Delta Electronics 240W User Manual

Delphi Series E48SB, 240W Eighth Brick Bus Converter
FEATURES
Input voltage range: 38V~55V
Output 240W @ 44Vin and above
High efficiency: 96.3% @ 12V/20A
Size: 58.4mm x 22.8mm x 11.4mm
(2.28” x 0.90” x 0.45”)
Industry standard pinout
Fully protected: Input UVLO, OVP, Output
OCP and OTP
Parallelable for higher output power
2250V isolation
Basic insulation
Monotonic startup
No minimum load required
ISO 9001, TL 9000, ISO 14001, QS9000,
OHSAS18001 certified manufacturing facility
UL/cUL 60950 (US & Canada) Recognized,
and TUV (EN60950) Certified
CE mark meets 73/23/EEC and 93/68/EEC
directives
DC/DC Power Modules: 48Vin, 12V/20A out
Delta Electronics, Inc., a world leader in power systems technology and manufacturing, has introduced the E48SB, eighth brick sized 240W bus converter, into their Delphi Series of board mounted DC/DC power converters to support the intermediate bus architecture to power multiple downstream non-isolated point-of-load (POL) converters. The E48SB product family features an input voltage of 38V to 55V, and provides up to 240W (9.6V and above) of power in an industry standard eighth brick footprint. Typical efficiency of 12V module is 96.3%. With optimized component placement, creative design topology, and numerous patented technologies, the E48SB bus converters deliver outstanding electrical and thermal performance. An optional heatsink is available for harsh thermal requirements.
OPTIONS
Positive On/Off logic  Short pin lengths
Heatsink available for extended
operation
OTP and OCP mode (Auto restart or
latch)
APPLICATIONS
Datacom / Netowrking
Wireless Networks
Optical Network Equipment Server and Data Storage
Industrial / Testing Equipment
DATASHEET DS_E48SB12020_05222008
TECHNICAL SPECIFICATIONS
(TA=25°C, airflow rate=300 LFM, Vin=48Vdc, nominal Vout unless otherwise noted.)
PARAMETER NOTES and CONDITIONS E48SB12020 (Standard)
ABSOLUTE MAXIMUM RATINGS
Input Voltage
Continuous 60 Vdc Operating Temperature Refer to Figure 18 for the measuring point -40 128 °C Storage Temperature -55 125 °C Input/Output Isolation Voltage 2250 Vdc
INPUT CHARACTERISTICS
Operating Input Voltage 38 48 55 Vdc Input Under-Voltage Lockout
Turn-On Voltage Threshold 35 36 37 Vdc
Turn-Off Voltage Threshold 33 34 35 Vdc
Lockout Hysteresis Voltage 1 2 3 Vdc
Input Over-Voltage Lockout
Turn-Off Voltage Threshold 57.5 58.5 59.7 Vdc
Turn-On Voltage Threshold 55.5 56.5 57.5 Vdc
Lockout Hysteresis Voltage 1 2 3 Vdc
Maximum Input Current 100% Load, 44V Vin 5.68 A No-Load Input Current 85 100 mA Off Converter Input Current 10 11 mA Inrush Current (I2t) 0.02 A2s Input Reflected-Ripple Current P-P thru 12µH inductor, 5Hz to 20MHz 10 20 mA
OUTPUT CHARACTERISTICS
Output Voltage Set Point Vin=48V, Io=no load, Ta=25°C 11.85 Vdc Output Voltage Regulation
Over Load Io=Io,min to Io,max 300 400 mV
Over Line Vin=38V to 55V 4.3 4.5 V
Over Temperature Tc=-40°C to 105°C 250 mV
Total Output Voltage Range over sample load, line and temperature 8.9 13.75 V Output Voltage Ripple and Noise 5Hz to 20MHz bandwidth
Peak-to-Peak Full Load, 1µF ceramic, 10µF tantalum 80 100 mV
RMS Full Load, 1µF ceramic, 10µF tantalum 25 40 mV
Operating Output Power Range
Output Current Protection Vin=38V to 55V 110 130 % Current share accuracy (2 units in parallel) % of rated output current 10 %
DYNAMIC CHARACTERISTICS
Output Voltage Current Transient 48V, 10µF Tan & 1µF Ceramic load cap, 0.1A/µs
Positive Step Change in Output Current 50% Io.max to 75% Io.max 0 mV
Negative Step Change in Output Current 75% Io.max to 50% Io.max 0 mV
Settling Time (Vo deviation recover to 10% of max
deviation)
Turn-On Transient
Start-Up Time, From On/Off Control 100% Load 10 16 ms
Start-Up Time, From Input 100% Load 16 28 ms
Maximum Output Capacitance 3000 µF
EFFICIENCY
100% Load 96.3 % 60% Load 95.8 %
ISOLATION CHARACTERISTICS
Input to Output 2250 Vdc Isolation Resistance 10 M Isolation Capacitance 1000 pF
FEATURE CHARACTERISTICS
Switching Frequency 190 kHz ON/OFF Control, Negative Remote On/Off logic
Logic Low (Module On) Von/off -0.7 0.8 V
Logic High (Module Off) Von/off 2 18 V
ON/OFF Control, Positive Remote On/Off logic
Logic Low (Module Off) Von/off -0.7 0.8 V
Logic High (Module On) Von/off 2 18 V
ON/OFF Current (for both remote on/off logic) Ion/off at Von/off=0.0V 0.25 0.3 mA
Leakage Current (for both remote on/off logic) Logic High, Von/off=15V 30 uA
GENERAL SPECIFICATIONS
MTBF Io=80% of Io, max; 2.01 M hours Weight 31.76 grams Over-Temperature Shutdown Refer to Figure 18 for the measuring point 130 °C
Min. Typ. Max. Units
Output current range when Vin below 44V 0 22.3 A
Output power range when Vin=44V and above 0 240 W
0 us
DS_E48SB12020_05222008
2
ELECTRICAL CHARACTERISTICS CURVES
97
96
95
94
93
Efficiency (%)
92
91
90
3 6 9 1215182124
Output Current (A)
38Vin 48Vin 55Vin
Figure 1: Efficiency vs. load current for minimum, nominal, and
maximum input voltage at 25°C
14
12
10
8
6
Loss (W)
4
38Vin
2
0
0 3 6 9 12 15 18 21 24
Output Current (A)
48Vin 55Vin
Figure 2: Power loss vs. load current for minimum, nominal,
and maximum input voltage at 25°C.
23.00
22.00
10
8
6
Output Voltage (V)
4
2
0 3 6 9 12 15 18 21 24 27
38Vin 48Vin 55Vin
Output Current (A)
Figure 3: Output voltage regulation vs load current showing typical current limit curves and converter shutdown points for
minimum, nominal, and maximum input voltage at room
temperature.
21.00
20.00
Max Io (A)
19.00
18.00
17.00
38 40 42 44 46 48 50 52 54 56
Vin (V)
Figure 4: Max output current vs input voltage.
DS_E48SB12020_05222008
3
ELECTRICAL CHARACTERISTICS CURVES
For Negative Remote On/Off Logic
Figure 5: Turn-on transient at full rated load current (5 ms/div). Top Trace: Vout; 5V/div; Bottom Trace: ON/OFF input: 2V/div
For Positive Remote On/Off Logic
Figure 6: Turn-on transient at zero load current (5 ms/div). Top
Trace: Vout: 5V/div; Bottom Trace: ON/OFF input: 2V/div
Figure 7: Turn-on transient at full rated load current (5 ms/div). Top Trace: Vout; 5V/div; Bottom Trace: ON/OFF input: 2V/div
DS_E48SB12020_05222008
Figure 8: Turn-on transient at zero load current (5 ms/div). Top
Trace: Vout: 5V/div; Bottom Trace: ON/OFF input: 2V/div
4
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