Delta Q48SR User Manual

FEATURES
High efficiency: 91% @ 3.3V/50A
Standard footprint:
57.9x36.8x10.4mm (2.28”x1.45”x0.41”)
Industry standard pin out
Fixed frequency operation
Wide output trim range 1.7V~3.6V
Fully protected: OTP, OVP, OCP, UVLO
No minimum load required
Fast transient response
Start up into pre-biased load
Basic insulation
ISO 9000, TL 9000, ISO 14001 certified
manufacturing facility
UL/cUL 60950 (US & Canada) recognized,
and TUV (EN60950) certified
CE mark meets 73/23/EEC and
93/68/EEC directives
Delphi Series Q48SR, 165W Quarter Brick Family DC/DC Power Modules: 48V in, 3.3V/50A out
output, isolated, open frame DC/DC converters are the latest offering
from a world leader in power systems technology and manufacturing —
Delta Electronics, Inc. This product family provides up to 165 watts of
power or up to 60A of output current in an industry standard footprint.
This product represents the next generation of design technology which
may be utilized to provide high levels of current at very low output
voltages required by today’s leading-edge circuitry. Utilizing an advanced
patented thermal and electrical design technology; the Delphi Series
Q48SR converters are capable of providing higher output current
capability with excellent transient response and lower common mode
noise. Featuring a wide operating output voltage range and high current
at low output voltages, these units offer more useable power over a wide
range of ambient operating conditions. The wide range trimmable output
feature allows the user to both reduce and standardize part numbers
across different and/or migrating voltage requirements. This model
covers the output range of 1.7V to 3.6Vat 50A.
OPTIONS
Short lead lengths
Non-latching over voltage protection
Negative trim
Positive on/off logic
APPLICATIONS
Telecom/DataCom
Wireless Networks
Optical Network Equipment Server and Data Storage
Industrial/Test Equipment
DATASHEET DS_Q48SR3R350_12212004
1
Delta Electronics, Inc.
TECHNICAL SPECIFICATIONS
r
(TA=25°C, airflow rate=300 LFM, Vin=48Vdc, nominal Vout unless otherwise noted; mounted on board.)
PARAMETER
ABSOLUTE MAXIMUM RATINGS
Input Voltage
Continuous
Transient (100ms) 100ms 100 Vdc Operating Temperature Refer to Figure 24 for measuring point -40 120 °C Storage Temperature Input/Output Isolation Voltage 1 minute 1500 Vdc
INPUT CHARACTERISTICS
Operating Input Voltage Input Under-Voltage Lockout
Turn-On Voltage Threshold
Turn-Off Voltage Threshold
Lockout Hysteresis Voltage
Maximum Input Current 100% Load, 36Vin 5.9 A No-Load Input Current 100 150 mA Off Converter Input Current 10 20 mA Inrush Current(I2t) 0.03 A2S Input Reflected-Ripple Current P-P thru 12µH inductor, 5Hz to 20MHz 10 mA Input Voltage Ripple Rejection 120 Hz 70 dB
OUTPUT CHARACTERISTICS
Output Voltage Set Point Vin=48V, Io=Io.max, Ta=25C 3.25 3.3 3.35 Output Voltage Regulation
Over Load Io=Io,min to Io,max ±2 ±5 mV
Over Line Vin=36V to 75V ±2 ±5 mV
Over Temperature Tc=-40C to 100C ±50 ±100 mV
Total Output Voltage Range over sample load, line and temperature 3.17 3.43 V Output Voltage Ripple and Noise 5Hz to 20MHz bandwidth
Peak-to-Peak Full Load, 1µF ceramic, 10µF tantalum 30 100 mV
RMS Full Load, 1µF ceramic, 10µF tantalum 10 20 mV
Operating Output Current Range 0 50 A Output DC Current-Limit Inception Output Voltage 10% Low 105 130 %
DYNAMIC CHARACTERISTICS
Output Voltage Current Transient 48V, 10µF Tan & 1µF Ceramic load cap, 0.1A/µs
Positive Step Change in Output Current 50% Io,max to 75% Io,max 70 150 mV
Negative Step Change in Output Current 75% Io,max to 50% Io,max 70 150 mV
Settling Time (within 1% Vout nominal) 100 uS
Turn-On Transient
Start-Up Time, From On/Off Control 15 30 mS
Start-Up Time, From Input 15 30
Maximum Output Capacitance Full load; 5% overshoot of Vout at startup 20000 µF
EFFICIENCY
100% Load 60% Load 91 %
ISOLATION CHARACTERIS TICS
Input to Output 1500 Vdc Isolation Resistance 10 M Isolation Capacitance 2000 pF
FEATURE CHARACTERISTICS
Switching Frequency 400 kHz ON/OFF Control, (Logic Low-Module ON)
Logic Low Von/off at Ion/off=1.0mA 0 0.8 V
Logic High Von/off at Ion/off=0.0 µA 15 V
ON/OFF Current Ion/off at Von/off=0.0V 1 mA
Leakage Current Logic High, Von/off=15V 50 uA Output Voltage Trim Range Across Pins 9 & 5, Pout <= max rated powe Output Voltage Remote Sense Range Pout <= max rated power 10 % Output Over-Voltage Protection Over full temp range; % of nominal Vout 115 130 145 %
GENERAL SPECIFICATIONS
MTBF Io=80% of Io, max; Ta=25°C, airflow rate=300 LFM 1.7 M hours Weight 36 grams Over-Temperature Shutdown Refer to Figure 24 for measuring point 125 °C
NOTES and CONDITIONS Q48SR3R350Nx A
Min. Typ. Max. Units
80 Vdc
-55 125 °C
36 48 75 Vdc
33 34 35 Vdc 31 32 33 Vdc
1 2 3 Vdc
91 %
1.7 3.6 V
Vdc
mS
2
ELECTRICAL CHARACTERISTICS CURVES
95
90
EFFICIENCY (%)
85
80
75
70
65
36Vin 48Vin 75Vin
60
10 20 30 40 50
OUTPUT CURRENT (A)
Figure 1: Efficiency vs. load current for minimum, nominal, and
maximum input voltage at 25°C. (Vout=3.3V)
95
90
24.0
36Vin 48Vin 75Vin
20.0
16.0
POWER DISSIPATION (W)
12.0
8.0
4.0
0.0 10 20 30 40 50
OUTPUT CURRENT(A)
Figure 2: Power dissipation vs. load current for minimum,
nominal, and maximum input voltage at 25°C. (Vout=3.3V)
24.0
36Vin 48Vin 75Vin
20.0
EFFICIENCY (%)
85
80
75
70
65
36Vin 48Vin 75Vin
60
10 20 30 40 50
OUTPUT CURRENT (A)
Figure 3: Efficiency vs. load current for minimum, nominal, and
maximum input voltage at 25°C. (Vout=1.7V)
16.0
POWER DISSIPATION (W)
12.0
8.0
4.0
0.0 10 20 30 40 50
OUTPUT CURRENT(A)
Figure 4: Power dissipation vs. load current for minimum, nominal, and maximum input voltage at 25°C. (Vout=1.7V)
3
ELECTRICAL CHARACTERISTICS CURVES
94
92
EFFICIENCY (%)
90
88
24.0
36Vin 48Vin 75Vin
22.0
20.0
POWER DISSIPATION (W)
18.0
86
84
82
36Vin 48Vin 75Vin
80
1.8 2.0 2.2 2.4 2.6 2.8 3.0 3.2 3.3
OUTPUT VOLTAGE (V)
Figure 5: Efficiency vs. output voltage for minimum, nominal, and maximum input voltage at 25°C. (Iout=50A)
6.0
Io=50A Io=30A Io=5A
5.0
INPUT CURREN (A)
4.0
3.0
2.0
1.0
16.0
14.0
12.0
10.0
1.8 2.0 2.2 2.4 2.6 2.8 3.0 3.2 3.3
OUTPUT VOLTAGE (V)
Figure 6: Power dissipation vs. output voltage for minimum,
nominal, and maximum input voltage at 25°C. (Iout=50A)
0.0 30 35 40 45 50 55 60 65 70 75
INPUT VOLTAGE (V)
Figure 7: Typical input characteristics at room temperature Figure 8: Turn-on transient at full rated load current (resistive
load) (5 ms/div). Top Trace: Vout; 1V/div; Bottom Trace:
ON/OFF input: 2V/div
4
ELECTRICAL CHARACTERISTICS CURVES
A
A
)
)
Figure 9: Turn-on transient at zero load current (5 ms/div).
Top Trace: Vout: 1V/div; Bottom Trace: ON/OFF input: 2V/div
Figure 10: Output voltage response to step-change in load
current (75%-50%-75% of Io, max; di/dt = 0.1A/µs). Load cap: 10µF, tantalum capacitor and 1µF ceramic capacitor. Top Trace: Vout (50mV/div), Bottom Trace: Iout (20 measurement should be made using a BNC cable (length shorter than 20 inches). Position the load between 51 mm to 76 mm (2 inches to 3 inches) from the module.
/div). Scope
Figure 11: Output voltage response to step-change in load
current (75%-50%-75% of Io, max: di/dt = 2.5A/µs). Load cap: 470µF, 35m ceramic capacitor. Top Trace: Vout (100mV/div), Bottom Trace: Iout (20 using a BNC cable (length shorter than 20 inches the load between 51 mm to 76 mm (2 inches to 3 inches from the module.
ESR solid electrolytic capacitor and 1µF
/div). Scope measurement should be made
. Position
Figure 12: Test set-up diagram showing measurement points for
Input Terminal Ripple Current and Input Reflected Ripple Current.
Note: Measured input reflected-ripple current with a simulated source Inductance (L battery impedance. Measure current as shown above.
) of 12 µH. Capacitor Cs offset possible
TEST
5
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