Delta DT3 User Manual

 Precaution

DANGER! Caution! Electric Shock!

1. Do not touch the AC terminals while the power is supplied to the controller to prevent an electric shock.

2. Make sure power is disconnected while checking the unit inside.

WARNING!

This controller is an open-type temperature controller. Make sure to evaluate any dangerous application in which a serious human injury or serious property damage may occur.

1. Always use recommended solder-less terminals: Fork terminal with isolation. (M3 screw, width is 6.0mm)

2. Do not allow dust or foreign objects to fall inside the controller to prevent it from malfunctioning.

3. Never modify or disassemble the controller.

4. Do not connect anything to the “No used” terminals.

5. Make sure all wires are connected to the correct polarity of terminals.

6. Do not install and/or use the controller in places subject to:

y Dust or corrosive gases and liquid y High humidity and high radiation y Vibration and shock

7. Must turn power off when wiring and changing a temperature sensor.

8. Be sure to use compensating wires that match the thermocouple types when extending or connecting the thermocouple wires.

9. Please use wires with resistance when extending or connecting a platinum resistance thermometer (RTD).

10. Please keep the wire as short as possible when wiring a platinum resistance thermometer (RTD) to the controller and please route power wires as far as possible from load wires to prevent interference and induced noise.

11. This controller is an open-type unit and must be placed in an enclosure away from high temperature, humidity, dripping water, corrosive materials, airborne dust and electric shock or vibration.

12. Please make sure power cables and signals from instruments are all installed properly before energizing the controller, otherwise serious damage may occur.

13. Please do not touch the terminals in the controller or try to repair the controller when power is applied to prevent an electric shock.

14. Wait at least one minute after power is disconnected to allow capacitors to discharge, and please do not touch any internal circuit within this period.

15. Do not use acid or alkaline liquids for cleaning. Please use a soft, dry cloth to clean the controller.

 Display, LED & Pushbuttons

DT3 Series Temperature Controller Instruction Sheet

y High voltage and high frequency



Odering Information

DT3 Series DT3: Delta 3 Series Temperature Controller

Panel Size (W×H)

1st output group selection

Power supply

2nd output group selection

20: 4848 1/16 DIN W48 × H48mm 30: 7272 W72 × H72mm

R: Relay Output, 250 VAC, 5A V: Voltage Pulse Output, 12V ±10% C: DC Current Output, 4 ~ 20 mA L: Linear Voltage Ouptut 0 ~ 10 VDC

A: AC 80 ~ 260 V D: DC 24 VDC

0: None R: Relay Outupt,250 VAC, 5A

40: 4896 1/8 DIN W48 × H96mm 60: 9696 1/4 DIN W96 × H96mm

V: Voltage Pulse Output, 12V ±10% C: DC Current Output 4 ~ 20 m A L: Linear Voltage Ouptut 0 ~ 10 VDC

EVENT inputs/ CT function (optional) 1

EVENT inputs/ CT function (optional) 2

EVENT inputs/ CT function (optional) 3

0: None, 1: Event Input3, 2: RS-485 Communication

0: None, 1: Event Input2, 2: CT measure input2, 3: Retransmission Output

0: None, 1: Event Input1, 2: CT measure input1, 3: Remote Setpoint input

 Specifications

Input Voltage AC 80 ~ 260 V, 50/60Hz; DC24 VDC ±10%

Power Consumption 5VA max.

Display Method LCD display. Process value (PV): Yellow color, Set point (SV): Green color

Thermocouple: K, J, T, E, N, R, S, B, L, U, TXK

Sensor Type

Control Mode

Control Output

Warning Output Type Relay output: Max. load 250VAC, 3A resistive load

Display Accuracy 0 or 1 digit to the right of the decimal point (selectable)

Sampling Rate Analog input: 0.1 sec/ per scan; Thermocouple or Platinum RTD: 0.1 sec/per scan

Vibration Resistance

Shock Resistance

Ambient Temperature

Storage Temperature

Altitude

Relative Humidity 35% ~ 80% RH（non-condensing）

3-wire Platinum RTD: Pt100, JPt100

Analog input: 0 ~ 5 V, 0 ~ 10 V, 0 ~ 20 m A, 4 ~ 20 mA, 0 ~ 50 mV

PID, PID program control (Ramp/Soak control), FUZZY, Self-tuning, Manual and On/FF

Relay output: Max. load 250VAC, 5A resistive load

Voltage pulse output: DC 12V, Max. output current 40mA

Current output: DC 4 ~ 20m A output (Load resistance: Max. 500Ω)

Analog voltage output: 0 ~ 10V

10 to 55Hz, 10m/s

Max. 300m/ s

0°C ~ +50°C

-20°C ~ +65°C

Max. 2000m

for 10min, each in X, Y and Z directions

, 3 times in each 3 axes, 6 directions

 Operation

 There are three modes of operation: operation, regulation and initial setting. When power is applied, controller gets into the operation

mode. Press the

initial setting mode. Pressing the

operation mode..

 PV/SV: Sets the temperature set point and displays the temperature process value. Use

point.

 Setting method: While in any function mode, press the

settings. Press

 The flow chart below shows how to switch the settings and internal functions:

Regulation Mode Operation Mode

【Operation Mode】Parameter Setting:

Display

key to switch to regulation mode. If the key is pressed for more than 3 seconds, controller will switch to the

key while in the regulation mode or initial setting mode, forces the controller to return to the

keys to set the temperature set

key to select the desired function and use keys to change

key to save the changes.

Pre ss ke y less t ha n 3 sec

Pre ss ke y

Description

Use

RUN/STOP: Control setting RUN or STOP

PATTERN: Start pattern setting (set control mode to PROG mode)

STEP: Start step setting (set control mode to PROG mode)

SELECT POINT: Decimal point setting (0: integral ; 1: one decimal point)

LOCK: Setting lock mode (LOCK1: all; LOCK2: onlySV and F1/F2 key is allowed)

ALARM1 HIGH: Upper limit alarm 1 (display according to the setting in ALARM mode)

to set temperature set point, use to switch between the display parameter

Pre ss ke y mo re t ha n 3 se c

Pre ss ke y

Initial Setting Mode

Factory Setting

RUN

OFF

4.0

ALARM1 LOW: Lower limit alarm 1 (display according to the setting in ALARM mode)

ALARM2 HIGH: Upper limit alarm 2 (display according to the setting in ALARM mode)

ALARM2 LOW: Lower limit alarm 2 (display according to the setting in ALARM mode)

ALARM3 HIGH: Upper limit alarm 3 (set OUT2 to ALARM mode and it will display according to the

setting in ALARM mode)

ALARM3 LOW: Lower limit alarm 3 (set OUT2 to ALARM mode and it will display according to the

setting in ALARM mode)

ALARM1 HIGH PEAK: High peak value 1

ALARM1 LOW PEAK: Low peak value 1

ALARM2 HIGH PEAK: High peak value 2

ALARM2 LOW PEAK: Low peak value 2

ALARM3 HIGH PEAK: High peak value 3 (display when OUT2 is set to alarm mode)

ALARM3 LOW PEAK: Low peak value 3 (display when OUT2 is set to alarm mode)

OUT1: Display and adjust output value of 1

OUT2: Display and adjust output value of 2

Heating/Cooling Mode)

OUT1 MAX: Upper limit % of 1

OUT1 MIN.: Lower limit % of 1

OUT2 MAX: Upper limit % of 2

OUT2 MIN: Lower limit % of 2

CT1: Display CT1 current (display when external CT is connected to CT1)

output group (perform linear calculation again)

output group

output group (display when OUT2 is set to Heating/Cooling Mode)

output group

output group (display when OUT2 is set to

100.0

CT2: Display CT2 current (display when external CT is connected to CT2)

press

to return to target temperature setting.

【Initial Setting Mode】Parameter Settings:

Display Description Factory Setting

INPUT: Set input type (refer to “Temperature Sensor Type & Temperature Range Chart” for the

selection of Thermocouple or Platinum Resistance types.) TEMP. UNIT: Set temperature unit /℃ ℉（it wil not be displayed when in analog input mode） ℃

TEMP. HIGH: Set up upper temperature limit (the upper limit setting is different for different types of

sensor)

TEMP. LOW: Set up lower temperature limit (the lower limit setting is different for different types of

sensor)

CONTROL: Select control modes ( 4 different modes: ON-OFF, PID, MANUAL, and FUZZY) PID

CONTROL SV provides 4 different options: CONS; PROG; SLOP; and REMO. REMO mode is

available when REMOTE function is added. WAIT SV: Set up waiting temperature （display when in programmable control）

WAIT TIME: Set up waiting time（display when in programmable control）

SLOP: Set up start slope （display when in programmable control）

PATTERN: Select pattern to be edited (display when in programmable control, there are 16 patterns

and each pattern includes 16 steps. Setting parameters are OFF, SAVE, 0~F.)

TUNE: Select AT or ST (display when in PID control mode) AT

SELECT HEAT/COOL: Select heating, cooling or dual output heating and cooling H1H2

ALARM1 SET: Set up Alarm 1 mode (refer to “Alarm Output” for more setting on modes)

ALARM1 OPTION:

ALARM1 DELAY: Set up Alarm 1 delay (refer to “Alarm Output” for more setting on modes) 0

ALARM2 SET: Set up Alarm 2 mode (refer to "Alarm Outputs") 0

ALARM2 OPTION: Set up Alarm 2 options (refer to “Alarm Outputs” ) 0

ALARM2 DELAY: Set up Alarm 2 delay (refer to “Alarm Outputs” ) 0

ALARM3 SET: Set up Alarm 3 mode (refer to "Alarm Output")(display when OUT2 is set to ALARM

mode)

ALARM3 OPTION: Set up Alarm 3 options (refer to "Alarm Output") (display when OUT2 is set to 0

Set up Alarm 1 options (refer to “Alarm Output” for more setting on modes) 0

850.0

-200.0

CONS

4.0

0.0

OFF

ALARM mode)

ALARM3 DELAY: Set up Alarm 3 delay (refer to “Alarm Outputs” ) (display when OUT2 is set to

ALARM mode)

PV Color Change Function: Select the alarm to change PV display color. (refer to "Alarm Outputs") OFF

OUT INVERT: Set up reverse alarm output (the last digit on the right indicates: OUT1 reverse; the

2nd last digit on the right indicates: OUT2 reverse)

REMOTE TYPE: Set up Remote type (display when

(V0:0~5V; V1:1~5V; V10:0~10V; MA0:0~20mA; MA4:4~20mA)

Select auxiliary function (refer to SV Control Mode Setting) 0

COMMUNICATION WRITE: Enable/disable communication write-in OFF

COMMUNICATION SELECT: Select ASCII or RTU format ASCII

COMMUNICATION NO.: Set up communication address 1

BPS: Set up baudrate 9600

LENGTH: Set up data length 7

STOP: Set up stop bit

PARITY: Set up parity bit

【Regulation Mode】Parameter Settings:

Display Description Factory Setting

AT: Auto-tuning Switch（display when setting Ctrl = PID/FUZZY, TUNE = AT, R-S=RUN）

ST: SELF-TUNING Switch (display when setting Ctrl = PID, TUNE = ST) OFF

PID NO.: Select the n

setting Ctrl=PID)

PID SV NO.: Accordinig to the selection of PID No. (n=0~5), set SV value accordingly. It will allow

the system perform auto selection when it’s set to AUTO mode. (Display when Ctrl = PID/FUZZY).

P : Proportional Setting (display when setting Ctrl = PID/FUZZY and TUNE = AT)

Set P value according to the selection of PID No. (n=0~5). When P is set to AUTO, the system will

select P value accordingly.

I: Integral Time Setting (display when Crtl=PID/FUZZY; this parameter is set automatically when

TUNE=AT.)

Set I value according to the selection of PID No. (n=0~5). When I is set to AUTO, the system will

select I value accordingly.

D: Deviation Time SEtting: (display when Crtl=PID/FUZZY; this parameter is set automatically

when TUNE=AT.)

Set D value according to the selection of PID No. (n=0~5). When D is set to AUTO, the system will

select D value accordingly.

I OFFSET: Integral deviation setting, when Integral is not 0. (display when Crtl=PID/FUZZY; this

parameter is set automatically when TUNE=AT.)

Set IOF value according to the selection of PID No. (n=0~5). When IOF is set to AUTO, the

system will select IOF value accordingly.

PD OFFSET: PD offset when Integral=0 to eliminate a consistent deviation. 0

Set up Fuzzy gain value (when Ctrl=FUZZY) 4

Set up Fuzzy Deadband (when Ctrl=FUZZY) 0

OUT1 HYSTERESIS: Adjust Output 1 hysteresis (when in ON/OFF control) 0

OUT2 HYSTERESIS: Adjust Output 2 hysteresis (when in ON/OFF control) 0

OUT1 HEAT: Heating control cycle for Output 1 ( when Ctrl= PID/FUZZY/MANUAL)

OUT1 COOL: Cooling control cycle for Output 1 (when Ctrl= PID/FUZZY/MANUAL)

OUT2 HEAT: Heating control cycle for Output 2 ( when Ctrl= PID/FUZZY/MANUAL)

OUT2 COOL: Cooling control cycle for Output 2 (when Ctrl= PID/FUZZY/MANUAL)

COEF: Ratio of Output 1 against Output 2 (when Ctrl= PID/FUZZY and when in dual output

control)

DEAD: Set up deadband (when Ctrl is not set to MANUAL and when in dual output) 0

PV FILTER: Set up input filter factor of PV 8

PV RANGE: Set up input filter range of PV 1.00

PV OFFSET: Adjust input compensation of PV 0.0

PV GAIN: Adjust input gain of PV 0.000

is set to REMO mode)

Press

(n=0~5) PID. When set in AUTO, PID is auto-selected. (display when

to return to input type setting

Press

MA4

OFF

47.6

260

Output

selection:

C; V; S: 5sec.

R: 20sec.

1.00

SV SLOPE: Set up rising slope (when CRTS = SLOP)

ANALOG OUT1 MAX.: Adjust upper limit compensation for analog Output 1 (1scale = 1μA; 1scale

= 1mV)

ANALOG OUT1 MIN.: Adjust lower limit compensation for analog Output 1* (1 scale = 1μA; 1scale

= 1mV)

ANALOG OUT2 MAX.: Adjust upper limit compensation for analog Output 2* (1scale = 1μA;

1scale = 1mV)

ANALOG OUT2 MIN.: Adjust lower limit compensation for analog Output 2* (1scale = 1μA; 1scale

= 1mV)

RETRANSMISSION MAX.: Adjust upper limit compensation for Retransmission* (1scale = 1μA;

1scale = 1mV) (display when a Retransmission Card is connected to DT3)

RETRANSMISSION MIN.: Adjust lower limit compensation for Retransmission* (1scale = 1μA;

1scale = 1mV) (display when a Retransmission Card is connected to DT3)

REMOTE GAIN: Adjust Remote gain (When CRTS = REMO) 0

REMOTE GAIN: Adjust Remote compensation (When CRTS = REMO)

REMOTE LOW: Remote lower limit (When CRTS=REMO) 0

REMOTE HIGH: Remote higher limit (When CRTS=REMO) 100

EVENT1: Set up EVENT1 function (display when a Event Card is connected to EVENT1) 0

EVENT2: Set up EVENT2 function (display when a Event Card is connected to EVENT2)

EVENT3: Set up EVENT3 function (display when a Event Card is connected to EVENT3) 0

PID mode: Any of the 6 PID groups can be selected. When set to AUTO mode, the program will automatically select the PID group that is

the closest to the target temperature.

Select 0~5 group of PID and execute AT function, the system will automatically load P; I; D and IOF parameters into the selected PID

group.

Select the n

Set up the 0th PID temperature value

Set up the 0th proportional band value

Set up the 0th Ti value

Set up the 0th Td value

Set up the 0th PID integral deviation

Programmable Editing: set

Select desired editing pattern number 0~F press to set the desired editing pattern number 0~F

Edit the temperature of step No.0 of pattern No. 0

Edit the time of step No.0 of pattern No. 0 (time unit:

hh, mm)

~ Set up step 0~15 in order

Edit the temperature of step No.15 of pattern No.0

Edit the time of step No.15 of pattern No.0

Seelect the actual required steps for executing

pattern No.0

Set up the additional cycle (0~199) for pattern No.

0 execution

Set up the link pattern of pattern No.0 (0~F;

END; STOP)

PID (n = 0 ~ 5) press to set 0 ~ 5th PID parameters

Set up the 5th PID temperature value

Set up the 5th proportional band value

Set up the 5th Ti value

Set up the 5th Td value

Set up the 5th PID integral deviation

Press

Edit the temperature of step No.0 of pattern No. 15

selection of desire editing pattern and number

press

Press

selection of desire editing pattern and number.

to set the parameters in

“Regulation Mode”

to or and set to .

If the setting is OFF, leave the editing pattern page and go to

press

Press

to return to the

~ Edit the time of step No.0 of pattern No.15 (time unit:

hh, mm)

~ Edit the temperature of step No.15 of pattern No.15

~ Edit the time of step No.15 of pattern No.15

~ Seelect the actual required steps for executing

pattern No.15

~ Set up the additional cycle (0~199) for pattern No.

15 execution

~ Set up the link pattern of pattern No.15 (0~F;

END; STOP)

press

to set the parameters in

“Regulation Mode”

to continue with the setting.

Press

to return to the

 Initial Start-up Setting

1. When setting up DT3 for the first time, press key for more than 3 seconds till the screen display and select according

to your temperature sensor type. Please be aware that a selection of wrong model would cause PV temperature display error. (Refer

to the chart below)

2. When setting up the temperature sensor type by using RS-485, write your value (range 0~19) into register 1004H.

3. When setting up the current input method, remove the temperature controller cover and set JP8 to short. (Refer to the chart below)

z Temperature Sensor Type & Temperature Range Chart

Input Temperature

Sensor Type

Thermocouple K type 0 -200 ~ 1300°C Thermocouple TXK type 10 -200 ~ 800°C

Thermocouple J type 1 -100 ~ 1200°C Platinum Resistance (JPt100) 11 -20 ~ 400°C

Thermocouple T type 2 -200 ~ 400°C Platinum Resistance (Pt100) 12 -200 ~ 850°C

Thermocouple E type 3 0 ~ 600°C Platinum Resistance (Ni120) 13 -80 ~ 300°C

Thermocouple N type 4 -200 ~ 1300°C Platinum Resistance (Cu50) 14 -50 ~ 150°C

Thermocouple R type 5 0 ~ 1700°C Analog Voltage Input (0~5V) 15 -999~9999

Thermocouple S type 6 0 ~ 1700°C Analog Voltage Input (0~10V) 16 -999~9999

Thermocouple B type 7 100 ~ 1800°C Analog Voltage Input (0~20m A) 17 -999~9999

Thermocouple L type 8 -200 ~ 850°C Analog Voltage Input (4~20m A) 18 -999~9999

Thermocouple U type 9 -200 ~ 500°C Analog Voltage Input (0~50m V) 19 -999~9999

z How to Set Up Current Input

Remove the temperature controller cover and set JP8 to short. JP8 jumper locates near the sensor input area on PCB board.

Normal Iniput (Factory Setting) Current Input (4 ~ 20mA, 0 ~ 20mA)

 Display Unit Setting

Use following parameter to change the PV and SV display unit, select decimal point and switch between ℃/F.

¾ In Operation Mode

¾ In Initial Setting Mode

: SP=1 displays decimal place (ex: 25.5 degree); SP=0 displays integral number (ex: 25 degree).

: Select temperature display unit ℃/℉. (℉=℃* 9 / 5 + 32)

 Set Value and the Upper/Lower Limit of Input Value Setting

¾ Set the Upper Limit of Input Value: This parameter can be set in the Initial Setting Mode , the upper limit input value must

be set within the range shown in the chart “Temperature Sensor Type & Temperature Range”.

¾ Set the Lower Limit of Input Value: This parameter can be set in Initial Setting Mode

set within the range shown in the chart “Temperature Sensor Type & Temperature Range”.

¾ Set the SV: This parameter can be set in Operation Mode, SV value must be set within the range of upper/lower limit input value.

SV can not be set in In “Program Mode” or in “Remote Mode”.

, the lower limit input value must be

 Digital Filter and Linear Compensation Setting

In “Regulation Mode”, and parameters can be used to ajust the filter status and to avoid interferences on input signal.

When PV display value is different than user’s expectation, Linear Compensation function can be set by

parameters in“Regulation Mode”.

: Filter Factors (setting range=0~50; factory setting=8). Digital Filter Calculation equation: PV=(Last displayed PV * n +

Measure Value)/ (n+1). When the parameter value is small, the PV display is close to the Measured Value. When the parameter

value is large, the PV response is slow.

: Filter Range (setting range=0.10~10.00℃/℉). If factory setting = 1, it means the controller will begin Digital Filter

Calcaulation when the Measure Value lies within the range of “Last displayed PV + / - 1.00℃/℉”. Therefore, it is recommended to

set a larger value when noise interferences is serious.

and

: Linear Compensation Value (setting range= -99.9 ~ +99.9). Linear Compensation Calculation equation: PV = Measure

Value + Compensation Value.

For example: Measure Value=25.0; Compensation = 1.2. After applying to the Compensation equation PV=26.2.

If temperature deviation is the same in every temperature, settting linear compensation value can solve deviation problem. If temperature

deviation varies upon different temperatures, calculate the linear deviation error and adjusts the temperature by setting Gain and

Compensation value.

Linear Compensation Gain (setting range = 0~0.999). Linear Compensation Gain Calculation equation: PV = Measure

Value* (1 + Gain/1.000) + Compensation.

For example: Measure Value=25.0; Gain= 0.100. After applying to the Gain calculation equation PV= 25.0 * (1 + 0.100 / 1.000) =

27.5。

 Applications of Analog Voltage & Current Input

The input range of analog voltage and current are used as the uppler/lower limit of the controller’s voltage and current setting. When

setting up the desire voltage or current, it must lies within the range of upper/lower limit. For example: If the range of analog input voltage

is 0~5V, the upper limit setting will be 5000 and lower limit setting will be 0. If the decimal setting is set to 3 decimal place, a input voltage

of 2.5V will displays as 2.500. The equation of Display Value = (Upper limit setting of controller– Lower limit setting of controller)*(Input

voltage- Analog lower limit)/(Analog upper limit– analog lower limit) + Lower limit setting of controller.

 Disable the Cold Junction Function

The cold conjunction function of a thermocouple is set to ENABLE, but in some cases, we can set it to DISABLE.

¾ In Initial Setting Mode,

is used to set the first digit (Y) of Yxxx, (when Y=0, Enable; when Y=1, Disable).

Analog Output Compensation

When the output mode is set to analog current output (4~20mA) or linear voltage output (0~10V), user’s desire output value can be

attained by using compensation function. For example, the analog output 1 can be adjusted in

“Regulation Mode”. The output value can be positive or negative (+/-) and it can be changed by pressing the Up/Down key on the

temperature controller. The scale of each pressing is an increase or decrease of 1uA and 1mV.

For example: To change the current output range from 4~20mA to 3.9~20.5mA, set

and set

¾ To control the output manually: Set parameter

¾ To set output to 0%: Set parameter

¾ To adjust the lower limit of analog output: Input a desire value and check the meter to adjust the analog input value to desire value

(For example: 4~20 m A, adjusting analog value will be 20 m A). Set parameter desire value in 【Regulation Mode】.

¾ To set output to 100%: Set parameter

¾ To adjust the lower limit of analog output: Input a desire value and adjust the analog input value to your desire value (For example:

4~20 m A, adjusting analog value will be 20 m A). Set 【Regulation Mode】.

to -100 (3.9-4=-0.1mA; -0.1mA/1uA=-100).

to in【Initial Setting Mode】.

to or to in【Operation Mode】.

(Output 1) = or (Output 2) = in 【Operation Mode】.

(Output 1) or (Output 2) to your desire value in

to 500 (20.5-20=0.5mA; 0.5mA/1uA= 500).

(Output 1) or (Output 2) to your

and parameters in

 Retransmission and Compensation Adjusting

When the input value changes, the retransmission output will also be changed correspondingly. For example: If retransmission =

4~20mA ; uppler/lower limit = 100.0 ~ 0. Wen the controller reads 0, it outputs 4mA; when the controller reads 100, it outputs 20mA. The

value can also be a negative number to generate a negative slope. For negative slope, sets upper/lower limit = 0~100.0. In this case,

when the controller reads 0, it outputs 20mA; when the controller reads 100, it outputs 4mA. Refer to the slope diagram below.

Output = Negative Slope

(Figure 1: Propotional Output Diagram)

Output = Positive Slope

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Delta DT3 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual