Delta TS300 User guide

To learn more about DELTA MACHINERY
visit our website at: www.deltamachinery.com.

For Parts, Service, Warranty or other Assistance,
please call

1-800-223-7278 (In Canada call 1-800-463-3582).

INSTRUCTION MANUAL

10" Table Saw

(Model TS300)

PART NO. 908520 - 11-22-02

Copyright © 2002 Delta Machinery

ESPAÑOL: PÁGINA 29

2

Woodworking can be dangerous if safe and proper operating procedures are not followed. As with all machinery, there
are certain hazards involved with the operation of the product. Using the machine with respect and caution will
considerably lessen the possibility of personal injury. However, if normal safety precautions are overlooked or ignored,
personal injury to the operator may result. Safety equipment such as guards, push sticks, hold-downs, featherboards,
goggles, dust masks and hearing protection can reduce your potential for injury. But even the best guard won’t make
up for poor judgment, carelessness or inattention. Always use common sense

and exercise caution

in the workshop.

If a procedure feels dangerous, don’t try it. Figure out an alternative procedure that feels safer. REMEMBER: Your
personal safety is your responsibility.

This machine was designed for certain applications only. Delta Machinery strongly recommends that this machine not
be modified and/or used for any application other than that for which it was designed. If you have any questions relative
to a particular application, DO NOT use the machine until you have first contacted Delta to determine if it can or should
be performed on the product.

Technical Service Manager
Delta Machinery
4825 Highway 45 North
Jackson, TN 38305

(IN CANADA: 505 SOUTHGATE DRIVE, GUELPH, ONTARIO N1H 6M7)

1. FOR YOUR OWN SAFETY, READ INSTRUCTION

MANUAL BEFORE OPERATING THE TOOL. Learn the

tool’s application and limitations as well as the specific
hazards peculiar to it.

2. KEEP GUARDS IN PLACE and in working order.

3. ALWAYS WEAR EYE PROTECTION.

Wear safety
glasses. Everyday eyeglasses only have impact resistant
lenses; they are not safety glasses. Also use face or dust
mask if cutting operation is dusty. These safety glasses
must conform to ANSI Z87.1 requirements. NOTE:
Approved glasses have Z87 printed or stamped on them.

4. REMOVE ADJUSTING KEYS AND WRENCHES. Form

habit of checking to see that keys and adjusting wrenches
are removed from tool before turning it “on”.

5. KEEP WORK AREA CLEAN. Cluttered areas and

benches invite accidents.

6. DON’T USE IN DANGEROUS ENVIRONMENT. Don’t

use power tools in damp or wet locations, or expose them
to rain. Keep work area well-lighted.

7. KEEP CHILDREN AND VISITORS AWAY. All children

and visitors should be kept a safe distance from work area.

8. MAKE WORKSHOP CHILDPROOF – with padlocks,

master switches, or by removing starter keys.

9. DON’T FORCE TOOL. It will do the job better and be

safer at the rate for which it was designed.

10. USE RIGHT TOOL. Don’t force tool or attachment to
do a job for which it was not designed.

11. WEAR PROPER APPAREL. No loose clothing, gloves,
neckties, rings, bracelets, or other jewelry to get caught in
moving parts. Nonslip footwear is recommended. Wear
protective hair covering to contain long hair.

12. SECURE WORK. Use clamps or a vise to hold work
when practical. It’s safer than using your hand and frees
both hands to operate tool.

13. DON’T OVERREACH. Keep proper footing and
balance at all times.

14. MAINTAIN TOOLS IN TOP CONDITION. Keep tools
sharp and clean for best and safest performance. Follow
instructions for lubricating and changing accessories.

15. DISCONNECT TOOLS before servicing and when
changing accessories such as blades, bits, cutters, etc.

16. USE RECOMMENDED ACCESSORIES. The use of
accessories and attachments not recommended by Delta
may cause hazards or risk of injury to persons.

FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS PERSONAL INJURY

Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury
Used without the safety alert symbol indicates potentially hazardous situation which, if not avoided, may

result in property damage.

This manual contains information that is important for you to know and understand. This information relates to protect­ing YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you recognize this information, we use the
symbols to the right. Please read the manual and pay attention to these sections.

SAFETY GUIDELINES / DEFINITIONS

Read Operator’s Manual. Do not operate equipment until you have read Operator’s Manual for Safety,
Assembly

, Operation, and Maintenance Instructions

.

SOME DUST CREATED BY POWER SANDING, SAWING, GRINDING, DRILLING, AND OTHER

CONSTRUCTION ACTIVITIES contains chemicals known to cause cancer, birth defects or other reproductive harm.

Some examples of these chemicals are:

· lead from lead-based paints,

· crystalline silica from bricks and cement and other masonry products, and

· arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to
these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks
that are specially designed to filter out microscopic particles.

GENERAL SAFETY RULES

3

17. REDUCE THE RISK OF UNINTENTIONAL STARTING.
Make sure switch is in “OFF” position before plugging in
power cord.

In the event of a power failure, move switch

to the “OFF” position.

18. NEVER STAND ON TOOL. Serious injury could occur
if the tool is tipped or if the cutting tool is accidentally
contacted.

19. CHECK DAMAGED PARTS. Before further use of the
tool, a guard or other part that is damaged should be
carefully checked to ensure that it will operate properly and
perform its intended function – check for alignment of
moving parts, binding of moving parts, breakage of parts,
mounting, and any other conditions that may affect its
operation. A guard or other part that is damaged should be
properly repaired or replaced.

20. DIRECTION OF FEED. Feed work into a blade or
cutter against the direction of rotation of the blade or cutter
only.

21. NEVER LEAVE TOOL RUNNING UNATTENDED.
TURN POWER OFF. Don’t leave tool until it comes to a
complete stop.

22.

STAY ALERT, WATCH WHAT YOU ARE DOING, AND
USE COMMON SENSE WHEN OPERATING A POWER
TOOL. DO NOT USE TOOL WHILE TIRED OR UNDER
THE INFLUENCE OF DRUGS, ALCOHOL, OR
MEDICATION. A moment of inattention while operating

power tools may result in serious personal injury.

23. MAKE SURE TOOL IS DISCONNECTED FROM
POWER SUPPLY while motor is being mounted,
connected or reconnected.

24. THE DUST GENERATED by certain woods and wood
products can be injurious to your health. Always operate
machinery in well ventilated areas and provide for proper
dust removal. Use wood dust collection systems whenever
possible.

ADDITIONAL SAFETY RULES FOR

TABLE SAWS

FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS PERSONAL INJURY.

1. DO NOT OPERATE THIS MACHINE until it is
assembled and installed according to the

instructions.

2. OBTAIN ADVICE FROM YOUR SUPERVISOR,
instructor, or another qualified person if you are
not familiar with the operation of this machine.

3. FOLLOW ALL WIRING CODES and recommended
electrical connections.

4. USE THE GUARDS WHENEVER POSSIBLE.
Check to see that they are in place, secured, and
working correctly.

5. AVOID KICKBACK by:
A. keeping blade sharp and free of rust and pitch.
B. keeping rip fence parallel to the saw blade.
C. using saw blade guard and spreader for every

possible operation, including all through
sawing.

D. pushing the workpiece past the saw blade prior

to release.

E. never ripping a workpiece that is twisted or

warped, or does not have a straight edge to
guide along the fence.

F. using featherboards when the anti-kickback

device cannot be used.

G. never sawing a large workpiece that cannot be

controlled.

H. never using the fence as a guide when

crosscutting.

I. never sawing a workpiece with loose knots or

other flaws.

6. ALWAYS USE GUARDS, SPLITTER, AND ANTI-
KICKBACK FINGERS except when otherwise
directed in the manual.

7. REMOVE CUT-OFF PIECES AND SCRAPS from
the table before starting the saw. The vibration of the
machine may cause them to move into the saw
blade and be thrown out. After cutting, turn the
machine off. When the blade has come to a

complete stop, remove all debris.

8. NEVER START THE MACHINE with the workpiece
against the blade.

9. HOLD THE WORKPIECE FIRMLY against the miter
gauge or fence.

10. NEVER run the workpiece between the fence and a

moulding cutterhead.

11. NEVER perform “free-hand” operations. Use either

the fence or miter gauge to position and guide the
workpiece.

12. USE PUSH STICK(S) for ripping a narrow

workpiece.

13. AVOID AWKWARD OPERATIONS AND HAND
POSITIONS where a sudden slip could cause a
hand to move into the blade.

14. KEEP ARMS, HANDS, AND FINGERS away from
the blade.

15. NEVER have any part of your body in line with the
path of the saw blade.

16. NEVER REACH AROUND or over the saw blade.

17. NEVER attempt to free a stalled saw blade without
first turning the machine “OFF”.

18. PROPERLY SUPPORT LONG OR WIDE
workpieces.

19. NEVER PERFORM LAYOUT, assembly or set-up
work on the table/work area when the machine is
running.

20. TURN THE MACHINE “OFF” AND DISCONNECT
THE MACHINE from the power source before
installing or removing accessories, before adjusting
or changing set-ups, or when making repairs.

21. TURN THE MACHINE “OFF”, disconnect the
machine from the power source, and clean the
table/work area before leaving the machine. LOCK
THE SWITCH IN THE “OFF” POSITION to prevent
unauthorized use.

22. ADDITIONAL INFORMATION regarding the safe
and proper operation of this tool is available from
the Power Tool Institute, 1300 Summer Avenue,
Cleveland, OH 44115-2851. Information is also
available from the National Safety Council, 1121
Spring Lake Drive, Itasca, IL 60143-3201. Please
refer to the American National Standards Institute
ANSI 01.1 Safety Requirements for Woodworking
Machines and the U.S. Department of Labor OSHA

1910.213 Regulations.

SAVE THESE INSTRUCTIONS.

Refer to them often and use them to instruct others.

4

POWER CONNECTIONS

A separate electrical circuit should be used for your machines. This circuit should not be less than #12 wire and should
be protected with a 20 Amp time lag fuse. If an extension cord is used, use only 3-wire extension cords which have 3­prong grounding type plugs and matching receptacle which will accept the machine’s plug. Before connecting the
machine to the power line, make sure the switch (s) is in the “OFF” position and be sure that the electric current is of
the same characteristics as indicated on the machine. All line connections should make good contact. Running on low
voltage will damage the machine.

DO NOT EXPOSE THE MACHINE TO RAIN OR OPERATE THE MACHINE IN DAMP LOCATIONS.

MOTOR SPECIFICATIONS

Your machine is wired for 120 volt, 60 HZ alternating current. Before connecting the machine to the power source,
make sure the switch is in the “OFF” position.

GROUNDING INSTRUCTIONS

WARNING: THIS MACHINE MUST BE GROUNDED WHILE IN USE TO PROTECT THE OPERATOR
FROM ELECTRIC SHOCK.

Fig. A Fig. B

GROUNDED OUTLET BOX

CURRENT

CARRYING

PRONGS

GROUNDING BLADE
IS LONGEST OF THE 3 BLADES

GROUNDED OUTLET BOX

GROUNDING

MEANS

ADAPTER

2. Grounded, cord-connected machines intended for use
on a supply circuit having a nominal rating less than 150
volts:

If the machine is intended for use on a circuit that has an
outlet that looks like the one illustrated in Fig. A, the
machine will have a grounding plug that looks like the plug
illustrated in Fig. A. A temporary adapter, which looks like
the adapter illustrated in Fig. B, may be used to connect
this plug to a matching 2-conductor receptacle as shown
in Fig. B if a properly grounded outlet is not available. The
temporary adapter should be used only until a properly
grounded outlet can be installed by a qualified electrician.
The green-colored rigid ear, lug, and the like, extending
from the adapter must be connected to a permanent
ground such as a properly grounded outlet box. Whenever
the adapter is used, it must be held in place with a metal
screw.

NOTE: In Canada, the use of a temporary adapter is not
permitted by the Canadian Electric Code.

IN ALL CASES, MAKE CERTAIN THE
RECEPTACLE IN QUESTION IS PROPERLY
GROUNDED. IF YOU ARE NOT SURE HAVE A
QUALIFIED ELECTRICIAN CHECK THE RECEPTACLE.

1. All grounded, cord-connected machines:
In the event of a malfunction or breakdown, grounding

provides a path of least resistance for electric current to
reduce the risk of electric shock. This machine is
equipped with an electric cord having an equipment­grounding conductor and a grounding plug. The plug must
be plugged into a matching outlet that is properly installed
and grounded in accordance with all local codes and
ordinances.

Do not modify the plug provided - if it will not fit the outlet,
have the proper outlet installed by a qualified electrician.

Improper connection of the equipment-grounding
conductor can result in risk of electric shock. The
conductor with insulation having an outer surface that is
green with or without yellow stripes is the equipment­grounding conductor. If repair or replacement of the
electric cord or plug is necessary, do not connect the
equipment-grounding conductor to a live terminal.

Check with a qualified electrician or service personnel if
the grounding instructions are not completely
understood, or if in doubt as to whether the machine is
properly grounded.

Use only 3-wire extension cords that have 3-prong
grounding type plugs and matching 3-conductor
receptacles that accept the machine’s plug, as shown in
Fig. A.

Repair or replace damaged or worn cord immediately.

Use proper extension cords. Make sure your extension cord is in good condition and is a 3-wire
extension cord which has a 3-prong grounding type plug and matching receptacle which will accept the machine’s
plug. When using an extension cord, be sure to use one heavy enough to carry the current of the machine. An
undersized cord will cause a drop in line voltage, resulting in loss of power and overheating. Fig. D, shows the correct
gauge to use depending on the cord length. If in doubt, use the next heavier gauge. The smaller the gauge number,
the heavier the cord.

EXTENSION CORDS

5

Fig. D

MINIMUM GAUGE EXTENSION CORD

RECOMMENDED SIZES FOR USE WITH STATIONARY ELECTRIC MACHINES

Ampere Total Length Gauge of

Rating Volts of Cord in Feet Extension Cord

0-6 120

up to

25 18 AWG
0-6 120 25-50 16 AWG
0-6 120 50-100 16 AWG
0-6 120 100-150 14 AWG

6-10 120

up to

25 18 AWG
6-10 120 25-50 16 AWG
6-10 120 50-100 14 AWG
6-10 120 100-150 12 AWG

10-12 120

up to

25 16 AWG
10-12 120 25-50 16 AWG
10-12 120 50-100 14 AWG
10-12 120 100-150 12 AWG

12-16 120

up to

25 14 AWG
12-16 120 25-50 12 AWG
12-16 120

GREATER THAN 50 FEET NOT RECOMMENDED

OPERATING INSTRUCTIONS

FOREWORD

Delta ShopMaster Model TS300 is a 10" Table Saw designed to give high quality performance with depth of cut capacity
up to 3-1/8" (79mm) at 90° and 2-1/8" (54mm) at 45° for clean cutting of standard stock sizes. Delta ShopMaster Model
TS300 includes; basic machine, sturdy steel stand, a T-Square fence system, T-Slot miter gage, 15 amp motor, cast
iron table with extension wings (22-1/4" x 38-3/8"), see-thru blade guard with anti-kickback fingers, convenient up-front
blade raising and tilting controls and 10" carbide blade.

UNPACKING AND CLEANING

Carefully unpack the machine and all loose items from the shipping container(s). Remove the protective coating from
all unpainted surfaces. This coating may be removed with a soft cloth moistened with kerosene (do not use acetone,
gasoline or lacquer thinner for this purpose). After cleaning, cover the unpainted surfaces with a good quality household
floor paste wax.

NOTICE: THE MANUAL COVER PHOTO ILLUSTRATES THE CURRENT

PRODUCTION MODEL. ALL OTHER ILLUSTRATIONS ARE REPRESENTATIVE

ONLY AND MAY NOT DEPICT THE ACTUAL COLOR, LABELING OR

ACCESSORIES AND MAY BE INTENDED TO ILLUSTRATE TECHNIQUE ONLY.

6

TABLE SAW PARTS

Fig. 1

1. - Table Saw

2. - Extension Wing (2)

3. - Rip Fence

4. - Miter Gage

5. - Rip Fence Handle

6. - Handwheel (2)

7. - Handwheel Lock Knob (2)

8. - M10 Flat Washer (2), Used to mount handwheel
lock knob

9. - Right Front Rail

10.- Left Front Rail

11.- Rail Extension Connector

12.- Right Rear Rail

13.- Left Rear Rail

14.- Saw Blade

15.- Blade Guard and Splitter Assembly

1

2

3

4

5

6

7

8

9

10

12

13

11

14

15

7

HARDWARE

Fig. 2

For Blade Guard and Splitter Assembly

1. - Splitter Bracket

2. - 5/8" Flat Washer (2)

3. - M12x1.75 Hex Nut (2)

4. - M6x1x20mm Hex Head Screw

5. - 1/4" External. Tooth Lockwasher (2)

6. - 5/16" Flat Washer (2)

7. - M6x1 Wing Nut

8. - 7/8" Open End Wrench

9. - 15/16" Hex Arbor Wrench

For Front Guide Rail

10.- M6x1x20mm Carriage Head Screw (5)

11.- M6.4 Flat Washer (5)

12.- M6.1 Lockwasher (5)

13.- M6x1 Hex Nut (5)

For Fastening Saw to Stand

14.- M8x1.25x16mm Hex Head Screws (4)

15.- 3/8" Flat Washer (8)

16.- M8x1.25 Hex Nut (4)

For Rear Guide Rail

17.- M8x1.25x16mm Hex Head Screw (5)

18.- M8.4 Flat Washer (7)

19.- M8.1 Lockwasher (7)

20.- M8x1.25 Hex Nut (2)

For Extension Wings

21.- M8x1.25x16mm Hex Head Screw (6)

22.- 5/16" Lockwasher (6)

23.- 3/8" Flat Washer (6)

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

3

2

5

6

8

STAND PARTS

Fig. 3

1

2

3

4

5

6

7

8

9

For Saw Stand

1. - Top Front and Rear Braces - 19" in length (2)

2. - Bottom Front and Rear Braces - 22-1/2" in length (2)

3. - Stand Legs (4)

4. - Feet (4)

5. - 3/8" Flat Washer (32)

6. - M8x1.25x16mm Carriage Head Screw (32)

7. - M8x1.25 Hex Nut (32)

8. - Bottom Side Braces - 20" in length (2)

9. - Top Side Braces - 16-1/2" in length (2)

9

ASSEMBLY

STAND

Assemble stand as shown in Figs. 4 and 5 using parts
shown in Fig. 3. The braces, legs and feet are labeled
the same in all three illustrations. Insert the
M8x1.25x16mm carriage head screws through legs and
braces then place the 3/8" flat washers on the screws
and secure with the M8x1.25 hex nuts. Only tighten nuts
finger-tight at this time. NOTE: The top lips of the two
top side braces (9) Fig. 4, must fit on top of the top lips
of the front and rear braces (1). The side braces (9) have
holes on top for mounting the saw to the stand.

Fig. 4

9

9

8

8

2

2

1

Fig. 5

3

4

4

SAW TO STAND

1. Turn saw table face down on a piece of cardboard
to protect the table surface. Align the four holes in the
saw cabinet with the four holes in the stand.

2. Place a 3/8" flat washer onto a M8x1.25x16mm hex
head screw. Insert the screw through the hole in the
stand and the hole in the saw. Place a 3/8" flat washer
onto the screw and thread a M8x1.25 hex nut onto the
screw and tighten securely. Repeat this process for the
three remaining holes.

3. Turn saw table face up, as shown in Fig. 6.

4. Push down on top of saw so the legs of the stand
adjust to the surface of the floor and tighten all stand
hardware.

Fig. 6

FOR YOUR OWN SAFETY, DO NOT CONNECT THE MACHINE TO THE POWER SOURCE UNTIL
THE MACHINE IS COMPLETELY ASSEMBLED AND YOU READ AND UNDERSTAND THE ENTIRE
INSTRUCTION MANUAL.