Delta T01 User Manual

Sentry Series
Models P0* (Pressure Switches) Models D0* (Differential Pressure Switches) Models T0* (Temperature Switches)
002522-SENTRY-C : FEB 2012
General
The unit is manufactured, checked and supplied in accordance with our published specification, and when installed and used in normal or prescribed applications, with the lid in place and within the parameters set for mechanical and electrical performance, will not cause danger or hazard to life or limb.
THE USERS ATTENTION IS DRAWN TO THE FACT THAT, WHEN THE UNIT IS ‘LIVE’ WITH RESPECT TO ELECTRICAL OR PRESSURE SUPPLIES, A HAZARD MAY EXIST IF THE UNIT IS OPENED OR DISMANTLED.
UNITS MUST BE SELECTED AND INSTALLED BY SUITABLY TRAINED AND QUALIFIED PERSONNEL IN ACCORDANCE WITH APPROPRIATE CODES OF PRACTICE SO THAT THE POSSIBILITY OF FAILURE RESULTING IN INJURY OR DAMAGE CAUSED BY MISUSE OR MISAPPLICATION IS AVOIDED.
Operating principles
Pressure Switch models P0* and Differential Pres­sure Switch models D0* are diaphragm operated switches.
These diaphragms generate a force proportional to the applied pressure and are balanced by a user ad­justable control spring. When the force exceeds that created by the control spring, the diaphragm moves causing a push rod to actuate a snap-acting micros­witch.
Temperature models T01 & T02 work in the same way as the Pressure models with the exception that the applied pressure comes from the expansion of a vapour enclosed in either a rigid stem or semi-rigid thermal system.
occur. They can be mounted either direct to process, or to a wall or panel using the mounting holes provid­ed. Select the mounting point so as to avoid exces­sive shock, vibration or temperature fluctuation. Instruments should be mounted to avoid excessive heat transfer from the process lines or adjacent plant. To avoid undue stresses being imparted to the instru­ment when wall/panel mounted, it is recommended that a short length of flexible line be installed between the instrument and process line. If sudden changes of pressure (pulsations) are likely then we recommend that snubbers are fitted between the process line and instrument. Use a spanner to support the process connection when fitting the instrument.
CHECK THE CONNECTION THREAD SIZE AND SPECIFICATION ON THE UNIT TO AVOID MIS-MATCHING WITH THE PROCESS CONNECTION ADAPTOR. SEE DIGIT 11 OF PRODUCT CODE.
Mounting (T01 - Rigid Stem)
Assemble the unit via a thermowell, using the spanner facility provided and ensuring that:
a) the sensing bulb is fully immersed in the process temperature b) the sensing bulb does not bottom out in the thermowell which could cause damage
Mounting (T02 - Capillary system)
Mount the sensing bulb so that the capillary end is above the bulb and the bulb is level with, or no more than 250mm below the base of the instrument. The stem is fitted with a sliding compression gland to accommodate different thermowells.
Wiring
DISCONNECT ALL SUPPLY CIRCUITS BEFORE WIRING
INSTALLATION
Mounting (All models)
The instruments are designed to be mounted vertically with the process connection underneath. However, mounting up to 45° from the vertical in any plane is acceptable, although a small calibration shift may
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WIRE IN ACCORDANCE WITH LOCAL AND NATIONAL CODES. USE CABLES NO
LARGER THAN 2.5 MM2 (14 AWG)
DO NOT EXCEED ELECTRICAL RATINGS STATED IN LITERATURE AND ON NAMEPLATES.
002522-SENTRY-C : FEB 2012
Wiring (continued...)
Undo the single lid retaining screw and allow the hinged lid to rest in an open position. Be careful not to apply excessive pressure on the opened lid to avoid damage to the hinge.
IF HINGE IS DAMAGED, INGRESS PROTECTION LEVEL COULD BE COMPROMISED.
A single M20 or ½”NPT electrical entry is provided, into which a cable gland can be assembled. Select a suitable cable gland which will maintain the IP rating of the instrument.
The three switch terminals are clearly marked “NORMALLY CLOSED”, “NORMALLY OPEN” and “COMMON”.
For products supplied with terminal blocks, the follow­ing diagram can be used as a guide for wiring.
BEFORE CLOSING THE LID: Ÿ ENSURE WIRE IS CLEAR OF ALL
MOVING PARTS.
Ÿ CHECK THAT THE GASKET IS SEATED
CORRECTLY AND IN GOOD CONDITION
Ÿ ENSURE THAT WIRES DO NOT TOUCH
THE LID AS IT IS CLOSED
Close the lid, being careful not to trap any wires in doing so. Tighten the lid locking screw until the lug on the top of the lid makes contact with the enclosure lug.
THE LID LOCKING SCREW MUST BE TIGHTENED FULLY IN ORDER THAT ELECTRICAL CONNECTION IS MADE BETWEEN THE LID AND THE ENCLOSURE
OPERATION
Adjustments
Pressure and Temperature Switches are supplied calibrated at the midpoint of their range and to a falling pressure or temperature unless otherwise specified.
To re-calibrate:
Notes for Intrinsic Safety
Input limitations for intrinsic safety:
Ui = 30V, Ii = 300mA, Pi = 0.6W
Example label:
THE MICRO SWITCHES MAY BE SINGLE OR DOUBLE POLE, DOUBLE THROW SWITCHES AND ALL THE ELECTRICAL CONNECTIONS MUST FORM PART OF THE SAME INTRINSICALLY SAFE CIRCUIT. WHERE TWO MICRO SWITCHES ARE FITTED, THEN ALL THE ELECTRICAL CONNECTIONS MUST FORM PART OF THE SAME INTRINSICALLY SAFE CIRCUIT.
1. Isolate the instrument from the process and power.
2. Loosen lid lock screw and open the lid.
3. Slacken the set point lock screw.
4. Using a suitable spanner, rotate the range adjuster clockwise to increase the set point and counter-clockwise to decrease the set point.
5. Tighten the set point lock screw.
6. Close the instrument lid and tighten lid lock screw
Note: For accurate setting of Pressure and Differential Pressure models, a suitable pressure gauge must be used in conjunction with the above procedure. Do not attempt to set the switch outside the scale limits. For Temperature models a suitable calibrated temperature source should be used.
Though the unit may be set anywhere within its range, for optimum performance, it is good practice to have a set point value between 25% and 75% of span.
The striker screw and lock nut are factory set and should not be adjusted. Should these parts be acci­dentally loosened, please contact Delta for assistance.
Insert bare wires fully into the terminal block and tighten securely. Keep wiring tails to a minimum and check that wires do not interfere with the operating mechanism. Use the earthing / grounding points provided.
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002522-SENTRY-C : FEB 2012
MAINTENANCE
Inspections should be carried out at quarterly to yearly intervals depending upon operating conditions. Isolate the unit from process and power and remove the lid. Check all terminals for tightness. Check that cable tails are not fouled or chafed. Check for internal condensation. Check that the gasket is seated properly in the lid recess and is not worn. It is recommended that instruments used to provide an alarm are operated periodically to ensure they are functioning correctly. If further maintenance is required seek advice from DELTA CONTROLS before attempting repair or replacement of parts.
DIMENSIONS
Model Range DIM A DIM B DIM C
P02 / P03 ALL 187 - -
D01 BC 250 162 89
D02
D03
T01 / T02 ALL 187 - -
BD - CE 238 114 77
DC - EA 238 88 77
0D - 0E 263 192 102
DC - EA 263 166 102
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002522-SENTRY-C : FEB 2012
Declaration of Conformity
In accordance with EN ISO 17050-1:2004
We Delta Controls Ltd
of Island Farm Avenue, West Molesey, Surrey, KT8 2UZ, UK
in accordance with the following Directive(s)
2006/95/EC Low Voltage Directive
94/9/EC ATEX
hereby declare that:
Series Sentry
Models P01, P02, P03, D01, D02, D03, T01, T02
are in conformity with the applicable requirements of the following documents
for LVD
EN 60947-1:2007 Low-voltage switchgear and controlgear. General rules
EN 60947-5-1:2004 Specification for low-voltage switchgear and controlgear.
For ATEX
EN 60079-0:2009 Electrical apparatus for explosive gas atmospheres. General requirements
EN 60079-11:2007 Explosive atmospheres . Equipment protection by intrinsic safety "i"
EN 61241-11:2006 Electrical apparatus for use in the presence of combustible dust.
Protection by intrinsic safety "iD"
II 1G D Ex ia IIC T5 / T6 Ga
Ex ia IIIC T100°C / T85°C Da
(60°C≤Ta≤+80°C)/(25°C≤Ta≤+60°C)
Certified by BASEEFA, Notified Body No 1180 in accordance with Article 9 of Council Directive 94/9/EC
I hereby declare that the equipment named above has been designed to comply with the relevant sections of the above referenced specifications. The unit complies with all applicable Essential Requirements of the Directives.
Signed
Name: Ben Mellick Position: Product Manager On: 06 February, 2012
T+44 (0)20 8939 3500 F+44 (0)20 8783 1163 E sales@delta-controls.com W www.delta-controls.com
Delta Controls Limited
Island Farm Avenue, West Molesey, Surrey KT8 2UZ, UK.
www.delta-controls.com
Document Ref. No.
DC019 Issue C
Declaration of Conformity
Models: P02, P03, D02, D03, T02, T03
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