Delta BS100 User guide
INSTRUCTION MANUAL
9" Bench Band Saw
(Model BS100)
PART NO.905572 - 04-30-02
Copyright © 2002 Delta Machinery
ESPAÑOL: PÁGINA 25
To learn more about DELTA MACHINERY
visit our website at: www.deltamachinery.com.
For Parts, Service, Warranty or other Assistance,
please call
1-800-223-7278 (In Canada call 1-800-463-3582).
2
GENERAL SAFETY RULES
Woodworking can be dangerous if safe and proper operating procedures are not followed. As with all machinery, there
are certain hazards involved with the operation of the product. Using the machine with respect and caution will
considerably lessen the possibility of personal injury. However, if normal safety precautions are overlooked or ignored,
personal injury to the operator may result. Safety equipment such as guards, push sticks, hold-downs, featherboards,
goggles, dust masks and hearing protection can reduce your potential for injury. But even the best guard won’t make
up for poor judgment, carelessness or inattention. Always use common sense
and exercise caution in the workshop.
If a procedure feels dangerous, don’t try it. Figure out an alternative procedure that feels safer. REMEMBER: Your
personal safety is your responsibility.
This machine was designed for certain applications only. Delta Machinery strongly recommends that this machine not
be modified and/or used for any application other than that for which it was designed. If you have any questions relative
to a particular application, DO NOT use the machine until you have first contacted Delta to determine if it can or should
be performed on the product.
Technical Service Manager
Delta Machinery
4825 Highway 45 North
Jackson, TN 38305
(IN CANADA: 505 SOUTHGATE DRIVE, GUELPH, ONTARIO N1H 6M7)
WARNING: FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS PERSONAL INJURY
1. FOR YOUR OWN SAFETY, READ INSTRUCTION
MANUAL BEFORE OPERATING THE TOOL. Learn the
tool’s application and limitations as well as the specific
hazards peculiar to it.
2. KEEP GUARDS IN PLACE and in working order.
3. ALWAYS WEAR EYE PROTECTION.
Wear safety
glasses. Everyday eyeglasses only have impact resistant
lenses; they are not safety glasses. Also use face or dust
mask if cutting operation is dusty. These safety glasses
must conform to ANSI Z87.1 requirements. NOTE:
Approved glasses have Z87 printed or stamped on them.
4. REMOVE ADJUSTING KEYS AND WRENCHES. Form
habit of checking to see that keys and adjusting wrenches
are removed from tool before turning it “on”.
5. KEEP WORK AREA CLEAN. Cluttered areas and
benches invite accidents.
6. DON’T USE IN DANGEROUS ENVIRONMENT. Don’t
use power tools in damp or wet locations, or expose them
to rain. Keep work area well-lighted.
7. KEEP CHILDREN AND VISITORS AWAY. All children
and visitors should be kept a safe distance from work area.
8. MAKE WORKSHOP CHILDPROOF – with padlocks,
master switches, or by removing starter keys.
9. DON’T FORCE TOOL. It will do the job better and be
safer at the rate for which it was designed.
10. USE RIGHT TOOL. Don’t force tool or attachment to
do a job for which it was not designed.
11. WEAR PROPER APPAREL. No loose clothing, gloves,
neckties, rings, bracelets, or other jewelry to get caught in
moving parts. Nonslip footwear is recommended. Wear
protective hair covering to contain long hair.
12. SECURE WORK. Use clamps or a vise to hold work
when practical. It’s safer than using your hand and frees
both hands to operate tool.
13. DON’T OVERREACH. Keep proper footing and
balance at all times.
14. MAINTAIN TOOLS IN TOP CONDITION. Keep tools
sharp and clean for best and safest performance. Follow
instructions for lubricating and changing accessories.
15. DISCONNECT TOOLS before servicing and when
changing accessories such as blades, bits, cutters, etc.
16. USE RECOMMENDED ACCESSORIES. The use of
accessories and attachments not recommended by Delta
may cause hazards or risk of injury to persons.
17. REDUCE THE RISK OF UNINTENTIONAL STARTING.
Make sure switch is in “OFF” position before plugging in
power cord.
In the event of a power failure, move switch
to the “OFF” position.
18. NEVER STAND ON TOOL. Serious injury could occur if
the tool is tipped or if the cutting tool is accidentally
contacted.
19. CHECK DAMAGED PARTS. Before further use of the
tool, a guard or other part that is damaged should be
carefully checked to ensure that it will operate properly and
perform its intended function – check for alignment of
moving parts, binding of moving parts, breakage of parts,
mounting, and any other conditions that may affect its
operation. A guard or other part that is damaged should be
properly repaired or replaced.
20. DIRECTION OF FEED. Feed work into a blade or
cutter against the direction of rotation of the blade or cutter
only.
21. NEVER LEAVE TOOL RUNNING UNATTENDED.
TURN POWER OFF. Don’t leave tool until it comes to a
complete stop.
22.
STAY ALERT, WATCH WHAT YOU ARE DOING, AND
USE COMMON SENSE WHEN OPERATING A POWER
TOOL. DO NOT USE TOOL WHILE TIRED OR UNDER
THE INFLUENCE OF DRUGS, ALCOHOL, OR
MEDICATION. A moment of inattention while operating
power tools may result in serious personal injury.
23. MAKE SURE TOOL IS DISCONNECTED FROM
POWER SUPPLY while motor is being mounted,
connected or reconnected.
24. THE DUST GENERATED by certain woods and wood
products can be injurious to your health. Always operate
machinery in well ventilated areas and provide for proper
dust removal. Use wood dust collection systems whenever
possible.
25.
WARNING: SOME DUST CREATED BY
POWER SANDING, SAWING, GRINDING, DRILLING,
AND OTHER CONSTRUCTION ACTIVITIES contains
chemicals known to cause cancer, birth defects or other
reproductive harm. Some examples of these chemicals
are:
· lead from lead-based paints,
· crystalline silica from bricks and cement and other
masonry products, and
· arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how
often you do this type of work. To reduce your exposure
to these chemicals: work in a well ventilated area, and
work with approved safety equipment, such as those
dust masks that are specially designed to filter out
microscopic particles.
SAVE THESE INSTRUCTIONS.
Refer to them often and use them to instruct others.
3
ADDITIONAL SAFETY RULES FOR
BAND SAWS
WARNING: FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS PERSONAL INJURY.
1. DO NOT OPERATE THIS MACHINE UNTIL it is
assembled and installed according to the
instructions.
2. OBTAIN ADVICE from your supervisor,
instructor, or another qualified person if you are
not familiar with the operation of this tool.
3. FOLLOW ALL WIRING CODES and recommended
electrical connections.
4. USE THE GUARDS WHENEVER POSSIBLE.
Check to see that they are in place, secured, and
working correctly.
5. USE PROPER BLADE SIZE and type.
6. ADJUST THE UPPER BLADE GUIDE so that it is
about 1/8" above the workpiece.
7. PROPERLY ADJUST the blade tension, tracking,
blade guides, and blade support bearings.
8. KEEP ARMS, HANDS, AND FINGERS away from
the blade.
9. AVOID AWKWARD OPERATIONS and hand
positions where a sudden slip could cause a hand
to move into the blade.
10. NEVER START THE MACHINE before clearing the
table of all objects (tools, scrap pieces, etc.).
11. NEVER START THE MACHINE with the workpiece
against the blade.
12. HOLD WORKPIECE FIRMLY against the table. DO
NOT attempt to saw a workpiece that does not have
a flat surface against the table.
13. HOLD WORKPIECE FIRMLY and feed into blade at
a moderate speed.
14. NEVER REACH UNDER THE TABLE while the
machine is running.
15. TURN THE MACHINE “OFF” to back out of an
uncompleted or jammed cut.
16. MAKE “RELIEF” CUTS prior to cutting long curves.
17. TURN THE MACHINE “OFF” and wait for the blade
to stop prior to cleaning the blade area, removing
debris near the blade, removing or securing
workpiece, or changing the angle of the table. A
coasting blade can be dangerous.
18. NEVER PERFORM LAYOUT, ASSEMBLY, or set-
up work on the table/work area when the machine is
running.
19. TURN THE MACHINE “OFF” AND DISCONNECT
THE MACHINE from the power source before
installing or removing accessories, before adjusting
or changing set-ups, or when making repairs.
20. TURN THE MACHINE “OFF”, disconnect the
machine from the power source, and clean the
table/work area before leaving the machine. LOCK
THE SWITCH IN THE “OFF” POSITION to prevent
unauthorized use.
21. ADDITIONAL INFORMATION regarding the safe
and proper operation of this tool is available from
the Power Tool Institute, 1300 Summer Avenue,
Cleveland, OH 44115-2851. Information is also
available from the National Safety Council, 1121
Spring Lake Drive, Itasca, IL 60143-3201. Please
refer to the American National Standards Institute
ANSI 01.1 Safety Requirements for Woodworking
Machines and the U.S. Department of Labor OSHA
1910.213 Regulations.
SAVE THESE INSTRUCTIONS.
Refer to them often
and use them to instruct others
.
4
POWER CONNECTIONS
A separate electrical circuit should be used for your machines. This circuit should not be less than #12 wire and should
be protected with a 20 Amp time lag fuse. If an extension cord is used, use only 3-wire extension cords which have 3prong grounding type plugs and matching receptacle which will accept the machine’s plug. Before connecting the
motor to the power line, make sure the switch is in the “OFF” position and be sure that the electric current is of the
same characteristics as indicated on the machine. All line connections should make good contact. Running on low
voltage will damage the motor.
WARNING: DO NOT EXPOSE THE MACHINE TO RAIN OR OPERATE THE MACHINE IN DAMP LOCATIONS.
MOTOR SPECIFICATIONS
Your machine is wired for 120 volt, 60 HZ alternating current. Before connecting the machine to the power source,
make sure the switch is in the “OFF” position.
GROUNDING INSTRUCTIONS
WARNING: THIS MACHINE MUST BE GROUNDED WHILE IN USE TO PROTECT THE OPERATOR FROM
ELECTRIC SHOCK.
Fig. A Fig. B
GROUNDED OUTLET BOX
CURRENT
CARRYING
PRONGS
GROUNDING BLADE
IS LONGEST OF THE 3 BLADES
GROUNDED OUTLET BOX
GROUNDING
MEANS
ADAPTER
2. Grounded, cord-connected machines intended for use
on a supply circuit having a nominal rating less than 150
volts:
If the machine is intended for use on a circuit that has an
outlet that looks like the one illustrated in Fig. A, the
machine will have a grounding plug that looks like the plug
illustrated in Fig. A. A temporary adapter, which looks like
the adapter illustrated in Fig. B, may be used to connect
this plug to a matching 2-conductor receptacle as shown
in Fig. B if a properly grounded outlet is not available. The
temporary adapter should be used only until a properly
grounded outlet can be installed by a qualified electrician.
The green-colored rigid ear, lug, and the like, extending
from the adapter must be connected to a permanent
ground such as a properly grounded outlet box. Whenever
the adapter is used, it must be held in place with a metal
screw.
NOTE: In Canada, the use of a temporary adapter is not
permitted by the Canadian Electric Code.
WARNING: IN ALL CASES, MAKE CERTAIN THE
RECEPTACLE IN QUESTION IS PROPERLY
GROUNDED. IF YOU ARE NOT SURE HAVE A
QUALIFIED ELECTRICIAN CHECK THE RECEPTACLE.
1. All grounded, cord-connected machines:
In the event of a malfunction or breakdown, grounding
provides a path of least resistance for electric current to
reduce the risk of electric shock. This machine is
equipped with an electric cord having an equipmentgrounding conductor and a grounding plug. The plug must
be plugged into a matching outlet that is properly installed
and grounded in accordance with all local codes and
ordinances.
Do not modify the plug provided - if it will not fit the outlet,
have the proper outlet installed by a qualified electrician.
Improper connection of the equipment-grounding
conductor can result in risk of electric shock. The
conductor with insulation having an outer surface that is
green with or without yellow stripes is the equipmentgrounding conductor. If repair or replacement of the
electric cord or plug is necessary, do not connect the
equipment-grounding conductor to a live terminal.
Check with a qualified electrician or service personnel if
the grounding instructions are not completely
understood, or if in doubt as to whether the machine is
properly grounded.
Use only 3-wire extension cords that have 3-prong
grounding type plugs and matching 3-conductor
receptacles that accept the machine’s plug, as shown in
Fig. A.
Repair or replace damaged or worn cord immediately.
Use proper extension cords. Make sure your extension cord is in good condition and is a 3-wire extension cord which
has a 3-prong grounding type plug and matching receptacle which will accept the machine’s plug. When using an
extension cord, be sure to use one heavy enough to carry the current of the machine. An undersized cord will cause
a drop in line voltage, resulting in loss of power and overheating. Fig. D, shows the correct gauge to use depending
on the cord length. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord.
EXTENSION CORDS
OPERATING INSTRUCTIONS
FOREWORD
Delta ShopMaster Model BS100 is a built for precision and performance. The Delta ShopMaster Model BS100 comes
with a powerful 1/3 HP motor, rack and pinion upper blade guide assembly, table tilting assembly, flexible lamp and a
miter gage.
UNPACKING AND CLEANING
Carefully unpack the machine and all loose items from the shipping container(s). Remove the protective coating from
all unpainted surfaces. This coating may be removed with a soft cloth moistened with kerosene (do not use acetone,
gasoline or lacquer thinner for this purpose). After cleaning, cover the unpainted surfaces with a good quality household
floor paste wax.
NOTICE: THE MANUAL COVER PHOTO ILLUSTRATES THE CURRENT
PRODUCTION MODEL. ALL OTHER ILLUSTRATIONS ARE REPRESENTATIVE
ONLY AND MAY NOT DEPICT THE ACTUAL COLOR, LABELING OR
ACCESSORIES AND MAY BE INTENDED TO ILLUSTRATE TECHNIQUE ONLY.
5
Fig. D
MINIMUM GAUGE EXTENSION CORD
RECOMMENDED SIZES FOR USE WITH STATIONARY ELECTRIC MACHINES
Ampere Total Length Gauge of
Rating Volts of Cord in Feet Extension Cord
0-6 120
up to
25 18 AWG
0-6 120 25-50 16 AWG
0-6 120 50-100 16 AWG
0-6 120 100-150 14 AWG
6-10 120
up to
25 18 AWG
6-10 120 25-50 16 AWG
6-10 120 50-100 14 AWG
6-10 120 100-150 12 AWG
10-12 120
up to
25 16 AWG
10-12 120 25-50 16 AWG
10-12 120 50-100 14 AWG
10-12 120 100-150 12 AWG
12-16 120
up to
25 14 AWG
12-16 120 25-50 12 AWG
12-16 120
GREATER THAN 50 FEET NOT RECOMMENDED
6
9" BENCH BAND SAW PARTS
1 - Band Saw
2 - Lamp
3 - Lamp cord clamps
(2)
4 - 1/4" lockwashers (2)
5 - M6x1x12mm cap
head screws (2)
Fig. 2
6 - Table
7 - Miter gage
8 - M6x1 wing nut
9 - M6 Flat washer
10 -M6x1x30mm pan
head screw
11 -4mm Hex wrench
12 -3mm Hex wrench
13 -Pointer
14 -M5x.8x10mm pan
head screw
15 -M10 Flat washer
16 -Lever assembly
17 -Pinion knob
18 -Spring
19 -Special screw
Fig. 3
6
7
8
9
10
11
12
13
14
16
15
17
18
19
1
2
3
4
5
7
ASSEMBLY
Fig. 4
ASSEMBLING TABLE
TO MACHINE
1. Locate table locking lever (shown disassembled)
Fig. 4, M10 flat washer (B) and 4mm wrench (C).
2. Using the 4mm wrench (C) Fig. 4, supplied, remove
screw (D) and spring (E) from handle (A) and remove
handle from nut (G). Do not lose spring (E).
3. Place table (H) Fig. 5, onto the band saw frame so
that stud (J) Fig. 6, and keepers (K) protrude through the
slot of trunnion (L) Fig. 7.
4. Open hinged door. (See section “OPENING AND
CLOSING HINGED DOOR”.)
5. While pressing in on stud (M) Fig. 8 with a pencil,
place an M10 flat washer (B) Fig. 7, onto stud and thread
nut (G) onto stud as shown in Fig. 7.
Fig. 5
WARNING: FOR YOUR OWN SAFETY, DO NOT
CONNECT THE BAND SAW TO THE POWER
SOURCE UNTIL THE MACHINE IS COMPLETELY
ASSEMBLED AND YOU READ AND UNDERSTAND
THE ENTIRE OWNER’S MANUAL.
Fig. 6
Fig. 8Fig. 7
B
G
E
D
C
A
J
K
K
L
B G
M
H
8
Fig. 9
Fig. 10
Fig. 11
6. Locate pinion knob (N) Fig. 9, spring (O), and special
screw (P).
7. Position pinion knob (N) Fig. 10, onto the back of
saw so that the teeth on the pinion knob (N) engage the
teeth on the trunnion (R). Fasten in place with special
screw (P) and spring using the supplied 4mm wrench.
8. Fasten pointer (S) Fig. 11, to the back of band saw
using the M5x.8x10mm pan head screw (T).
9. Place locking handle (F) Fig. 4, onto stud (G). Place
spring (E) Fig. 4, inside hole of lock handle and fasten in
place with screw (D) as shown in Fig. 11. NOTE: Handle
(F) is spring-loaded and can be repositioned on the stud
by pulling out the handle and repositioning it on the nut.
10. Insert M6x1x30mm screw (W) Fig. 12, down through
hole in table, as shown, and place an M6 flat washer (Z)
onto the M6x1x30mm screw (W) and thread the M6x1
wing nut (X) onto screw (W) and tighten securely.
N
O
P
R
N
P
F
S
T
D
Fig. 12
W
Z
X
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