Delta S48SR User Manual

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Delphi Series S48SR, 15W 2”x1” Family DC/DC Power Modules: 48 V in, 12V/1.25A out
The Delphi Series S48SR printed circuit board mounted, 48V input,
single output, isolated DC/DC converter is latest offering from a world
leader in power system and technology and manufacturing Delta
Electronics, Inc. This product family provides up to 15 watts of powe
or up to 4.5A of output current (for 3.3V and below) in an industr
standard footprint. With creative design technology and optimization
of component placement, the Delphi Series Small Power converters
possess outstanding electrical and thermal performance, as well as
extremely high reliability under highly stressful operating conditions.
ll models are protected from abnormal input/output voltage and
current conditions. An encapsulated version is available for the mos robust performance in harsh environments.
FEATURES
High efficiency: 86.5% @ 12V/1.25A
Standard footprint: 2.0” ×1.0”
Industry standard pin out
Low profile
Open Frame: 9.1mm (0.36”)
Encapsulated: 10.7mm (0.42”)
Fixed frequency operation
Input UVLO, Output OCP, OVP
No minimum load required
2:1 input voltage range
ISO 9001, TL 9000, ISO 14001, QS
9000, OHSAS 18001 certified
manufacturing facility
UL/cUL 60950 (US & Canada)
Recognized, and TUV (EN60950)
Certified
CE mark meets 73/23/EEC and
93/68/EEC directives
OPTIONS
Short pin lengths
APPLICATIONS
Telecom/DataCom
Wireless Networks
Industrial/Test Equipment
DATASHEET DS_S48SR12001_07052006
1
Delta Electronics, Inc.
TECHNICAL SPECIFICATIONS
(TA=25°C, airflow rate=300 LFM, Vin=48Vdc, nominal Vout unless otherwise noted)
PARAMETER NOTES and CONDITIONS S48SR12001ERFA//B/C/D
Min. Typ. Max. Units
ABSOLUTE MAXIMUM RATINGS
Input Voltage
Continuous 80 Vdc Transient (100ms) 100ms 100 Vdc
Operating Case Temperature -40 100 °C Storage Temperature -55 125 °C Input/Output Isolation Voltage 1 minute 1500 Vdc
INPUT CHARACTERISTICS
Operating Input Voltage 36 48 75 V Input Under-Voltage Lockout
Turn-On Voltage Threshold 33.8 34.5 35.8 V Turn-Off Voltage Threshold 32.0 33.5 34.5 V Lockout Hysteresis Voltage 1 2 3 V
Maximum Input Current 100% Load, 36Vin 0.6 A No-Load Input Current 25 mA Inrush Current(I2t) 0.01 A2s Input Reflected-Ripple Current P-P thru 12µH inductor, 5Hz to 20MHz 5 mA Input Voltage Ripple Rejection 120 Hz 50 dB
OUTPUT CHARACTERISTICS
Output Voltage Set Point Vin=48V, Io=50% Io, max, Tc=25 11.76 12.00 12.24 Output Voltage Regulation
Over Load Io=Io,min to Io,max ±12 ±60 mV Over Line Vin=36V to 75V ±12 ±36 mV Over Temperature Tc=-40C to 100C 100 300 ppm/
Total Output Voltage Range Over sample load, line and temperature TBD TBD V Output Voltage Ripple and Noise 5Hz to 20MHz bandwidth
Peak-to-Peak Full Load, 1µF ceramic, 10µF tantalum 50 100 mV
RMS Full Load, 1µF ceramic, 10µF tantalum 15 25 mV Operating Output Current Range 0 1.25 A Output DC Current-Limit Inception Output Voltage 10% Low 1.5 2 2.5 A
DYNAMIC CHARACTERISTICS
Output Voltage Current Transient 48V, 10µF Tan & 1µF Ceramic load cap, 0.1A/µs
Positive Step Change in Output Current 50% Io, max to 75% Io, max 100 240 mV
Negative Step Change in Output Current 75% Io, max to 50% Io, max 100 240 mV
Setting Time to 1% of Final Value 600 µs Turn-On Transient
Start-Up Time, From Input 35 50
Maximum Output Capacitance Full load; 5% overshoot of Vout at startup 47 µF
EFFICIENCY
100% Load
ISOLATION CHARACTERISTICS
Isolation Voltage 1500 V Isolation Resistance 100 M Isolation Capacitance 500 pF
FEATURE CHARACTERISTICS
Switching Frequency 290 kHz Output Voltage Trim Range Output Over-Voltage Protection Over full temp range; % of nominal Vout 115 125 140 %
GENERAL SPECIFICATIONS
Calculated MTBF Io=80% of Io, max; Tc=40°C 3 M hours Weight (Encapsulated) 25.5 grams Weight (Open Frame) 12.5 grams
84 86.5 %
Across Trim Pin & +Vo or -Vo, Poutmax rated power -10 +10 %
V
ms
DS_S48SR12001_07052006
2
ELECTRICAL CHARACTERISTICS CURVES
)
90
36Vin 48Vin 75Vi n
85
EFFICIENCY (%)
POWER DISSIPATION (W
80
75
4.0
3.5
3.0
2.5
2.0
1.5
36Vin
48Vin 75Vin
70
65
60
0.25 0.5 0.75 1 1.25
Figure 1: Efficiency vs. load current for minimum, nominal,
and maximum input voltage at 25
°C
1.0
0.5
0.0
0.25 0.5 0.75 1 1.25
OUTPUT CURRENT (A)
Figure 2: Power dissipation vs. load current for minimum,
nominal, and maximum input voltage at 25
°C
Figure 3: Typical input characteristics at room temperature Figure 4: Turn-on transient at full rated load current
DS_S48SR12001_07052006
(resistive load) (10 ms/div). Top Trace: Vin( 20V/div); Bottom
Trace Vout (5V/div).
3
ELECTRICAL CHARACTERISTICS CURVES
Figure 5: Turn-on transient at zero load current (10 ms/div).
Top Trace: Vin (20V/div) Bottom Trace Vout (5V/div).
i
s
TEST
12uH
Cs:68uF/100V 68uF/100V ESR< 0.3 ESR< 0.3
Figure 7: Test set-up diagram showing measurement points
for Input Reflected Ripple Current. (Figure 8). Note: Measured input reflected-ripple current with a simulated source Inductance (L possible battery impedance.
) of 12 µH. Capacitor Cs offset
TEST
20100KHz20 100KHz
Vi(+)
Vi(-)
Figure 6: Output voltage response to step-change in load
current (50%-75%-50% of Io, max; di/dt = 0.1A/µs). Load cap: 10µF, 100 m ceramic capacitor. Top Trace: Vout (50mV/div), Bottom Trace: Iout (0.5A/div).
Figure 8: Input Reflected Ripple Current, i
output current and nominal input voltage with 12
impedance and 68
ESR tantalum capacitor and 1µF
, at full rated
s
µF electrolytic capacitor (2 mA/div).
µH source
DS_S48SR12001_07052006
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