Delta D28569 User Manual

IN STRUC
TIO N
M AN
UAL
ESPAÑOL: PÁGINA 21 FRANÇAIS: PAGE 41
To learn more about DELTA MACHINERY visit our website at: www.deltamachinery.com.
For Parts, Service, Warranty or other Assistance, please call 1-866-422-4286
6 Horsepower
Pressure Washer with
6750 Cleaning Units
(Model D2700K)
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D28569
indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
indicates a potentially hazardous situation which, if not avoided,may result in minor or moderate injury.
used without the safety alert symbol indicates potentially hazardous situation which, if not avoided, may result in property damage.
This manual contains information that is important for you to know and understand. This information relates to protecting YOUR SAFETY and PREVENTING EQUIP­MENT PROBLEMS. To help you recognize this information, we use the symbols below. Please read the manual and pay attention to these sections.
SAFETY GUIDELINES / DEFINITIONS
This product may not be equipped with a spark arresting
muffler. If the product is not equipped and will be used around flammable materials, or on land covered with materials such as agricultural crops, forest, brush, grass, or other similar items, then an ap­proved spark arrester must be installed and is legally required in the state of California. It is a violation of California statutes section 130050 and/or sec­tions 4442 and 4443 of the California Public Resources Code, unless the engine is equipped with a spark arrester, as defined in section 4442, and maintained in effective working order. Spark arresters are also required on some U.S. Forest Service land and may also be legally required under other statutes and ordinances.
Engine exhaust contains chemicals known, in certain
quantities, to cause cancer, birth defects or other reproductive harm.
CONSUMER SAFETY INFORMATION
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D28569
IMPORTANT SAFETY INSTRUCTIONS
Read Operation Manual. Do not operate equipment until you have read Operation Manual for Safety, Assembly, Operation,
and Maintenance Instructions.
RISK OF EXPLOSION OR FIRE
HAZARD
WHAT CAN HAPPEN
HOW TO PREVENT IT
• Spilled gasoline and it’s vapors can be­come ignited from cigarette sparks, electrical arcing, exhaust gases, and hot engine components such as the muffler.
• Shut off engine and allow it to cool before adding fuel to the tank.
• Use care in filling tank to avoid spilling fuel. Move pressure washer away from fueling area before starting engine.
• Heat will expand fuel in the tank which could result in spillage and possible fire explosion.
• Keep maximum fuel level ½” below top of tank to allow for expansion.
• Operating the pressure washer in an ex­plosive environment could result in a fire.
• Operate and fuel equipment in well ventilated areas free from obstructions. Equip areas with fire extinguisher suitable for gasoline fires.
• Materials placed against or near the pres­sure washer can interfere with its proper ventilation features causing overheating and possible ignition of the materials.
• Never operate pressure washer in an area containing dry brush or weeds.
• Muffler exhaust heat can damage painted surfaces, melt any material sensitive to heat (such as siding, plastic, rubber, or vinyl), and damage live plants.
• Always keep pressure washer a minimum of four feet away from surfaces (such as houses, automobiles, or live plants) that could be dam­aged from muffler exhaust heat.
• Improperly stored fuel could lead to acci­dental ignition. Fuel improperly secured could get into the hands of children or other unqualified persons.
• Store fuel in an OSHA approved container, in a secure location away from work area.
• Use of acids, toxic or corrosive chemicals, poisons, insecticides, or any kind of flam­mable solvent with this product could re­sult in serious injury or death.
• Do not spray flammable liquids.
• Breathing exhaust fumes will cause serious injury or death!
• Operate pressure washer in a well ventilated area. Avoid enclosed areas such as garages, basements, etc.
• Never operate unit in a location occupied by humans or animals.
• Some cleaning fluids contain substances which could cause injury to skin, eyes, or lungs.
• Use only cleaning fluids specifically recom­mended for high pressure washers. Follow manufacturers recommendations. Do not use chlorine bleach or any other corrosive compound.
RISK TO BREATHING
HAZARD
WHAT CAN HAPPEN
HOW TO PREVENT IT
READ AND SAVE THESE INSTRUCTIONS
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D28569
• Fuel or oil can leak or spill and could result in fire or breathing hazard, serious injury or death can result. Fuel or oil leaks will damage carpet, paint or other surfaces in vehicles or trailers.
• If pressure washer is equipped with a fuel shut-off valve, turn the valve to the off position before transporting to avoid fuel leaks. If pressure washer is not equipped with a fuel shut-off valve, drain the fuel from tank before transporting. Only transport fuel in an OSHA approved container. Always place pressure washer on a protective mat when transporting to protect against dam­age to vehicle from leaks. Remove pressure washer from vehicle immediately upon arrival at your destination.
• Your washer operates at fluid pressures and velocities high enough to penetrate human and animal flesh, which could result in amputation or other serious injury. Leaks caused by loose fittings or worn or damaged hoses can result in injection injuries. DO NOT TREAT FLUID INJECTION AS A SIMPLE CUT! See a physician immediately!
• Never place hands in front of nozzle.
• Direct spray away from self and others.
• Make sure hose and fittings are tightened and in good condition. Never hold onto the hose or fittings during operation.
• Do not allow hose to contact muffler.
• Never attach or remove wand or hose fittings while system is pressurized.
• Do not use acids, gasoline, kerosene, or any other flammable materials in this product. Use only household detergents, cleaners and degreasers recommended for use in pressure washers.
• Wear protective clothing to protect eyes and skin from contact with sprayed materials.
• Use of acids, toxic or corrosive chemicals, poisons, insecticides, or any kind of flam­mable solvent with this product could re­sult in serious injury or death.
RISK OF INJURY OR PROPERTY DAMAGE WHEN TRANSPORTING OR STORING
HAZARD
WHAT CAN HAPPEN
HOW TO PREVENT IT
RISK OF FLUID INJECTION
HAZARD
WHAT CAN HAPPEN
HOW TO PREVENT IT
• Injuries can result if system pressure is not reduced before attempting maintenance or disassembly.
RISK OF
CHEMICAL
BURN
HAZARD
WHAT CAN HAPPEN
HOW TO PREVENT IT
• To relieve system pressure, shut off engine, turn off water supply, and pull gun trigger until water stops flowing.
• Use only hoses and accessories rated for pressure higher than your pressure washer's p.s.i.
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• Reactive force of spray will cause gun/wand to move, and could cause the operator to slip or fall, or misdirect the spray. Improper control of gun/wand can result in injuries to self and others.
• Do not overreach or stand on an unstable support. Grip gun/wand firmly with both hands. Expect the gun to kick when trig­gered.
• If proper starting procedure is not followed, engine can kickback causing serious hand and arm injury.
• If engine does not start after two pulls, squeeze trigger of gun to relieve pump pressure. Pull starter cord slowly until resistance is felt. Then pull cord rapidly to avoid kickback and prevent hand or arm injury.
• The spray gun/wand is a powerful clean­ing tool that could look like a toy to a child.
• Keep children away from the pressure washer at all times.
• Contact with hot surfaces, such as engines exhaust components, could result in serious burn.
• During operation, touch only the control surfaces of the pressure washer. Keep children away from the pressure washer at all times. They may not be able to recognize the hazards of this product.
• Spray directed at electrical outlets or switches, or objects connected to an electrical circuit, could result in a fatal electrical shock.
• Unplug any electrically operated product before attempting to clean it. Direct spray away from electric outlets and switches.
RISK OF UNSAFE OPERATION
HAZARD
WHAT CAN HAPPEN
HOW TO PREVENT IT
• Unsafe operation of your pressure washer could lead to serious injury or death to you or others.
• Do not use chlorine bleach or any other corrosive compound.
• Become familiar with the operation and con­trols of the pressure washer.
• Keep operating area clear of all persons, pets, and obstacles.
• Do not operate the product when fatigued or under the influence of alcohol or drugs. Stay alert at all times.
• Never defeat the safety features of this product.
• Do not operate machine with missing, broken, or unauthorized parts.
• Never leave wand unattended while unit is running.
RISK OF
ELECTRICAL SHOCK
HAZARD
WHAT CAN HAPPEN
HOW TO PREVENT IT
RISK OF HOT
SURFACES
HAZARD
WHAT CAN HAPPEN
HOW TO PREVENT IT
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D28569
The powerful spray from your pressure washer is capable of causing
damage to surfaces such as wood, glass, automobile paint, auto stripping and trim, and delicate objects such as flowers and shrubs. Before spraying, check the item to be cleaned to assure yourself that it is strong enough to resist damage from the force of the spray. Avoid the use of the concentrated spray stream except for very strong surfaces like concrete and steel.
Operating without flow of water will result in equipment damage. Operating the pressure washer with water supply shutoff will void your warranty. You should never run this pres­sure washer for more than 2 minutes without pulling the trigger to allow cool water to enter the pump and the heated (recirculated) water to exit.
RISK OF INJURY FROM SPRAY
HAZARD
WHAT CAN HAPPEN
HOW TO PREVENT IT
• High velocity fluid spray can cause objects to break, propelling particles at high speed.
• Light or unsecured objects can become hazardous projectiles.
• Always wear ANSI approved Z87 safety glasses.Wear protective clothing to protect against accidental spraying.
• Never point wand at, or spray people or animals.
• Always secure trigger lock when wand is not in service to prevent accidental operation.
• Never permanently secure trigger in pull back (open) position.
CONSUMER GENERAL AND SERVICE INFORMATION
DO NOT RETURN THIS PRODUCT TO THE RETAILER!
FOR SERVICE OPTIONS CALL: 1-866-422-4286
• Congratulations! You have purchased a high quality product from America’s leading manufacturer of pressure washers. This pressure washer, when properly used and maintained, will provide trouble free service. Please read and follow these instructions for proper use and maintenance.
• Please take the time now to register your pressure washer online at www.devap.com.
• All sales of pressure washers are final. Do not return this product to the retailer.
• If you experience any problems and need assistance, please call us at our toll free number 1-866-422-4286, Monday through Saturday.
• If repair or service part purchase is required, our many Authorized Warranty Service Centers are conveniently located and equipped to handle all in-warranty and out-of­warranty service.
• For the location of the nearest Authorized Warranty Service Center call 1-866-422-4286, 24 hours a day, 7 days a week or visit our web site @ www.devap.com.
• All pressure washers carry a manufacturer's one year warranty from date of purchase for consumer use and a 90 day warranty for commercial use.
• Retain sales receipt as proof of purchase for warranty service.
Read and understand all safety warnings.
• Do not operate this unit until you have read and understand this Owners Manual for Safety, Operation, and Maintenance Instructions.
• Do not operate this unit until you have read and understand the Engine Owners Manual for Safety, Operation, and Maintenance Instructions.
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D28569
CARTON CONTENTS
Bagged Handle
Bagged Parts
Nozzle Cleaning
Kit
Engine Frame and
Wheel Assembly
High Pressure Hose
Chemical
Hose
Engine Oil
Spray Gun
Knobs
Saddle Bolts
Quick Connect Spray Wand
Grommet Kit
with Quick
Connect Nozzles
Engine
Manual
Handle
English/
Spanish/
French
Operator’s
Manual
ASSEMBLY INSTRUCTIONS
1. Place handle assembly onto frame and connect handle to frame.
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D28569
3. Connect spray wand to gun. Tighten securely.
6. Add engine oil (supplied) to engine. Refer to Engine Owners Manual supplied
by engine manufacturer for correct procedure.
NOTE: There will be a slight amount of oil in the engine from factory testing. NOTE: The high pressure pump was filled with oil at the factory. There is no need
to add oil at this time, see the Maintenance section of this manual for Maintenance information.
2. Attach high pressure hose to gun. Tighten securely.
4. To Assemble Quick Connect Grommets:
a. Squeeze grommet and place into hole, fitting groove to rim.
b. Push grommet into place. c. Repeat steps until all grommets are assembled.
5. To Assemble Quick Connect Nozzles:
a. Remove five colored quick connect nozzles from plastic bag and insert
them into correct grommet. NOTE: Nozzles are color coded to match colored nozzles on panel.
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OPERATING INSTRUCTIONS
BASIC ELEMENTS OF A PRESSURE WASHER
High Pressure Pump: Increases the pressure of the water supply. Engine: Drives the high pressure pump. High Pressure Hose: Carries the pressurized water from the pump to the gun
and spray wand. Spray Gun: Connects with spray wand to control water flow rate, direction, and
pressure. Quick Connect Spray Wand: Spray wand is equipped with a female quick
connect coupler on the end. This allows the user to quickly change out high-pres­sure nozzles for different spray patterns and change to the soap nozzle for low pressure and chemical/soap applications. See How To Use Spray wand paragraph in this section.
Chemical Hose: Feeds cleaning agents into the pump to mix with the pressurized water. See How To Apply Chemicals/Cleaning Solvents in Operation section of this manual.
BASIC ELEMENTS OF ENGINE
Refer to the engine manual for location and operation of engine controls.
Choke Control: Opens and closes carburetor choke valve Throttle Control Lever: Controls engine speed. Starter Grip: Pulling starter grip operates recoil starter to crank engine. Fuel Valve Lever: Opens/closes connection between fuel tank and carburetor. Engine Switch: Enables and disables ignition system.
READ THIS OPERATION MANUAL AND SAFETY RULES BEFORE OPERATING YOUR UNIT. Compare the illustrations with your unit to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference.
Engine
High Pressure Hose
Spray Gun
Quick Connect Spray Wand
Chemical Hose
High Pressure Pump
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D28569
PRESSURE WASHER TERMINOLOGY
PSI: Pounds per Square Inch. The unit of measure for water pressure. Also used
for air pressure, hydraulic pressure, etc.
GPM: Gallons Per Minute. The unit of measure for the flow rate of water. CU: Cleaning Units. GPM multiplied by PSI. Bypass Mode: In Bypass Mode, the pump is recirculating water because the
trigger of the spray gun is not pulled. If unit is left in bypass mode for more than two (2) minutes, the water temperature will rise to a dangerous level and could damage internal components of the pump. Any damage to pump due to these causes will not be covered under warranty.
DO NOT allow your unit to operate in bypass mode for more than two minutes at any time. Overheating of pump can
cause damage to pump. Thermal Relief Valve: In an effort to prevent extreme damage,
pumps are equipped with a thermal relief valve. This valve will open when the temperature inside the pump rises too high. This valve will then release a gush of water in an effort to lower the temperature inside the pump. Immediately after this occurs, the valve will close.
Chemical Injection System: Mixes cleaners or cleaning solvents with the pressurized water to improve cleaning effectiveness.
Water Supply: All pressure washers must have a source of water. The minimum requirements for a water supply are 20 PSI and 5 gallons per minute.
PRESSURE WASHER OPERATING FEATURES
PRESSURE ADJUSTMENTS
The pressure setting is preset at the factory to achieve optimum pressure and cleaning. If you need to lower the pressure, it can be accomplished by these methods.
1. Back away from the surface to be cleaned. The further away you are, the
less the pressure will be on the surface to be cleaned.
2. Change to the 40º nozzle - white, this nozzle delivers a less powerful
stream of water and a wider spray pattern.
DO NOT attempt to increase pump pressure. A higher pressure setting than the factory set pressure may damage pump.
3. Adjust the pressure regulator on the pump. Turn t h e
pressure regulator knob counterclockwise to lower pressure. Refer to the illustrations to identify your pres­sure regulator. Once you have finished using your pres­sure washer, return the pressure regulator to its original position by turning it clockwise.
DO NOT try to turn pressure regulator knob past the built-in stop or damage to pump will result.
Pressure Regulator Knob
Thermal Relief Valve
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D28569
TO USE SPRAY WAND
Your pressure washer is equipped with five spray nozzles. Each nozzle is color coded and delivers a specific spray pattern for a particular cleaning purpose. The size of the nozzle determines the size of the fan spray and the pressure out of the nozzle. The 0º, 15º, 25º, and 40º nozzles are high pressure nozzles. The chemical nozzle is a low pressure nozzle.
The nozzles are housed in receptacles on the panel of the pressure washer handle. Colors on the panel identify nozzle location and spray pattern.
Risk of injection or injury to person. Do not direct discharge stream toward persons, unprotected skin, eyes, or any pets
or animals. Serious injury can occur.
Changing Nozzles
DO NOT attempt to change nozzles while pressure washer is running.
Turn engine off before changing nozzles.
1. Pull quick connect coupler back and insert nozzle.
2. Release quick connect coupler and twist nozzle to make sure it is secure in coupler.
Risk Of Injury. Ensure nozzle is
completely inserted in QC socket, and QC snap ring is fully engaged (forward) before squeezing gun trigger.
0º nozzle - Red. This nozzle delivers a pinpoint
stream and is extremely powerful. It covers a very small area of cleaning. This nozzle should only be used on surfaces that can withstand this high pressure such as metal or concrete. Do not use on wood.
15º nozzle - Yellow. This nozzle delivers a powerful 15 degree spray pattern for intense cleaning of small areas. This nozzle should only be used on areas that can withstand the high pressure from this nozzle.
25º nozzle - Green. This nozzle delivers a 25 degree spray pattern for intense cleaning of larger areas. This nozzle should only be used on areas that can withstand the pressure from this nozzle.
40º nozzle - White. This nozzle delivers a 40 degree spray pattern and a less powerful stream of water. It covers a wide area of cleaning. This nozzle should be used for most general cleaning jobs.
Low pressure nozzle - Black. This nozzle is used to apply chemicals or cleaning solutions. It has the least powerful stream.
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D28569
HOW TO APPLY CHEMICALS AND CLEANING SOLVENTS
Applying chemicals or cleaning solvents is a low pressure operation. NOTE: Use only soaps and chemicals designed for pressure washer use. Do not use bleach.
To Apply chemicals:
1. Press chemical hose onto barbed fitting located
near high pressure hose connection of pump as shown.
2. Place other end of chemical hose with filter on it
into container holding chemical/cleaning solution. NOTE: The chemical/water ratio is 7:1, for every 7 gallons of water pumped 1 gallon of chemical/cleaning solution will be used.
3. Install low pressure (black) nozzle into quick
connect fitting of spray wand, see How To Use Spray Wand paragraph in this section.
4. After use of chemicals, place chemical hose into container of clean water and
draw clean water through chemical injection system to rinse system thoroughly. If chemicals remain in the pump it could be damaged. Pumps damaged due to chemicals will not be covered under warranty.
NOTE: Chemicals and soaps will not siphon when spray wand is in the high pressure setting.
Barb fitting
READ AND UNDERSTAND ALL WARNINGS BEFORE STARTING UNIT
When using the high pressure setting, DO NOT allow the
high pressure spray to come in contact with unprotected skin,
eyes, or with any pets or animals. Serious injury can occur. Your washer operates at fluid pressures and velocities high enough to penetrate
human and animal flesh, which could result in amputation or other serious injury. Leaks caused by loose fittings or worn or damaged hoses can result in injection injuries. DO NOT TREA
T FLUID INJECTION AS A SIMPLE CUT! See a
physician immediately!
NEVER fill fuel tank when engine is running or hot. Do not
smoke when filling fuel tank.
NEVER
fill fuel tank completely. Fill tank to 1/2" below bottom of filler neck to provide space for fuel expansion. Wipe any fuel spillage from engine and equipment before starting engine.
NEVER
run engine indoors or in enclosed, poorly ventilated areas. Engine exhaust contains carbon monoxide, an odorless and deadly gas.
DO NOT
let hoses come in contact with very hot engine muffler during or immediately after use of your pressure washer. Damage to hoses from contact with hot engine surfaces will NOT be covered by warranty.
NEVER
pull water supply hose to move pressure washer. This
could damage hose and/or pump inlet.
DO NOT
use hot water, use cold water only.
NEVER
turn water supply off while pressure washer engine is running or
damage to pump will result.
DO NOT
stop spraying water for more than two minutes at a time. Pump operates in bypass mode when spray gun trigger is not pressed. If pump is left in bypass mode for more than two minutes internal components of the pump can be damaged.
If you do not understand these precautions, please call 1-866-422-4286 to speak to a service representative for further instructions.
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D28569
STARTING
Prior to starting, refer to your engine manual for proper starting procedures for your engine type.
1. In a well ventilated outdoor area add fresh, high quality, unleaded gasoline
with a pump octane rating of 86 or higher. Do not overfill. Wipe up spilled fuel before starting the engine. Refer to Engine Owners Manual for correct procedure.
2. Check engine oil level. See Engine Owners Manual for correct procedure. NOTE: There will be a slight amount of oil in the engine from factory testing.
3. Verify the filter screen is in water inlet of pump. NOTE: Cone side faces out.
4. Connect water source to pump inlet. NOTE: Water source must provide a
minimum of 5 gallons per minute at 20 p.s.i.
5. Connect high pressure hose to pump outlet.
6. If applying a chemical or cleaning solution, see How To Apply
Chemicals/Cleaning Solvents in Operation section of this manual.
7. Turn water source on. NOTE: Failure to do so could cause damage to the pump.
8. Start engine. See Engine Owners Manual for correct procedure. NOTE: If the engine does not start after two pulls, pull the trigger to relieve the pressure.
9. Depress trigger on gun to start water flow. NOTE: Stand on a stable surface
and grip gun/spray wand firmly with both hands. Expect the gun to kick when triggered.
10. Release trigger to stop water flow.
11. Adjust spray for the task being performed by changing quick connect
nozzle. See How To Use Spray Wand instructions in this section.
SHUTTING DOWN
1. After each use, if you have applied chemicals, place chemical hose into
container of clean water and draw clean water through chemical injection system to rinse system thoroughly. NOTE: Failure to do so could cause damage to the pump.
2. Turn engine off. See Engine Owner’s Manual. NOTE: NEVER turn the water off with the engine running.
3. Turn water source off.
4. Pull trigger on spray gun to relieve any water pressure in hose or spray gun.
5. See Storage section in this manual for proper storage procedures.
Water Source
High Pressure Hose
Filter Screen
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D28569
When performing maintenance, you may be exposed to hot surfaces, water pressure, or moving parts that can cause
serious injury or death! Before performing any maintenance or repair, disconnect spark plug wire, let
engine cool and release all water pressure. The engine contains flammable fuel. DO NOT
smoke or work near open flames while performing
maintenance.
To ensure efficient operation and longer life of your pressure washer, a routine maintenance schedule should be prepared and followed. If the pressure washer is used in unusual conditions, such as high-temperatures or dusty conditions, more frequent maintenance checks will be required.
ENGINE
Consult the Engine Owners Manual for the manufacturer's recommendations for any and all maintenance.
MAINTENANCE
NOZZLE CLEANING
If the nozzle becomes clogged with foreign materials, such as dirt, excessive pressure may develop. If the nozzle becomes partially clogged or restricted, the pump pressure will pulsate. Clean the nozzle immediately using the nozzle kit supplied and the following instructions:
1. Shut off the pressure washer and turn off the water supply.
2. Disconnect spark plug wire.
3. Pull trigger on gun handle to relieve any water pressure.
4. Disconnect the spray wand from the gun.
5. Remove the high-pressure nozzle from the spray wand. Remove any
obstructions with the nozzle cleaning tool provided and backflush with clean water.
6. Direct water supply into spray wand to backflush loosened particles for 30
seconds.
7. Reassemble the nozzle to the wand.
8. Reconnect spray wand to gun and turn on water supply.
9. Start pressure washer and place spray wand into high pressure setting to test.
PUMP
The oil in the high pressure pump was designed to last the life of the pump. If there is a problem with the pump contact an Authorized Service Center.
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D28569
HOW TO CLEAN THE WATER INLET FILTER
This screen filter should be checked periodically and cleaned if necessary.
1. Remove filter by grasping end and removing it from water inlet of pump as shown.
2. Clean filter by flushing it with water on both sides.
3. Re-insert filter into water inlet of pump. NOTE: Cone side faces out.
NOTE: Do not operate pressure washer without filter properly installed.
Filter Screen
ENGINE
Consult the Engine Owners Manual for the manufacturer's recommendations for storage.
PUMP
1. Drain all water from high pressure hose, coil it, and store it in cradle of the
pressure washer handle.
2. Drain all water from spray gun and spray wand by holding spray gun in a
vertical position with nozzle end pointing down and squeezing trigger. Store in gun/hose holder.
3. Store chemical hose, high pressure hose, spray gun, and spray wand so
they are protected from damage, such as being run over.
It is recommended that you follow these steps to protect the internal seals of the pressure washer when STORING THE UNIT FOR MORE THAN 30 DAYS AND/OR
WHEN FREEZING TEMPERATURES ARE EXPECTED. *RV antifreeze needs to be run through the pump as outlined in the steps below.
4. Obtain a funnel, six ounces of *RV antifreeze, and approximately 36 inches
of garden hose with a male hose connector attached to one end.
Use only RV antifreeze. Any other antifreeze is corrosive and can damage pump.
5. Disconnect spark plug wire.
6. Connect 36 inch length of hose to
water inlet of pump.
7. Add *RV antifreeze to hose as shown.
8. Pull engine starter rope slowly several times until antifreeze comes out
of high pressure hose connection of pump.
9. Remove short hose from water inlet of pump.
10. Reconnect spark plug wire.
*Windshield washer fluid may also be used
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STORAGE
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D28569
TROUBLE SHOOTING GUIDE
PROBLEM
Engine will not start (see Engine Manual for further engine troubleshooting)
No or low pressure (initial use)
CAUSE
CORRECTION
No fuel.
Add Fuel.
Low oil
Add required amount of oil.
Pressure builds up after two pulls on the recoil starter or after initial use.
Squeeze gun trigger to relieve pressure.
Spark plug wire not attached.
Attach spark plug wire.
Engine ON/OFF switch in OFF position
Place engine ON/OFF switch in on position.
Choke lever in the “Choke” position on a “hot” engine or an engine that has been exposed to thermal heat for a long period of time.
Move choke to the “No Choke” position.
Fuel valve closed
Move the fuel valve lever to the “Open” position.
Spray wand not in high pressure. See How to Use Spray Wand
paragraph in the Operation Section.
Low water supply.
Water supply must be at least 5 GPM @ 20 PSI.
Leak at high pressure hose fitting.
Repair leak. Apply sealant tape if necessary.
Nozzle obstructed.
See Nozzle Cleaning paragraph in the Maintenance section for the correct procedure.
Water filter screen clogged. Remove and clean filter.
Air in hose.
Turn off the engine, then the water source. Disconnect the water source from the pump inlet and turn the water source on to remove all air from the hose. When there is a steady stream of water present, turn water source off. Re-connect water source to pump inlet and turn on water source. Squeeze trigger to re­move remaining air
Choke lever in the “Choke” position. Move choke to the “No Choke”
position.
Throttle control lever is not in the “Fast” position.
Move throttle control lever to the “Fast” position.
High pressure hose is too long.
Use high pressure hose under 100 feet.
Choke lever in the “No Choke” position.
Move choke to the “Choke” position.
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D28569
Water leaking at pump
Water leaking at gun/spray wand connection
No or low pressure (after period of normal use)
PROBLEM
CAUSE
CORRECTION
Spray wand not in low pressure.
See How to Use Spray Wand paragraph in the Operation Section.
Chemical screen not in chemical
Clean filter.
Chemical too thick.
Dilute chemical. Chemical should be the same consistency as water.
Pressure hose is too long
Lengthen water supply hose instead of high pressure hose.
Chemical build up in chemical injector.
Have parts cleaned or replaced by AWSC.
Worn seal or packing
Have replaced by AWSC.
Worn or obstructed valves.
Have replaced by AWSC.
Worn unloader piston.
Have replaced by AWSC.
Check and replace.
Loose hose connection.
Loose connections.
Tighten.
Piston packings worn.
Have replaced by AWSC.
Worn or broken o-rings.
Have replaced by AWSC.
Pump head or tubes damaged from freezing.
Have replaced by AWSC.
Will not draw chemicals
Insure end of chemical hose is fully submerged into chemical.
Chemical filter clogged.
Worn or broken o-ring.
Tighten.
Oil leaking at pump
Oil seals worn. Have replaced by AWSC
Loose drain plug.
Worn drain plug o-ring Worn fill plug o-ring.
Pump overfilled.
Incorrect oil used.
Vent plug is clogged.
Tighten.
Check and replace. Check and replace.
Check for correct amount.
Drain and fill with correct amount and type of oil.
Clean vent plug; blow air through it to remove any blockage. If prob­lem persists, replace plug.
Nozzle obstructed.
See Nozzle Cleaning paragraph in the Maintenance section for the correct procedure.
Pump Pulsates
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