
Loosen the screws and press the tabs on both sides to remove the cover.
Frame C&D Screw torque: 12~15Kg-cm [10.4~13lb-in.]
MI1MO1
MI5
MI3
MO2
MCM
MI7
MI4
MI2
S1
MI8MI6
E24V SG-SG+
Removable Terminal Block
RA2RC2 RB2 RB1RC1 RA1
Open
120
485
A
B
DCM
E24V
DCM
COM
COM
Specifications of Control Terminal
Wire Gauge: 26~16AWG(0.1281-1.318mm2); Torque: (A) 5kg-cm [4.31Ib-in.] (0.49Nm) (Refer to the Figure: Removable Terminal Block)
(B) 8kg-cm [6.94Ib-in.] (0.78Nm) (Refer to the Figure: Removable Terminal Block)
Wiring precautions:
Reserves 5mm and properly install the wire into the terminal; fasten the installation by a
slotted screwdriver. If the wire is stripped, sort the wire before install into the terminal.
Flathead screwdriver: blade width 3.5mm, tip thickness 0.6mm As shown in the figure above, S1-DCM is short circuit as the factory setting; and for
E24V-COM is short circuit SINK mode (NPN), please refer to the following figures for more detail.
Chapter 5 Control TerminalsAFE2000 Series
5-18
SINKNPN/SOURCEPNPMode Switching Terminals.
1
2
DCM
MI1
E24V
MI2
MI8
~
COM
DCM
MI1
E24V
MI2
MI8
~
COM
Sink Mode Source Mode with internal power (E 24Vdc)
with internal power (E24Vd c)
internal circuit
internal circuit
3
4
DCM
MI1
+24V
MI2
MI8
~
COM
DCM
MI1
+24V
MI2
MI8
~
COM
Sink Mode Source Mode
with external power
with external power
internal circuit
internal circuit
external power +24V
external power +24V
Terminals Terminal Function Factory Setting (NPN mode)
E24V
Digital control signal common
(Source)
COM Digital control signal common (Sink)
+24V±5% 200mA
Factory setting is short circuit status.
MI1
~
MI8
Multi-function input 1~8
The parameters used to set multi-function inputs MI1~MI8 are Pr.02-01~Pr.02-08. ON: the activation current is 6.5mA 11Vdc OFF: leakage current tolerance is 10μA11V dc
DCM
Digital frequency signal common
Common for multi-function input terminals.
MO1
Multi-function Output 1
(photocoupler)
MO2
Multi-function Output 2
(photocoupler)
The AFE2000 releases various monitor signals, such as drive in operation, frequency attained and overload indication, via transistor (open collector).
MO2
MCM
MO1
MCM
Multi-function Output Common
(photocoupler)
Max 48Vdc 50mA
S1
DCM
The factory setting is short circuit.
Power removal safety function for EN954-1 and IEC/EN61508
Chapter 5 Control TerminalsAFE2000 Series
5-19
Terminals Terminal Function Factory Setting (NPN mode)
SG+
SG-
PIN 1,2,7,8 :Reserved PIN 3, 6: GND
PIN 4: SG- PIN 5: SG+
RA1
Multi-function relay output 1 (N.O.)
a
RB1
Multi-function relay output 1 (N.C.)
b
RC1 Multi-function relay common
RA2 Multi-function relay output 2 (N.O.) a
RB2 Multi-function relay output 2 (N.C.) b
RC2 Multi-function relay common
Resistive Load: 5A(N.O.)/3A(N.C.) 250VAC 5A(N.O.)/3A(N.C.) 30VDC Inductive Load (COS 0.4):
2.0A(N.O.)/1.2A(N.C.) 250VAC
2.0A(N.O.)/1.2A(N.C.) 30VDC
It is used to output each monitor signal, such as drive is in operation, frequency attained or overload indication.
NOTE: Wire size of analog control signals: 18 AWG (0.75 mm
2
) with shielded wire
Digital inputs (FWD, REV, MI1~MI8, COM)
When using contacts or switches to control the digital inputs, please use high quality
components to avoid contact bounce.
Transistor outputs (MO1, MO2, MCM)
Make sure to connect the digital outputs to the right polarity.
When connecting a relay to the digital outputs, connect a surge absorber across the coil and
check the polarity.
Removing the Terminal Block
1. Loosen the screws by screwdriver. (As shown in the figure.)
2. Remove the control board by pulling it out in parallel direction for 6~8 cm (as indicated in the figure
below : arrow 1) then lift the control board (as indicated in the figure below: arrow 2).
Chapter 5 Control TerminalsAFE2000 Series
5-20
This page is intentionally left blank
Chapter 6 Optional Accessories|AFE2000 Series
6-21
Chapter 6 Optional Accessories
The accessories list in this chapter are sold separately and are available upon request. Please select
applicable accessories for your AFE2000 unit or contact local distributor for suggestion on applicable
model and specification. The optional accessories would significantly improves the AFE2000 efficiency.
¾ Non-fuse Circuit Breaker
¾ Fuse
¾ AC Reactor
¾ Zero Phase Reactor
¾ Digital Keypad
¾ Panel Mounting
¾ Conduit Box
¾ Fan Kit
¾ Flange Mounting Kit
Chapter 6 Optional Accessories|AFE2000 Series
6-22
Non-fuse Circuit Breaker
Comply with UL standard: Per UL 508, paragraph 45.8.4, part a,
The rated current of the breaker shall be 2~4 times of the maximum rated input current of the
AFE unit.
3-phase 230V 3-phase 460V
Model
Recommended
Current (A)
Model
Recommended
Current (A)
AFE075A23A 60 AFE075A43A 40 AFE150A23A 125 AFE150A43A 60 AFE220A23A 200 AFE220A43A 100 AFE370A23A 250 AFE370A43A 150
AFE450A43A 175 AFE750A43A 300
Fuse Specification Chart
Fuses with specification smaller than the following table indicates are allowed.
NOTE
1. Use Copper Conductors Only, 75ºC for all field-wiring terminals located within the motor circuit.
2. “The drive is suitable for use in a circuit capable of delivering not more than 5000 rms symmetrical amperes, (480 or 240) ac maximum when used with listed Delta inverters.” Or equivalent.
3. “The drive must be installed in a Pollution 2 environment with clean air according to enclosure classification. Cooling air must be clean, free from corrosive materials and electrically conductive dust.”
4. All rubber grommets located on conduit box shall be removed and replaced with conduit hubs in the end use installation.
5. “For installation in the United States, branch circuit protection must be provided in accordance with the National Electrical Code (NEC) and any applicable local codes. To fulfill this requirement, use the UL classified fuses”
6. “For installation in Canada, branch circuit protection must be provided in accordance with Canadian Electrical Code and any applicable provincial codes. To fulfill this requirement, use the UL classified fuses”
230VModel
Manufacturer
Class / Catalog No Rating
AFE075A23A Class _T / JJS-60 600 Vac, 60A AFE150A23A Class _T / JJS-125 600 Vac, 125A AFE220A23A Class _T / JJS-175 600 Vac, 175A AFE370A23A
Cooper Bussmann Inc.
Class _T / JJS-250 600 Vac, 250A
460V Model
Manufacturer
Class / Catalog No Rating
AFE075A43A Class _T / JJS-35 600 Vac, 35A AFE150A43A Class _T / JJS-60 600 Vac, 60A AFE220A43A Class _T / JJS-90 600 Vac, 90A AFE370A43A Class _T / JJS-125 600 Vac, 125A AFE450A43A Class _T / JJS-175 600 Vac, 175A AFE750A43A
Cooper Bussmann Inc.
Class _T / JJS-300 600 Vac, 300A
Chapter 6 Optional Accessories|AFE2000 Series
6-23
AC Reactor
Terminal Specifications
U
X
Y
W
Z
V
TH3
r1 s1 t1
TH3
Torque: kg-cm / lb-in.. / Nm ±10% Wieght
230 V
Reactor Model
Frame KW
Applicable
Model
AFE-_ _ _A23A
Inductance
mH
Rated
Current
Arms
Mounting TBLK-A, B TBLK-C Net(Kg)
AF-RC075A2 B 7.5 075 2.1 35 40.0 /46.1 /3.92 3.8 /4.4 /0.37 23.0/ 26.5/ 2.25 28 AF-RC150A2 15 150 1.05 70 60.0 /69.2 /5.89 3.8 /4.4 /0.37 61.4/ 70.8/ 6.02 52 AF-RC220A2
C
22 220 0.77 95 80.0 /92.2 /7.85 3.8 /4.4 /0.37 61.4/ 70.8/ 6.02 62
AF-RC370A2 D 37 370 0.5 150 130.0 /149.9 /12.75 3.8 /4.4 /0.37 76.8/ 88.5/ 7.53 87
Torque: kg-cm / lb-in.. / Nm ±10% Wieght
460 V
Reactor Model
Frame KW
Applicable
Model
AFE-_ _ _A43A
Inductanc
e
mH
Rated
Current
Arms
Mounting TBLK-A, B TBLK-C Net(Kg)
AF-RC075A4 7.5 075 7.32 20 40.0 /46.1 /3.92 3.8 /4.4 /0.37 23.0/ 26.5/ 2.25 28 AF-RC150A4
B
15 150 4.18 35 60.0 /69.2 /5.89 3.8 /4.4 /0.37 23.0/ 26.5/ 2.25 52 AF-RC220A4 C 22 220 2.92 50 80.0 /92.2 /7.85 3.8 /4.4 /0.37 61.4/ 70.8/ 6.02 62 AF-RC370A4 37 370 1.96 75 130.0 /149.9 /12.75 3.8 /4.4 /0.37 76.8/ 88.5/ 7.53 87 AF-RC450A4 45 450 1.54 95 160.0 /184.5 /15.70 3.8 /4.4 /0.37 76.8/ 88.5/ 7.53 105 AF-RC750A4
D
75 750 0.92 160 220.0 /253.7 /21.58 3.8 /4.4 /0.37 76.8/ 88.5/ 7.53 137
Wiring Diagram
R(L1)
S(L2)
T(L3)
D+
D-
r1/l1 s1/l2
t1/l3
Motor
IM/PM
AC Reactor
AC Motor Drive
Delta AFE 200 0
U
V
W
r1/l1
s1/l2
t1/l3
X
Y
Z
+1/DC+
-/DC-
U
V
W
Mains
TH3
TH3
MI5
DCM
Chapter 6 Optional Accessories|AFE2000 Series
6-24
Frame Structure
F
G
: Mounting holes
TBLK-C
TBLK-B
TBLK-A
r1 s1 t1
UX V Y WZ
*Suitable screw size: H
B MAX
E
A MAX
C MAX
D
Model Specifications
Model
A
mm [inch] B mm [inch]C mm [inch]D mm [inch]E mm [inch]F mm [inch] G mm [inch]
H
Screw
Type
AF-RC075A2
305
[12.01]
159
[6.26]
280
[11.02]
150
[5.91]
125
[4.92]
22
[0.87]
11
[0.43]
M10
AF-RC150A2
355
[13.98]
180
[7.09]
328
[12.91]
200
[7.87]
139
[5.47]
26
[1.02]
11
[0.43]
M10
AF-RC220A2
355
[13.98]
200
[7.87]
328
[12.91]
200
[7.87]
159
[6.26]
26
[1.02]
11
[0.43]
M10
AF-RC370A2
385
[15.16]
210
[8.27]
385
[15.16]
200
[7.87]
168
[6.26]
25
[1.02]
13
[0.51]
M12
AF-RC150A4
355
[13.98]
180
[7.09]
328
[12.91]
200
[7.87]
139
[5.47]
26
[1.02]
11
[0.43]
M10
AF-RC220A4
355
[13.98]
200
[7.87]
328
[12.91]
200
[7.87]
159
[6.26]
26
[1.02]
11
[0.43]
M10
AF-RC370A4
385
[15.16]
210
[8.27]
385
[15.16]
200
[7.87]
168
[6.26]
25
[1.02]
13
[0.51]
M12
AF-RC450A4
385
[15.16]
230
[9.06]
385
[15.16]
200
[7.87]
188
[7.40]
25
[1.02]
13
[0.51]
M12
AF-RC750A4
420
[16.54]
240
[9.45]
440
[17.32]
250
[9.84]
200
[7.87]
25
[1.02]
13
[0.51]
M12
AF-RC075A4
305
[12.01]
159
[6.26]
280
[11.02]
150
[5.91]
125
[4.92]
22
[0.87]
11
[0.43]
M10
Chapter 6 Optional Accessories|AFE2000 Series
6-25
Zero Phase Reactor
RF220X00A UNIT: mm(inch)
Recommended
Wire Size (mm
2
)
Cable
type
(Note)
AWG mm2
Nominal
(mm2)
Qty.
Wiring
Method
10 5.3 5.5 1
Diagram
A
Single-
core
2 33.6 38 4
Diagram
B
12 3.3 3.5 1
Diagram
A
Three-
core
1 42.4 50 4
Diagram
B
Diagram A Please wind each wire around the core for 4 times. The reactor must be placed at AFE2000 side as close as possible.
NOTE
600V insulated cable wire
1. The table above gives approximate wire size for
the zero phase reactors but the selection is ultimately governed by the type and the diameter of the cable, i.e. the cable diameter must small enough to go through the center of the zero phase reactor.
2. When wiring, do not goes through the earth
core. It only needs to pass through the motor cable or the power cable.
Diagram B Please put wires through 4 cores in series without winding.
Chapter 6 Optional Accessories|AFE2000 Series
6-26
Digital Keypad
KPC-CC01
Frame size
Descriptions to the function key
Key Description
START OPERATION
1. It is only valid when the source of operation command is from the keypad.
2. The RUN key starts AFE2000 to operate as the function setting and the RUN LED will be ON
3. It can be pressed again and again during stop. STOP OPERATION (When Stop key is pressed, all operation will stop in all condition.) This key has the highest priority in all condition.
1. When i STOP command is given, the AFE2000’s operation will stop under any condition.
2. The RESET key can be used to reset the drive when faults occur. If the RESET key is not responsing,
check MENU Æ Fault Records search for the most recent fault.
OPERATION DIRECTION (This function will be available soon)
ENTER Press ENTER and go to the next level. If it is the last level then press ENTERnter to execute the command. ESC Press ESC to return to the last page. If there is a sub-menu, press ESC will return to the
previous category.
MENU, press MENU key at any time would return to the main menu.
List of function: KPC-CE01does not support function 4~112. KPC-CC01does not support function 4, 5 and 7.
1. Detail Parameter
2. Copy Parameter
3. Keypad Locked
4. PLC Function
5. Copy PLC
6. Fault Record
7. Simple/ Quick Setting
8. Display Setting
9. Time Setting
10. Language Setting
11. Startup Menu Setting
12. Main Page Setting
1. “up”, “down”, “left” and “right”.
2. When setting the number, use “left” and “right” key to increase and decrease the value.
3. When selecting the options, use “up” and “down” key to move the selection.
Function key (This function will be available soon.)
Chapter 6 Optional Accessories|AFE2000 Series
6-27
(This function will be available soon.)
(This function will be available soon.)
Chapter 6 Optional Accessories|AFE2000 Series
6-28
Panel Mounting (MKC-KPPK)
Panel Mounting (MKC-KPPK)
For MKC-KPPK model, user can choose wall mounting or embedded mounting. The protection level is IP56.
Applicable to the digital keypads (KPC-CC01 & KPC-CE01).
Wall Mounting Embedded Mounting
accessories*1
Screw *4 ~M4*p 0.7 *L8mm Torque: 10-12kg-cm (8.7-10.4lb-in.)
accessories*2
Screw *4 ~M4*p 0.7 *L8mm Torque: 10-12kg-cm (8.7-10.4lb-in.)
Panel cutout dimension Unit: mm [inch] Panel cutout dimension Unit: mm [inch]
Normal cutout dimension
Panel
thickness
1.2mm 1.6mm 2.0mm
A 66.4 [2.614] B 110.2 [4.339] 111.3 [4.382] 112.5 [4.429]
*Deviation: ±0.15mm /±0.0059inch
Cutout dimension (Waterproof level: IP56)
Panel
thickness
1.2mm
1.6mm 2.0mm
A 66.4 [2.614]
B 110.8 [4.362]
*Deviation: ±0.15mm /±0.0059inch
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