Delta Electronics 14-651 User Manual

1/2 HP BENCH MORTISER

Mortaiseuse à bédane creux de 1/2 HP

Mortajadora de cincel hueco de 1/2 HP

Français (16) Español (29)

Instruction manual

Manuel d’utilisation Manual de instrucciones

www.DeltaMachinery.com

INSTRUCTIVO DE OPERACIÓN, CENTROS DE SERVICIO Y PÓLIZA DE GARANTÍA. LÉASE ESTE INSTRUCTIVO ANTES DE USAR EL PRODUCTO.

14-651

Type III

TABLE OF CONTENTS

IMPORTANT SAFETY INSTRUCTIONS .......................2

SAFETY GUIDELINES - DEFINITIONS ........................2

GENERAL SAFETY RULES ..........................................3

ADDITIONAL SPECIFIC SAFETY RULES ...................4

FUNCTIONAL DESCRIPTION .......................................6

CARTON CONTENTS ...................................................6

ASSEMBLY ....................................................................7

OPERATION ................................................................11

TROUBLESHOOTING .................................................13

MAINTENANCE ...........................................................13

SERVICE ......................................................................14

ACCESSORIES ...........................................................14

WARRANTY .................................................................15

FRANÇAIS ...................................................................16

ESPAÑOL ....................................................................29

IMPORTANT SAFETY INSTRUCTIONS

Read and understand all warnings and operating instructions before using any tool or equipment. When using tools or equipment, basic safety precautions should always be followed

to reduce the risk of personal injury. Improper operation, maintenance or modication of tools or

equipment could result in serious injury and property damage. There are certain applications for which tools and equipment are designed. DELTA® Power Equipment Corporation strongly recommends that this product NOT be modied and/or used for any application other than for which it was designed.

If you have any questions relative to its application DO NOT use the product until you have written DELTA® Power Equipment Corporation and we have advised you. Contact us online at www.DeltaMachinery.com or by mail at Technical Service Manager, DELTA® Power Equipment Corporation , 99 Roush Street, Anderson, South Carolina 29625.

Information regarding the safe and proper operation of this tool is available from the following sources:

• Power Tool Institute, 1300 Sumner Avenue, Cleveland, OH 44115-2851or online at www.powertoolinstitute. com

• National Safety Council, 1121 Spring Lake Drive, Itasca, IL 60143-3201

• American National Standards Institute, 25 West 43rd Street, 4 oor, New York, NY 10036 www.ansi.org - ANSI

01.1 Safety Requirements for Woodworking Machines

• U.S. Department of Labor regulations www.osha.gov SAVE THESE INSTRUCTIONS!

SAFETY GUIDELINES - DEFINITIONS

It is important for you to read and understand this manual. The information it contains relates to protecting YOUR SAFETY and PREVENTING PROBLEMS. The symbols below are used to help you recognize this information.

Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, could result in death or serious

injury. Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate

injury.

Used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided,

may result in property damage.

Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some

examples of these chemicals are:

• lead from lead-based paints,

• crystalline silica from bricks and cement and other masonry products, and

• arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, al ways

wear NIOSH/OSHA approved, properly tting face mask or respirator when using such tools.

GENERAL SAFETY RULES

Failure to follow these rules may result in serious personal injury.

1. FOR YOUR OWN SAFETY, READ THE INSTRUCTION MANUAL BEFORE OPERATING THE MACHINE. Learning

the machine’s application, limitations, and specic hazards

will greatly minimize the possibility of accidents and injury.

2. WEAR EYE AND HEARING PROTECTION. ALWAYS USE SAFETY GLASSES. Everyday eyeglasses are NOT safety glasses. USE CERTIFIED SAFETY EQUIPMENT. Eye protection equipment should comply with ANSI Z87.1 standards. Hearing equipment should comply with ANSI S3.19 standards.

3. WEAR PROPER APPAREL. Do not wear loose clothing, gloves, neckties, rings, bracelets, or other jewelry which may get caught in moving parts. Nonslip protective footwear is recommended. Wear protective hair covering to contain long hair.

4. DO NOT USE THE MACHINE IN A DANGEROUS ENVIRONMENT. The use of power tools in damp or wet locations or in rain can cause shock or electrocution. Keep your work area well-lit to prevent tripping or placing arms,

hands, and ngers in danger.

5. MAINTAIN ALL TOOLS AND MACHINES IN PEAK CONDITION. Keep tools sharp and clean for best and safest

performance. Follow instructions for lubricating and changing accessories. Poorly maintained tools and machines can further damage the tool or machine and/or cause injury.

6. CHECK FOR DAMAGED PARTS. Before using the machine, check for any damaged parts. Check for alignment of moving parts, binding of moving parts, breakage of parts, and any other conditions that may affect its operation. A guard or any other part that is damaged should be properly repaired or

replaced with DELTA® or factory authorized replacement parts. Damaged parts can cause further damage to the

machine and/or injury.

7. KEEP THE WORK AREA CLEAN. Cluttered areas and benches invite accidents.

8. KEEP CHILDREN AND VISITORS AWAY. Your shop is a potentially dangerous environment. Children and visitors can be injured.

9. REDUCE THE RISK OF UNINTENTIONAL STARTING. Make sure that the switch is in the “OFF” position before plugging in the power cord. In the event of a power failure, move the switch to the “OFF” position. An accidental start-up can cause injury. Do not touch the plug’s metal prongs when unplugging or plugging in the cord.

10. USE THE GUARDS. Check to see that all guards are in place, secured, and working correctly to prevent injury.

11. REMOVE ADJUSTING KEYS AND WRENCHES BEFORE STARTING THE MACHINE. Tools, scrap pieces, and other debris can be thrown at high speed, causing injury.

12. USE THE RIGHT MACHINE. Don’t force a machine or an attachment to do a job for which it was not designed. Damage to the machine and/or injury may result.

13. USE RECOMMENDED ACCESSORIES. The use of accessories and attachments not recommended by DELTA® may cause damage to the machine or injury to the user.

14. USE THE PROPER EXTENSION CORD. Make sure your

extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage, resulting in loss of power and overheating. See the Extension Cord Chart for the correct size depending on the cord length and nameplate ampere rating. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord.

15. SECURE THE WORK PIECE. Use clamps or a vise to hold

the work piece when practical. Loss of control of a work piece can cause injury.

16. FEED THE WORK PIECE AGAINST THE DIRECTION OF

THE ROTATION OF THE BLADE, CUTTER, OR ABRASIVE SURFACE. Feeding it from the other direction will cause the

work piece to be thrown out at high speed.

17. DON’T FORCE THE WORK PIECE ON THE MACHINE.

Damage to the machine and/or injury may result.

18. DON’T OVERREACH. Loss of balance can make you fall into

a working machine, causing injury.

19. NEVER STAND ON THE MACHINE. Injury could occur if the

tool tips, or if you accidentally contact the cutting tool.

20. NEVER LEAVE THE MACHINE RUNNING UNATTENDED. TURN THE POWER OFF. Don’t leave the machine until it comes to a complete stop. A child or visitor could be injured.

21. TURN THE MACHINE “OFF”, AND DISCONNECT THE MACHINE FROM THE POWER SOURCE before installing or removing accessories, changing cutters, adjusting or changing set-ups. When making repairs, be sure to lock the start switch in the “OFF” position. An accidental start-up can cause injury.

22. MAKE YOUR WORKSHOP CHILDPROOF WITH

PADLOCKS, MASTER SWITCHES, OR BY REMOVING STARTER KEYS. The accidental start-up of a machine by a

child or visitor could cause injury.

23. STAY ALERT, WATCH WHAT YOU ARE DOING, AND

USE COMMON SENSE. DO NOT USE THE MACHINE WHEN YOU ARE TIRED OR UNDER THE INFLUENCE OF DRUGS, ALCOHOL, OR MEDICATION. A moment of

inattention while operating power tools may result in injury.

24.

AND DISBURSE DUST OR OTHER AIRBORNE PARTICLES, INCLUDING WOOD DUST, CRYSTALLINE SILICA DUST AND ASBESTOS DUST. Direct particles

away from face and body. Always operate tool in well ventilated area and provide for proper dust removal. Use dust collection system wherever possible. Exposure to the dust may cause serious and permanent respiratory or other injury, including silicosis (a serious lung disease), cancer, and death. Avoid breathing the dust, and avoid prolonged contact with dust. Allowing dust to get into your mouth or eyes, or lay on your skin may promote absorption of harmful

material. Always use properly tting NIOSH/OSHA approved

respiratory protection appropriate for the dust exposure, and wash exposed areas with soap and water.

USE OF THIS TOOL CAN GENERATE

SAVE THESE INSTRUCTIONS.

Refer to them often and use them to instruct others.

ADDITIONAL SPECIFIC SAFETY RULES

Failure to follow these rules may result in serious personal injury.

1. DO NOT OPERATE THIS MACHINE until it is completely

assembled and installed according to the instructions. A machine incorrectly assembled can cause serious injury.

2. OBTAIN ADVICE from your supervisor, instructor, or

another qualied person if you are not thoroughly

familiar with the operation of this machine. Knowledge is safety.

3. FOLLOW ALL WIRING CODES and recommended electrical

connections to prevent shock or electrocution.

4. SECURE THE MACHINE TO A SUPPORTING SURFACE.

Vibration can cause the machine to slide, walk, or tip over.

5. NEVER START THE MACHINE BEFORE CLEARING THE TABLE OF ALL OBJECTS (tools, scrap pieces, etc.). Debris can be thrown at high speed.

6. NEVER START THE MACHINE with the drill bit or cutting tool against the work piece. Loss of control of the work piece can cause serious injury.

7. PROPERLY LOCK THE DRILL BIT OR CUTTING TOOL IN THE UNIT before operating this machine.

8. ADJUST the depth stop to avoid drilling into the table.

9. DO NOT attempt to mortise material that does not have a

at surface, unless a suitable support is used.

10. USE ONLY DRILL BITS, CUTTING TOOLS, OR OTHER ACCESSORIES with shank size recommended in your

instruction manual. The wrong size accessory can cause damage to the machine and/or serious injury.

11. USE ONLY DRILL BITS OR CUTTING TOOLS that are not damaged. Damaged items can cause malfunctions that lead to injuries.

12. USE RECOMMENDED SPEEDS for all operations. Other speeds may cause the machine to malfunction causing damage to the machine and/or serious injury.

13. AVOID AWKWARD OPERATIONS AND HAND POSITIONS. A sudden slip could cause a hand to move into the bit.

14. KEEP ARMS, HANDS, AND FINGERS away from the bit.

Serious injury to the hand can occur.

15. ALWAYS position the hold down directly over the

work piece to prevent the work piece from lifting during operation. Loss of control of the work piece can cause serious injury.

16. TURN THE MACHINE “OFF” AND WAIT FOR THE DRILL

BIT, CUTTING TOOL, OR SANDING DRUM TO STOP TURNING prior to cleaning the work area, removing

debris, removing or securing work-piece, or changing the angle of the table. A moving drill bit or cutting tool can cause serious injury.

17. PROPERLY SUPPORT LONG OR WIDE work-pieces.

Loss of control of the work piece can cause severe injury.

18. NEVER PERFORM LAYOUT, ASSEMBLY OR SET-UP WORK on the table/work area when the machine is running. Serious injury can result.

19. TURN THE MACHINE “OFF”, disconnect the machine from the power source, and clean the table/work area before leaving the machine. LOCK THE SWITCH IN THE “OFF” POSITION to prevent unauthorized use. Someone else might accidentally start the machine and cause serious injury to themselves.

20. ADDITIONAL INFORMATION regarding the safe and proper operation of power tools (i.e. a safety video) is available from the Power Tool Institute, 1300 Sumner Avenue, Cleveland, OH 44115-2851 (www. powertoolinstitute.com). Information is also available from the National Safety Council, 1121 Spring Lake Drive, Itasca, IL 60143-3201. Please refer to the American National Standards Institute ANSI 01.1 Safety Requirements for Woodworking Machines and the U.S. Department of Labor OSHA 1910.213 Regulations.

SAVE THESE INSTRUCTIONS.

Refer to them often and use them to instruct others.

POWER CONNECTIONS

A separate electrical circuit should be used for your machines. This circuit should not be less than #12 wire and should be protected with a 20 Amp time lag fuse. If an extension cord is used, use only 3-wire extension cords which have 3-prong grounding type plugs and matching receptacle which will accept the machine’s plug. Before connecting the machine to the power line, make sure the switch (s) is in the “OFF” position and be sure that the electric current is of the same characteristics as indicated on the machine. All line connections should make good contact. Running on low voltage will damage the machine.

Do not expose the machine to rain or operate the machine in damp locations.

MOTOR SPECIFICATIONS

Your machine is wired for 120 Volt, 60 HZ alternating current. Before connecting the machine to the power source, make sure the switch is in the “OFF” position.

GROUNDING INSTRUCTIONS

This machine must be grounded while in use to protect the operator from electric shock.

1. All grounded, cord-connected machines:

In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This machine is equipped with an electric cord having an equipment-grounding conductor and a grounding plug. The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances. Do not modify the plug provided - if it will not t the outlet, have the proper outlet installed by a qualied electrician. Improper connection of the equipment-grounding conductor can result in risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal.

Check with a qualied electrician or service personnel if the grounding instructions are not completely understood, or if

in doubt as to whether the machine is properly grounded. Use only 3-wire extension cords that have 3-prong grounding type plugs and matching 3-conductor receptacles that accept the machine’s plug, as shown in Fig. A. Repair or replace damaged or worn cord immediately.

2. Grounded, cord-connected machines intended for use on a supply circuit having a nominal rating less than 150 volts: If the ma- chine is intended for use on a circuit that has an outlet that looks like the one illustrated in Fig. A, the machine will have a grounding plug that looks like the plug illustrated in Fig. A. A temporary adapter, which looks like the adapter illustrated in Fig. B, may be used to connect this plug to a matching 2-conductor receptacle as shown in Fig. B if a properly grounded outlet is not available. The temporary adapter should be used only until a properly grounded outlet can be installed by a qualied electrician. The green-colored rigid ear, lug, and the like, extending from the adapter must be connected to a permanent ground such as a properly grounded outlet box. Whenever the adapter is used, it must be held in place with a metal screw.

NOTE: In Canada, the use of a temporary adapter is not permitted by the Canadian Electric Code.

In all cases, make certain that the receptacle in question is properly grounded. If you are not sure, have a

qualied electrician check the receptacle.

GROUNDED OUTLET BOX

CURRENT CARRYING PRONGS

GROUNDING BLADE IS LONGEST OF THE 3 BLADES

Fig. A

EXTENSION CORDS

Use proper extension cords. Make sure your extension cord is in good condition and is a 3-wire extension cord which has a 3-prong grounding type plug and matching receptacle which will accept the machine’s plug. When using an extension cord, be sure to use one heavy enough to carry the current of the machine. An undersized cord will cause a drop in line voltage, resulting in loss of power and overheating. Fig. C shows the correct gauge to use depending on the cord length. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord.

GROUNDED OUTLET BOX

GROUNDING MEANS

ADAPTER

MINIMUM GAUGE EXTENSION CORD

RECOMMENDED SIZES FOR USE WITH STATIONARY ELECTRIC MACHINES

Total Ampere

Rating

0-6 0-6

0-6

0-6 6-10 6-10 6-10 6-10

10-12 10-12 10-12 10-12 12-16 12-16 12-16

Volts

120 120 120 120

120 120 120 120 120 120 120 120 120 120 120

Length of

Cord in

Feet

up to 25

25-50

50-100

100-150

up to 25

25-50

50-100

100-150

up to 25

25-50

50-100

100-150

up to 25

25-50

GREATER THAN 50 FEET NOT RECOMMENDED

gauge of Extension

Cord

18 AWG 16 AWG 16 AWG 14 AWG

18 AWG 16 AWG 14 AWG 12 AWG 16 AWG 16 AWG 14 AWG 12 AWG 14 AWG 12 AWG

Fig. C

Fig. B

FUNCTIONAL DESCRIPTION

FOREWORD

The DELTA® Model 14-651 is easier to operate than a conventional drill press equipped with a mortising attachment. The model 14-651 is made of cast-iron and steel for rigidity and stability, and comes with a standard 3-jaw type chuck for positive gripping of mortising bits.

NOTICE: The photo on the manual cover illustrates the current production model. All other illustrations contained in the manual are representative only and may not depict the actual labeling or accessories included. These are intended to illustrate technique only.

CARTON CONTENTS

15 16

1. Mortiser

2. Tool and Chisel Holder

3. Chuck Key / Wrench

4. Column Extension

5. Hydraulic Cylinder

6. Handle

7. Extended hold-down rod (use with column extension)

8. Special Screw (for raising and lowering handle)

9. M8 x 1.25 x 80mm Head Screw (4) (for attaching column extension to base)

10. M6 x 1 x 12mm Pan Head Screws (2) (for attaching tool and chisel holder)

11. Spring

12. Bushing (for use with extra long chisels)

13. M6 Lockwashers (2) (for assembling tool and chisel holder)

14. 1/2” Mortising Chisel and Bit

15. 3/8” Mortising Chisel and Bit

16. 5/16” Mortising Chisel and Bit

17. 1/4” Mortising Chisel and Bit

ASSEMBLY

For your own safety, do not connect the machine to the power source until the machine is

completely assembled and you read and understand the entire instruction manual.

ASSEMBLY TOOLS REQUIRED

Chuck Key/Wrench (Supplied)

ASSEMBLY TIME ESTIMATE

Assembly for this machine takes less than 30 minutes.

HOW TO RAISE AND LOWER THE HANDLE

1. Attach the hub of the handle assembly (A) Fig. 1 to the end of the pinion shaft (B). Fasten the handle to the pinion shaft using the special screw (C) and spring (D).

2. Raise the mortising machine head (E) Fig. 2 to the “up” position by turning the handle (A) clockwise.

NOTE: The handle (A) is spring-loaded. Reposition it by pulling it out and moving it on pinion shaft (B).

Fig. 1

A C

Fig. 2

ATTACHING THE HYDRAULIC CYLINDER

Place the head (A) Fig. 3 in the “up” position. Attach the hydraulic cylinder (B) to the two ttings, one located on the back of the head (C) Fig. 3, and the other on the column (D) Fig. 4. Push each end of the hydraulic cylinder on its tting

to secure the cylinder.

Fig. 3

Fig. 4

HOW TO ATTACH THE TOOL AND CHISEL HOLDER

1. Attach the tool and chisel holder (A) Fig. 8 to the back of the column, using the two M6x1x12mm screws (B) and M6

at washers.

2. Fig. 9 illustrates the stored chuck key/wrench (C), bushing (F) for use with extra long chisels, and chisels and bits (E).

Fig. 8

F A

HOW TO FASTEN THE MACHINE TO A SUPPORTING SURFACE

If the machine has any tendency to tip over, slide, or walk on the supporting surface, you must secure the base of the machine to a supporting surface with fasteners (not supplied) through the two holes (A) Fig. 10, located in the Mortiser base.

Fig. 10

HOW TO ATTACH THE CHISEL AND BIT

Disconnect the machine from the power source!

Fig. 9

1. Insert the bit (A) Fig. 11 in the chisel (B).

NOTE: The opening (C) on the side of the chisel (that allows chips to escape) should always face the side - never the front or rear.

Fig. 11

2. Loosen the screw (D) Fig. 12, and push the chisel (B) up through the hole in the head as far as possible. Lower the chisel (B) 1/16” to 3/16” and tighten the set screw (D).

IMPORTANT: When inserting the chisel (B) Fig. 13 into the head, leave a space of 1/16” to 3/16” clearance (F) between the bushing (E) and the shoulder of the chisel (B).

3. Push the bit (A) Fig. 14 up through the chisel and into the chuck (G) as far as it will go. Lock the bit in the chuck using the supplied chuck key.

4. Loosen the set screw (D) Fig. 15, and push the chisel (B) against the bottom of the bushing (E), and tighten the set screw (D) to provide the proper distance between the cutting lips of the bit and the points of the chisel.

Fig. 12

Fig. 14

D B

F B

Fig. 13

E B

Fig. 15

5. Adjust the at portion of the bit to a minimum

of 1/16” below the bottom of the chisel. Certain types of wood may require an increase in this gap up to a maximum of 3/16” (Fig. 16).

PUSH THE

CHISEL AGAINST

THE BUSHING

ADJUST THE BIT IN

THE CHUCK TO GIVE

CLEARANCE

1/16” to 3/16”

CLEARANCE DEPENDING ON

THE TYPE OF WOOD

Fig. 16

HOW TO ATTACH THE COLUMN EXTENSION

You can extend the column to mortis taller work pieces. To extend the column:

Disconnect the machine from the power source!

1. Take out the two screws (B) Fig. 17 and remove the rack cover bracket (D).

2. Remove the four screws, lockwashers, and at washers (A) Fig. 17.

3. Rotate the handle (E) until the column assembly (C) Fig. 17 moves off the back of the rack and base.

4. Place the column extension (A) Fig. 18 on top of the rack (B). Align the four holes in the column extension (A) Fig. 15 with the four holes in the base (C).

5. Place the column assembly (C) Fig. 19 on top of the column extension (A) and align the four holes (B) in the column assembly with the four holes in the column extension (A).

6. Place the lockwasher and at washer that were removed in STEP 2 on an M8x1.25x80mm hex head screw.

7. Insert the screw through the hole in the column assembly (C) Fig. 20 and the column extension (A). Thread it into the base (B). Repeat this process for the three remaining holes.

8. Replace the rack cover bracket (D) Fig. 20 that was removed in STEP 1.

9. Loosen the hold down knob (B) Fig. 21 and remove the hold-down. Loosen the set screw (C) and remove the hold down rod (A) and replace with the extended hold-down rod. Tighten the set screw (C). Place the hold-down (B) on the hold-down rod and tighten the hold-down handle (B).

Fig. 19

Fig. 17

Fig. 18

Fig. 20

NOTE: Reverse the procedure to remove the column

extension.

To prevent damage to the unit, place the rack cover over the gear. This action will prevent the cover from being trapped between the rack and the gear.

Fig. 21

OPERATION

OPERATIONAL CONTROLS AND ADJUSTMENTS

HOW TO START AND STOP THE MACHINE

The power switch is located on the left side of the Mortiser. To turn the Mortiser “ON”, press the green start button (A) Fig.

22. To stop the Mortiser, push the red button (B).

HOW TO LOCK THE SWITCH IN THE “OFF” POSITION

IMPORTANT: When the machine is not in use, the switch

should be locked in the “OFF” position to prevent unauthorized

use, using a padlock (A) Fig. 23 with a 3/16” diameter shackle.

HOW TO ADJUST THE DEPTH STOP ROD

Fig. 22

The depth stop rod (A) Fig. 24 limits the depth of the chisel. To adjust the depth stop rod (A), loosen the lever (C) and lower the head. When the head is at the desired location, lower the depth stop rod (A) until it contacts the top of the column (D) and tighten the lever (C).

HOW TO ADJUST THE FENCE

You can move the fence (A) Fig. 25 in or out by loosening the lock handles (B), and rotating the fence rack handle (C). Tighten the handles (B) after the move.

NOTE: The levers (B) are spring-loaded and can be repositioned. Pull out on the lever and reposition it on the serrated nut located underneath the lever.

Your fence comes adjusted from the factory. If the fence feels loose during adjustment, adjust the two set screws (D) Fig. 25 snugly against the Fence rack.

Fig. 23

Fig. 24

Fig. 25

HOW TO ADJUST THE HOLD-DOWN

The hold-down (C) Fig. 26 prevents the work piece (E) from lifting as the chisel rises out of the hole. To adjust the hold-down, loosen the handle (F), position the holddown so that it just touches the top of the work piece (E), then tighten the handle. You can turn the hold-down (C) upside down to accommodate thicker work pieces.

Fig. 26

HOW TO ADJUST THE CHISEL PARALLEL TO THE WORK PIECE

You can adjust the chisel (A) Fig. 27 parallel to the work piece by loosening the screw (B) and rotating the chisel until the back surface of the chisel is touching the work piece. Tighten the screw (B).

HOW TO ADJUST THE SLIDING FIT BETWEEN THE HEAD AND THE COLUMN

A dovetail gib (A) Fig. 28 ensures a good sliding t between the head and the column. Make the adjustment by loosening the two screws (B) and turning the adjusting screws (C). Tighten the two screws (B).

NOTE: The adjustment is correct when no side movement between the gib and the column is evident. Adjust the gib so that it is not so tight as to restrict the sliding movement or so loose that it affects accuracy.

Fig. 27

1. Keep chisels and bits sharp.

2. A typical mortis operation is illustrated in Fig. 29. Note that the opening (A) in the chisel is to the right. Move your work piece from left to right for subsequent cuts to allow chips to escape freely.

3. Hold the work piece rmly against the fence. Ensure that

the hold-down (B) Fig. 27 is properly adjusted. The rate of penetration of the chisel must be fast enough to prevent burning at the tip of the bit, but not too fast as to stall the motor. You may encounter smoke from the bit or the

work piece. Smoke is a natural operating occurrence, caused by friction and burning of resins. Bluing of the chisel after initial use is not indicative of a dull chisel, but rather is a combination of friction and built-up resin on the

cutting face of the chisel. You can detect a dull chisel by the amount of excess force required to complete a cut.

4. When performing a through mortise, place a thin piece of wood between the work piece and the table to prevent “chip-out” at the bottom of the mortise.

Fig. 28

Fig. 29

HOW TO ROTATE THE COLUMN 180 DEGREES

The column (A) Fig. 30 can be rotated 180 degrees for special cuts. To rotate the column, remove the four screws, two of which are shown at (B), rotate the column (A) 180 degrees, and replace the four screws (B).

You must secure the base to a supporting surface.

HOW TO USE BITS WITH EXTRA LONG SHANKS

When using bits with extra long shanks, remove the extension (A) Fig. 30. Insert a screwdriver into the slot (B) Fig. 30 in the end of the armature shaft on top of the motor (B) Fig. 32. Use a chuck key to unscrew and remove the chuck (C) Fig. 31 and extension (A). Remove the extension (A) from the chuck (C) and replace the chuck (C). You can also use the chisel spacer. Place the chisel spacer (D) Fig. 33 on the chisel shank (F) and insert the chisel into the chisel holder. Tighten the chisel holder securely.

Fig. 30

Fig. 32

Fig. 31

Fig. 33

TROUBLESHOOTING

For assistance with your machine, visit our website at www.DeltaMachinery.com for a list of service centers or call the DELTA® Power Equipment Corporation help line at 1-800-223-7278.

MAINTENANCE

KEEP MACHINE CLEAN

Periodically blow out all air passages with dry compressed air. All plastic parts should be cleaned with a soft damp cloth. NEVER use solvents to clean plastic parts. They could possibly dissolve or otherwise damage the material.

Wear certied safety equipment for eye, hearing and respiratory protection while using compressed air.

FAILURE TO START

Should your machine fail to start, check to make sure the prongs on the cord plug are making good contact in the outlet. Also, check for blown fuses or open circuit breakers in the line.

LUBRICATION & RUST PROTECTION

Apply household oor paste wax to the machine table, extension table or other work surface weekly. Or use a commercially

available protective product designed for this purpose. Follow the manufacturer’s instructions for use and safety. To clean cast iron tables of rust, you will need the following materials: a sheet of medium Scotch-Brite™ Blending Hand Pad, a can of WD-40 and a can of degreaser. Apply the WD-40 and polish the table surface with the Scotch-Brite pad. Degrease the table, then apply the protective product as described above.

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