Delta Platinum Edition 28-263 Instruction Manual

INSTRUCTION MANUAL
DATED 4-15-00 PART NO. 426-02-651-0037
Copyright © 2000 Delta Machinery
Platinum Edition
14" Band Saw
(Model 28-263)
If you have any problems with your new Delta Power Tool, please call us toll free. Have your model and serial numbers ready.
1-800-GO-DELTA (463-3582)
FRANÇAIS : PAGE 17
2
SAFETY RULES
Woodworking can be dangerous if safe and proper operating procedures are not followed. As with all machinery, there are certain hazards involved with the operation of the product. Using the machine with respect and caution will considerably lessen the possi­bility of personal injury. However, if normal safety precautions are overlooked or ignored, personal injury to the operator may result. Safety equipment such as guards, push sticks, hold-downs, featherboards, goggles, dust masks and hearing protection can reduce your potential for injury. But even the best guard won’t make up for poor judgment, carelessness or inattention. Always use com
­mon sense and exercise caution in the workshop. If a procedure feels dangerous, don’t try it. Figure out an alternative procedure that feels safer. REMEMBER: Your personal safety is your responsibility.
This machine was designed for certain applications only. Delta strongly recommends that this machine not be modified and/or used for any application other than that for which it was designed. If you have any questions relative to a particular application, DO NOT use the machine until you have first contacted Delta to determine if it can or should be performed on the product.
Technical Service Manager Delta Machinery 4825 Highway 45 North P. O. Box 2468 Jackson, TN 38302-2468 (In Canada: 505 Southgate Drive, Guelph, Ontario N1H 6M7)
WARNING: FAILURE TO FOLLOW THESE RULES
MAY RESULT IN SERIOUS PERSONAL INJURY
1. FOR YOUR OWN SAFETY, READ INSTRUCTION
MANUAL BEFORE OPERATING THE TOOL. Learn the
tool’s application and limitations as well as the specific hazards peculiar to it.
2. KEEP GUARDS IN PLACE and in working order.
3. ALWAYS WEAR EYE PROTECTION.
4. REMOVE ADJUSTING KEYS AND WRENCHES. Form
habit of checking to see that keys and adjusting wrenches are removed from tool before turning it “on.”
5. KEEP WORK AREA CLEAN. Cluttered areas and
benches invite accidents.
6. DON’T USE IN DANGEROUS ENVIRONMENT. Don’t
use power tools in damp or wet locations, or expose them to rain. Keep work area well-lighted.
7. KEEP CHILDREN AND VISITORS AWAY. All children
and visitors should be kept a safe distance from work area.
8. MAKE WORKSHOP CHILDPROOF – with padlocks,
master switches, or by removing starter keys.
9. DON’T FORCE TOOL. It will do the job better and be
safer at the rate for which it was designed.
10. USE RIGHT TOOL. Don’t force tool or attachment to do a job for which it was not designed.
11. WEAR PROPER APPAREL. No loose clothing, gloves, neckties, rings, bracelets, or other jewelry to get caught in moving parts. Nonslip footwear is recommended. Wear protective hair covering to contain long hair.
12. ALWAYS USE SAFETY GLASSES. Wear safety glasses. Everyday eyeglasses only have impact resistant lenses; they are not safety glasses. Also use face or dust mask if cutting operation is dusty. These safety glasses must con­form to ANSI Z87.1 requirements. Note: Approved glasses have Z87 printed or stamped on them.
13. SECURE WORK. Use clamps or a vise to hold work when practical. It’s safer than using your hand and frees both hands to operate tool.
14. DON’T OVERREACH. Keep proper footing and bal- ance at all times.
15. MAINTAIN TOOLS IN TOP CONDITION. Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories.
16. DISCONNECT TOOLS before servicing and when changing accessories such as blades, bits, cutters, etc.
17. USE RECOMMENDED ACCESSORIES. The use of accessories and attachments not recommended by Delta may cause hazards or risk of injury to persons.
18. REDUCE THE RISK OF UNINTENTIONAL START- ING. Make sure switch is in “OFF” position before plugging in power cord.
19. NEVER STAND ON TOOL. Serious injury could occur if the tool is tipped or if the cutting tool is accidentally contacted.
20. CHECK DAMAGED PARTS. Before further use of the tool, a guard or other part that is damaged should be care­fully checked to ensure that it will operate properly and perform its intended function – check for alignment of mov­ing parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its oper­ation. A guard or other part that is damaged should be properly repaired or replaced.
21. DIRECTION OF FEED. Feed work into a blade or cutter against the direction of rotation of the blade or cutter only.
22.
NEVER LEAVE TOOL RUNNING UNATTENDED. TURN
POWER OFF
. Don’t leave tool until it comes to a complete
stop.
23. DRUGS, ALCOHOL, MEDICATION. Do not operate tool while under the influence of drugs, alcohol or any medication.
24. MAKE SURE TOOL IS DISCONNECTED FROM POWER
SUPPLY
while motor is being mounted, connected or re-
connected.
25. WARNING: The dust generated by certain woods and wood products can be injurious to your health. Always oper­ate machinery in well ventilated areas and provide for proper dust removal. Use wood dust collection systems whenever possible.
26. WHEN THE UNIT IS NOT IN USE the switch should be locked in the “OFF” position to prevent unauthorized use.
3
ADDITIONAL SAFETY RULES FOR BAND SAWS
1. ADJUST the upper blade guide about
1
/8 above
the material being cut.
2. MAKE SURE that blade tension and blade tracking are properly adjusted.
3. STOP the machine and wait for the blade to come to a complete stop before removing scrap pieces from the table.
4. ALWAYS keep hands and fingers away from blade.
5. CHECK for proper blade size and type.
6. DO NOT attempt to saw stock that does not have a flat surface, unless a suitable support is used.
7. HOLD material firmly and feed into blade at a mod- erate speed.
8. TURN OFF machine if the material is to be backed out of an uncompleted cut.
9. MAKE “release” cuts before cutting long curves.
10. ADDITIONAL INFORMATION regarding the safe and proper operation of this product is available from the National Safety Council, 1121 Spring Lake Drive, Itasca, IL 60143-3201 in the Accident Prevention Manual for Industrial Operations and also in the Safety Data Sheets provided by the NSC. Please also refer to the American National Standards Institute ANSI 01.1 Safety Require­ments for Woodworking Machinery and the U.S. Depart­ment of Labor OSHA 1910.213 Regulations.
11. SAVE THESE INSTRUCTIONS. Refer to them fre­quently and use them to instruct others.
FOREWORD
Delta Model 28-263 Band Saw is designed to give high quality performance with the capacity to cut stock up to 6
1
/4
thick x 13
3
/4 wide. It is ideal for contour or straight cutting and resawing operations to cut wood, plastic, building mate-
rials, bakelite and non-ferrous metals such as aluminum and copper. Delta Model 28-263 14 Band Saw includes: basic machine with enclosed stand; motor; push button switch; rugged 14 x 14 table that tilts 45° right and 10° left for bevel­ing operations; chip chute; blade and belt guards; arbor, motor pulleys and V-belt; Carter blade guides, and wood cut­ting blade.
UNPACKING AND CLEANING
Carefully unpack the band saw and stand from the shipping containers. Remove the protective coating from the machined surfaces of the band saw. This coating may be removed with a soft cloth moistened with kerosene (DO NOT use acetone, gasoline or lacquer thinner for this purpose). After cleaning, cover all un-painted surfaces with a good qual­ity paste wax.
ASSEMBLING THE BAND SAW
The stand is shipped top down inside the shipping con­tainer with the motor mounted to the inside top of the stand. The on/off switch is wired to the end of the power cord.
The motor must be removed from the inside top of the stand and reassembled to the horizontal mounting bars inside the stand as follows:
1. Remove the stand (A) Fig. 1, from the shipping con­tainer being careful not to crimp the switch cord which extends through the top of the stand. NOTE: Set the stand on several blocks of wood to raise the stand off the floor surface.
2. Remove panel (B) Fig. 1, from stand (A) by removing two screws (C) and loosening two screws (D). Remove panel on opposite side of stand in the same manner.
Fig. 1
D
A
C
B
4
Fig. 5
B
C
A
3. Remove two mounting screws, one of which is shown at (E) Fig. 2, that are holding motor (F) to the top of stand (A). IMPORTANT: DO NOT REMOVE CABLE TIE (G)
THAT IS HOLDING SWITCH CORD (H) TO VERTICAL MOUNTING BAR (J), UNLESS YOU ARE USING THE ACCESSORY 28-984 HEIGHT ATTACHMENT ON THE BAND SAW. THIS CABLE TIE (G), WILL KEEP THE SWITCH CORD (H) FROM CONTACTING THE MOTOR PULLEY OR BELT DURING OPERATION.
ASSEMBLING MOTOR TO STAND
1. To make the motor assembly easier, turn stand (A) Fig. 3, on its side with two horizontal bars (B) down as shown.
2. Position motor (C) Fig. 3, on two horizontal support bars (B) as shown, and fasten with four
3
/4 long carriage
bolts, two of which are shown at (D), and four flanged nuts. IMPORTANT: MAKE CERTAIN MOTOR SHAFT (E)
IS ON THE SAME SIDE OF THE STAND AS THE LARGE OPENING IN THE TOP OF THE STAND BEFORE TIGHTENING CARRIAGE BOLTS (D). Further
motor alignment will be necessary after band saw is fas­tened to stand.
3. Insert power cord plug (G) Fig. 4, through the bottom hole of the band saw stand.
4. Carefully turn the stand right side up.
Fig. 2
Fig. 3
Fig. 4
G
ASSEMBLING MOTOR PULLEY
Assemble motor pulley (A) Fig. 5, to the motor shaft mak­ing certain set screw (B) in the motor pulley engages with key (C) in motor shaft.
5
Fig. 6
Fig. 7
B
D
F
A
C
C
A
B
D
ASSEMBLING BAND SAW TO STAND
1. Carefully place the band saw (A) Fig. 6, onto the band saw stand (B). NOTE: Position the band saw so the pulley (C) is over the opening (D) in the stand.
2. Align the four holes in the base of the band saw with the four mounting holes in the top of the stand and fasten the band saw to the stand with four
5
/16-18 x
1
3
/4 hex head screws, three of which are shown at (E)
Fig. 6, with flat washers and flange nuts.
ASSEMBLING AND ALIGNING V-BELT; ADJUSTING BELT TENSION
1. Using a straight edge, align motor pulley (A) Fig. 7, to the driven pulley (B). If necessary, both pulleys can be adjusted inward or outward. The motor (C) can also be adjusted on the motor mounting bars (D).
2. Assemble the V-belt (E) Fig. 7, to pulleys (A) and (B) and adjust the belt tension by raising or lowering the motor (C) on the motor mounting bars (D). If necessary, the motor mounting bars (D) can be repositioned on two vertical posts (F). NOTE: Make certain the pulleys are kept in alignment when doing this. Correct belt tension is obtained when there is approximately 1 deflection, using light finger pressure at the centerspan of the pulleys.
E
E
E
ASSEMBLING BELT AND PULLEY GUARD
Assemble belt and pulley guard (A) Fig. 8, to the top of the stand and surrounding the driven pulley with two
3
/4-20 x 5/8 hex head screws, flat washers and hex
nuts (B).
Fig. 8
6
Fig. 9
ASSEMBLING SWITCH
1. MAKE CERTAIN THE BAND SAW IS DISCON­NECTED FROM THE POWER SOURCE.
2. CAUTION: THE START/STOP SWITCH-TO­MOTOR CORD (F) FIG. 9, IS TIED TO VERTICAL MOUNTING POST (G) OPPOSITE THE MOTOR PUL­LEY. THIS CABLE TIE (H) PREVENTS THE SWITCH­TO-MOTOR CORD (F), FROM CONTACTING THE BELT OR MOTOR PULLEY DURING OPERATION. IMPOR­TANT: DO NOT REMOVE THIS CABLE TIE UNLESS YOU ARE USING THE ACCESSORY#28-984HEIGHT ATTACHMENT WITH THE BAND SAW.
3. Remove two outer hex nuts and lock washers (A) Fig. 10, from the two screws extending out from the back of the switch box (B).
4. Insert two screws (C) Fig. 10, located on back of switch box, into two holes (D) located in the band saw arm.
5. Fasten the switch box (B) to the band saw arm using two hex nuts and lockwashers (A) Fig. 11, which were re­moved in STEP 3.
6. Remove screw and cable clamp (E) Fig. 12, from lower arm of band saw.
7. Insert switch cord (F) Fig. 12, into clamp (E) which was removed in STEP 6, and fasten switch cord (F) to band saw as shown. IMPORTANT: CHECK AND MAKE
CERTAIN THE START/STOP SWITCH-TO-MOTOR CORD (F) FIG. 9, IS NOT CONTACTING MOTOR PULLEY OR BELT. ADJUST CORD (F) FIG. 9, IF NECESSARY, THEN TIGHTEN CABLE TIE (H).
Fig. 10
Fig. 11
B
A
C
D
A
B
Fig. 12
F
E
7
CONNECTING BAND SAW TO POWER SOURCE
POWER CONNECTIONS
A separate electrical circuit should be used for your tools. This circuit should not be less than #12 wire and should be protected with a 20 Amp fuse. Have a certified electrician replace or repair a worn cord immediately. Before connect­ing the motor to a power line, make sure the switch is in the “OFF” position and be sure that the electric current is of the same characteristics as stamped on the motor nameplate. Running on low voltage will damage the motor.
WARNING: DO NOT EXPOSE THE TOOL TO RAIN OR OPERATE THE TOOL IN DAMP LOCATIONS.
MOTOR SPECIFICATIONS
Your saw is wired for 115/230 volt, 60 HZ alternating current. Before connecting the saw to the power source, make sure the switch is in the “OFF” position.
GROUNDING INSTRUCTIONS
This unit should be grounded while in use to protect the operator from electric shock. The unit is equipped with an approved three­conductor cord and three-prong grounding type plug to fit the proper grounding type receptacle. The green (or green and yellow) conductor in the cord is the grounding wire. Never connect the green (or green and yellow) wire to a live terminal.
If your unit is for use on less than 150 Volts, the power cord is equipped with a plug that has two flat, parallel current-carrying prongs and one longer, round or “U”-shaped, ground prong which requires a mating 3-conductor grounded-type receptacle, as shown in Fig. 13.
An adapter, shown in Fig. 14, is available for connecting 3-prong grounding type plugs that are used on units less than 150 Volts to 2-prong receptacles. THIS ADAPTER IS NOT ALLOWED IN CANADA. The green colored rigid ear, lug, etc., must be connect­ed to a permanent ground such as a properly grounded outlet box, as shown in Fig. 14.
IN ALL CASES, MAKE SURE THE RECEPTACLE IN QUESTION IS PROPERLY GROUNDED.
NEVER REMOVE GROUNDING PRONG FROM POWER PLUG.
GROUNDED OUTLET BOX
Fig. 13
Fig. 14
CURRENT
CARRYING
PRONGS
GROUNDING PRONG IS LONGEST OF THE 3 PRONGS
GROUNDED OUTLET BOX
GROUNDING MEANS
ADAPTER
Fig. 16
8
EXTENSION CORDS
Use only three-wire extension cords which have three-prong grounding-type plugs and three-pole receptacle which accept the tool’s plug. Replace damaged or worn cord immediately. DO NOT ATTEMPT TO REPAIR POWER CORD.
OPERATING CONTROLS AND ADJUSTMENTS
STARTING AND STOPPING THE SAW
1. To start the saw, press the “START” button (A) Fig. 15.
2. To stop the saw, press the “STOP” button (B) Fig. 15.
Fig. 15
A
B
LOCKING SWITCH IN THE “OFF” POSITION
IMPORTANT: When the band saw is not in use, the
switch should be locked in the “OFF” position using a padlock (C) Fig. 16, (with
3
/16 diameter shackle) through
the two holes (D) in the switch plate, as shown in Fig. 16. NOTE: Padlock shown is available as accessory Model 50-325.
D
99
Fig. 17
TABLE INSERT
Place table insert (A) Fig. 17, into the hole provided in the table surface, making certain the pin (B) in the table engages one of the indents in the table insert.
TILTING THE TABLE
1. The table on the band saw can be tilted 45 degrees to the right and 10 degrees to the left. To tilt the table to the right, loosen two locking knobs (A) Fig. 18, tilt the table to the desired angle as shown on scale (D), and tighten two locking knobs (A).
2. To tilt the table to the left, loosen two locking knobs (A) Fig. 18, and tilt the table slightly to the right until you can gain access to table stop (B) Fig. 19. Remove table stop (B) Fig. 19, and tilt the table to the left angle up to 10 degrees and tighten two locking knobs (A) Fig. 18. NOTE: Readjust the table stop. (See ADJUSTING TABLE STOP).
ADJUSTING TABLE STOP
The band saw is equipped with an adjustable table stop (B) Fig. 19, that allows the table to be set perfectly at 90 degrees with the blade.
Tilt the table to the left until the table stop (B) Fig. 19, contacts the bottom of the table. Place a square on the table and against the blade as shown in Fig. 20, and check to see if the blade is 90 degrees to the table sur­face. If an adjustment is necessary, proceed as follows:
1. Tilt the table slightly to the right and tighten table lock knobs.
2. Turn adjustment nut (C) Fig. 19, right or left as nec­essary to raise or lower table stop (B).
3. Lower the table and make certain the table is 90 degrees to the blade as shown in Fig. 20.
4. It is necessary to remove the adjustable table stop (B) Fig. 19, when tilting the table to the left.
Fig. 18
A
D
A
Fig. 19
C
B
Fig. 20
10
Fig. 21
Fig. 22
Fig. 23
C
10
ADJUSTING BLADE TENSION
DISCONNECT MACHINE FROM POWER SOURCE.
On the back of the upper wheel slide bracket, there is a series of graduations. These indicate the proper tension for various widths of blades. With the blade on the wheels, turn the knob (A) Fig. 21, to raise or lower the wheel, until the red fiber washer (B) is in line with the proper graduation for the size of blade being used.
The graduations will be found correct for average work, and are not affected by rebrazing of the saw blade. We urge you to use these graduations until you have become familiar enough with the operation of the Band Saw to vary the tension for different kinds of blades or work. OVER-STRAINING IS A COMMON CAUSE OF BLADE BREAKAGE AND OTHER UNSATISFACTORY BLADE PERFORMANCE. RELEASE THE TENSION WHEN THE MACHINE IS NOT IN USE.
TRACKING THE BLADE
DISCONNECT MACHINE FROM POWER SOURCE. IMPORTANT: Before tracking the blade, make sure the
blade guides and blade support bearings are clear of the blade so as not to interfere with the tracking adjustment.
After tension has been applied to the blade, rotate the wheels slowly forward by hand and watch the blade (A) Fig. 22, to see that it travels in the center of the upper tire. If the blade begins to creep toward the front edge, loosen the wing nut (B) Fig. 23, and tighten the thumb screw (C). This will tilt the top of the wheel toward the back of the machine and will draw the blade toward the
center of the tire. If the blade creeps toward the back edge, turn the thumb screw in the opposite direction. Adjust the thumb screw (C) Fig. 23, only a fraction of a turn at a time. NEVER TRACK THE BLADE WHILE THE MACHINE IS RUNNING. After the blade is tracking in the center of the tires, tighten the wing nut (B) Fig. 23.
1111
Fig. 24
ADJUSTING UPPER BLADE GUIDE ASSEMBLY
DISCONNECT MACHINE FROM POWER SOURCE.
The upper blade guide assembly (A) Fig. 24, should always be set as close as possible to the top surface of the material being cut by loosening lock knob (B) and moving the guide assembly (A) to the desired position.
ADJUSTING UPPER BLADE GUIDES AND BLADE SUPPORT BEARING
DISCONNECT MACHINE FROM POWER SOURCE.
The upper blade guides and blade support bearings are adjusted only after the blade is tensioned and tracking properly. To adjust proceed as follows:
1. The upper blade guides (A) Fig. 24, are held in place by means of the set screws (C) Fig. 24. The upper blade guide guard (D) Fig. 24 is held in place by bolts (E) and set screw (F) Fig. 24. Loosen the set screws (C) to remove the guides for maintenance.
2. The complete upper guide block assembly bracket (A) Fig. 25, can be moved in or out by loosening set screw (B) Fig. 25. The guides (C) Fig. 25, should then be adjusted so that the front edge of the guide roller bear­ings are just behind the “gullets” of the saw teeth (D) Fig.
25. Be careful not to pinch the blade.
3. Both upper roller bearing assemblies (A) Fig. 26, can be adjusted by loosening the socket head cap screw (B) Fig. 26. Slide both bearing assembly guides (C) Fig. 26, sideways so the roller bearing outer surface is a couple of thousandths of an inch (about the thickness of a piece of paper) away from the blade. Tighten securely. Be care­ful not to pinch the blade.
4. The rear upper blade support bearing (D) Fig. 26, should also be adjusted so it is a couple of thousandths away from the back edge of the blade. The upper blade support bearing, prevents the blade from being pushed too far to the rear which could damage the set in the saw teeth.
Fig. 25
Fig. 26
B
F
C
A
D
E
D
C
A
B
D
B
A
C
1212
ADJUSTING LOWER BLADE GUIDES AND BLADE SUPPORT BEARING
DISCONNECT MACHINE FROM POWER SOURCE.
The lower blade guides and lower blade support bearing should be adjusted at the same time as the upper guides and bearing as follows:
1. The lower blade guides (A) Fig. 27, are held in place by means of the cap screws (C) Fig. 27. Loosen the cap screws (C) to remove the guides for maintenance. Note: Lower the chip chute out of the way.
2. The complete lower guide block assembly bracket (B) Fig. 27 can be moved in or out by loosening the button head screw (D) Fig. 27. The guides (A) Fig. 27, should then be adjusted so that the front edge of the guide roller bearings are just behind the “gullets” of the saw teeth (F) Fig. 27. Be careful not to pinch the blade.
3. Both lower roller bearing assemblies (C) Fig. 28 can be adjusted by loosening the socket head cap screw (A) Fig. 28. Slide both bearing assembly guides (D) Fig. 28, sideways so the roller bearing outer surface is a couple of thousandths of an inch (about the thickness of a piece of paper) away from the blade. Tighten securely. Be careful not to pinch the blade.
4. The rear lower blade support bearing (E) Fig. 27 should also be adjusted so it is a couple of thousandths away from the back edge of the blade. The lower blade support bearing, prevents the blade from being pushed too far to the rear which could damage the set in the saw teeth.
CHIP CHUTE
The chip chute (B) Fig. 28 can be equipped with acces­sories for easy connection to a central exhaust system as shown in (F) Fig. 28 connector and (E) Fig. 28 adapter. (See ACCESSORIES)
CHANGING THE BLADE
MAKE CERTAIN THE MACHINE IS DISCONNECTED FROM THE POWER SOURCE.
NOTE: Blades for the 14 band saw are 93
1
/2 in length
1. Open the upper and lower wheel guards.
2. Release tension on the band saw blade.
3. Remove the table adjustment pin and table insert.
4. Slide the saw blade off the wheel and guide it out through the slot in the table.
5. To install the new saw blade, reverse the above pro­cedure. NOTE: Blade teeth should be pointing downward at the front of the table.
Fig. 27
D
B
A
C
F
E
Fig. 28
D
B
A
C
F
E
Fig. 29
13
BAND SAW BLADES
A band saw blade is a delicate piece of steel that is sub­jected to tremendous strain. You can obtain long use from a band saw blade if you give it fair treatment. B ensure you use blades of the proper thickness, width, and temper for the various types of material to be cut.
Always use the widest blade possible. Use the narrow blades only for sawing small, abrupt curves and for fine delicate work. This will save blades and will produce better work. Band saw blades may be purchased, weld­ed, set and sharpened ready for use. For cutting wood and similar materials, Delta supplies blades in widths of
1
/8, 3/16, 1/4, 3/8, 1/2, and 3/4 inches.
File and set the wood cutting blades whenever you find it requires pressure to make them cut. If a blade is bro­ken it can be brazed or welded; however, if it has become badly work-hardened, it will soon break in another place. If you are not equipped to file, set and braze or weld blades, take them to a saw filer for recon­ditioning. Under average conditions, blades should be resharpened after 4 hours of operation.
Any one of a number of conditions may cause a band saw blade to break. Blade breakage is, in some cases, unavoidable, being the natural result of the peculiar stresses to which such blades are subjected. It is, how­ever, often due to avoidable causes, most often to lack of care or judgment on the part of the operator in mounting or adjusting the blade or guides. The most common causes of blade breakage are: 1) faulty alignments and adjustments of the guides; 2) forcing or twisting a wide blade around a curve of short radius; 3) feeding too fast;
4) dullness of the teeth or absence of sufficient set; 5) excessive tightening of the blade; 6) top guide set too high above the work being cut; 7) using a blade with a lumpy or improperly finished braze or weld; and 8) con­tinuous running of the saw blade when not in use for cut­ting.
New blades for the standard 14-inch Band Saw are 93
1
/2 inches long. The adjustment will accommodate
blades up to a maximum length of 94 inches and to a minimum length of 91
1
/2 inches. When equipped with the
No. 28-984 Height Attachment, new blades should be 105 inches long. The adjustment will accommodate blades up to a maximum length of 106 inches and to a minimum length of 103
1
/2 inches.
OPERATING THE BAND SAW
Before starting the machine, see that all adjustments are properly made and the guards are in place. Turn the pul­ley by hand to make sure that everything is correct BEFORE turning on the power.
Keep the top guide down close to the work at all times. Do not force the material against the blade too hard.
Light contact with the blade will permit easier following of the line and prevent undue friction, heating, and work­hardening of the blade at its back edge.
KEEP THE SAW BLADE SHARP and you will find that very little forward pressure is required for average cut­ting. Move the stock against the blade steadily and no faster than will give an easy cutting movement.
Avoid twisting the blade by trying to turn sharp corners. Remember, you must saw around corners.
CUTTING CURVES
When cutting curves, turn the stock carefully so that the blade may follow without being twisted. If a curve is so abrupt that it is necessary to repeatedly back up and cut a new kerf, either a narrow blade is needed or a blade with more set is required. The more set a blade has, the easier it will allow the stock to be turned, but the cut is usually rougher than where a medium amount of set is
used. In withdrawing the piece being cut, in order to change the cut, or for any other reason, the operator must be careful that he does not accidentally draw the blade off the wheels. In most cases it is easier and safer to turn the stock and saw out through the waste materi­al, rather than try to withdraw the stock from the blade.
ACCESSORIES
The testing of this unit has been accomplished with the following accessories. For safest operation, it is recommended that only these accessories be used with this unit.
WARNING: Since accessories other than those listed have not been tested with this unit, use of such accessories could be hazardous.
50-484 Connector 49-220 Hose Adapter 28-198 Carter Guide Assembly 50-325 Padlock 28-984 Height Attachment 28-855 Rip Fence 50-274 Mobile Base
14
14²BAND SAW HIGH CARBON STEEL BLADES
for Wood, Plastics, Compositions and Non-Ferrous Metal
Cat. Number Width Length Min. Cut Radius Teeth per Inch
28-032
1
/8 931/2
3
/16 14
28-033
3
/16 931/2
5
/16 6
28-034
1
/4 931/2
5
/8 6
28-036
3
/8 931/2 13/8 6
28-038
1
/2 931/2 21/2 6
28-040
3
/4 931/2 51/2 4
28-045
1
/8 105
3
/16 14
28-046
3
/16 105
5
/16 6
28-047
1
/4 105
5
/8 6
28-048
3
/8 105 13/8 6
28-050
1
/2 105 21/2 6
28-052
3
/4 105 51/2 4
14²BAND SAW HIGH CARBON STEEL SKIP TOOTH BLADES for Wood, Aluminum, Magnesium, Plastics and Compositions
Cat. Number Width Length Min. Cut Radius Teeth per Inch
28-884
1
/4 931/2
5
/8 6
28-885
3
/8 931/2 13/8 4
28-886
1
/2 931/2 21/2 4
14²BAND SAW DELTA PLATINUM PRO®BLADES
for Wood, Plastics, Compositions and Non-Ferrous Metal
Cat. Number Width Length Min. Cut Radius Teeth per Inch
28-963
3
/16 931/2
5
/16 6
28-964
1
/4 931/2
5
/8 6
28-965
3
/8 931/2 13/8 6
28-966
1
/2 931/2 21/2 6
28-959
3
/8 105 13/8 6
28-960
1
/2 105 21/2 4
151515
Printed in U.S.A.
DELTA/PORTER-CABLE GUARANTEE
Delta is proud of the quality power tools it sells. The component parts of our tools are inspected at various stages of production and each finished tool is subjected to a final check before being packaged for shipment. Because of our confidence in our engineering quality, Delta agrees to repair or replace any part or parts of Delta/Porter-Cable Power Tools and accessories which exam­ination proves to be defective in workmanship or material. The warranty period for Delta brand is two years, for Porter-Cable, one year. Any alleged defective part or parts must be returned prepaid to the Delta factory or one of the service centres. The guarantee does not include repair labour or parts replacement required because of misuse, abuse, or normal wear and tear. Repairs made by other than our factory, Delta service centre or authorized service station relieve Delta of further liability under this guarantee. THIS GUARANTEE IS MADE EXPRESSLY IN PLACE OF ALL OTHER GUARAN­TEES OR WARRANTIES, EXPRESSED OR IMPLIED, WITH RESPECT TO QUALITY, MERCHANTABILITY, OR FITNESS FOR A PARTICULAR PUR­POSE.
GARANTIE DELTA/PORTER-CABLE
Delta est fière de la qualité des outils électriques qu’elle met sur le marché. Leurs composants sont inspectés à chaque étape de la fabrication, et chaque outil subit une dernière vérification avant d’être emballé pour l’envoi. Pour confirmer l’entière confiance de Delta dans la qualité technique de ses pro­duits, la compagnie s’engage à réparer ou à remplacer tout élément ou accessoire d’un outil électrique Delta/Porter-Cable présentant un défaut dûment reconnu de matière ou de fabrication. La garantie est d’une durée de deux (2) ans pour les articles de la marque Delta et d’un an pour les Porter­Cable. La ou les pièces présumées défectueuses doivent être renvoyées fran­co de port à l’usine ou à l’un des centres de service de l’usine Delta. La garantie ne comprend pas les frais de main-d’oeuvre ou de remplacement, de pièce, occasionnés par suite de mauvais usage, dégradation et usure nor­male, lesquels ne donnent droit ni à remplacement, ni à réparation. Toute réparation effectuée en dehors de notre usine, de nos succursales de service et de nos centres de service autorisés annule la garantie. IL EST EXPRESSÉMENT PRÉCISÉ QUE NOUS NE SERONS ENGAGÉS PAR AUCUNE AUTRE GARANTIE (EXPRESSE OU TACITE) DE QUALITÉ INTRINSÈQUE, DE QUALITÉ MARCHANDE OU D’APTITUDE À UN EMPLOI PARTICULIER.
The following are trademarks of PORTER-CABLE•DELTA Corporation (Las siguientes son marcas registradas de PORTER-CABLE S.A.): BAMMER®, INNOVATION THAT WORKS®, JETSTREAM®, LASERLOC®, OMNIJIG®, POCKET CUTTER®, PORTA-BAND®, PORTA-PLANE®, PORTER-CABLE
®
, QUICKSAND®, SANDTRAP®, SAW BOSS®, SPEED-BLOC®, SPEEDMATIC®, SPEEDTRONIC®, STAIR-EASE®, THE PRO-
FESSIONAL EDGE
®
, THE PROFESSIONAL SELECT®, TIGER CUB®, TIGER SAW®, TORQBUSTER®, WHISPER SERIES®, DURATRONIC™,
FLEX™, FRAME SAW™, MICRO-SET™, MORTEN™, NETWORK™, RIPTIDE™, TRU-MATCH™, WOODWORKER’S CHOICE™. Trademarks noted with ® are registered in the United States Patent and Trademark Office and may also be registered in other countries.
Las Marcas Registradas con el signo de ® son registradas por la Oficina de Registros y Patentes de los Estados Unidos y también pueden estar registradas en otros países.
PORTER-CABLE DELTA SERVICE CENTERS
(CENTROS DE SERVICIO DE PORTER-CABLE
DELTA)
Parts and Repair Service for Porter-Cable•Delta Power Tools are Available at These Locations
(Obtenga Refaccion de Partes o Servicio para su Herramienta en los Siguientes Centros de Porter-Cable
Delta)
Authorized Service Stations are located in many large cities. Telephone 800-487-8665 or 901-541-6042 for assistance locating one. Parts and accessories for Porter-Cable
Delta products should be obtained by contacting any Porter-Cable•Delta Distributor, Authorized
Service Center, or Porter-Cable
Delta Factory Service Center. If you do not have access to any of these, call 888-848-5175 and you will
be directed to the nearest Porter-Cable
Delta Factory Service Center. Las Estaciones de Servicio Autorizadas están ubicadas en muchas
grandes ciudades. Llame al 800-487-8665 ó al 901-541-6042 para obtener asistencia a fin de localizar una. Las piezas y los accesorios para los productos Porter-Cable
Delta deben obtenerse poniéndose en contacto con cualquier distribuidor Porter-Cable•Delta, Centro
de Servicio Autorizado o Centro de Servicio de Fábrica Porter-Cable
Delta. Si no tiene acceso a ninguna de estas opciones, llame al
888-848-5175 y le dirigirán al Centro de Servicio de Fábrica Porter-Cable
Delta más cercano.
ARIZONA
Tempe 85282 (Phoenix) 2400 West Southern Avenue Suite 105 Phone: (602) 437-1200 Fax: (602) 437-2200
CALIFORNIA
Ontario 91761 (Los Angeles) 3949A East Guasti Road Phone: (909) 390-5555 Fax: (909) 390-5554
San Leandro 94577 (Oakland) 3039 Teagarden Street Phone: (510) 357-9762 Fax: (510) 357-7939
COLORADO
Denver 80216 5855 Stapleton Drive North Suite A-140 Phone: (303) 370-6909 Fax: (303) 370-6969
FLORIDA
Davie 33314 (Miami) 4343 South State Rd. 7 (441) Unit #107 Phone: (954) 321-6635 Fax: (954) 321-6638
Tampa 33609 4538 W. Kennedy Boulevard Phone: (813) 877-9585 Fax: (813) 289-7948
GEORGIA
Forest Park 30297 (Atlanta) 5442 Frontage Road, Suite 112 Phone: (404) 608-0006 Fax: (404) 608-1123
ILLINOIS
Addison 60101 (Chicago) 311 Laura Drive Phone: (630) 628-6100 Fax: (630) 628-0023
Woodridge 60517 (Chicago) 2033 West 75th Street Phone: (630) 910-9200 Fax: (630) 910-0360
MARYLAND
Elkridge 21075 (Baltimore) 7397-102 Washington Blvd. Phone: (410) 799-9394 Fax: (410) 799-9398
MASSACHUSETTS
Braintree 02185 (Boston) 719 Granite Street Phone: (781) 848-9810 Fax: (781) 848-6759
Franklin 02038 (Boston) Franklin Industrial Park 101E Constitution Blvd. Phone: (508) 520-8802 Fax: (508) 528-8089
MICHIGAN
Troy 48083 (Detroit) 1355 Combermere Phone: (248) 597-5000 Fax: (248) 597-5004
MINNESOTA
Minneapolis 55429 4315 68th Avenue North Phone: (612) 561-9080 Fax: (612) 561-0653
MISSOURI
North Kansas City 64116 1141 Swift Avenue P.O. Box 12393 Phone: (816) 221-2070 Fax: (816) 221-2897
St. Louis 63119 7574 Watson Road Phone: (314) 968-8950 Fax: (314) 968-2790
NEW YORK
Flushing 11365-1595 (N.Y.C.) 175-25 Horace Harding Expwy. Phone: (718) 225-2040 Fax: (718) 423-9619
NORTH CAROLINA
Charlotte 28209 4303-B South Boulevard Phone: (704) 525-4410 Fax: (704) 525-0618
OHIO
Columbus 43214 4560 Indianola Avenue Phone: (614) 263-0929 Fax: (614) 263-1238
Cleveland 44125 8001 Sweet Valley Drive Unit #19 Phone: (216) 447-9030 Fax: (216) 447-3097
OREGON
Portland 97230 4916 NE 122 nd Ave.
Phone: (503) 252-0107 Fax: (503) 252-2123
PENNSYLVANIA
Willow Grove 19090 520 North York Road Phone: (215) 658-1430 Fax: (215) 658-1433
TENNESSEE
Nashville 37214 2262 Lebanon Pike Phone: (615) 882-0320 Fax: (615) 882-0051
TEXAS
Dallas 75220 10720 N. Stemmons Freeway Phone: (214) 353-2996 Fax: (214) 350-3943
Houston 77055 West 10 Business Center 1008 Wirt Road, Suite 120 Phone: (713) 682-0334 Fax: (713) 682-4867
WASHINGTON
Renton 98055 (Seattle) 268 Southwest 43rd Street Phone: (425) 251-6680 Fax: (425) 251-9337
Printed in U.S.A.
PORTER-CABLE DELTA SERVICE CENTERS
ALBERTA
Bay 6, 2520-23rd St. N.E. Calgary, Alberta T2E 8L2 Phone: (403) 735-6166 Fax: (403) 735-6144
BRITISH COLUMBIA
8520 Baxter Place Burnaby, B.C. V5A 4T8 Phone: (604) 420-0102 Fax: (604) 420-3522
MANITOBA
1699 Dublin Avenue Winnipeg, Manitoba R3H 0H2 Phone: (204) 633-9259 Fax: (204) 632-1976
ONTARIO
505 Southgate Drive Guelph, Ontario N1H 6M7 Phone: (519) 836-2840 Fax: (519) 767-4131
QUÉBEC
1515 ave. St-Jean Baptiste, Québec, Québec G2E 5E2 Phone: (418) 877-7112 Fax: (418) 877-7123
1447, Begin St-Laurent, (Montréal), Québec H4R 1V8 Phone: (514) 336-8772 Fax: (514) 336-3505
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