INSTRUCTION MANUAL
12" Portable Planer
(Model TP300)
PART NO. 909543 - 05-01-03
Copyright © 2003 Delta Machinery
To learn more about DELTA MACHINERY
visit our website at: www.deltamachinery.com.
For Parts, Service, Warranty or other Assistance,
please call
1-800-223-7278 (In Canada call 1-800-463-3582).
ESPAÑOL: PÁGINA 17
2
Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
Used without the safety alert symbol indicates potentially hazardous situation which, if not avoided, may
result in property damage.
This manual contains information that is important for you to know and understand. This information relates to protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you recognize this information, we use the
symbols to the right. Please read the manual and pay attention to these sections.
SAFETY GUIDELINES - DEFINITIONS
SOME DUST CREATED BY POWER SANDING, SAWING, GRINDING, DRILLING, AND OTHER
CONSTRUCTION ACTIVITIES contains chemicals known to cause cancer, birth defects or other reproductive harm.
Some examples of these chemicals are:
· lead from lead-based paints,
· crystalline silica from bricks and cement and other masonry products, and
· arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to
these chemicals: work in a well ventilated area, and work with approved safety equipment, always wear MSHA/NIOSH
approved, properly fitting face mask or respirator when using such tools.
GENERAL SAFETY RULES
READ AND UNDERSTAND ALL WARNINGS AND OPERATING INSTRUCTIONS BEFORE
USING THIS EQUIPMENT. Failure to follow all instructions listed below, may result in electric shock,
fire, and/or serious personal injury or property damage.
IMPORTANT SAFETY INSTRUCTIONS
Woodworking can be dangerous if safe and proper operating procedures are not followed. As with all machinery, there
are certain hazards involved with the operation of the product. Using the machine with respect and caution will
considerably lessen the possibility of personal injury. However, if normal safety precautions are overlooked or ignored,
personal injury to the operator may result. Safety equipment such as guards, push sticks, hold-downs, featherboards,
goggles, dust masks and hearing protection can reduce your potential for injury. But even the best guard won’t make
up for poor judgment, carelessness or inattention. Always use common sense and exercise caution in the workshop.
If a procedure feels dangerous, don’t try it. Figure out an alternative procedure that feels safer. REMEMBER: Your
personal safety is your responsibility. For additional information please visit our website www
.deltamachinery.com.
This machine was designed for certain applications only. Delta Machinery strongly recommends that this
machine not be modified and/or used for any application other than that for which it was designed. If you have any
questions relative to a particular application, DO NOT use the machine until you have first contacted Delta to determine
if it can or should be performed on the product.
Technical Service Manager
Delta Machinery
4825 Highway 45 North
Jackson, TN 38305
(IN CANADA: 505 SOUTHGATE DRIVE, GUELPH, ONTARIO N1H 6M7)
3
FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS PERSONAL INJURY.
1. FOR YOUR OWN SAFETY, READ THE
INSTRUCTION MANUAL BEFORE OPERATING THE
MACHINE. Learning the machine’s application,
limitations, and specific hazards will greatly
minimize the possibility of accidents and injury.
2. USE CERTIFIED SAFETY EQUIPMENT. Eye
protection equipment should comply with ANSI
Z87.1 standards, hearing equipment should
comply with ANSI S3.19 standards, and dust mask
protection should comply with MSHA/NIOSH
certified respirator standards. Splinters, air-borne
debris, and dust can cause irritation, injury, and/or
illness.
3. DRESS PROPERLY. Do not wear tie, gloves, or
loose clothing. Remove watch, rings, and other
jewelry. Roll up your sleeves. Clothing or jewelry
caught in moving parts can cause injury.
4. DO NOT USE THE MACHINE IN A DANGEROUS
ENVIRONMENT. The use of power tools in damp
or wet locations or in rain can cause shock or
electrocution. Keep your work area well-lit to
prevent tripping or placing arms, hands, and
fingers in danger.
5. MAINTAIN ALL TOOLS AND MACHINES IN PEAK
CONDITION. Keep tools sharp and clean for best and
safest performance. Follow instructions for lubricating
and changing accessories. Poorly maintained tools and
machines can further damage the tool or machine and/or
cause injury.
6. CHECK FOR DAMAGED PARTS. Before using the
machine, check for any damaged parts. Check for
alignment of moving parts, binding of moving
parts, breakage of parts, and any other conditions
that may affect its operation. A guard or any other
part that is damaged should be properly repaired
or replaced. Damaged parts can cause further
damage to the machine and/or injury.
7. KEEP THE WORK AREA CLEAN. Cluttered areas and
benches invite accidents.
8. KEEP CHILDREN AND VISITORS AWAY. Your shop is
a potentially dangerous environment. Children and visitors
can be injured.
9. REDUCE THE RISK OF UNINTENTIONAL STARTING.
Make sure that the switch is in the “OFF” position
before plugging in the power cord. In the event of
a power failure, move the switch to the “OFF”
position. An accidental start-up can cause injury.
10. USE THE GUARDS. Check to see that all guards
are in place, secured, and working correctly to
prevent injury.
11. REMOVE ADJUSTING KEYS AND WRENCHES
BEFORE STARTING THE MACHINE. Tools, scrap
pieces, and other debris can be thrown at high
speed, causing injury.
12. USE THE RIGHT MACHINE. Don’t force a
machine or an attachment to do a job for which it
was not designed. Damage to the machine and/or
injury may result.
13. USE RECOMMENDED ACCESSORIES. The use
of accessories and attachments not recommended by Delta may cause damage to the
machine or injury to the user.
14. USE THE PROPER EXTENSION CORD. Make
sure your extension cord is in good condition.
When using an extension cord, be sure to use one
heavy enough to carry the current your product will
draw. An undersized cord will cause a drop in line
voltage, resulting in loss of power and overheating.
See the Extension Cord Chart for the correct size
depending on the cord length and nameplate
ampere rating. If in doubt, use the next heavier
gauge. The smaller the gauge number, the heavier
the cord.
15. SECURE THE WORKPIECE. Use clamps or a vise to
hold the workpiece when practical. Loss of control
of a workpiece can cause injury.
16. FEED THE WORKPIECE AGAINST THE DIRECTION
OF THE ROTATION OF THE BLADE, CUTTER, OR
ABRASIVE SURFACE. Feeding it from the other
direction will cause the workpiece to be thrown out
at high speed.
17. DON’T FORCE THE WORKPIECE ON THE
MACHINE. Damage to the machine and/or injury
may result.
18. DON’T OVERREACH. Loss of balance can make
you fall into a working machine, causing injury.
19. NEVER STAND ON THE MACHINE. Injury could occur if
the tool tips, or if you accidentally contact the cutting tool.
20. NEVER LEAVE THE MACHINE RUNNING UNATTEN-
DED. TURN THE POWER OFF. Don’t leave the machine
until it comes to a complete stop. A child or visitor could
be injured.
21. TURN THE MACHINE “OFF”, AND DISCONNECT THE
MACHINE FROM THE POWER SOURCE before
installing or removing accessories, before adjusting
or changing set-ups, or when making repairs. An
accidental start-up can cause injury.
22. MAKE YOUR WORKSHOP CHILDPROOF WITH
PADLOCKS, MASTER SWITCHES, OR BY
REMOVING STARTER KEYS. The accidental
start-up of a machine by a child or visitor could
cause injury.
23. STAY ALERT, WATCH WHAT YOU ARE DOING,
AND USE COMMON SENSE. DO NOT USE THE
MACHINE WHEN YOU ARE TIRED OR UNDER
THE INFLUENCE OF DRUGS, ALCOHOL, OR
MEDICATION. A moment of inattention while
operating power tools may result in injury.
24. THE DUST GENERATED by certain woods and
wood products can be injurious to your health.
Always operate machinery in well-ventilated areas,
and provide for proper dust removal. Use wood
dust collection systems whenever possible.
4
ADDITIONAL SAFETY RULES FOR PLANERS
FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS PERSONAL INJURY
SAVE THESE INSTRUCTIONS.
Refer to them often
and use them to instruct others.
1. DO NOT OPERATE THIS MACHINE until it is
assembled and installed according to the instructions.
2. OBTAIN ADVICE FROM YOUR SUPERVISOR,
instructor, or another qualified person if you are not
familiar with the operation of this machine.
3. FOLLOW ALL WIRING CODES and recommended
electrical connections.
4. MAKE all adjustments with the power off.
5. DISCONNECT machine from power source when
making repairs.
6. NEVER turn the planer “ON” before clearing the
table of all objects (tools, scraps of wood, etc.).
7. KEEP knives sharp and free of all rust and pitch.
8. NEVER perform any planing operation with guard
removed.
9. KEEP fingers and hands away from cutting area.
10. NEVER reach under the cutterhead while the machine
is running.
11. KEEP fingers and hands away from chip exhaust
opening. The cutterhead rotates at extremely high speeds.
12. NEVER feed the work into the outfeed end of
machine.
13. ADEQUATELY support the workpiece at all times.
14. WHEN planing extra long workpieces, MAKE SURE
the material is supported at the infeed and outfeed end
at table height.
15. NEVER start the machine with the workpiece in
contact with the cutterhead.
16. MAKE SURE the workpiece is free from nails and
other foreign objects which could cause injury or
damage to the blades.
17. MAKE SURE the blades are properly secured in the
cutterhead, as explained in the instruction manual, before turning on power.
18. ALWAYS allow the cutterhead to reach full speed
before using.
19. IF DURING OPERATION there is any tendency for
the tool to tip over, slide or walk on the supporting
surface, MAKE SURE TOOL IS SECURED TO THE
SUPPORTING SURFACE.
20. DO NOT perform planing operations on material
shorter than 10 inches, narrower than 3/4 inches, wider
than 12 inches, or thinner than 3/16 inches.
21. BEFORE LEAVING the machine, make sure the work
area is clean.
22. TURN THE MACHINE “OFF” AND DISCONNECT
THE MACHINE from the power source before installing
or removing accessories, before adjusting or changing
set-ups, or when making repairs.
23. TURN THE MACHINE “OFF”, disconnect the
machine from the power source, and clean the
table/work area before leaving the machine. LOCK THE
SWITCH IN THE “OFF” POSITION to prevent
unauthorized use.
24. ADDITIONAL INFORMATION regarding the safe and
proper operation of power tools (i.e. a safety video) is available
from the Power Tool Institute, 1300 Sumner Avenue,
Cleveland, OH 44115-2851 (www.powertoolinstitute.com).
Information is also available from the National Safety Council,
1121 Spring Lake Drive, Itasca, IL 60143-3201. Please refer
to the American National Standards Institute ANSI 01.1
Safety Requirements for Woodworking Machines and
the U.S. Department of Labor OSHA 1910.213
Regulations.
5
A separate electrical circuit should be used for your machines. This circuit should not be less than #12 wire and should
be protected with a 20 Amp time lag fuse. If an extension cord is used, use only 3-wire extension cords which have 3prong grounding type plugs and matching receptacle which will accept the machine’s plug. Before connecting the
machine to the power line, make sure the switch is in the “OFF” position and be sure that the electric current is of the
same characteristics as indicated on the machine. All line connections should make good contact. Running on low
voltage will damage the machine.
DO NOT EXPOSE THE MACHINE TO RAIN OR OPERATE THE MACHINE IN DAMP LOCATIONS.
Fig. A Fig. B
GROUNDED OUTLET BOX
CURRENT
CARRYING
PRONGS
GROUNDING BLADE
IS LONGEST OF THE 3 BLADES
GROUNDED OUTLET BOX
GROUNDING
MEANS
ADAPTER
2. Grounded, cord-connected machines intended for use
on a supply circuit having a nominal rating less than 150
volts:
If the machine is intended for use on a circuit that has an
outlet that looks like the one illustrated in Fig. A, the
machine will have a grounding plug that looks like the plug
illustrated in Fig. A. A temporary adapter, which looks like
the adapter illustrated in Fig. B, may be used to connect
this plug to a matching 2-conductor receptacle as shown
in Fig. B if a properly grounded outlet is not available. The
temporary adapter should be used only until a properly
grounded outlet can be installed by a qualified electrician.
The green-colored rigid ear, lug, and the like, extending
from the adapter must be connected to a permanent
ground such as a properly grounded outlet box. Whenever
the adapter is used, it must be held in place with a metal
screw.
NOTE: In Canada, the use of a temporary adapter is not
permitted by the Canadian Electric Code.
IN ALL CASES, MAKE CERTAIN THE
RECEPTACLE IN QUESTION IS PROPERLY
GROUNDED. IF YOU ARE NOT SURE HAVE A
QUALIFIED ELECTRICIAN CHECK THE RECEPTACLE.
1. All grounded, cord-connected machines:
In the event of a malfunction or breakdown, grounding
provides a path of least resistance for electric current to
reduce the risk of electric shock. This machine is
equipped with an electric cord having an equipmentgrounding conductor and a grounding plug. The plug must
be plugged into a matching outlet that is properly installed
and grounded in accordance with all local codes and
ordinances.
Do not modify the plug provided - if it will not fit the outlet,
have the proper outlet installed by a qualified electrician.
Improper connection of the equipment-grounding
conductor can result in risk of electric shock. The
conductor with insulation having an outer surface that is
green with or without yellow stripes is the equipmentgrounding conductor. If repair or replacement of the
electric cord or plug is necessary, do not connect the
equipment-grounding conductor to a live terminal.
Check with a qualified electrician or service personnel if
the grounding instructions are not completely
understood, or if in doubt as to whether the machine is
properly grounded.
Use only 3-wire extension cords that have 3-prong
grounding type plugs and matching 3-conductor
receptacles that accept the machine’s plug, as shown in
Fig. A.
Repair or replace damaged or worn cord immediately.
POWER CONNECTIONS
MOTOR SPECIFICATIONS
Your machine is wired for 120 volt, 60 HZ alternating current. Before connecting the machine to the power source,
make sure the switch is in the “OFF” position.
GROUNDING INSTRUCTIONS
THIS MACHINE MUST BE GROUNDED WHILE IN USE TO PROTECT THE OPERATOR FROM
ELECTRIC SHOCK.
6
Use proper extension cords. Make sure your extension cord is in good condition and is a 3-wire
extension cord which has a 3-prong grounding type plug and matching receptacle which will accept the machine’s
plug. When using an extension cord, be sure to use one heavy enough to carry the current of the machine. An
undersized cord will cause a drop in line voltage, resulting in loss of power and overheating. Fig. D, shows the correct
gauge to use depending on the cord length. If in doubt, use the next heavier gauge. The smaller the gauge number,
the heavier the cord.
EXTENSION CORDS
FOREWORD
Delta ShopMaster Model TP300 is a 12" (305mm) Portable Planer. It has the following cutting capacity; 12" (305mm)
width , 6" (152mm) thickness and 3/32" (2.4mm) depth of cut. Features include; basic machine with powerful 15 amp,
120 volt motor, two-knife cutterhead with a set of high-speed steel double-edged reversible knives; knife-setting gage,
knife-setting wrench, polyurethane feed rollers and adjustable-folding table extensions.
Fig. D
MINIMUM GAUGE EXTENSION CORD
RECOMMENDED SIZES FOR USE WITH STATIONARY ELECTRIC MACHINES
Ampere Total Length Gauge of
Rating Volts of Cord in Feet Extension Cord
0-6 120
up to
25 18 AWG
0-6 120 25-50 16 AWG
0-6 120 50-100 16 AWG
0-6 120 100-150 14 AWG
6-10 120
up to
25 18 AWG
6-10 120 25-50 16 AWG
6-10 120 50-100 14 AWG
6-10 120 100-150 12 AWG
10-12 120
up to
25 16 AWG
10-12 120 25-50 16 AWG
10-12 120 50-100 14 AWG
10-12 120 100-150 12 AWG
12-16 120
up to
25 14 AWG
12-16 120 25-50 12 AWG
12-16 120
GREATER THAN 50 FEET NOT RECOMMENDED
FUNCTIONAL DESCRIPTION
UNPACKING AND CLEANING
Carefully unpack the machine and all loose items from the shipping container. Peel protective film from the table surface.
Figures 2 and 3 illustrate the planer and all loose items supplied with your machine. Refer to the section of this manual
entitled “REPLACING KNIVES” and remove the cutterhead guard. Remove the protective coating from the cutterhead.
This coating may be removed with a soft cloth moistened with kerosene (do not use acetone, gasoline or lacquer
thinner for this purpose.)
CARE MUST BE TAKEN WHEN CLEANING THE CUTTERHEAD, THE KNIVES IN THE CUTTERHEAD
ARE VERY SHARP. After cleaning cutterhead, replace the cutterhead guard.
NOTICE: THE MANUAL COVER PHOTO ILLUSTRATES THE CURRENT
PRODUCTION MODEL. ALL OTHER ILLUSTRATIONS ARE REPRESENTATIVE
ONLY AND MAY NOT DEPICT THE ACTUAL COLOR, LABELING OR
ACCESSORIES AND MAY BE INTENDED TO ILLUSTRATE TECHNIQUE ONLY.
7
PLANER PARTS
1 - 12" Planer
2 - Chip Deflector
Fig. 2
Fig. 3
3 - Knife Setting Gage
4 - 8mm and 10mm
Open-End Wrench
5 - M5 x 20mm Hex
Socket Head Screw
6 - M5 Wing Nut (2)
7 - M5 Flat Washer (2)
8 - Elevating Handle
1
4
7
2
8
6
5
3
8
ASSEMBLY
Fig. 4
Fig. 5
Fig. 6
RAISING AND LOWERING
HANDLE
1. Assemble raising and lowering handle (A) Fig. 4, to
shaft (B) and fasten in place with M5x20mm screw (C).
NOTE: Make certain the flats of the handle and flat on
shaft are aligned with each other.
2. Flip handle (A) upward as shown in Fig. 5.
LOWERING
EXTENSION TABLES
The infeed and outfeed extension tables (A) Fig. 6, are
shipped attached to the machine in the raised position.
Lower the tables (A) on both sides of the planer
as shown in Fig. 6. The top surface of extension tables
should be level with the planer table. To check and
adjust if necessary, refer to section “LEVELING
EXTENSION TABLES” of this manual.
A
B
C
A
A
FOR YOUR OWN SAFETY, DO NOT CONNECT THE MACHINE TO THE POWER SOURCE UNTIL
THE MACHINE IS COMPLETELY ASSEMBLED AND YOU READ AND UNDERSTAND THE ENTIRE
INSTRUCTION MANUAL.
9
Fig. 7
Fig. 8
Fig. 9
CHIP DEFLECTOR
1. Assemble chip deflector (A) Fig. 7, to the planer by
inserting end of chip deflector over the top of the
cutterhead. Make certain the two screws, one of which
is shown at (B) are inserted upward through the two
slots (C) in the chip deflector.
2. Fasten chip deflector (A) Fig. 8, to planer using two
M5 flat washers and M5 wing nuts (D).
MAKE SURE THAT THE CHIP
DEFLECTOR IS PROPERLY SECURED WITH THE
WING NUTS BEFORE OPERATING THE TOOL.
FASTENING PLANER TO
SUPPORTING SURFACE
During operation, if there is any tendency for the planer
to tip over, slide or “walk” across the supporting surface,
the planer must be secured to the supporting surface
through the four holes in the base, two of which are
shown at (A) Fig. 9.
D
D
C
C
B
A
A
A
A
10
OPERATING CONTROLS AND ADJUSTMENTS
Fig. 13
Fig. 14
Fig. 15
Fig. 16
STARTING AND
STOPPING PLANER
The “ON/OFF” switch (A) Fig. 13, is located on the front
of the planer motor. To turn the machine “ON”, move the
switch toggle (B) up to the “ON” position. To turn the
switch “OFF”, move the switch toggle (B) down to the
“OFF” position.
LOCKING SWITCH IN
THE “OFF” POSITION
IMPORTANT: When the tool is not in use, the switch
should be locked in the “OFF” position to prevent
unauthorized use. Grasp the switch toggle (B) and pull
it out as shown in Fig. 14. With the switch toggle
removed, the switch will not operate. However, should
the switch toggle (B) Fig. 14, be removed while the
machine is running, the switch (A) can be turned “OFF”
once, but cannot be restarted without reinserting the
switch toggle.
RECOMMENDED
DEPTH-OF-CUT
A dual English/Metric scale and pointer, located at the
right front of the machine, indicates the thickness of the
workpiece. NOTE: One revolution of the raising and
lowering handle (B) Fig. 15, will move the cutterhead up
or down 5/64" (1.9mm).
A 3/32" (2.4mm) depth-of-cut can be made in soft
woods on stock 8" wide and in hard woods on stock up
to 7" wide. See chart Fig. 16.
For 10" and 12" wide soft wood, we recommend a maximum depth-of-cut of 1/16" (1.5mm). For 10" and 12" wide
hard wood, a maximum depth-of-cut of 3/64" (1.2mm) is
recommended. IMPORTANT: A 3/32" (2.4mm) DEPTH-
OF-CUT CAN BE MADE IN 10" AND 12" WIDE SOFT
AND HARD WOODS.
CONTINUOUS OPERATION AT THIS
CUTTING DEPTH CAN CAUSE PREMATURE MOTOR
FAILURE.
RAISING AND LOWERING
HEAD ASSEMBLY
The head assembly (A) Fig. 15, contains the cutterhead
feed rollers, chip deflector and motor. Raising and
lowering the head assembly controls the depth-of-cut
on your planer. To raise or lower the head assembly,
rotate the raising and lowering handle (B). NOTE: One
revolution of the handle will move the cutterhead up or
down approximately 5/64". An English/metric scale (C)
and pointer (D) is located on the side of the planer for
ease in setting the height of the cutterhead.
A
A
B
B
C
A
SOFT WOOD
HARD WOOD
WIDTH OF STOCK
2 4 6 8 10 12
DEPTH OF CUT
3
/
32
1
/
16
1
/
32
B
D
11
Fig. 17
Fig. 18
Fig. 19
Fig. 20
LEVELING
EXTENSION TABLES
For optimum performance, the extension tables, one of
which is shown at (A) Fig. 17, must be level with the
planer table. To check the extension tables and adjust if
necessary, proceed as follows:
1. Place a straight edge (B) Fig. 17, on the planer table
(A) with one end extending out over the extension table
as shown. Check to see if the infeed table is level with
the planer table on both ends of the planer table.
2. If an adjustment is necessary, loosen locknut (C)
Fig. 17, and adjust stop screw (D) on each side of the
extension table (A) until the extension table is level with
the planer table (E); then tighten locknut (C). Recheck
and make certain inside edge of table extension is level
with the planer table. If necessary, loosen two screws
(F), adjust extension table and retighten two screws (F).
Adjust opposite side of the table in the same manner.
Make certain the extension table is solidly supported
when there is downward pressure on the table.
3. Check and adjust outfeed extension table in the
same manner.
STORING THE POWER CORD
Wire hangers (A) Fig. 18, are provided on the underside
of the infeed extension table as shown, to store the
power cord (B) when the planer is not in use and when
transporting the machine.
ADJUSTING KNIVES
IF THE KNIVES ARE TO BE REMOVED
FOR SHARPENING OR REPLACEMENT, EXTREME
CARE SHOULD BE TAKEN AS THE KNIVES ARE
VERY SHARP.
To check and adjust the knives, proceed as follows:
DISCONNECT MACHINE FROM POWER
SOURCE.
1. Lower the head assembly by turning handle (B) Fig.
15.
2. Remove chip deflector (A) Fig. 19.
3. Carefully place knife setting gage (B) Fig. 20, on the
cutterhead so the rounded sections are directly over the
knife as shown. When adjusted correctly, the knife
should just contact the bottom of the center portion at
each end of gage (B). Check the other knife in the same
manner.
A
B
E
C
D
F
B
A
B
A
12
4. If an adjustment to one or both knives is necessary, slightly loosen the seven locking screws, six of which are
shown at (C) Fig. 21, by turning the screws CLOCKWISE into the knife locking bar just enough to relieve stress in the
cutterhead and not disturb the knife setting.
5. With setting gage (B) Fig. 20, in place, apply pressure to the knife being reset. Turn the seven knife locking screws
(C) Fig. 21, CLOCKWISE until the knife locking bar becomes loose. Lift springs will automatically raise the knife until
it comes in contact with gage (B) Fig. 20. Snug the knife locking bar by lightly turning the seven locking screws (C) Fig.
21, COUNTERCLOCKWISE. IMPORTANT: AT THIS TIME, ONLY TIGHTEN THE KNIFE LOCKING BAR JUST
ENOUGH TO HOLD THE KNIFE IN POSITION INSIDE THE CUTTERHEAD SLOT.
6. If the other knife needs adjustment, repeat STEP 5.
7. After both knives are positioned in the cutterhead, turn each of the seven screws, six of which are shown at (C)
Fig. 21, COUNTERCLOCKWISE until the knife is secure in the cutterhead. NOTE: When tightening knife locking
screws, tighten the end screws first, then inward toward the center of the cutterhead. MAKE CERTAIN
THAT THE KNIFE LOCKING BAR (D) FIG. 22, IS FLUSH AGAINST THE KNIVES (E) BEFORE SECURING THE
KNIFE LOCKING SCREWS (C).
8. Replace chip deflector (A) Fig. 19. MAKE SURE THAT THE CHIP DEFLECTOR IS PROPERLY
SECURED WITH THE WING NUTS BEFORE OPERATING THE TOOL.
REPLACING AND RESETTING KNIVES
The cutterhead knives supplied with the machine are dual-edged. When one side becomes dull, they can be flipped
over and reset in the cutterhead and used again.
IF THE KNIVES ARE TO BE REMOVED FOR SHARPENING OR REPLACEMENT, EXTREME CARE
SHOULD BE TAKEN AS THE KNIVES ARE VERY SHARP. TO REPLACE OR RESET THE KNIVES, PROCEED AS
FOLLOWS:
DISCONNECT MACHINE FROM POWER SOURCE.
1. Lower the head assembly by turning handle (B) Fig. 15.
2 Remove chip deflector (A) Fig. 19.
3. Carefully place knife setting gage (B) Fig. 20, on the cutterhead so the rounded sections are directly over the knife
as shown.
4. Loosen the knife locking bar by turning the seven knife locking screws, six of which are shown at (C) Fig. 21,
CLOCKWISE and carefully remove knife locking bar (D) Fig. 22, knife (E), and springs (not shown) which are located
under the knife.
5. Remove the remaining knife in the same manner.
6. Thoroughly clean the knife slots, knife locking bars and screws (with a soft cloth moistened with kerosene). Check
the screws. If the threads appear worn or stripped or if the heads are damaged, replace them.
7. Carefully replace the springs (not shown), knives (E) Fig. 22, and knife locking bars (D), into both slots of cutterhead (F).
WHEN REPLACING KNIFE LOCKING BARS (D) AGAINST KNIVES (E), AS SHOWN IN THE CROSSSECTIONAL ILLUSTRATION Fig. 22, MAKE CERTAIN THE BARS ARE INSTALLED AS SHOWN, WITH SCREWS
(C), POSITIONED AT THE TOP OF KNIFE LOCKING BARS (D), AND ANGLED DOWNWARD HOLDING THE
KNIVES (E) PROPERLY INSIDE THE CUTTERHEAD SLOTS. TURN KNIFE LOCKING SCREWS, ONE OF WHICH IS
SHOWN AT (C), COUNTERCLOCKWISE JUST ENOUGH TO HOLD BOTH KNIVES (E) IN THE CUTTERHEAD (F).
8. Adjust both knives as explained in section “ADJUSTING KNIVES”, STEPS 5, 6 and 7.
9. Replace chip deflector (A) Fig. 19.
Fig. 22Fig. 21
C
C
13
Fig. 23
LIFTING STRAPS
Your planer is provided with two lifting straps (A) Fig. 23,
located on the top of the planer, for ease in transporting
the planer.
Fig. 25
When using your machine, you may want to follow these few simple steps for achieving the best results possible.
1. T
rue Up One Face – Feed one face of the board over a jointer, making thin cuts with each pass, until the entire
surface is flat.
2. Plane
to Thickness – Place the side you just surfaced in STEP 1 face down and feed the board through the planer,
as shown in Fig. 25, plane until this side is flat. Then plane both sides of the board until you are satisfied with the
thickness, making thin cuts, alternating sides with each pass. If during the planing operation you notice the board
twisting, warping or bowing, repeat STEP 1 and true up one face.
3. When planing long stock, provide table extensions to support the infeed and outfeed end of the workpiece.
4. Plane with the grain only, and keep planer table clean. Occasionally, wax table surface to reduce friction during the
planing operation.
5. Cr
oss-cut to Final Length – Cross-cut lumber to final length.
THE KNIVES ON THE PLANER WILL NOT WEAR EVENLY IF THE WOOD IS FED THROUGH THE
SAME SPOT ON THE TABLE EVERY TIME. FEED THE WOOD THROUGH THE PLANER AT DIFFERENT SPOTS
ON THE TABLE WHEN POSSIBLE, TO HELP ELIMINATE UNEVEN WEAR OF THE KNIVES.
A
OPERATION
14
MAINTENANCE
Fig. 26
Fig. 27
Fig. 28
Fig. 30Fig. 29
BRUSH INSPECTION
AND REPLACEMENT
DISCONNECT MACHINE FROM POWER
SOURCE.
Brush life varies. It depends on the load on the motor.
Check the brushes after the first 50 hours of use for a
new machine or after a new set of brushes has been
installed. After the first check, examine them after about
10 hours of use until such time that replacement is
necessary.
The brush holders, one of which is shown at (A) Fig. 26,
are located on the motor housing opposite each other.
Fig. 27, illustrates one of the brushes removed for inspection. When the carbon (B) on either brush is worn to
3/16" in length or if either spring (C) or shunt wire is
burned or damaged in any way, replace both brushes.
If the brushes are found serviceable after removing, reinstall them in the same position as removed.
LUBRICATION
The gears in the gear box and the feed roller bushings
should be lubricated periodically, as follows:
DISCONNECT MACHINE FROM POWER
SOURCE.
1. Remove screw (A) Fig. 28, and nut located on the
other end of screw. Remove the side cover (B) from the
left side of the planer.
2. Place a light coat of E.P. multi-purpose grease on
the teeth of the large gear (C) Fig. 29, and a light coat of
spray lubricant on the chains (F). Replace the side cover.
3. Lay the planer on its back and squirt oil on the feed
roller bushings (D) Fig. 30, at each end of the feed rollers
(E).
A
C
B
A
B
C
D
D
E
F
15
NOTES
16
PARTS, SERVICE OR WARRANTY ASSISTANCE
All Delta Machines and accessories are manufactured to high quality standards and are serviced by a network
of Porter-Cable • Delta Factory Service Centers and Delta Authorized Service Stations. To obtain additional
information regarding your Delta quality product or to obtain parts, service, warranty assistance, or the location
of the nearest service outlet, please call 1-800-223-7278 (In Canada call 1-800-463-3582).
A complete line of accessories is available from your Delta Supplier, Porter-Cable • Delta Factory Service Centers,
and Delta Authorized Service Stations. Please visit our Web Site
www.deltamachinery.com for a catalog or
for the name of your nearest supplier.
Since accessories other than those offered by Delta have not been tested with this
product, use of such accessories could be hazardous. For
safest operation, only Delta
recommended accessories should be used with this product.
ACCESSORIES
Two Year Limited New Product Warranty
Delta will repair or replace, at its expense and at its option, any new Delta machine, machine part, or machine accessory
which in normal use has proven to be defective in workmanship or material, provided that the customer returns the product
prepaid to a Delta factory service center or authorized service station with proof of purchase of the product within two
years and provides Delta with reasonable opportunity to verify the alleged defect by inspection. For all refurbished Delta
product, the warranty period is 180 days. Delta may require that electric motors be returned prepaid to a motor
manufacturer’s authorized station for inspection and repair or replacement. Delta will not be responsible for any asserted
defect which has resulted from normal wear, misuse, abuse or repair or alteration made or specifically authorized by
anyone other than an authorized Delta service facility or representative. Under no circumstances will Delta be liable for
incidental or consequential damages resulting from defective products. This warranty is Delta’s sole warranty and sets
forth the customer’s exclusive remedy, with respect to defective products; all other warranties, express or implied, whether
of merchantability, fitness for purpose, or otherwise, are expressly disclaimed by Delta.
The following are trademarks of PORTER-CABLE·DELTA (Las siguientes son marcas registradas de PORTER-CABLE S.A.): Auto-Set®,
BAMMER®, B.O.S.S.®, Builder’s Saw®, Contractor’s Saw®, Contractor’s Saw II™, Delta®, DELTACRAFT®, DELTAGRAM™, Delta Series
2000™, DURATRONIC™, Emc²™, FLEX®, Flying Chips™, FRAME SAW®, Homecraft®, INNOVATION THAT WORKS®, Jet-Lock®,
JETSTREAM®, ‘kickstand®, LASERLOC®, MICRO-SET®, Micro-Set®, MIDI LATHE®, MORTEN™, NETWORK™, OMNIJIG®, POCKET
CUTTER®, PORTA-BAND®, PORTA-PLANE®, PORTER-CABLE®&(design), PORTER-CABLE®PROFESSIONAL POWER TOOLS, Posi-Matic®,
Q-3®&(design), QUICKSAND®&(design), QUICKSET™, QUICKSET II®, QUICKSET PLUS™, RIPTIDE™&(design), SAFE GUARD II®, SAFELOC®, Sanding Center®, SANDTRAP®&(design), SAW BOSS®, Sawbuck™, Sidekick®, SPEED-BLOC®, SPEEDMATIC®, SPEEDTRONIC®,
STAIR EASE®, The American Woodshop®&(design), The Lumber Company®&(design), THE PROFESSIONAL EDGE®, THE PROFESSIONAL
SELECT®, THIN-LINE™, TIGER®, TIGER CUB®, TIGER SAW®, TORQBUSTER®, TORQ-BUSTER®, TRU-MATCH™, TWIN-LITE®,
UNIGUARD®, Unifence®, UNIFEEDER™, Unihead®, Uniplane™, Unirip®, Unisaw®, Univise®, Versa-Feeder®, VERSA-PLANE®, WHISPER
SERIES®, WOODWORKER’S CHOICE™.
Trademarks noted with ™ and ® are registered in the United States Patent and Trademark Office and may also be registered in other
countries. Las Marcas Registradas con el signo de ™ y ® son registradas por la Oficina de Registros y Patentes de los Estados Unidos y
también pueden estar registradas en otros países.
PORTER-CABLE • DELTA SERVICE CENTERS
(CENTROS DE SERVICIO DE PORTER-CABLE
• DELTA)
Parts and Repair Service for Porter-Cable •Delta Machinery are Available at These Locations
(Obtenga Refaccion de Partes o Servicio para su Herramienta en los Siguientes Centros de Porter-Cable
•
Delta)
Authorized Service Stations are located in many large cities. Telephone 800-438-2486 or 731-541-6042 for assistance locating one.
Parts and accessories for Porter-Cable
·
Delta products should be obtained by contacting any Porter-Cable·Delta Distributor, Authorized
Service Center, or Porter-Cable
·
Delta Factory Service Center. If you do not have access to any of these, call 800-223-7278 and you will
be directed to the nearest Porter-Cable
·
Delta Factory Service Center. Las Estaciones de Servicio Autorizadas están ubicadas en muchas
grandes ciudades. Llame al 800-438-2486 ó al 731-541-6042 para obtener asistencia a fin de localizar una. Las piezas y los accesorios
para los productos Porter-Cable
·
Delta deben obtenerse poniéndose en contacto con cualquier distribuidor Porter-Cable·Delta, Centro
de Servicio Autorizado o Centro de Servicio de Fábrica Porter-Cable
·
Delta. Si no tiene acceso a ninguna de estas opciones, llame al
800-223-7278 y le dirigirán al Centro de Servicio de Fábrica Porter-Cable
·
Delta más cercano.
ARIZONA
Tempe 85282 (Phoenix)
2400 West Southern Avenue
Suite 105
Phone: (602) 437-1200
Fax: (602) 437-2200
CALIFORNIA
Ontario 91761 (Los Angeles)
3949A East Guasti Road
Phone: (909) 390-5555
Fax: (909) 390-5554
San Leandro 94577 (Oakland)
3039 Teagarden Street
Phone: (510) 357-9762
Fax: (510) 357-7939
COLORADO
Arvada 80003 (Denver)
8175 Sheridan Blvd., Unit S
Phone: (303) 487-1809
Fax: (303) 487-1868
FLORIDA
Davie 33314 (Miami)
4343 South State Rd. 7 (441)
Unit #107
Phone: (954) 321-6635
Fax: (954) 321-6638
Tampa 33609
4538 W. Kennedy Boulevard
Phone: (813) 877-9585
Fax: (813) 289-7948
GEORGIA
Forest Park 30297 (Atlanta)
5442 Frontage Road,
Suite 112
Phone: (404) 608-0006
Fax: (404) 608-1123
ILLINOIS
Addison 60101 (Chicago)
400 South Rohlwing Rd.
Phone: (630) 424-8805
Fax: (630) 424-8895
Woodridge 60517 (Chicago)
2033 West 75th Street
Phone: (630) 910-9200
Fax: (630) 910-0360
MARYLAND
Elkridge 21075 (Baltimore)
7397-102 Washington Blvd.
Phone: (410) 799-9394
Fax: (410) 799-9398
MASSACHUSETTS
Braintree 02185 (Boston)
719 Granite Street
Phone: (781) 848-9810
Fax: (781) 848-6759
Franklin 02038 (Boston)
Franklin Industrial Park
101E Constitution Blvd.
Phone: (508) 520-8802
Fax: (508) 528-8089
MICHIGAN
Madison Heights 48071 (Detroit)
30475 Stephenson Highway
Phone: (248) 597-5000
Fax: (248) 597-5004
MINNESOTA
Minneapolis 55429
5522 Lakeland Avenue North
Phone: (763) 561-9080
Fax: (763) 561-0653
MISSOURI
North Kansas City 64116
1141 Swift Avenue
Phone: (816) 221-2070
Fax: (816) 221-2897
St. Louis 63119
7574 Watson Road
Phone: (314) 968-8950
Fax: (314) 968-2790
NEW YORK
Flushing 11365-1595 (N.Y.C.)
175-25 Horace Harding Expwy.
Phone: (718) 225-2040
Fax: (718) 423-9619
NORTH CAROLINA
Charlotte 28270
9129 Monroe Road, Suite 115
Phone: (704) 841-1176
Fax: (704) 708-4625
OHIO
Columbus 43214
4560 Indianola Avenue
Phone: (614) 263-0929
Fax: (614) 263-1238
Cleveland 44125
8001 Sweet Valley Drive
Unit #19
Phone: (216) 447-9030
Fax: (216) 447-3097
OREGON
Portland 97230
4916 NE 122 nd Ave.
Phone: (503) 252-0107
Fax: (503) 252-2123
PENNSYLVANIA
Willow Grove 19090
520 North York Road
Phone: (215) 658-1430
Fax: (215) 658-1433
TEXAS
Carrollton 75006 (Dallas)
1300 Interstate 35 N, Suite 112
Phone: (972) 446-2996
Fax: (972) 446-8157
Houston 77055
West 10 Business Center
1008 Wirt Road, Suite 120
Phone: (713) 682-0334
Fax: (713) 682-4867
WASHINGTON
Auburn 98001(Seattle)
3320 West Valley HWY, North
Building D, Suite 111
Phone: (253) 333-8353
Fax: (253) 333-9613
Printed in U.S.A. PC-0403-149
CANADIAN PORTER-CABLE • DELTA SERVICE CENTERS
ALBERTA
Bay 6, 2520-23rd St. N.E.
Calgary, Alberta
T2E 8L2
Phone: (403) 735-6166
Fax: (403) 735-6144
BRITISH COLUMBIA
8520 Baxter Place
Burnaby, B.C.
V5A 4T8
Phone: (604) 420-0102
Fax: (604) 420-3522
MANITOBA
1699 Dublin Avenue
Winnipeg, Manitoba
R3H 0H2
Phone: (204) 633-9259
Fax: (204) 632-1976
ONTARIO
505 Southgate Drive
Guelph, Ontario
N1H 6M7
Phone: (519) 836-2840
Fax: (519) 767-4131
QUÉBEC
1515 ave.
St-Jean Baptiste,
Québec, Québec
G2E 5E2
Phone: (418) 877-7112
Fax: (418) 877-7123
1447, Begin
St-Laurent, (Montréal),
Québec
H4R 1V8
Phone: (514) 336-8772
Fax: (514) 336-3505
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