Delta TS350 Instruction Manual

10" Table Saw
(Model TS350)
INSTRUCTION MANUAL
To learn more about DELTA MACHINERY visit our website at: www.deltamachinery.com.
For Parts, Service, Warranty or other Assistance,
please call
1-800-223-7278 (In Canada call 1-800-463-3582).
PART NO. A05728 - 08-26-05 - Rev. A
Copyright © 2005 Delta Machinery
TABLE OF CONTENTS
IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
SAFETY GUIDELINES - DEFINITIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
GENERAL SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
ADDITIONAL SPECIFIC SAFETY RULES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
FUNCTIONAL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
CARTON CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
SERVICE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
ESPAÑOL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
IMPORTANT SAFETY INSTRUCTIONS
Read and understand all warnings and operating instructions before using any tool or equipment. When using tools or equipment, basic safety precautions should always be followed to reduce the risk of personal injury. Improper operation, maintenance or modification of tools or equipment could result in serious injury and property damage. There are certain applications for which tools and equipment are designed. Delta Machinery strongly recommends that this product NOT be modified and/or used for any application other than for which it was designed.
If you have any questions relative to its application DO NOT use the product until you have written Delta Machinery and we have advised you.
Online contact form at www.deltamachinery.com
Postal Mail: Technical Service Manager Delta Machinery 4825 Highway 45 North Jackson, TN 38305
(IN CANADA: 125 Mural St. Suite 300, Richmond Hill, ON, L4B 1M4)
Information regarding the safe and proper operation of this tool is available from the following sources:
Power Tool Institute 1300 Sumner Avenue, Cleveland, OH 44115-2851
www.powertoolinstitute.org
National Safety Council 1121 Spring Lake Drive, Itasca, IL 60143-3201
American National Standards Institute, 25 West 43rd Street, 4 floor , New York, NY 10036 www.ansi.org
ANSI 01.1Safety Requirements for Woodworking Machines, and the U.S. Department of Labor regulations www.osha.gov
SAVE THESE INSTRUCTIONS!
2
SAFETY GUIDELINES - DEFINITIONS
It is important for you to read and understand this manual. The information it contains relates to protecting YOUR SAFETY and PREVENTING PROBLEMS. The symbols below are used to help you recognize this information.
Indicates an imminently hazardous situation which, if not avoided, will result in death or
serious injury.
Indicates a potentially hazardous situation which, if not avoided, could result in death or serious
injury.
Indicates a potentially haz ard ous situation which, if not avoided, may result in minor or mod er ate
injury.
Used without the safety alert symbol indicates potentially hazardous situation which, if not
avoided, may result in property damage.
CALIFORNIA PROPOSITION 65
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
lead from lead-based paints,
crystalline silica from bricks and cement and other masonry products, and
arsenic and chromium from chemically-treated lumber. Your risk from these exposures varies, depending on how often you do this type of work. To reduce your
exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, al ways wear NIOSH/OSHA approved, properly fit ting face mask or res pi ra tor when us ing such tools.
3
GENERAL SAFETY RULES
READ AND UN DER STAND ALL WARNINGS AND OP ER AT ING IN STRUC TIONS BE FORE USING THIS EQUIP MENT. Failure to follow all instructions listed below, may result in electric shock, fire, and/or serious personal injury or property damage.
IMPORTANT SAFETY INSTRUCTIONS
1. FOR YOUR OWN SAFETY, READ THE INSTRUCTION
MANUAL BEFORE OPERATING THE MACHINE. Learning the machine’s application, limitations, and
specific hazards will greatly minimize the possibility of accidents and injury.
2. WEAR EYE AND HEARING PROTECTION. ALWAYS USE SAFETY GLASSES. Everyday eyeglasses are NOT safety glasses. USE CERTIFIED SAFETY EQUIPMENT. Eye protection equipment should comply with ANSI Z87.1 standards. Hearing equipment should comply with ANSI S3.19 standards.
3. WEAR PROPER APPAREL. Do not wear loose clothing, gloves, neckties, rings, bracelets, or other jewelry which may get caught in moving parts. Nonslip footwear is recommended. Wear protective hair covering to contain long hair.
4. DO NOT USE THE MACHINE IN A DANGEROUS ENVIRONMENT. The use of power tools in damp or wet locations or in rain can cause shock or electrocution. Keep your work area well-lit to prevent tripping or placing arms, hands, and fingers in danger.
5. MAINTAIN ALL TOOLS AND MACHINES IN PEAK CONDITION. Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories. Poorly maintained tools and machines can further damage the tool or machine and/or cause injury .
6. CHECK FOR DAMAGED PARTS. Before using the machine, check for any damaged parts. Check for alignment of moving parts, binding of moving parts, breakage of parts, and any other conditions that may affect its operation. A guard or any other part that is damaged should be properly repaired or replaced. Damaged parts can cause further damage to the machine and/or injury .
7. KEEP THE WORK AREA CLEAN. Cluttered areas and benches invite accidents.
8. KEEP CHILDREN AND VISITORS AWAY. Your shop is a potentially dangerous environment. Children and visitors can be injured.
9. REDUCE THE RISK OF UNINTENTIONAL STARTING. Make sure that the switch is in the “OFF” position before plugging in the power cord. In the event of a power failure, move the switch to the “OFF” position. An accidental start-up can cause injury .
10. USE THE GUARDS. Check to see that all guards are in place, secured, and working correctly to reduce the risk of injury .
11. REMOVE ADJUSTING KEYS AND WRENCHES BEFORE STARTING THE MACHINE. Tools, scrap pieces, and other debris can be thrown at high speed, causing injury .
12. USE THE RIGHT MACHINE. Don’t force a machine or an attachment to do a job for which it was not designed. Damage to the machine and/or injury may result.
13. USE RECOMMENDED ACCESSORIES. The use of accessories and attachments not recommended by Delta may cause damage to the machine or injury to the user.
14. USE THE PROPER EXTENSION CORD. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage, resulting in loss of power and overheating. See the Extension Cord Chart for the correct size depending on the cord length and nameplate ampere rating. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord.
15. SECURE THE WORKPIECE. Use clamps or vise when you cannot secure the workpiece on the table and against the fence by hand or when your hand will be dangerously close to the blade (within 6”).
16. FEED THE WORKPIECE AGAINST THE DIRECTION OF
THE ROT A TION OF THE BLADE, CUTTER, OR ABRASIVE SURFACE. Feeding it from the other direction will cause
the workpiece to be thrown out at high speed.
17. DON’T FORCE THE WORKPIECE ON THE MACHINE. Damage to the machine and/or injury may result.
18. DON’T OVERREACH. Loss of balance can make you fall into a working machine, causing injury .
19. NEVER STAND ON THE MACHINE. Injury could occur if the tool tips, or if you accidentally contact the cutting tool.
20. NEVER LEAVE THE MACHINE RUNNING UNATTENDED. TURN THE POWER OFF. Don’t leave the machine until it comes to a complete stop. A child or visitor could be injured.
21. TURN THE MACHINE “OFF”, AND DISCONNECT THE MACHINE FROM THE POWER SOURCE before installing or removing accessories, before adjusting or changing set-ups, or when making repairs. An accidental start-up can cause injury .
22. MAKE YOUR WORKSHOP CHILDPROOF WITH
PADLOCKS, MASTER SWITCHES, OR BY REMOVING STARTER KEYS. The accidental start-up
of a machine by a child or visitor could cause injury .
23. STAY ALERT, WATCH WHAT YOU ARE DOING, AND
USE COMMON SENSE. DO NOT USE THE MACHINE WHEN YOU ARE TIRED OR UNDER THE INFLU ENCE OF DRUGS, ALCOHOL, OR MEDICATION. A moment of
INATTENTION WHILE OPERATING POWER TOOLS MA Y RESULT IN INJURY.
24.
AND DISBURSE DUST OR OTHER AIRBORNE P ARTICLES, INCLUDING WOOD DUST, CRYST ALLINE SILICA DUST AND ASBESTOS DUST. Direct particles
away from face and body. Always operate tool in well ventilated area and provide for proper dust removal. Use dust collection system wherever possible. Exposure to the dust may cause serious and permanent respiratory or other injury, including silicosis (a serious lung disease), cancer, and death. Avoid breathing the dust, and avoid prolonged contact with dust. Allowing dust to get into your mouth or eyes, or lay on your skin may promote absorption of harmful material. Always use properly fitting NIOSH/OSHA approved respiratory protection appropriate for the dust exposure, and wash exposed areas with soap and water.
USE OF THIS TOOL CAN GENERATE
4
ADDITIONAL SPECIFIC SAFETY RULES
FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS PERSONAL INJURY.
1. DO NOT OPERATE THIS MACHINE until it is assembled and installed according to the instructions.
2. OBTAIN ADVICE FROM YOUR SUPERVISOR, instructor, or another qualified person if you are not familiar with the operation of this machine.
3. FOLLOW ALL WIRING CODES and recommended electrical connections.
4. USE THE GUARDS WHENEVER POSSIBLE. Check to see that they are in place, secured, and working correctly.
5. KICKBACK IS THE NATURAL TENDENCY OF
THE WORKPIECE TO BE THROWN BACK AT THE OPERATOR when the workpiece initially contacts the
blade or if the workpiece pinches the blade. Kickback is dangerous and can result in serious injury.
AVOID KICKBACK by:
A. keeping blade sharp and free of rust and pitch. B. keeping rip fence parallel to the saw blade. C. using saw blade guard and spreader for every
possible operation, including all through sawing.
D. pushing the workpiece past the saw blade prior to
release.
E. never ripping a workpiece that is twisted or
warped, or does not have a straight edge to guide along the fence.
F. using featherboards when the anti-kickback device
cannot be used.
G. never sawing a large workpiece that cannot be
controlled.
H. never using the fence as a guide when
crosscutting.
I. never sawing a workpiece with loose knots or other
flaws.
6. ALWAYS USE GUARDS, SPLITTER, AND ANTI- KICKBACK FINGERS whenever possible.
7. REMOVE CUT-OFF PIECES AND SCRAPS from the table before starting the saw. The vibration of the machine may cause them to move into the saw blade and be thrown out. After cutting, turn the machine off. After the blade has come to a complete stop, remove
all debris.
8. NEVER START THE MACHINE with the workpiece against the blade.
9. NEVER run the workpiece between the fence and a moulding cutterhead.
10. CUTTING THE WORKPIECE WITHOUT THE USE
OF A FENCE OR MITER GAUGE IS KNOWN AS “FREEHAND” CUTTING. NEVER perform “free-hand”
operations. Use either the fence or miter gauge to position and guide the workpiece.
11. HOLD THE WORKPIECE FIRMLY against the miter gauge or fence.
12. CUTTING COMPLETELY THROUGH THE WORK- PIECE IS KNOWN AS “THROUGH-SAWING”. Ripping and cross-cutting are through-sawing operations. Cutting with the grain (or down the length of the workpiece) is ripping. Cutting across the grain (or across the workpiece) is cross-cutting. Use a fence or fence system for ripping. DO NOT use a fence or fence system for cross-cutting. Instead, use a miter gauge. USE PUSH STICK(S) for ripping a narrow workpiece.
13. AVOID AWKWARD OPERATIONS AND HAND POSITIONS where a sudden slip could cause a hand to move into the blade.
14. KEEP ARMS, HANDS, AND FINGERS away from the blade.
15. NEVER have any part of your body in line with the path of the saw blade.
16. NEVER REACH AROUND or over the saw blade.
17. NEVER attempt to free a stalled saw blade without first turning the machine “OFF”.
18. PROPERLY SUPPORT LONG OR WIDE workpieces.
19. NEVER PERFORM LAYOUT, assembly or set-up work on the table/work area when the machine is running.
20. TURN THE MACHINE “OFF” AND DISCONNECT THE MACHINE from the power source before installing or removing accessories, before adjusting or changing set-ups, or when making repairs.
21. TURN THE MACHINE “OFF”, disconnect the machine from the power source, and clean the table/work area before leaving the machine. LOCK THE SWITCH IN THE “OFF” POSITION to prevent unauthorized use.
22. ADDITIONAL INFORMATION regarding the safe and proper operation of power tools (i.e. a safety video) is available from the Power Tool Institute, 1300 Sumner Avenue, Cleveland, OH 44115-2851 (www.powertoolinstitute.com). Information is also available from the National Safety Council, 1121 Spring Lake Drive, Itasca, IL 60143-3201. Please refer to the American National Standards Institute ANSI 01.1 Safety Requirements for Woodworking Machines and the U.S. Department of Labor OSHA 1910.213 Regulations.
SAVE THESE INSTRUCTIONS.
Refer to them often and use them to instruct others.
POWER CONNECTIONS
A separate electrical circuit should be used for your machines. This circuit should not be less than #12 wire and should be protected with a 20 Amp time lag fuse. If an extension cord is used, use only 3-wire extension cords which have 3-prong grounding type plugs and matching receptacle which will accept the machine’s plug. Before connecting the machine to the power line, make sure the switch (s) is in the “OFF” position and be sure that the electric current is of the same characteristics as indicated on the machine. All line connections should make good contact. Running on low voltage will damage the machine.
DO NOT EXPOSE THE MACHINE TO RAIN OR OPERA TE THE MACHINE IN DAMP LOCATIONS.
MOTOR SPECIFICATIONS
Your machine is wired for 120 volt, 60 HZ alternating current. Before connecting the machine to the power source, make sure the switch is in the “OFF” position.
GROUNDING INSTRUCTIONS
This machine must be grounded while in use to protect the operator from electric shock..
1. All gr ounded, cord-connected machines:
In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric current to
reduce the risk of electric shock. This machine is equipped with an electric cord having an equipment-grounding conductor and a grounding plug. The plug must be plugged into a matching outlet that is properly installed and
grounded in accordance with all local codes and ordinances. Do not modify the plug provided - if it will not fit the outlet, have the proper outlet installed by a qualified electrician. Improper connection of the equipment-grounding conductor can result in risk of electric shock. The conductor with
insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor.
If repair or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding conductor
to a live terminal. Check with a qualified electrician or service personnel if the grounding instructions are not completely understood,
or if in doubt as to whether the machine is properly grounded. Use only 3-wire extension cords that have 3-prong gr ounding type plugs and matching 3-conductor receptacles that
accept the machine’ s plug, as shown in Fig. A. Repair or replace damaged or worn cord immediately.
2. Grounded, cord-connected machines intended for use on a supply circuit having a nominal rating less
than 150 volts:
If the machine is intended for use on a circuit that has an outlet that looks like the one illustrated in Fig. A, the
machine will have a grounding plug that looks like the plug illustrated in Fig. A. A temporary adapter, which looks like
the adapter illustrated in Fig. B, may be used to connect this plug to a matching 2-conductor receptacle as shown
in Fig. B if a properly grounded outlet is not available. The temporary adapter should be used only until a properly
grounded outlet can be installed by a qualified electrician. The green-colored rigid ear, lug, and the like, extending
from the adapter must be connected to a permanent ground such as a properly grounded outlet box. Whenever the
adapter is used, it must be held in place with a metal screw .
NOTE: In Canada, the use of a temporary adapter is not permitted by the Canadian Electric Code.
In all cases, make certain that the receptacle in question is properly grounded. If you are not sure,
have a qualified electircian check the receptacle.
GROUNDED OUTLET BOX
CURRENT CARRYING PRONGS
GROUNDING BLADE IS LONGEST OF THE 3 BLADES
Fig. A Fig. B
GROUNDED OUTLET BOX
GROUNDING MEANS
ADAPTER
6
EXTENSION CORDS
Use proper extension cords. Make sure your extension cord is in good condition and is a 3­wire extension cord which has a 3-prong grounding type plug and matching receptacle which will accept the machine’s plug. When using an extension cord, be sure to use one heavy enough to carry the current of the machine. An undersized cord will cause a drop in line voltage, resulting in loss of power and overheating. Fig. D-1 shows the correct gauge to use depending on the cord length. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord.
MINIMUM GAUGE EXTENSION CORD
RECOMMENDED SIZES FOR USE WITH STATIONARY ELECTRIC MACHINES
Total
Ampere
Rating Volts
0-6 120 0-6 120 25-50 16 AWG 0-6 120 50-100 16 AWG
0-6 120 100-150 14 AWG 6-10 120 6-10 120 25-50 16 AWG 6-10 120 50-100 14 AWG 6-10 120 100-150 12 AWG
10-12 120 10-12 120 25-50 16 AWG 10-12 120 50-100 14 AWG 10-12 120 100-150 12 AWG 12-16 120 12-16 120 25-50 12 AWG 12-16 120
Length of
Cord in
Feet
up to
25 18 AWG
up to
25 18 AWG
up to
25 16 AWG
up to
GREATER THAN 50 FEET NOT RECOMMENDED
Fig. D-1
Gauge of Extension
Cord
25 14 AWG
FUNCTIONAL DESCRIPTION
FOREWORD
The Delta ShopMaster Model TS350 is a 10" Table Saw designed to give high quality performance with depth-of-cut capacity up to 2-7/16" (62mm) at 90° for clean cutting of standard stock sizes. This tool includes the basic machine, a sturdy steel stand, a T-Square fence system, a T-Slot miter gauge, a 10 amp motor, a cast-iron table with extension wings (22-1/4" x 38-1/2"), a see-thru blade guard with anti-kickback fingers, convenient up-front blade adjusting controls, and a 10" carbide blade.
NOTICE: The photo on the manual cover illustrates the current production model. All other illustrations contained in the manual are representative only and may not depict the actual labeling or accessories included. These are are intended to illustrate technique only .
UNPACKING AND CLEANING
Carefully unpack the machine and all loose items from the shipping container(s). Remove the protective coating from all unpainted surfaces. This coating may be removed with a soft cloth moistened with kerosene (do not use acetone, gasoline or lacquer thinner for this purpose). After cleaning, cover the unpainted surfaces with a good quality household floor paste wax.
7
CARTON CONTENTS
1
2
3
15
14
4
13
12
10
Fig. A
9
1. Table Saw
2. Extension Wing (2)
3. Rip Fence
4. Miter Gauge
5. Rip Fence Handle
6. Handwheel Lock Knob (2)
7. M10 Flat Washer (2)
8. Handwheel (2)
11
6
7
8
5
9. Right Front Rail
10. Left Front Rail
11. Rail Extension Connector
12. Right Rear Rail
13. Left Rear Rail
14. Saw Blade
15. Blade Guard and Splitter Assembly
8
2
1
8
333
6
5
19
22
21
Fig. B
4
20
For Blade Guard and Splitter Assembly
1. Splitter Bracket
2. 5/8" Flat Washer (2)
3. M12 x 1.75 Hex Nut (2)
4. M6 x 1x20mm Hex Head Scr ew
5. 1/4" External. Tooth Lockwasher (2)
6. 5/16" Flat Washer (2)
7. M6 x 1 Wing Nut
8. 13mm Open End W rench
9. 15/16" Hex Arbor W rench
For Front Guide Rail
10. M6 x 1x20mm Carriage Head Screw (5)
11. M6.4 Flat Washer (5)
12. M6.1 Lockwasher (5)
13. M6 x 1 Hex Nut (5)
9
7
16
15
18
17
14
13
12
11
10
For Fastening Saw to Stand
14. M8 x 1.25 x 16mm Hex Head Screws (4)
15. 3/8" Flat Washer (8)
16. M8 x 1.25 Hex Nut (4)
For Rear Guide Rail
17. M8 x 1.25x16mm Hex Head Screw (5)
18. M8.4 Flat Washer (5)
19. M8.1 Lockwasher (5)
For Extension Wings
20. - M8x1.25x16mm Hex Head Screw (6)
21. - 5/16" Lockwasher (6)
22. - 3/8" Flat Washer (6)
9
8
5
Fig. C
1. - 19" Top Front and Rear Braces (2)
2. - 22-1/2" Bottom Front and Rear Braces (2)
3. - Stand Legs (4)
4. - Feet (4)
5. - 3/8" Flat Washer (32)
1
2
20
3
6
4
6. - M8 x 1.25x16mm Carriage Head Screw (32)
7. - M8 x 1.25 Hex Nut (32)
8. - Bottom Side Braces - 20" in length (2)
9. - Top Side Braces - 16-1/2" in length (2)
9
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