Delta ShopMaster S26-263L Instruction Manual
10-INCH SLIDING COMPOUND MITRE SAW
SCIE À ONGLET COMBINE
254 MM
SIERRA INGLETADORA
COMPUESTA DE 10
PULGADAS
Français (23)
Español (46)
www.DeltaMachinery.com
Instruction Manual
Manual d’utilisation
Manual de instrucciones
To reduce the risk of serious injury, thoroughly read and comply with all warnings and instructions in this manual and on product.
KEEP THIS MANUAL NEAR YOUR PRODUCT FOR EASY REFERENCE AND TO INSTRUCT OTHERS
S26-263L
TABLE OF CONTENTS
IMPORTANT SAFETY INSTRUCTIONS ................................... 2
GENERAL POWER TOOL SAFETY WARNINGS ....................3
SAFETY INSTRUCTIONS FOR MITERE SAW.........................4
PROPOSITION 65 WARNING ................................................... 5
POWER CONNECTIONS .......................................................... 5
FEATURES ................................................................................. 6
UNPACKING AND ASSEMBLY ................................................. 8
MOUNTING AND TRANSPORTATION ..................................... 9
PREPARATIONS FOR TRANSPORTATION ......................... 9
BASE WITH CARRY HANDLES .......................................... 9
MOUNTING A TABLE SAW TO A STABLE SURFACE........ 9
ASSEMBLY ............................................................................... 10
SUPPORT EXTENSIONS ..................................................10
ATTACHING WORK CLAMP .............................................10
INSTALL DUST COLLECTION BAG .................................. 10
INSTALL BATTERIES FOR LASER .................................... 11
PREPARING YOUR SAW FOR USE ....................................... 11
INSTALL/REPLACE THE BLADE ...................................... 11
ALIGN THE BLADE TO THE TABLE .................................. 12
USING THE LASER GUIDE ............................................... 13
OPERATION ............................................................................. 14
POWER SWITCH LOCK-OUT ...........................................14
POWER SAFETY TOGGLE ...........................................14
TO SLIDE CUT ................................................................... 15
TIPS FOR CUTTING AND SUPPORTING WORKPIECE .. 16
CUTTING WARPED MATERIAL ........................................ 17
CLAMPING WIDE WORKPIECES ..................................... 17
SUPPORTING LONG WORKPIECES ............................... 18
ADJUSTMENTS ....................................................................... 18
BEVEL PIVOT .................................................................... 19
LASER ADJUSTMENTS .................................................... 19
DEPTH STOP ADJUSTMENT ........................................... 20
MAINTENANCE ....................................................................... 21
BRUSH REPLACEMENT ................................................... 21
TROUBLE SHOOTING ............................................................ 21
ACCESSORIES ........................................................................ 22
PARTS, SERVICES OR WARRANTY ASSISTANCE .............. 22
FRENCH ................................................................................... 23
SPANISH ...................................................................................46
IMPORTANT SAFETY INSTRUCTIONS
CAREFULLY READ AND FOLLOW ALL WARNINGS AND INSTRUCTIONS ON YOUR
PRODUCT AND IN THIS MANUAL. SAVE THIS MANUAL. MAKE SURE ALL USERS ARE
FAMILIAR WITH ITS WARNINGS AND INSTRUCTIONS WHEN USING THE TOOL. Improper operation,
maintenance or modification of tools or equipment could result in serious injury and/or property damage.
SAFETY LOGOS
This manual contains information that is important for you to know and understand. This information relates to protecting
YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you recognize this information, we use the
symbols below. Please read the manual and pay attention to these sections.
Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
CAUTION:
Do not expose power tools to rain or wet conditions.
Used without the safety alert symbol indicates potentially hazardous situation which, if not avoided,
may result in property damage.
Additional information regarding the safe and proper operation of this tool is available from the following sources:
• Power Tool Institute, 1300 Sumner Avenue, Cleveland, OH 44115-2851 or on-line at www.powertoolinstitute.com
• National Safety Council, 1121 Spring Lake Drive, Itasca, IL 60143-3201
• American National Standards Institute, 25 West 43rd Street, 4 floor, New York, NY 10036 www.ansi.org - ANSI 01.1
Safety Requirements for Woodworking Machines
• U.S. Department of Labor regulations www.osha.gov
2 3
GENERAL POWER TOOL SAFETY WARNINGS
WARNING Read all safety warnings, instructions, illustrations and specications provided with this power tool. Failure
to follow all instructions listed below may result in electric shock, re and/or serious injury.
Save all warnings and instructions for future reference.
The term “power tool” in the warnings refers to your mains-operated (corded) power tool or BATTERY-operated
(cordless) power tool.
1) Work area safety
a) Keep work area clean and well lit. Cluttered or dark areas invite accidents.
b) Do not operate power tools in explosive atmospheres, such as in the presence of ammable liquids, gases or
dust. Power tools create sparks which may ignite the dust or fumes.
c) Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.
2) Electrical safety
a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs
with earthed (grounded) power tools. Unmodied plugs and matching outlets will reduce risk of electric shock.
b) Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and
refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
c) Do not expose power tools to rain or wet conditions. Water entering
a power tool will increase the risk of electric shock.
d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away
from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.
e) When operating a power tool outdoors, use an extension cord suitable for outdoor
use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
f) If operating a power tool in a damp location is unavoidable, use a RESIDUAL CURRENT
DEVICE (RED) protected supply. Use of an RCD reduces the risk of electric shock.
3) Personal safety
a) Stay alert, watch what you are doing and use common sense when operating a power tool. Do
not use a power tool while you are tired or under the inuence of drugs, alcohol or medication.
A moment of inattention while operating power tools may result in serious personal injury.
b) Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask, non-
skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
c) Prevent unintentional starting. Ensure the switch is in the off-position before connecting to
power source and/or BATTERY pack picking up, or carrying the tool. Carrying power tools with
your nger on the switch or energising power tools that have the switch on invites accidents.
d) Remove any adjusting key or wrench before turning the power tool on. A wrench or a
key left attached to a rotating part of the power tool may result in personal injury.
e) Do not overreach. Keep proper footing and balance at all times. This enables
better control of the power tool in unexpected situations.
f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves
away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
g) If devices are provided for the connection of dust extraction and collection facilities, ensure these
are connected and properly used. Use of dust collection can reduce dust-related hazards.
h) Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore
tool safety principles. A careless action can cause severe injury within a fraction of a second.
4) Power tool use and care
a) Do not force the power tool. Use the correct power tool for your application. The correct
power tool will do the job better and safer at the rate for which it was designed.
b) Do not use the power tool if the switch does not turn it on and off. Any power tool
that cannot be controlled with the switch is dangerous and must be repaired.
c) Disconnect the plug from the power source and/or remove the BATTERY pack if detachable,
from the power tool before making any adjustments, changing accessories, or storing power
tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
d) Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool
or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
e) Maintain power tools and accessories. Check for misalignment or binding of moving parts , breakage
of parts and any other condition that may affect the power tool’s operation. If damaged, have the
power tool repaired before use. Many accidents are caused by poorly maintained power tools.
f) Keep cutting tools sharp and clean. Properly maintained cutting tools with
sharp cutting edges are less likely to bind and are easier to control.
g) Use the power tool, accessories and tool bits etc. in accordance with these instructions,
taking into account the working conditions and the work to be performed. Use of the power
tool for operations different from those intended could result in a hazardous situation.
h) Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and
grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.
3
GENERAL POWER TOOL SAFETY RULES
5) Service
a) Have your power tool serviced by a qualied repair person using only identical
replacement parts. This will ensure that the safety of the power tool is maintained.
SAFETY INSTRUCTIONS FOR MITRE SAWS
a) Mitre saws are intended to cut wood or wood-like products, they cannot be used with abrasive cut-off
wheels for cutting ferrous material such as bars, rods, studs, etc. Abrasive dust causes moving parts such as
the lower guard to jam. Sparks from abrasive cutting will burn the lower guard, the kerf insert and other plastic parts.
b) Use clamps to support the workpiece whenever possible. If supporting the workpiece by hand,
you must always keep your hand at least 100 mm from either side of the saw blade. Do not
use this saw to cut pieces that are too small to be securely clamped or held by hand. If your
hand is placed too close to the saw blade, there is an increased risk of injury from blade contact.
c) The workpiece must be stationary and clamped or held against both the fence and
the table. Do not feed the workpiece into the blade or cut “freehand” in any way.
Unrestrained or moving workpieces could be thrown at high speeds, causing injury.
d) Push the saw through the workpiece. Do not pull the saw through the workpiece. To make a cut,
raise the saw head and pull it out over the workpiece without cutting, start the motor, press the
saw head down and push the saw through the workpiece. Cutting on the pull stroke is likely to cause
the saw blade to climb on top of the workpiece and violently throw the blade assembly towards the operator.
e) Never cross your hand over the intended line of cutting either in front or behind
the saw blade. Supporting the workpiece “cross handed” i.e. holding the workpiece to
the right of the saw blade with your left hand or vice versa is very dangerous.
f) Do not reach behind the fence with either hand closer than 100 mm from either side of the
saw blade, to remove wood scraps, or for any other reason while the blade is spinning. The
proximity of the spinning saw blade to your hand may not be obvious and you may be seriously injured.
g) Inspect your workpiece before cutting. If the workpiece is bowed or warped,clamp it with the outside
bowed face toward the fence. Always make certain that there is no gap between the workpiece,
fence and table along the line of the cut. Bent or warped workpieces can twist or shift and may cause
binding on the spinning saw blade while cutting. There should be no nails or foreign objects in the workpiece.
h) Do not use the saw until the table is clear of all tools, wood scraps, etc., except for the workpiece. Small
debris or loose pieces of wood or other objects that contact the revolving blade can be thrown with high speed.
i) Cut only one workpiece at a time. Stacked multiple workpieces cannot be adequately
clamped or braced and may bind on the blade or shift during cutting.
j) Ensure the mitre saw is mounted or placed on a level, rm work surface before use.
A level and rm work surface reduces the risk of the mitre saw becoming unstable.
k) Plan your work. Every time you change the bevel or mitre angle setting, make sure the adjustable
fence is set correctly to support the workpiece and will not interfere with the blade or the
guarding system. Without turning the tool “ON” and with no workpiece on the table, move the saw blade
through a complete simulated cut to assure there will be no interference or danger of cutting the fence.
l) Provide adequate support such as table extensions, saw horses, etc. for a workpiece that is
wider or longer than the table top. Workpieces longer or wider than the mitre saw table can tip if not securely
supported. If the cut-off piece or workpiece tips, it can lift the lower guard or be thrown by the spinning blade.
m) Do not use another person as a substitute for a table extension or as additional
support. Unstable support for the workpiece can cause the blade to bind or the workpiece to
shift during the cutting operation pulling you and the helper into the spinning blade.
n) The cut-off piece must not be jammed or pressed by any means against the spinning saw blade. If
conned, i.e. using length stops, the cut-off piece could get wedged against the blade and thrown violently.
o) Always use a clamp or a xture designed to properly support round material
such as rods or tubing. Rods have a tendency to roll while being cut, causing
the blade to “bite” and pull the work with your hand into the blade.
p) Let the blade reach full speed before contacting the workpiece.
This will reduce the risk of the workpiece being thrown
q) If the workpiece or blade becomes jammed,turn the mitre saw off. Wait for all
moving parts to stop and disconnect the plug from the power source and/or
remove the battery pack. Then work to free the jammed material. Continued sawing
with a jammed workpiece could cause loss of control or damage to the mitre saw.
r) After nishing the cut, release the switch, hold the saw head down and wait for the blade to stop
before removing the cut-off piece. Reaching with your hand near the coasting blade is dangerous.
s) Hold the handle, rmly when making an incomplete cut or when releasing the switch
before the saw head is completely in the down position. The braking action of the saw
may cause the saw head to be suddenly pulled downward, causing a risk of injury.
4 5
PROPOSITION 65 WARNING:
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities
contains chemicals known to the state of California to cause cancer, birth defects or other reproductive
harm. Some examples of these chemicals are:
• Lead from lead-based paints
• Crystalline silica from bricks and cement and other masonry products
• Arsenic and chromium from chemically-treated lumber
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to
these chemicals: work in a well-ventilated area and work with approved safety equipment, such as dust masks that are
specifically designed to filter out microscopic particles.
SAVE THESE INSTRUCTIONS.
Refer to them often and use them to instruct others.
If tool is loaned to someone, also loan them these instructions.
POWER CONNECTIONS
A separate electrical circuit should be used for your machines. This circuit should not be less than #12 wire and should
be protected with a 15 Amp time lag fuse. If an extension cord is used, use only 3-wire extension cords which have
a 3-prong grounding type plugs. Before connecting the machine to the power line make sure the switch(s) is in the
“OFF” position and be sure that the electric current is of the same characteristics as indicated on the machine. All line
connections should make good contact. Running on low voltage will damage the machine.
DO NOT EXPOSE THE MACHINE TO RAIN OR OPERATE THE MACHINE IN DAMP LOCATIONS.
Your machine is wired for 120 volts, 60 HZ alternating current. Before connecting the machine to the power source,
make sure the switch is in the “OFF” position.
DOUBLE INSULATION
This machine is double insulated. Double insulation is a concept in safety in electric power tools, which eliminates the
need for the usual three-wire grounded power cord. All exposed metal parts are isolated from the internal metal motor
components with protecting insulation. Double insulated tools do not need to be grounded.
The double insulated system is designed to protect the user from shock resulting from a break in
the tool’s internal insulation. However, it is important to observe normal safety precautions to
avoid electrical shock.
NOTE: Servicing of a tool with double insulation requires extreme care and knowledge of the system and should be
performed by an authorized DELTA® agent. For service, we suggest you return the tool to the nearest authorized DELTA®
agent for repair. Always use identical replacement parts when servicing.
5
POWER CONNECTIONS
ELECTRICAL CONNECTION
This tool has a precision-built electric motor. It should be connected to a POWER SUPPLY THAT IS 120 VOLTS, 60 HZ,
AC ONLY (NORMAL HOUSEHOLD CURRENT). Do not operate this tool on direct current (DC). A substantial voltage
drop will cause a loss of power and the motor will overheat. If the tool does not operate when plugged into an outlet,
double-check the power supply.
POLARIZED PLUGS
To reduce the risk of electric shock, this equipment has a polarized plug (one blade is wider than the other). This plug will
fit in a polarized plug only one way. If the plug does not fully fit in the outlet reverse the plug. If it still does not fit, contact
a qualified electrician to install the proper outlet. Do not change the plug in any way.
EXTENSION CORDS
When using a power tool at a considerable distance from a power source, be sure to use an extension cord that has
the capacity to handle the current the tool will draw. An undersized cord will cause a drop in line voltage, resulting in
overheating and loss of power. Use the chart to determine the minimum wire size required in an extension cord. Only
round jacketed cords listed by Underwriter’s Laboratories (UL) should be used. When working outdoors with a tool, use
an extension cord that is designed for outside use. This type of cord is designated with a “WA” on the cord’s jacket.
Before using any extension cord, inspect it for loose or
exposed wires and cut or worn insulation.
Keep the extension cord clear of the
work area. Position the cord so that it
will not get caught on lumber, tools or other
obstructions while you are working with a power tool.
Failure to do so can result in serious personal injury.
Check extension cords before each use. If damaged
replace immediately. Never use tool with a damaged
cord, since touching the damaged area could cause
electrical shock resulting in serious injury.
** Ampere rating (on total data label)
12A- 16A
Cord Length
25’
50’ 12 AWG
** Used on 12 gauge - 20 amp0 circuit
NOTE: AWG = American Wire Gauge
Wire Size
14 AWG
PRODUCT SPECIFICATIONS
FEATURES
Cutting Capacity
(Maximum nominal
lumber sizes)
Net Weight
Input
Blade Arbor
Blade Diameter
No Load Speed
0° Mitre/0° Bevel: 4” x 12”
45° Mitre/ 0° Bevel: 4” x 8”
0° Mitre/45° Bevel: 2” x 12”
45° Mitre/45° Bevel: 2” x 8”
29.5 lbs
120 V~, 60hz, 15 Amps
5/8”
10”
5,500 r/min (RPM)
6 7
A. Motor
B. Fence
C. Throat Plate
D. Mitre Lock Knob
E. Support Extensions
F. Mitre Scale with Positive Stops
G. Horizontal Work Clamp
H. Base with Carry Handles
I. Mounting Holes
J. On-Board Wrench
K. Work Table
L. Bevel Lock Knob
M. Dust Bag
N. Upper and Lower Blade Guards
O. Blade (not visible)
P. Saw Head Handle
Q. Spindle lock
R. Slide Lock Knob
S. Electric Brake (not shown)
T. Laser
U. Power Switch (not visible)
V. Power Safety Toggle
x4
FEATURES
U PV
QN
T
I
J
O
G
K
E
F
FIGURE 1
CD
H
E
A
M
R
L
B
KNOW YOUR COMPOUND MITRE SAW
Refer to Figure 1.
Using this tool safely requires that you understand the
information provided in this operator’s manual, as well as
the project you are attempting. Before using this product,
familiarize yourself with all operating features and safety
rules.
A. 15-AMP MOTOR: This tool features a powerful
15-amp motor with all ball bearings and externally
accessible brushes for ease of servicing.
B. FENCE: The mitre fence supports the workpiece
when making all cuts.
C. THROAT PLATE: The throat plate supports the
workpiece and provides a safe working surface.
D. MITRE LOCK: The mitre lock knob securely locks the
saw at desired mitre angles.
E. SUPPORT EXTENSIONS: Use these to help support
large pieces when necessary.
F. MITRE SCALE WITH POSITIVE STOPS: Positive
stops have been provided at 0°, 15°, 22-1/2°, 31.6°,
and 45°. The blade stops have been provided on
both the left and right side of the mitre table.
G. HORIZONTAL WORK CLAMP: The horizontal work
clamp helps to position and secure the workpiece
to the fence, ensuring safer operation and more
accurate cuts.
H. BASE WITH CARRY HANDLES: Supports the tool
and features mounting holes. Use the carry handles
which are designed into the base for safe and easy
transportation of the saw.
I. MOUNTING HOLES: Enable you to securely mount
the tool to a stable surface.
J. BLADE WRENCH STORAGE: The included blade
wrench features a Phillips screwdriver at one
end and a hex key at the other. Use the hex key
when installing or removing blade and the Phillips
screwdriver when removing or loosening screws.
When not in use, the wrench can be stored in the
base of the saw.
K. WORK TABLE: Sturdy, large die-cast aluminum work
table provides a level and sturdy work surface.
L. BEVEL LOCK: the bevel lock knob secures the saw
at the desired angle for bevel cuts. There are positive
stop screws on each side of the saw arm for making
fine adjustments at 0° and 45°.
M. DUST COLLECTION BAG: The included dust bag
attaches and detached quickly with the integrated
clamp for easy cleaning.
7
FEATURES
N. UPPER AND LOWER BLADE GUARDS: The lower
blade guard is made of shock-resistant, see-through
plastic that provides protection from each side of the
blade. It automatically retracts over the upper blade
guard as the saw is lowered into the workpiece.
O. 10-INCH BLADE: A 10 in. blade is included with the
compound mitre saw. It will cut materials up to 3-1/2
in. thick or 12 in. wide, depending upon the angle at
which the cut is being made.
P. SAW HEAD HANDLE: Use this handle to perform
cuts as instructed in the operation section of this
manual. This handle also includes the power switch
for activating the saw blade.
Q. SPINDLE LOCK BUTTON: The spindle lock button
locks the spindle preventing the blade from rotating
while removing or installing the blade screw.
R. SLIDE LOCK: This allows head to move front to rear
for cutting wide material up to 12” wide
S. ELECTRIC BRAKE: An electric brake has been
provided to more quickly stop blade rotation after the
switch is released. (not shown)
T. LASER: For more accurate cuts, a laser is included
with your mitre saw. When used properly, the laser
makes accurate, precision cutting simple and easy.
U. POWER SWITCH: The saw blade is activated by
an easy-to-use switch. When not in use the saw
should be disconnected from the power supply and
switch locked in the off position using a padlock
(not included) inserted through the hole in the switch
trigger. A lock with a long shackle up to 5/16 in.
diameter may be used. The padlock and key should
be stored in separate locations.
V. POWER SAFETY TOGGLE: Reduces safety risk for
unauthorized users.
UNPACKING AND ASSEMBLY
Check shipping carton and machine for damage before unpacking. Carefully remove packaging materials, parts and
machine from shipping carton. Always check for and remove protective shipping materials around motor and moving
parts. Lay out all parts on a clean work surface.
Compare the items to inventory figures, verify that all items are accounted for before discarding the shipping carton.
Report any missing or damaged parts, please call Company’s Customer Care Center at 800-223-7278. Prior to tool
assembly and use, read this manual to thoroughly familiarize yourself with proper assembly, maintenance and safety
procedures.
If any parts are missing, do not attempt to plug in the power cord and turn the power on. The saw should only be
energized after all parts have been located and correctly assembled.
A
D
CONTENT DESCRIPTION (QTY)
A. SHOPMASTER #S26-263L 10-inch Sliding
Compound Mitre Saw
B. Dust Collection Bag (1)
C. Horizontal Work Clamp (1)
B
E F
FIGURE 2
D. Blade Wrench (1)
E. AAA Batteries (2)
F. Support Extensions (2)
8 9
C
MOUNTING AND TRANSPORTATION
Before moving/transporting your saw it is important to make sure all of the following steps have been
followed to ensure a safe condition for transportation. Failure to do so can result in serious personal injury.
• Always turn the power off and unplug saw before transporting.
• Secure power cord to avoid any snags or hang ups during transportation.
• Always lift using the strength of your legs to lift saw; never use your back muscles to lift saw.
• Do not use power On/Off switch handle or power cord to lift your saw.
• Always place the saw onto a stable and level surface with clearance for handling and maneuvering.
PREPARATIONS FOR TRANSPORTATION
1. The saw is shipped with the arm secured in the down
position as shown in Figure 3. To release the arm,
push it down, cut the plastic tie and release the lock
pin (A).
2. Lock pin (A) is for storage and transport only. Saw is
not to be locked in down position during cuts.
3. Inspect the tool carefully to make sure no damage
occurred during shipping.
4. Do not discard the packaging material until you have
carefully inspected and satisfactorily operated the
tool.
Saw Head lock pin is for storage and
transport only. This saw should never be locked in the down
position while making cuts.
FIGURE 3
A
BASE WITH CARRY HANDLES
Use the carry handles which are designed into the base for
safe and easy transportation of the saw. Shown in Fig. 4.
MOUNTING THE SAW TO A
STABLE SURFACE
To ensure safe and accurate operation,
this saw should be mounted to a stable
and level surface such as a workbench. To mount the tool
to a stable surface, refer to Figure 5 and do the following:
1. Locate the four mounting holes in the base of the
saw (C).
2. Secure the tool to the mounting surface using 3/8”
diameter machine bolts, lock washers, and hex nuts
(not included). Make sure the bolts are long enough
to accommodate the saw base, lock washers, hex
nuts, and the thickness of the workbench.
3. Tighten all four bolts securely.
4. Check to make sure that the saw is secure before
operation.
B
FIGURE 4
C
C
FIGURE 5
C
C
9
ASSEMBLY
• Do not attempt to modify this tool or create accessories not recommended for use with this tool. Any such alteration
or modification is misuse and could result in a hazardous condition.
• Do not connect to power supply until assembly is complete. Failure to comply could result in accidental starting.
• Do not start the mitre saw without checking for interference between the blade and the mitre fence. Damage could
result to the blade if it strikes the mitre fence during operation of the saw.
• The saw can tip over if the saw head is released suddenly and the saw is not secured to a work surface. ALWAYS
secure this saw to a stable work surface before any use.
• If any parts are damaged or missing do not operate this tool until the parts are replaced. Please call Customer Care
Center at 800-223-7278, for instructions.
SUPPORT EXTENSIONS
See Figure 6.
Table extensions have been provided for both the left and
right side of the saw.
To install table extensions:
• Insert the ends of extension (A) into holes in the sides
of the base (B).
• Thread Hex-Socket Cap Screw (C) into the end of
extension (A). Tighten screw.
• Repeat for other extension.
• Always fix and use workpiece
support extensions during operation.
A
B
FIGURE 6
C
ATTACHING WORK CLAMP
The horizontal work clamp secures the workpiece to the
fence to provide more stability and keeps the workpiece
from creeping toward the saw blade. Depending on the
cutting operation and the size of the workpiece, it may be
preferable to use a C-clamp instead of the work clamp
to secure the workpiece to the mitre table prior to making
the cut.
To install the horizontal work clamp, see Figure 7 and do
the following:
1. Place the clamp shaft (D) in either hole (E) on the
mitre table base.
2. Rotate the knob (F) on the clamp clockwise to move
it in or counter clockwise to move it out as needed.
INSTALL DUST COLLECTION BAG
The tool includes a dust collection bag that attached over
the exhaust port on the upper blade guard. To install,
slide the plastic collar (G) of the dust bag onto the dust
port (H). See Figure 8.
NOTE: To remove the dust bag for emptying, simply
reverse the above procedure.
F
E
FIGURE 7
G
H
D
FIGURE 8
10 11
ASSEMBLY
INSTALL BATTERIES FOR LASER
1. The battery compartment (A) is located in the control
arm on the rear of the saw. See Figure 9.
2. Using the Phillips end of the supplied blade wrench,
remove the screw (B) securing the compartment
cover and lift off the cover.
3. Install two AAA batteries (supplied) as shown on the
diagram in the compartment.
4. Replace the cover and secure with the screw.
Laser radiation. Avoid direct eye contact
with light source.
PREPARING YOUR SAW FOR USE
INSTALL/REPLACE THE BLADE
According to the markings on the saw a
10-inch blade is the maximum blade
capacity of the saw. Larger blades will come in contact with
the blade guards. Only use blades which are rated for at
least 5,500 RPM or higher. Only use blades with a maximum
kerf width of 2.7mm or less.
1. Make sure the saw is unplugged.
2. Raise the saw arm to the full upright position.
3. In Figure 10, Rotate the lower blade guard (C) up.
Slightly loosen the blade bolt cover screw (D) until you
can move the blade bolt cover (E) up to expose the
blade bolt (F).
Refer to Figure 11.
4. Press the spindle lock button (G).
5. If replacing the blade, carefully rotate the old blade until
the spindle locks in place.
6. Using the supplied blade wrench, remove the blade bolt
(F) by turning it clockwise.
NOTE: The blade bolt has left-hand threads.
7. Remove only the outer blade washer (H) and the blade
(I), leaving the inner blade washer on the spindle.
If inner blade washer has been removed,
replace it before placing blade on spindle.
Failure to do so could cause an accident since blade will not
tighten properly.
8. Carefully fit saw blade inside the lower blade guard and
guide it onto spindle, ensuring the teeth of the blade are
facing down at the front of the saw.
9. Align the double “D” flats on the blade washer with the
flats on the spindle and fit the washer onto the spindle.
10. Lock the spindle by depressing the spindle lock button.
Replace blade bolt, remembering to thread it counter
clockwise. Tighten blade bolt securely.
Always install the blade with the blade teeth and the arrow on the side of the blade pointing down at
the front of the saw. The direction of the blade rotation is also stamped with an arrow on the upper
blade guard.
A
B
FIGURE 9
C
E
D
F
FIGURE 10
IH
G
FIGURE 11
11
PREPARING YOUR SAW FOR USE
11. Replace the blade bolt cover and tighten blade bolt cover screw securely. Lower blade guard.
12. Raise and lower the saw arm to ensure that the arm and blade guard move freely.
Make sure the spindle lock button is not engaged before reconnecting saw to power source. Never
engage spindle lock button when blade is rotating.
NOTE: Some illustrations in this manual indicate only portions of the saw. This is done in order to more clearly show key
areas and components of the saw. Never operate the saw without all guards securely in place and in good operating
condition.
ALIGN THE BLADE TO THE TABLE
Refer to Figure 12.
1. Unplug the saw
2. Lower the saw arm all the way down to the transport
position and engage the lock pin to hold it in place.
3. Rotate the mitre lock handle (A). Position the table so
that the mitre scale indicator ( B) reads 0°.
4. Rotate the mitre lock handle to the locked position so
that the table will not move.
5. Loosen bevel lock knob (D) and adjust the angle of
saw arm so that the bevel scale indicator (C) reads
0°. This positions the blade at 90° to the table.
6. Securely tighten bevel lock knob.
7. Place a combination square (E) against the table and
the face of the saw blade (F).
NOTE: Make sure that the square contacts the flat part of
the saw blade, not the blade teeth.
8. Rotate the blade by hand and check the blade-to-
table alignment at several points.
9. The edge of the square and the saw blade should be
parallel as shown in Figure 13.
10. If the top or bottom of the blade face is not flush with
the square, refer to Figure 14 below and perform the
following steps.
11. Loosen bevel lock knob (G).
12. Adjust positive stop adjustment screw (not shown) to
bring saw blade into alignment with the square. See
“Positive Stop Screw” in the Adjustment section.
13. Re-tighten bevel lock knob. Recheck blade-to-blade
alignment.
NOTE: The above procedure can be used to check
alignment of the blade to the mitre table at both 0° and
45° angles.
The saw has two scale indicators, one on the bevel scale
and one on the mitre scale. After squaring adjustments
have been made, it may be necessary to loosen the
indicator screws and reset them to zero.
D
C
FIGURE 12
FIGURE 13
B
A
E
F
G
FIGURE 14
12 13
PREPARING YOUR SAW FOR USE
USING THE LASER GUIDE
Refer to Figure 15.
When the laser guide switch is turned on it projects a red
line onto the work surface enabling you to see your cut
before you make it. To ensure a true and straight cut:
1. Make sure the saw is unplugged.
2. Draw a line on the workpiece where you plan to cut.
3. Flip the laser switch (A) on the “ON” position.
4. The red line (B) indicates the path of the blade.
5. Align the laser line and the mark with the blade at the
uppermost position.
6. Once both lines are in alignment, do not move the
workpiece.
7. Plug the saw into the power source.
8. Make several practice cuts on different styles and
thickness of material.
9. Repeat the steps above is necessary.
TO REMOVE YOUR MARK:
Position the laser line near the left edge of your mark on
the work surface in order to cut the mark.
APPLICATIONS
A
TO CUT ON YOUR MARK:
Position the laser line near or over your mark on the work
surface in order to cut the mark.
TO CUT WITHOUT REMOVING YOUR MARK:
Position the laser line near the right edge of your mark on
the work surface in order to leave the mark,
After you have become familiar with using the laser
guide, you will be able to remove, cut, or leave your mark
on the work surface. Practice will teach you the correct
position for aligning the laser line with your mark.
FREE WARNING LABEL REPLACEMENT
If your warning labels become illegible or are missing,
user shall remake the label according to copy on manual
and attach on the same location or call 1-800-223-7278
for a free replacement.
During operation and maintenance, human access to
laser radiation in excess of the accessible emission limit
is possible, so it should avoid direct eye exposure of laser
radiation.
Complies with 21 CFR 1040.10 and 1040.11 Use of
controls or adjustments or performance of procedures
other than those specified herein may result in hazardous
radiation exposure.
B
Metal instruments can cause a laser reflector. During
operation and maintenance should avoid direct exposure
in these instruments, as far as possible not to use
reflective instruments. Action should be avoided with
watches, necklaces, bracelets, it can be reflected laser
accessories.
14AB000001211401CT
EXAMPLE SERIAL NUMBER, FOR
REFERENCE ONLY
FIGURE 15
13
OPERATION
Do not allow familiarity with tools to make you careless. Remember that a careless fraction of a second
is sufficient enough to inflict serious personal injury.
• Always wear eye protection with side shields and marked to comply with ANSI Z87.1 Failure to do so could result in
objects being thrown into your eyes, resulting in possible serious personal injury.
• Do not use any attachments or accessories not recommended by the manufacturer of this tool. The use of
attachments or accessories not recommended can result in serious personal injury.
• Before starting any cutting operation, clamp or bolt the compound mitre saw to a workbench. Never operate the
mitre saw on the floor or in a crouched position. Failure to heed this warning can result in serious personal injury.
• To avoid serious personal injury, always tighten the mitre lock handle and bevel lock knob securely before making a
cut. Failure to do so could result in movement of the control arm or mitre table while making a cut.
• To avoid serious personal injury, keep hands outside the no hands zone, at least 3 in. from blade. Never perform any
cutting operation freehand (without holding workpiece against the fence). The blade could grab the workpiece if it
slips or twists.
• When using a work clamp or C-clamp to secure the workpiece, clamp workpiece on one side of the blade only. The
workpiece must remain free on one side of the blade to prevent the blade from binding in workpiece. The workpiece
binding the blade will cause motor stalling and kickback. This situation could cause an accident resulting in serious
personal injury.
• NEVER move the workpiece or make adjustment to any cutting angle while the saw is running and the blade is
rotating. Any slip can result in contact with the blade causing serious personal injury.
When cutting, do not force the blade against the workpiece. Forcing the blade will cause a drop in motor RPM and
•
increase the risk of overheating the saw blade tips.
You may use this tool for the following purposes:
• Bevel cutting and compound cutting for crown moldings, etc.
• Cross cutting wood
• Cross cutting for moldings, door casings, picture frames, etc.
NOTE: This saw is for cutting wood. The blade provided is acceptable for wood cutting only.
POWER SWITCH LOCK-OUT
To prevent any unauthorized person from operating this
saw, a padlock (not included) should be installed into
the Lock Hole located on the power switch, as shown
in Figure 16. Be sure padlock is fully closed and locked
before leaving this saw unattended.
Always disconnect the power supply
before installing or removing a lock
onto the power switch. Failure to
do so could cause the power switch
to engage by accident, resulting in
serious injury.
FIGURE 16
POWER SAFETY TOGGLE
In order to turn the saw motor on, you must first engage
the power safety toggle located on the power switch
handle as shown in figure 17.
FIGURE 17
14 15
OPERATION
TO SLIDE CUT
Never make a cut by pulling the saw
toward you. The blade can “climb” on
top of the workpiece and come toward you at an
accelerated speed. Failure to heed this warning could
result in serious personal injury.
See Figure 18.
With the saw off, pull the saw arm forward. Turn the saw
on (wait for blade to reach full speed). push the blade
down cutting into the workpiece, then back toward the
rear of the saw to make a cut. Cuts must be made by
pushing the saw blade away from you and toward the
back of the saw stopping at the maximum rear position
after each cut. While the saw is running, NEVER pull the
saw blade toward you or toward the front of the saw. See
warning above.
• Raise arm to its full height.
• Place the workpiece flat on the mitre table with
one edge securely against the fence. If the board is
warped, place the convex side against the fence. If
the concave edge of a board is placed against the
fence, the board could collapse on the blade at the
end of the cut, jamming the blade.
• When cutting long pieces of lumber or molding,
support the opposite end of the stock with a stand or
with a work table level with the saw table.
• Align the cutting line on the workpiece with the blade
or laser line.
• Loosen the slide lock knob.
• Hold the stock firmly with one hand, against the
fence. Use the work clamp to secure the workpiece
whenever possible.
• With the saw off, perform a dry run of the cut to
make sure that no problems will occur when the
actual cut is made.
• With the saw off, grasp the saw handle firmly then
pull the saw forward until the center of the saw blade
is over the front edge of the workpiece or until the
saw is fully extended.
• Only use the saw handle (A) to place your hands. DO
NOT place your hands on the motor housing.
• Squeeze the switch trigger. Allow the blade to reach
maximum speed.
• Slowly lower the blade through the front edge of the
workpiece.
• While holding the workpiece push the saw handle
away from you and toward the back of the saw.
• Release the switch and allow the saw blade to stop
rotating before raising the blade out of workpiece.
After blade stops, remove the workpiece from mitre
table.
NOTE: A cross cut is made by cutting across the grain of
the workpiece. A straight cross cut is made with the mitre
A
FIGURE 18
table set at the 0° position. Mitre cross cuts are made
with the mitre table set at some angle other than 0°
BEVEL CUTS
A bevel cut is made across the grain with the blade
angled to the workpiece. A straight bevel means the mitre
scale indicator is set at 0° and the bevel scale indicator is
set at an angle other than 0°.
COMPOUND MITRE CUTS
A compound mitre cut is made using a mitre angle and a
bevel angle at the same time. Adjustments of mitre and
bevel settings are interdependent. Each time you adjust
the mitre setting change the effect of the bevel setting.
Also, each time you adjust the bevel setting you change
the effect of the mitre setting.
15
OPERATION
TIPS FOR CUTTING AND SUPPORTING WORKPIECES
TIPS FOR CUTTING CROWN MOLDING
• The two edges of the molding that contact the ceiling and the wall are at angles that, when added together, equal
exactly 90°. Most crown molding has a top rear angle (the section that fits flat against the ceiling) of 52° and a
bottom rear angle (the section that fits flat against the wall) of 38°.
• To accurately cut crown molding for a 90° inside or outside corner, lay the molding with its broad back surface flat
on the mitre table and against the fence.
• The angles for crown moldings must be very precise. The bevel and mitre angles are interdependent; changing one
angle changes the other angle as well.
• Since it is very easy for the work piece to shift, all settings should first be tested on scrap molding. Also most walls
do not have angles of exactly 90°; therefore, you will need to fine-tune your settings.
• When cutting crown molding the bevel angle should be set at 33.85°.
• The mitre angle should be set at 31.62° either right or left, depending on the desired cut for the application. See the
chart below for correct angle settings and correct positioning of crown molding on the work table.
Bevel Angle Setting Type of Cut Steps
33.85° Left side, inside corner 1. Top edge of molding against fence
2. Mitre table set right 31.62°
3. Save left end of cut
33.85°
33.85° Left side, outside corner 1. Bottom edge of molding against fence
33.85° Right side, outside corner 1. Top edge of molding against fence
Right side, inside corner 1. Bottom edge of molding against fence
2. Mitre table set left 31.62°
3. Save left end of cut
2. Mitre table set left 31.62°
3. Save right end of cut
2. Mitre table set right 31.62°
3. Save right end of cut
16 17
OPERATION
CUTTING WARPED MATERIAL
When attempting to cut warped material, the CONVEX
face should be against the fence as shown in Figure 19.
Never position a piece of warped material with the
CONCAVE face or edge against the fence, as shown in
Figure 20. It will pinch the blade near the completion of
the cut.
To avoid a kickback and to avoid serious
personal injury, never position the
concave edge of bowed or warped material against the
fence.
FIGURE 19
CLAMPING WIDE WORKPIECES
When cutting wide work pieces, such as 2 in. X 12 in.,
clamp the workpiece to the work table using a work
clamp as shown in Figure 21.
Keep clamps away from the path of the
blade and blade guard assembly.
FIGURE 20
A
FIGURE 21
17
OPERATION
SUPPORTING LONG WORKPIECES
In most cases the included table extensions
(workpiece supports) will be sufficient to support
longer workpieces. If these are not long enough, the
workpiece should be supported further out from the
saw. Additional support (A) may be used to make
the workpiece lay flat on the saw table. Use the
included work clamp or a C-clamp (B) to secure the
workpiece to the mitre saw table. See Figure 22.
Keep clamps away from the path of
the blade and blade guard assembly.
A
FIGURE 22
B
ADJUSTMENTS
Before performing any adjustment, make sure the tool is unplugged from the power supply. Failure to
heed this warning could result in serious personal injury.
Your compound mitre saw has been properly adjusted at the factory. Due to shipping or normal use, it may be necessary
to re-adjust some of the settings. Check the following adjustments periodically to assure proper accuracy and safe
operation.
Check for interference between the blade and the throat plate, before plugging the saw into the power
source.
ARM PIVOT
The arm of the saw should raise and lower completely and freely. In the lowered position and with the lock pin removed,
the arm should rise to the up position by itself. If the saw arm does not raise by itself or if there is play in the pivot joints,
it will need to be professionally repaired at an AUTHORIZED SHOPMASTER SERVICE CENTER. Please call Company’s
Customer Care Center at 800-223-7278.
POSITIVE STOP SCREW
The position of the positive stop adjustment screw was set
at the factory and normally will not require readjustment.
If the blade is not square to the table, the positive stop
adjustment screw must be re-adjusted.
To adjust refer to Figure 23.
1. Unplug the saw
2. Using the Phillips end of the blade wrench, loosen
the positive stop adjustment screw (C) by turning it
counterclockwise.
3. Loosen the bevel lock knob (D) by turning it
counterclockwise.
4. Square the blade to the mitre table as described in the
section entitled, ALIGN THE BLADE TO THE TABLE,
found on page 12.
5. Re-tighten bevel lock knob. Recheck blade-to-table
alignment.
6. The saw has two scale indicators, one on the bevel
scale and one on the mitre scale. After squaring
adjustments have been made, it may be necessary to
loosen the indicator screws and reset them to zero.
NOTE: Use this procedure to check that the blade is square
to the table at 0° and 45° angles.
D
0° 45°
C
FIGURE 23
18 19
ADJUSTMENTS
BEVEL PIVOT
With the bevel lock knob loosened, the control arm of the saw should tilt easily from 0° and 45°. If it does not or if there is
play in the pivot, the saw must be repaired by an AUTHORIZED SHOPMASTER SERVICE CENTER.
LASER ADJUSTMENTS
This saw is equipped with an adjustable laser which
projects a red line onto the work piece surface, see
Figure 24. Refer to the “Using Your Laser Guide” section
on page 13 for more information on how to operate laser.
This section will instruct you how to adjust the laser
alignment for more accurate cuts.
• Avoid direct eye exposure to laser beam or reflection.
Intense or prolonged exposure to laser radiation
could permanently damage your eyes. Do not project
or reflect the laser into anyone’s eyes, including your
own.
• Caution -- use of controls or adjustments or
performance of procedures other than those
specified herein may results in hazardous radiation
exposure.
• Use or modification of the laser guide for anything
other than its designed purpose may result in
hazardous radiation exposure.
Laser radiation. Avoid direct eye contact
with light source.
FIGURE 24
LASER PARALLEL ADJUSTMENT
If you notice the laser line is not perfectly parallel with
the saw blade refer to Figure 25 and follow these
instructions: using a Phillips head screwdriver turn screw
(A) until the laser line is parallel with the saw blade.
A
FIGURE 25
19
ADJUSTMENTS
LASER VERTICAL ANGLE
ADJUSTMENT
If you notice the laser line does not remain parallel to the
blade as the saw head is lowered to make a cut refer to
Figure 26 and follow these instructions: using a Phillips
head screwdriver turn the screw (A) to adjust the vertical
angle of the laser.
LASER OFFSET ADJUSTMENT
If you notice the laser line is offset from the actual cut line
refer to Figure 27 and follow these instructions: using a
Phillips head screwdriver turn the screw (B) to adjust the
offset.
A
FIGURE 26
B
DEPTH STOP ADJUSTMENT
This mitre saw is equipped with an adjustable depth stop
for making through cuts and non-through cuts.
Refer to Figure 28 and follow these instructions in
order to set the depth stop at a specific cut depth:
use a Phillips head screwdriver to loosen screw (E) and
then rotate the stop bracket (D) counterclockwise into
the down position. Make sure to re-tighten screw (E).
The cut depth can now be adjusted by turning the depth
adjustment screw (C).
Refer to figure 28 and follow these instructions
in order to make a through cut: use a Phillips head
screwdriver to loosen screw (E) and then rotate the stop
bracket (D) clockwise into the up position. Make sure to
re-tighten screw (E).
Always check to make sure screw (E) is
tightened before making a cut. Failure to
do so may result in injury.
FIGURE 27
C
D
E
FIGURE 28
20 21
MAINTENANCE
To reduce the risk of injury, turn unit off
and disconnect it from power source
before cleaning or servicing, before installing and
removing accessories, before adjusting when making
repairs. An accidental start-up can cause injury.
KEEP MACHINE CLEAN
Periodically blow out all air passages with dry
compressed air. All plastic parts should be cleaned
with a soft damp cloth. NEVER use solvents to clean
plastic parts. They could possibly dissolve or otherwise
damage the material. Wear certified safety equipment
for eye, hearing and respiratory protection while using
compressed air.
Empty dust bag frequently.
When servicing, use only identical
replacement parts. Use of any other
parts may create a hazard or cause product damage.
GENERAL MAINTENANCE
Avoid using solvents when cleaning plastic parts. Most
plastics are susceptible to damage from various types of
commercial solvents and may be damaged by their use.
BRUSH REPLACEMENT
Use clean cloths to remove dirt, dust, oil, grease, etc.
Do not at any time let brake fluids,
gasoline, petroleum-based products,
penetrating oils, etc., come in contact with plastic parts.
Chemicals can damage, weaken or destroy plastic which
may result in serious personal injury.
Electric tools used on fiberglass material, wallboard,
spackling compounds, or plaster are subject to
accelerated wear and possible premature failure
because the fiberglass chips and grindings are
highly abrasive to bearings, brushes, commutator,
etc. Consequently, we do not recommend using this
tool for extended work on these types of materials.
However, if you do work with any of these materials, it is
extremely important to clean the tool using compressed
air.
LUBRICATION
All of the bearings in this tool are lubricated with a
sufficient amount of high-grade lubricant for the life of
the unit under normal operating conditions. Therefore, no
further lubrication is required.
The motor on this saw features externally accessible
brush assemblies that should be periodically checked for
wear. If the brushes need to be replaced, refer to Figure
29 and proceed as follows:
1. Unplug the saw.
Failure to unplug the saw could result in
accidental starting causing serious
personal injury.
2. Using a screwdriver, carefully remove the brush cap
(A).
NOTE: Remove the cap slowly. The brush assembly is
spring-loaded and will pop out once the cap is removed.
3. Remove brush assembly (B).
4. Inspect both brushes. If either has less than 1/4 in.
length of carbon remaining, both brushes should be
replaced.
NOTE: Do not replace one side without replacing the
other.
5. Insert both brushes into the brush tube (C), making
sure the curvature of the brushes matches curvature
of motor. Brush assembly should move freely within
the tube.
6. Carefully replace the brush cap, ensuring that it is not
cross-threaded.
7. Tighten brush cap securely. Do not over-tighten.
B
FIGURE 29
C
A
FAILURE TO START
If your machine fails to start, check to make sure the prongs on the cord plug are making good contact in the receptacle.
Also, check for blown fuses or open circuit breakers in your power supply line. If the saw still does not start, call
Company’s Customer Care Center at 1-800-223-7278.
TROUBLESHOOTING
21
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