Delta Electronics 20A, 4.5V-13.8Vin, 0.59V-5.1Vout User Manual

Delphi NE Series Non-Isolated Point of Load
FEATURES
High Efficiency:
94.0% @ 12Vin, 5V/20A out
Size:
Vertical: 30.5x15.5x12.0mm
(1.20”x0.61”x0.47”)
Horizontal: 30.5x15.5x12.9mm
(1.20”x0.61”x0.51”)
Wide input range: 4.5V~13.8V
Output voltage programmable from
0.59Vdc to 5.1Vdc via external resistors
Voltage and resistor-based trim
No minimum load required
Fixed frequency operation
Input UVLO, output OCP
Remote ON/OFF (Positive)
ISO 9001, TL 9000, ISO 14001, QS9000,
OHSAS18001 certified manufacturing facility
UL/cUL 60950 (US & Canada), TUV
(EN60950) --pending
DC/DC Modules: 4.5V~13.8Vin, 0.59V~5.1Vout, 20A
The Delphi NE 20A Series, 4.5 to 13.8V wide input, wide trim single
output, non-isolated point of load DC/DC converters are the latest
offering from a world leader in power systems technology and manufacturing Delta Electronics, Inc. The ND/NE product family is
the second generation, non-isolated point-of-load DC/DC power
almost 50% in most of the cases compared to the first generation NC
series POL modules. The product family here provides 20A of output
current in a vertically or horizontally mounted through-hole package
and the output can be resistor trimmed from 0.59Vdc to 5.1Vdc. It
provides a very cost effective, high efficiency, and high density point
of load solution. With creative design technology and optimization of
component placement, these converters possess outstanding
electrical and thermal performance, as well as extremely high
reliability under highly stressful operating conditions.
OPTIONS
Vertical or horizontal versions
APPLICATIONS
DataCom
Distributed power architectures
Servers and workstations
LAN/WAN applications
Data processing applications
PRELIMINARY DATASHEET DS_NE12S20A_072722007
TECHNICAL SPECIFICATIONS
(Ambient Temperature=25°C, minimum airflow=200LFM, nominal Vin=12Vdc unless otherwise specified.)
PARAMETE R NOTES and CONDITIONS NE12S0A0V/H20
Min. Typ. Max. Units
ABSOLUTE MAXIMUM RATINGS
Input Voltage operation 4.5 13.8 Vdc Operating Temperature (Vertical) Refer to Fig.25 for the measuring point 0 130 °C Operating Temperature (Horizontal) Refer to Fig.25 for the measuring point 0 TBD °C Storage Temperature -55 125 °C
INPUT CHARACTERISTICS
Operating Input Voltage 4.5 13.8 V Input Under-Voltage Lockout
Turn-On Voltage Threshold 4.3 V Turn-Off Voltage Threshold 3.3 V
Lockout Hysteresis Voltage 1.0 V Maximum Input Current 12Vin, 5Vo, operating, full load 8.9 A No-Load Input Current Vin=12V, Vout=5V 150 mA
Off Converter Input Current Remote OFF 10 mA Input Reflected-Ripple Current P-P thru 2uH inductor 5Hz to 20MHz 30 mA Input Ripple Rejection 120Hz 60 dB
OUTPUT CHARACTERISTICS
Output Voltage Adjustment Range 0.59 5.1 V Output Voltage Set Point With a 0.1% trim resistor -1 +1 %Vo Output Voltage Regulation
Over Load Io=Io_min to Io_max -0.5 +0.5 %Vo
Over Line Vin=Vin_min to Vin_max -0.2 +0.2 %Vo Total output range Over load, line, temperature regulation and set point -2.0 +2.0 %Vo Output Voltage Ripple and Noise 5Hz to 20MHz bandwidth
Peak-to-Peak Full Load, 10uF Tan cap, 12Vin, 5Vo 20 mV
RMS Full Load, 10uF Tan cap, 12Vin, 5Vo 5 mV Output Current Range 0 20 A Output Voltage Under-shoot at Power-Off Vin=12V, Turn OFF 100 mV Output short-circuit current, RMS value Continuous 3.6 A Output DC Current-Limit Inception Hiccup mode 110 200 %Iomax
DYNAMIC CHARACTERISTICS
Output Dynamic Load Response 12Vin, 2.5Vout, 10µF ceramic cap
Positive Step Change in Output Current 75~100% load , 5A/uS 200 mV
Negative Step Change in Output Current 100~75% load , 5A/uS 200 mV
Settling Time Settling to be within regulation band (to 10% Vo deviation) 100 µs Turn-On Transient
Start-Up Time, from On/Off Control From Enable high to 90% of Vo 2 3 ms
Start-Up Time, from input power From Vin=12V to 90% of Vo 2 3 ms Minimum Output Capacitance 0 µF
5.0Vo,Maximum Output Capacitance
EFFICIENCY
Vo=0.59V Vin=12V, Io=20A 75 % Vo=0.9V Vin=12V, Io=20A 80.5 % Vo=2.5V Vin=12V, Io=20A 91 % Vo=5.0V Vin=12V, Io=20A 94 %
SINK EFFICIENCY
Vo=5.0V Vin=12V, Io=20A 92 %
FEATURE CHARACTERISTICS
Switching Frequency Fixed 500 KHz ON/OFF Control Positive logic (internally pulled high) Logic High Module On (or leave the pin open) 0.8 5.0 V Logic Low Module Off 0 0.3 V
GENERAL SPECIFICATIONS
Calculated MTBF Weight 8.8 grams
Turn on overshoot <1% vo ,ESR≥1m
25, 300LFM, 80% load
2000 µF
TBD Mhours
Preliminary DS_NE12S20A_07272007
2
ELECTRICAL CHARACTERISTICS CURVES
95
90
85
80
75
70
Efficiency (%)
65
60
55
1 2 4 6 8 101214161820
Output current (A)
95
90
85
80
75
70
Efficiency (%)
65
60
55
1 2 4 6 8 10 12 14 16 18 20
Output current (A)
Figure 1: Converter efficiency vs. output current
(0.59V output voltage, 12V input)
95
90
85
80
75
70
Efficiency (%)
65
60
55
12468101214161820
Output current (A)
Figure 3: Converter efficiency vs. output current
(1.5V output voltage, 12V input)
95
90
85
80
75
70
Efficiency (%)
65
60
55
1 2 4 6 8 101214161820
Output current (A)
Figure 5: Converter efficiency vs. output current
(3.3V output voltage, 12V input)
Figure 2: Converter efficiency vs. output current
(0.9V output voltage, 12V input)
95
90
85
80
75
70
Efficiency (%)
65
60
55
1 2 4 6 8 101214161820
Output current (A)
Figure 4: Converter efficiency vs. output current
(2.5V output voltage, 12V input)
95
90
85
80
75
70
Efficiency (%)
65
60
55
1 2 4 6 8 101214161820
Output current (A)
Figure 6: Converter efficiency vs. output current
(5.0V output voltage, 12V input)
Preliminary DS_NE12S20A_07272007
3
ELECTRICAL CHARACTERISTICS CURVES (CON.)
Figure 7: Output ripple & noise at 12Vin, 0.59V/20A out
Figure 9: Output ripple & noise at 12Vin, 1.5V/20A out
Figure 8: Output ripple & noise at 12Vin, 0.9V/20A out
Figure 10: Output ripple & noise at 12Vin, 2.5V/20A out
Figure 11: Output ripple & noise at 12Vin, 3.3V/20A out
Preliminary DS_NE12S20A_07272007
Figure 12: Output ripple & noise at 12Vin, 5.0V/20A out
4
ELECTRICAL CHARACTERISTICS CURVES (CON.)
0
0
Figure 13: Turn on delay time at 12Vin, 0.59V/20A out
Ch1: Vin, Ch4: Vout
0
0
Figure 15: Turn on delay time at 12Vin, 3.3V/20A out
Ch1: Vin, Ch4: Vout
0
0
Figure 14: Turn on delay time Remote On/Off, 2.5V/20A out
Ch1: Enable, Ch4: Vout
0
0
Figure 16: Turn on delay time at Remote On/Off, 5.0V/20A out
Ch1: Enable, Ch4: Vout
Figure 17: Typical transient response to step load change at 5A/µS from 75%~100% load, at 12Vin, 2.5V out
Preliminary DS_NE12S20A_07272007
5
r
r
w
t
t
f
r
+
×
=
DESIGN CONSIDERATIONS
The NE12S0A0V(H)20 uses a single phase and voltage mode controlled buck topology. The output can be trimmed in the range of 0.59Vdc to 5.1Vdc by a resisto from Trim pin to Ground.
The converter can be turned ON/OFF by remote control with positive on/off (ENABLE pin) logic. The converte DC output is disabled when the signal is driven lo (below 0.3V). This pin is also used as the input turn on threshold judgment. Its voltage is percent of Inpu voltage during floating due to internal connection. So we do not suggest using an active high signal (higher than
0.8V) to turn on the module because this high level voltage will disable UVLO function. The module will turn on when this pin is floating and the input voltage is higher than the threshold.
The converter can protect itself by entering hiccup mode against over current and short circuit condition. Also, the converter will shut down when an over voltage protection is detected.
Safety Considerations
It is recommended that the user to provide a very fast-acting type fuse in the input line for safety. The output voltage set-point and the output current in the application could define the amperage rating of the fuse.
FEATURES DESCRIPTIONS
Enable (On/Off)
The ENABLE (on/off) input allows external circuitry to put the NE converter into a low power dissipation (sleep) mode. Positive ENABLE is available as standard. With the active high function, the output is guaranteed to turn on if the ENABLE pin is driven above 0.8V. The outpu will turn off if the ENABLE pin voltage is pulled below
0.3V
The ENABLE pin is also used as input UVLO function. Leaving the Enable floating, the module will turn on if the input voltage is higher than turn on threshold and turn of if the input voltage is lower than turn off threshold. The default Turn-on voltage is 4.3V with 1V Hysteresis.
The Turn-on voltage may be adjusted with a resisto placed between the “Enable” pin and “Ground” pin. The formula for calculating the value of this resistor is:
V
=
_
RTHEN
R
2.18
VV
__
RTHENFTHEN
)2.18(50
5.1
+
×
R
1
Enable
NE20A
R
Fig. 18. Enable POR circuit.
is the falling threshold
FTHENV_
is the rising threshold that you want.
RTHENV_
R (Kohm) is the outen resistor that you connect from Enable pin to the GND
Also, you will see an active high voltage will disable the input UVLO function
Preliminary DS_NE12S20A_07272007
6
FEATURES DESCRIPTIONS (CON.)
r
t
t
t
The ENABLE input can be driven in a variety of ways as shown in Figures 19 and 20. If the ENABLE signal comes from the primary side of the circuit, the ENABLE can be driven through either a bipolar signal transistor (Figure
18).If the enable signal comes from the secondary side, then an opto-coupler or other isolation devices must be used to bring the signal across the voltage isolation (please see Figure 19).
Figure 19: Enable Input drive circuit for NE series
Figure 20: Enable input drive circuit example with isolation.
Input Under-Voltage Lockout
The input under-voltage lockout prevents the converte from being damaged while operating when the inpu voltage is too low. The lockout occurs between 3.3V to
4.3V.
Over-Current and Short-Circuit Protection
The NE series modules have non-latching over-curren and short-circuit protection circuitry. When over curren condition occurs, the module goes into the non-latching hiccup mode. When the over-current condition is removed, the module will resume normal operation.
An over current condition is detected by measuring the voltage drop across the MOSFETs. The voltage drop across the MOSFET is also a function of the MOSFET’s Rds(on). Rds(on) is affected by temperature, therefore ambient temperature will affect the current limit inception point.
The detection of the Rds(on) of MOSFETs also acts as an over temperature protection since high temperature will cause the Rds(on) of the MOSFETs to increase, eventually triggering over-current protection.
Preliminary DS_NE12S20A_07272007
ND6A/10A
Vin
Enable
Ground
ND 6A/10A
Vin
Enable
Ground
Vout
Trim
Ground
Ground
Vout
Trim
Output Voltage Programming
The output voltage of the NE series is trimmable by connecting an external resistor between the trim pin and output ground as shown Figure 21 and the typical trim resistor values are shown in Table 1.
Figure 21: Trimming Output Voltage
The NE20 module has a trim range of 0.59V to 5.0V. The trim resistor equation for the NE20A is:
)(
Rs
=
Vout
Vout is the output voltage setpoint Rs is the resistance between Trim and Ground Rs values should not be less than 240
Output Voltage Rs (Ω)
Table 1: Typical trim resistor values
ND 6A/10A
NE20A
Vin Vout
Enable
Ground
1182
591.0
0.59V +1 V
+1.5 V +2.5 V +3.3 V
+5.0V
Trim
Rs
Ground
open
2.4k
1.3K 619 436 268
7
r
FEATURES DESCRIPTIONS (CON.)
Voltage Margining Adjustment
Output voltage margin adjusting can be implemented in the NE modules by connecting a resistor, R the Trim pin to the Ground for margining voltage. Also, the output voltage can be adjusted lowe by connecting a resistor, Rmargin-do wn, from the Trim pin to the voltage source Vt. Figure 22 shows the circuit configuration for output voltage margining adjustment.
Vt
N
D 6A/10A
NE20A
Vin Vout
Enable
Ground
Trim
Ground
Rs
Rmargin-down
Rmargin-up
Figure 22: Circuit configuration for output voltage margining
Paralleling
NE20 converters do not have built-in current sharing (paralleling) ability. Hence, paralleling of multiple NE20 converter is not recommended.
margin-up, from
up the output
Output Capacitance
There is internal output capacitor on the NE series modules. Hence, no external output capacitor is required for stable operation.
Reflected Ripple Current and Output Ripple and Noise Measurement
The measurement set-up outlined in Figure 23 has been used for both input reflected/ terminal ripple current and output voltage ripple and noise measurements on NE series converters.
Input reflected current measurement point
Vin+ Load
Cs=270µF*1, Ltest=2uH, Cin=270µF*1
Figure 23: Input reflected ripple/ capacitor ripple current and output voltage ripple and noise measurement setup for NE20
Ltest
Cs
Cin
DC-DC Converter
1uF
Ceramic
Output voltage ripple noise measurement point
10uF
Tan
Preliminary DS_NE12S20A_07272007
8
)
A
THERMAL CONSIDERATION
Thermal management is an important part of the system design. To ensure proper, reliable operation, sufficient cooling of the power module is needed over the entire temperature range of the module. Convection cooling is usually the dominant mode of heat transfer.
Hence, the choice of equipment to characterize the thermal performance of the power module is a wind tunnel.
Thermal Testing Setup
Delta’s DC/DC power modules are characterized in heated vertical wind tunnels that simulate the thermal environments encountered in most electronics equipment. This type of equipment commonly uses vertically mounted circuit cards in cabinet racks in which the power modules are mounted.
The following figure shows the wind tunnel characterization setup. The power module is mounted on a test PWB and is vertically positioned within the wind tunnel. The space between the neighboring PWB and the top of the power module is constantly kept at
6.35mm (0.25’’).
Thermal Derating
Heat can be removed by increasing airflow over the module. To enhance system reliability, the power module should always be operated below the maximum operating temperature. If the temperature exceeds the maximum module temperature, reliability of the unit may be affected.
IR FLOW
PWB
MODULE
50.8 (2.0”)
11 (0.43”) 22 (0.87”)
FACING PWB
AIR VELOCITY AND AMBIENT
TEMPERATURE
MEASURED BELOW
THE MODULE
Note: Wind tunnel test setup figure dimensions are in
millimeters and (Inches)
Figure 24: Wind tunnel test setup
THERMAL CURVES (NE12S0A0V20)
Figure 25: Temperature measurement location* The allowed maximum hot spot temperature is defined at 130
Output Current (A)
20
18
16
14
12
10
8
6
4
2
0
25 30 35 40 45 50 55 60 65 70 75 80 85
NE12S0A0V20(standard) Output Current vs. Ambient Temperature and Air Velocity
@Vin=12V Vout=5.0V (Through PWB Orientation)
Natural
Convection
100LFM
200LFM
300LFM
400LFM
500LFM
600LFM
Figure 26: Output current vs. ambient temperature and air velocity @Vin=12V, Vout=5.0V (Through PWB Orientation)
Output Current (A)
20
18
16
14
12
10
8
6
4
2
0
25 30 35 40 45 50 55 60 65 70 75 80 85
NE12S0A0V20(standard) Output Current vs. Ambient Temperature and Air Velocity
@Vin=12V Vout=2.5V (Through PWB Orientation)
Natural
Convection
100LFM
200LFM
300LFM
400LFM
500LFM
600LFM
Figure 27: Output current vs. ambient temperature and air velocity@ Vin=12V, Vout=2.5V (Through PWB Orientation)
Ambient Temperature (℃
Ambient Temperature (℃)
Preliminary DS_NE12S20A_07272007
9
THERMAL CURVES (NE12S0A0V20)
Output Current (A)
20
18
16
14
12
10
8
6
4
2
0
25 30 35 40 45 50 55 60 65 70 75 80 85
Figure 28: Output current vs. ambient temperature and air velocity@ Vin=5.0V, Vout=2.5V (Through PWB Orientation)
Output Current (A)
20
18
16
14
12
10
8
6
4
2
0
25 30 35 40 45 50 55 60 65 70 75 80 85
NE12S0A0V20(standard) Output Current vs. Ambient Temperature and Air Velocity
NE12S0A0V20(standard) Output Current vs. Ambient Temperature and Air Velocity
@Vin=5.0V Vout=2.5V (Through PWB Orientation)
Natural
100LFM
Convection
Natural
Convection
200LFM
300LFM
@Vin=12V Vout=0.9V (Through PWB Orientation)
100LFM
200LFM
400LFM
300LFM
500LFM
600LFM
Ambient Temperature (℃)
400LFM
500LFM
Ambient Temperature
Figure 29: Output current vs. ambient temperature and air velocity @Vin=12V, Vout=0.9V (Through PWB Orientation)
Output Current (A)
20
18
16
14
12
10
8
6
4
2
0
25 30 35 40 45 50 55 60 65 70 75 80 85
NE12S0A0V20(standard) Output Current vs. Ambient Temperature and Air Velocity
@Vin=5.0V Vout=0.9V (Through PWB Orientation)
Natural
Convection
100LFM
200LFM
300LFM
400LFM
Ambient Temperature (℃)
Figure 30: Output current vs. ambient temperature and air velocity@ Vin=5.0V, Vout=0.9V (Through PWB Orientation)
Preliminary DS_NE12S20A_07272007
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MECHANICAL DRAWING
VERTICAL HORIZONTAL
Preliminary DS_NE12S20A_07272007
11
PART NUMBERING SYSTEM
NE 12 S 0A0 V 20 P N F A
Product
Series
NE-
Non-isolated
Series
Input
Voltage
12- 4.5~13.8V S- Single
Number of
outputs
output
Output Voltage Mounting
0A0 - programmable V- Vertical
H- Horizontal
Output
Current
20-20A P- Positive
ON/OFF
Logic
N- Negative
Pin
Option
Length
N- 0.150” F- RoHS 6/6
(Lead Free)
Code
A-standard function
MODEL LIST
Model Name Packaging Input Voltage Output Voltage Output Current
NE12S0A0V20PNFA Vertical 4.5V~ 13.8Vdc 0.59V~ 5.1Vdc 20A 94.0%@5Vout
NE12S0A0H20PNFA Horizontal 4.5V~ 13.8Vdc 0.59V~ 5.1Vdc 20A 94.0%@5Vout
Efficiency
12Vin @ 100% load
CONTACT:
USA:
Telephone: East Coast: (888) 335 8201 West Coast: (888) 335 8208 Fax: (978) 656 3964
DCDC@delta-corp.com
Email:
www.delta.com.tw/dcdc
Europe:
Telephone: +41 31 998 53 11 Fax: +41 31 998 53 53
DCDC@delta-es.tw
Email:
Asia & the rest of world:
Telephone: +886 3 4526107 ext. 6220 Fax: +886 3 4513485
DCDC@delta.com.tw
Email:
WARRANTY
Delta offers a two (2) year limited warranty. Complete warranty information is listed on our web site or is available upon request from Delta.
Information furnished by Delta is believed to be accurate and reliable. However, no responsibility is assumed by Delta for its use, nor for any infringements of patents or other rights of third parties, which may result from its use. No license is granted by implication or otherwise under any patent or patent rights of Delta. Delta reserves the right to revise these specifications at any time, without notice
.
Preliminary DS_NE12S20A_07272007
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