INSTRUCTION MANUAL
9" Bench Band Saw
(Model BS100)
PART NO.905572 - 04-30-02
Copyright © 2002 Delta Machinery
ESPAÑOL: PÁGINA 25
To learn more about DELTA MACHINERY
visit our website at: www.deltamachinery.com.
For Parts, Service, Warranty or other Assistance,
please call
1-800-223-7278 (In Canada call 1-800-463-3582).
2
GENERAL SAFETY RULES
Woodworking can be dangerous if safe and proper operating procedures are not followed. As with all machinery, there
are certain hazards involved with the operation of the product. Using the machine with respect and caution will
considerably lessen the possibility of personal injury. However, if normal safety precautions are overlooked or ignored,
personal injury to the operator may result. Safety equipment such as guards, push sticks, hold-downs, featherboards,
goggles, dust masks and hearing protection can reduce your potential for injury. But even the best guard won’t make
up for poor judgment, carelessness or inattention. Always use common sense
and exercise caution in the workshop.
If a procedure feels dangerous, don’t try it. Figure out an alternative procedure that feels safer. REMEMBER: Your
personal safety is your responsibility.
This machine was designed for certain applications only. Delta Machinery strongly recommends that this machine not
be modified and/or used for any application other than that for which it was designed. If you have any questions relative
to a particular application, DO NOT use the machine until you have first contacted Delta to determine if it can or should
be performed on the product.
Technical Service Manager
Delta Machinery
4825 Highway 45 North
Jackson, TN 38305
(IN CANADA: 505 SOUTHGATE DRIVE, GUELPH, ONTARIO N1H 6M7)
WARNING: FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS PERSONAL INJURY
1. FOR YOUR OWN SAFETY, READ INSTRUCTION
MANUAL BEFORE OPERATING THE TOOL. Learn the
tool’s application and limitations as well as the specific
hazards peculiar to it.
2. KEEP GUARDS IN PLACE and in working order.
3. ALWAYS WEAR EYE PROTECTION.
Wear safety
glasses. Everyday eyeglasses only have impact resistant
lenses; they are not safety glasses. Also use face or dust
mask if cutting operation is dusty. These safety glasses
must conform to ANSI Z87.1 requirements. NOTE:
Approved glasses have Z87 printed or stamped on them.
4. REMOVE ADJUSTING KEYS AND WRENCHES. Form
habit of checking to see that keys and adjusting wrenches
are removed from tool before turning it “on”.
5. KEEP WORK AREA CLEAN. Cluttered areas and
benches invite accidents.
6. DON’T USE IN DANGEROUS ENVIRONMENT. Don’t
use power tools in damp or wet locations, or expose them
to rain. Keep work area well-lighted.
7. KEEP CHILDREN AND VISITORS AWAY. All children
and visitors should be kept a safe distance from work area.
8. MAKE WORKSHOP CHILDPROOF – with padlocks,
master switches, or by removing starter keys.
9. DON’T FORCE TOOL. It will do the job better and be
safer at the rate for which it was designed.
10. USE RIGHT TOOL. Don’t force tool or attachment to
do a job for which it was not designed.
11. WEAR PROPER APPAREL. No loose clothing, gloves,
neckties, rings, bracelets, or other jewelry to get caught in
moving parts. Nonslip footwear is recommended. Wear
protective hair covering to contain long hair.
12. SECURE WORK. Use clamps or a vise to hold work
when practical. It’s safer than using your hand and frees
both hands to operate tool.
13. DON’T OVERREACH. Keep proper footing and
balance at all times.
14. MAINTAIN TOOLS IN TOP CONDITION. Keep tools
sharp and clean for best and safest performance. Follow
instructions for lubricating and changing accessories.
15. DISCONNECT TOOLS before servicing and when
changing accessories such as blades, bits, cutters, etc.
16. USE RECOMMENDED ACCESSORIES. The use of
accessories and attachments not recommended by Delta
may cause hazards or risk of injury to persons.
17. REDUCE THE RISK OF UNINTENTIONAL STARTING.
Make sure switch is in “OFF” position before plugging in
power cord.
In the event of a power failure, move switch
to the “OFF” position.
18. NEVER STAND ON TOOL. Serious injury could occur if
the tool is tipped or if the cutting tool is accidentally
contacted.
19. CHECK DAMAGED PARTS. Before further use of the
tool, a guard or other part that is damaged should be
carefully checked to ensure that it will operate properly and
perform its intended function – check for alignment of
moving parts, binding of moving parts, breakage of parts,
mounting, and any other conditions that may affect its
operation. A guard or other part that is damaged should be
properly repaired or replaced.
20. DIRECTION OF FEED. Feed work into a blade or
cutter against the direction of rotation of the blade or cutter
only.
21. NEVER LEAVE TOOL RUNNING UNATTENDED.
TURN POWER OFF. Don’t leave tool until it comes to a
complete stop.
22.
STAY ALERT, WATCH WHAT YOU ARE DOING, AND
USE COMMON SENSE WHEN OPERATING A POWER
TOOL. DO NOT USE TOOL WHILE TIRED OR UNDER
THE INFLUENCE OF DRUGS, ALCOHOL, OR
MEDICATION. A moment of inattention while operating
power tools may result in serious personal injury.
23. MAKE SURE TOOL IS DISCONNECTED FROM
POWER SUPPLY while motor is being mounted,
connected or reconnected.
24. THE DUST GENERATED by certain woods and wood
products can be injurious to your health. Always operate
machinery in well ventilated areas and provide for proper
dust removal. Use wood dust collection systems whenever
possible.
25.
WARNING: SOME DUST CREATED BY
POWER SANDING, SAWING, GRINDING, DRILLING,
AND OTHER CONSTRUCTION ACTIVITIES contains
chemicals known to cause cancer, birth defects or other
reproductive harm. Some examples of these chemicals
are:
· lead from lead-based paints,
· crystalline silica from bricks and cement and other
masonry products, and
· arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how
often you do this type of work. To reduce your exposure
to these chemicals: work in a well ventilated area, and
work with approved safety equipment, such as those
dust masks that are specially designed to filter out
microscopic particles.
SAVE THESE INSTRUCTIONS.
Refer to them often and use them to instruct others.
3
ADDITIONAL SAFETY RULES FOR
BAND SAWS
WARNING: FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS PERSONAL INJURY.
1. DO NOT OPERATE THIS MACHINE UNTIL it is
assembled and installed according to the
instructions.
2. OBTAIN ADVICE from your supervisor,
instructor, or another qualified person if you are
not familiar with the operation of this tool.
3. FOLLOW ALL WIRING CODES and recommended
electrical connections.
4. USE THE GUARDS WHENEVER POSSIBLE.
Check to see that they are in place, secured, and
working correctly.
5. USE PROPER BLADE SIZE and type.
6. ADJUST THE UPPER BLADE GUIDE so that it is
about 1/8" above the workpiece.
7. PROPERLY ADJUST the blade tension, tracking,
blade guides, and blade support bearings.
8. KEEP ARMS, HANDS, AND FINGERS away from
the blade.
9. AVOID AWKWARD OPERATIONS and hand
positions where a sudden slip could cause a hand
to move into the blade.
10. NEVER START THE MACHINE before clearing the
table of all objects (tools, scrap pieces, etc.).
11. NEVER START THE MACHINE with the workpiece
against the blade.
12. HOLD WORKPIECE FIRMLY against the table. DO
NOT attempt to saw a workpiece that does not have
a flat surface against the table.
13. HOLD WORKPIECE FIRMLY and feed into blade at
a moderate speed.
14. NEVER REACH UNDER THE TABLE while the
machine is running.
15. TURN THE MACHINE “OFF” to back out of an
uncompleted or jammed cut.
16. MAKE “RELIEF” CUTS prior to cutting long curves.
17. TURN THE MACHINE “OFF” and wait for the blade
to stop prior to cleaning the blade area, removing
debris near the blade, removing or securing
workpiece, or changing the angle of the table. A
coasting blade can be dangerous.
18. NEVER PERFORM LAYOUT, ASSEMBLY, or set-
up work on the table/work area when the machine is
running.
19. TURN THE MACHINE “OFF” AND DISCONNECT
THE MACHINE from the power source before
installing or removing accessories, before adjusting
or changing set-ups, or when making repairs.
20. TURN THE MACHINE “OFF”, disconnect the
machine from the power source, and clean the
table/work area before leaving the machine. LOCK
THE SWITCH IN THE “OFF” POSITION to prevent
unauthorized use.
21. ADDITIONAL INFORMATION regarding the safe
and proper operation of this tool is available from
the Power Tool Institute, 1300 Summer Avenue,
Cleveland, OH 44115-2851. Information is also
available from the National Safety Council, 1121
Spring Lake Drive, Itasca, IL 60143-3201. Please
refer to the American National Standards Institute
ANSI 01.1 Safety Requirements for Woodworking
Machines and the U.S. Department of Labor OSHA
1910.213 Regulations.
SAVE THESE INSTRUCTIONS.
Refer to them often
and use them to instruct others
.
4
POWER CONNECTIONS
A separate electrical circuit should be used for your machines. This circuit should not be less than #12 wire and should
be protected with a 20 Amp time lag fuse. If an extension cord is used, use only 3-wire extension cords which have 3prong grounding type plugs and matching receptacle which will accept the machine’s plug. Before connecting the
motor to the power line, make sure the switch is in the “OFF” position and be sure that the electric current is of the
same characteristics as indicated on the machine. All line connections should make good contact. Running on low
voltage will damage the motor.
WARNING: DO NOT EXPOSE THE MACHINE TO RAIN OR OPERATE THE MACHINE IN DAMP LOCATIONS.
MOTOR SPECIFICATIONS
Your machine is wired for 120 volt, 60 HZ alternating current. Before connecting the machine to the power source,
make sure the switch is in the “OFF” position.
GROUNDING INSTRUCTIONS
WARNING: THIS MACHINE MUST BE GROUNDED WHILE IN USE TO PROTECT THE OPERATOR FROM
ELECTRIC SHOCK.
Fig. A Fig. B
GROUNDED OUTLET BOX
CURRENT
CARRYING
PRONGS
GROUNDING BLADE
IS LONGEST OF THE 3 BLADES
GROUNDED OUTLET BOX
GROUNDING
MEANS
ADAPTER
2. Grounded, cord-connected machines intended for use
on a supply circuit having a nominal rating less than 150
volts:
If the machine is intended for use on a circuit that has an
outlet that looks like the one illustrated in Fig. A, the
machine will have a grounding plug that looks like the plug
illustrated in Fig. A. A temporary adapter, which looks like
the adapter illustrated in Fig. B, may be used to connect
this plug to a matching 2-conductor receptacle as shown
in Fig. B if a properly grounded outlet is not available. The
temporary adapter should be used only until a properly
grounded outlet can be installed by a qualified electrician.
The green-colored rigid ear, lug, and the like, extending
from the adapter must be connected to a permanent
ground such as a properly grounded outlet box. Whenever
the adapter is used, it must be held in place with a metal
screw.
NOTE: In Canada, the use of a temporary adapter is not
permitted by the Canadian Electric Code.
WARNING: IN ALL CASES, MAKE CERTAIN THE
RECEPTACLE IN QUESTION IS PROPERLY
GROUNDED. IF YOU ARE NOT SURE HAVE A
QUALIFIED ELECTRICIAN CHECK THE RECEPTACLE.
1. All grounded, cord-connected machines:
In the event of a malfunction or breakdown, grounding
provides a path of least resistance for electric current to
reduce the risk of electric shock. This machine is
equipped with an electric cord having an equipmentgrounding conductor and a grounding plug. The plug must
be plugged into a matching outlet that is properly installed
and grounded in accordance with all local codes and
ordinances.
Do not modify the plug provided - if it will not fit the outlet,
have the proper outlet installed by a qualified electrician.
Improper connection of the equipment-grounding
conductor can result in risk of electric shock. The
conductor with insulation having an outer surface that is
green with or without yellow stripes is the equipmentgrounding conductor. If repair or replacement of the
electric cord or plug is necessary, do not connect the
equipment-grounding conductor to a live terminal.
Check with a qualified electrician or service personnel if
the grounding instructions are not completely
understood, or if in doubt as to whether the machine is
properly grounded.
Use only 3-wire extension cords that have 3-prong
grounding type plugs and matching 3-conductor
receptacles that accept the machine’s plug, as shown in
Fig. A.
Repair or replace damaged or worn cord immediately.
Use proper extension cords. Make sure your extension cord is in good condition and is a 3-wire extension cord which
has a 3-prong grounding type plug and matching receptacle which will accept the machine’s plug. When using an
extension cord, be sure to use one heavy enough to carry the current of the machine. An undersized cord will cause
a drop in line voltage, resulting in loss of power and overheating. Fig. D, shows the correct gauge to use depending
on the cord length. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord.
EXTENSION CORDS
OPERATING INSTRUCTIONS
FOREWORD
Delta ShopMaster Model BS100 is a built for precision and performance. The Delta ShopMaster Model BS100 comes
with a powerful 1/3 HP motor, rack and pinion upper blade guide assembly, table tilting assembly, flexible lamp and a
miter gage.
UNPACKING AND CLEANING
Carefully unpack the machine and all loose items from the shipping container(s). Remove the protective coating from
all unpainted surfaces. This coating may be removed with a soft cloth moistened with kerosene (do not use acetone,
gasoline or lacquer thinner for this purpose). After cleaning, cover the unpainted surfaces with a good quality household
floor paste wax.
NOTICE: THE MANUAL COVER PHOTO ILLUSTRATES THE CURRENT
PRODUCTION MODEL. ALL OTHER ILLUSTRATIONS ARE REPRESENTATIVE
ONLY AND MAY NOT DEPICT THE ACTUAL COLOR, LABELING OR
ACCESSORIES AND MAY BE INTENDED TO ILLUSTRATE TECHNIQUE ONLY.
5
Fig. D
MINIMUM GAUGE EXTENSION CORD
RECOMMENDED SIZES FOR USE WITH STATIONARY ELECTRIC MACHINES
Ampere Total Length Gauge of
Rating Volts of Cord in Feet Extension Cord
0-6 120
up to
25 18 AWG
0-6 120 25-50 16 AWG
0-6 120 50-100 16 AWG
0-6 120 100-150 14 AWG
6-10 120
up to
25 18 AWG
6-10 120 25-50 16 AWG
6-10 120 50-100 14 AWG
6-10 120 100-150 12 AWG
10-12 120
up to
25 16 AWG
10-12 120 25-50 16 AWG
10-12 120 50-100 14 AWG
10-12 120 100-150 12 AWG
12-16 120
up to
25 14 AWG
12-16 120 25-50 12 AWG
12-16 120
GREATER THAN 50 FEET NOT RECOMMENDED
6
9" BENCH BAND SAW PARTS
1 - Band Saw
2 - Lamp
3 - Lamp cord clamps
(2)
4 - 1/4" lockwashers (2)
5 - M6x1x12mm cap
head screws (2)
Fig. 2
6 - Table
7 - Miter gage
8 - M6x1 wing nut
9 - M6 Flat washer
10 -M6x1x30mm pan
head screw
11 -4mm Hex wrench
12 -3mm Hex wrench
13 -Pointer
14 -M5x.8x10mm pan
head screw
15 -M10 Flat washer
16 -Lever assembly
17 -Pinion knob
18 -Spring
19 -Special screw
Fig. 3
6
7
8
9
10
11
12
13
14
16
15
17
18
19
1
2
3
4
5
7
ASSEMBLY
Fig. 4
ASSEMBLING TABLE
TO MACHINE
1. Locate table locking lever (shown disassembled)
Fig. 4, M10 flat washer (B) and 4mm wrench (C).
2. Using the 4mm wrench (C) Fig. 4, supplied, remove
screw (D) and spring (E) from handle (A) and remove
handle from nut (G). Do not lose spring (E).
3. Place table (H) Fig. 5, onto the band saw frame so
that stud (J) Fig. 6, and keepers (K) protrude through the
slot of trunnion (L) Fig. 7.
4. Open hinged door. (See section “OPENING AND
CLOSING HINGED DOOR”.)
5. While pressing in on stud (M) Fig. 8 with a pencil,
place an M10 flat washer (B) Fig. 7, onto stud and thread
nut (G) onto stud as shown in Fig. 7.
Fig. 5
WARNING: FOR YOUR OWN SAFETY, DO NOT
CONNECT THE BAND SAW TO THE POWER
SOURCE UNTIL THE MACHINE IS COMPLETELY
ASSEMBLED AND YOU READ AND UNDERSTAND
THE ENTIRE OWNER’S MANUAL.
Fig. 6
Fig. 8Fig. 7
B
G
E
D
C
A
J
K
K
L
B G
M
H
8
Fig. 9
Fig. 10
Fig. 11
6. Locate pinion knob (N) Fig. 9, spring (O), and special
screw (P).
7. Position pinion knob (N) Fig. 10, onto the back of
saw so that the teeth on the pinion knob (N) engage the
teeth on the trunnion (R). Fasten in place with special
screw (P) and spring using the supplied 4mm wrench.
8. Fasten pointer (S) Fig. 11, to the back of band saw
using the M5x.8x10mm pan head screw (T).
9. Place locking handle (F) Fig. 4, onto stud (G). Place
spring (E) Fig. 4, inside hole of lock handle and fasten in
place with screw (D) as shown in Fig. 11. NOTE: Handle
(F) is spring-loaded and can be repositioned on the stud
by pulling out the handle and repositioning it on the nut.
10. Insert M6x1x30mm screw (W) Fig. 12, down through
hole in table, as shown, and place an M6 flat washer (Z)
onto the M6x1x30mm screw (W) and thread the M6x1
wing nut (X) onto screw (W) and tighten securely.
N
O
P
R
N
P
F
S
T
D
Fig. 12
W
Z
X
9
1. Assemble the lamp bracket (A) Fig. 13, to the two
holes located on the top cover of the machine using the
two M6x1x12mm cap head screws (B) and 1/4"
lockwashers as shown.
2. Peel backing from cord clamps (C) Fig. 13A, and
apply one clamp at each of the locations shown. Make
certain the lamp cord is routed out of the way of the
blade, then secure cord (D) to cord clamps (C) as shown
in Fig. 13A.
3. The flexible lamp operates independently of the
band saw. To turn the lamp on and off, rotate switch (E)
Fig. 13A.
WARNING: To reduce the risk of fire, use 40 watt or
less, 120 volt, reflector track type light bulb (not
supplied). A standard household light bulb should not be
used. The reflector track type light bulb should not
extend below the lamp shade.
ASSEMBLING LAMP TO
MACHINE
Fig. 13A
E
F
C
C
D
Fig. 14
FASTENING BAND SAW
TO SUPPORTING SURFACE
If during operation there is any tendency for the machine
to tip over, slide, or “walk” on the supporting surface, the
machine must be secured to the supporting surface.
Four holes are provided in the band saw base for this
purpose, three of which are shown at (A) Fig. 14.
A
A
Fig. 13
A
B
10
OPERATING CONTROLS AND ADJUSTMENTS
Fig. 15
Fig. 16
Fig. 17
Fig. 18
STARTING AND
STOPPING SAW
The switch (A) Fig. 15, is located on the front side of the
band saw. To turn the saw “ON” move the switch (A) up
to the “ON” position. To turn the saw “OFF” move the
switch (A) down to the “OFF” position.
LOCKING SWITCH IN
THE “OFF” POSITION
IMPORTANT: When the tool is not in use, the switch
should be locked in the “OFF” position to prevent
unauthorized use. This can be done by grasping the
switch toggle (B) Fig. 16, and pulling it out of the switch,
as shown. With the switch toggle (B) removed, the switch
will not operate. However, should the switch toggle be
removed while the machine is running, the switch can be
turned “OFF” once, but cannot be restarted without
inserting the switch toggle (B).
OPENING AND CLOSING
HINGED DOOR
When making adjustments such as changing the blade,
tracking the blade, blade guide adjustments, etc., the
hinged door (B) Figs. 17 and 18, can be opened as
follows:
1. CAUTION: NEVER OPEN THE HINGED DOOR
WHEN THE MACHINE IS RUNNING.
2. Press in the two locking latches (A) Fig. 17, and swing
door (B) open.
3. Fig. 18, illustrates door (B) in open position.
4. To close and fasten door (B) Figs. 17 and 18, press on
door directly over latches (A) Fig. 17, until latches snap
into the locking position.
B
A
B
B
A
11
Fig. 19
ADJUSTING
BLADE TENSION
Blades of 1/8", 1/4", and 3/8" in width by 59-1/2" in
length are available for use with your band saw. NOTE:
The blade tension must be adjusted to accommodate
different blade widths in order to provide proper blade
tracking, cutting performance, and blade life.
1. DISCONNECT MACHINE FROM POWER SOURCE.
2. After the desired blade is assembled to the two
wheels, turn tension knob (A) Fig. 19, clockwise until
spring (B) begins to compress.
3. Turn tension knob (A) Fig. 19, an additional 2-1/2
turns for 1/8" wide blades; 3 turns for 1/4" wide blades;
and 4 turns for 3/8" wide blades.
4. A chart (C) Fig. 19, is located at the rear of the band
saw. This chart shows blade size, and the minimum
radius that can be cut with each size blade.
Fig. 20
TRACKING THE BLADE
1. DISCONNECT MACHINE FROM POWER SOURCE.
2. Before tracking the blade, make sure the blade
guides and blade support bearings are clear of the blade
so as not to interfere with the tracking adjustment. Also
make sure that the blade is tensioned properly. (Refer to
section “ADJUSTING BLADE TENSION”).
3. Open the hinged door (C) Fig. 20.
4. Rotate upper wheel (A) Fig. 20, clockwise by hand
and check to see if the blade (B) rides true on the
approximate center of the two wheels.
5. If an adjustment is necessary, SLIGHTLY turn blade
tracking knob (D) Fig. 19, clockwise to move the blade
to the rear, and counterclockwise to move the blade to
the front. NOTE: Turn the blade tracking knob (D) in
small intervals to adjust the blade tracking.
Fig. 21
ADJUSTING UPPER
BLADE GUIDE ASSEMBLY
The upper blade guide assembly (A) Fig. 21, should
always be no more than 1/8" above or as close as
possible to the top surface of the workpiece being cut.
Loosen knob (B) Fig. 21, rotate knob (C) and position the
guide assembly (A) to the desired position. Then tighten
knob (B).
A
B
A
B
C
D
C
B
A
C
12
ADJUSTING UPPER BLADE
GUIDES AND BLADE
SUPPORT BEARING
IMPORTANT: BOTH THE UPPER AND LOWER
BLADE GUIDES MUST BE PROPERLY ADJUSTED
TO PREVENT THE BLADE FROM TWISTING DURING
OPERATION.
1. DISCONNECT MACHINE FROM POWER SOURCE.
2. NOTE: Upper blade guard (B) Fig. 22, is shown
removed for clarity.
3. Loosen the two screws (C) Fig. 22, and adjust the
blade guides (D) as close as possible to the sides of the
saw blade, being careful not to pinch the blade.Then
tighten the two screws (C).
4. Loosen screw (E) Fig. 22, and move the guide
bracket (F) in or out until the front edge of the guides (D)
are just behind the “gullets” of the blade teeth. Then
tighten screw (E).
5. The upper blade support/thrust bearing (G) Fig. 22,
prevents the saw blade from being pushed back too far
when cutting. The support bearing (G) should be
adjusted approximately 1/32" behind the blade, so the
back of the blade overlaps the outside diameter of the
ball bearing by approximately 1/8". To adjust, proceed
as follows:
6. DISCONNECT MACHINE FROM POWER SOURCE.
7. Loosen screw (H) Fig. 22, and slide support bearing
(G) in or out until it is approximately 1/32" behind the
saw blade.
8. The upper blade support bearing (G) Fig. 22, is set
on an eccentric shaft. To change position of bearing (G),
use a straight screwdriver, rotate shaft (J) Fig. 23, until
the blade properly overlaps the support bearing. Then
tighten screw (H).
Fig. 22
Fig. 23
G
F
H
E
C
C
D
B
J
13
ADJUSTING LOWER BLADE
GUIDES AND BLADE
SUPPORT BEARING
The lower blade guides and blade support bearing
should be adjusted at the same time as the upper guides
and support bearings as follows:
1. DISCONNECT MACHINE FROM POWER SOURCE.
2. Loosen two screws (A) Fig. 24, and move guides (B)
as close as possible to the sides of the blade, being
careful not to pinch the blade. Then tighten the two
screws (A).
3. The front edge of guide blocks (B) Fig. 24, should be
adjusted so they are just behind the “gullets” of the
blade teeth by loosening screw (C), and moving
assembly (D) in or out as necessary. Then tighten screw
(C).
4. The lower blade support bearing (E) Fig. 24, should
be adjusted to support the rear of the blade during the
cutting operation and also prevent the blade from being
pushed too far to the rear which could damage the
blade. The support bearing (E) Fig. 24, should be set
about 1/32" behind the blade by loosening screw (F) Fig.
24, and moving shaft (G) in or out. Then tighten screw
(F).
5. The lower blade support bearing (E) Fig. 24, should
also be adjusted so the back of the blade overlaps the
outside diameter of the ball bearing by approximately
1/8". The blade support bearing (E) is set on an
eccentric shaft.To change position of bearing (E), loosen
screw (F) Fig. 24, and rotate shaft (G) Figs. 24 and 25,
until the blade properly overlaps the support bearing.
Then tighten screw (F) Fig.24.
Fig. 24
Fig. 25
G
G
E
F
D
C
A
A
B
Fig. 26
TILTING THE TABLE
The table can be tilted 45 degrees to the right. To tilt the
table, loosen lock handle (A) Fig. 26, and turn knob (B)
clockwise until desired angle is established. Then
tighten lock handle (A). NOTE: The table lock handle (A)
can be repositioned by pulling out on the handle and
repositioning it on the nut located underneath the hub of
the handle. A scale (C) and pointer (D) are provided to
indicate the degree of tilt.
E
A
D
C
B
14
ADJUSTING THE TABLE
POSITIVE STOPS
Positive stops are provided for the table at the 90 and 45
degree angle to the blade. To check and adjust the
positive stops, proceed as follows:
1. DISCONNECT MACHINE FROM POWER SOURCE.
2. Tilt the table to the 90 degree position as shown in
Fig. 27, and tighten lock handle (A) Fig. 28. Place a
square (H) Fig. 27, on the table and against the blade
and check to see if the blade is 90 degrees to the table
surface. If an adjustment is necessary, proceed as
follows:
3. Tilt the table slightly as shown in Fig. 26, to expose
lock nut (E) Fig. 27. Loosen lock nut and return table to
the 90° position. With the lock handle (A) Fig. 28 loose,
turn adjusting screw (F) Fig. 27, using the wrench (G)
provided until the blade is 90 degrees to the table. Then
tighten lock nut (E) Fig. 27, and lock handle (A) Fig. 28.
4. Tilt the table to the 45 degree position as shown in
Fig. 28. Place a square (H) on the table and against the
blade and check to see if the blade is 45 degrees to the
table surface. If an adjustment is necessary, proceed as
follows:
5. Loosen lock nut on adjustment screw (J) Fig. 28,
located on the underside of the table. With lock handle
(A) Fig. 28 loose, turn adjustment screw (J) using wrench
(G) provided until the blade is 45 degrees to the table.
Then tighten lock handle (A), and lock nut on adjustment
screw (J).
Fig. 28
H
J
G
A
Fig. 27
H
F
G
E
Fig. 29
A
Fig. 30
B
B
ADJUSTING BELT TENSION
If the drive belt on your band saw needs adjustment,
proceed as follows:
1. DISCONNECT MACHINE FROM POWER SOURCE.
2. The belt (A) Fig. 29, drives the blade wheel pulley
from the motor pulley. The belt (A) is properly tensioned
when there is approximately 1/4" deflection in the center
span of the belt (A) using light finger pressure. If belt
tension needs to be adjusted, loosen two screws (B) Fig.
30, and rotate motor accordingly. Tighten screws (B)
when adjustment is completed.
15
WHEEL BRUSHES
1. DISCONNECT MACHINE FROM POWER SOURCE.
2. Two wheel brushes (A) Fig. 31, are provided on the
machine to keep the tires free of any build-up of wood
chips. Adjustments can be made by loosening screws,
one of which is shown at (B) (which secure the brushes
to the machine) and adjusting brushes. Then tighten
screws (B).
Fig. 31
B
A
A
Fig. 32
WRENCH STORAGE
The 3mm and 4mm wrenches (A) supplied with your
band saw can be stored inside the wheel cover as
shown in Fig. 32.
MITER GAGE
A miter gage (A) Fig. 33, is supplied with your band saw.
The miter gage body (C) can be adjusted up to 45
degrees right and left, by loosening lock knob (B),
rotating miter gage body (C) to the desired angle, and
tightening lock knob (B).
Fig. 33
B
C
A
A
16
CHANGING BLADES
To change blades, proceed as follows:
1. DISCONNECT MACHINE FROM POWER SOURCE.
2. Press in door latches (A) Fig. 34, and open door (B)
as shown.
3. Loosen two screws (C) Fig. 35, and remove blade
guard (D).
4. Release tension on the band saw blade by turning
tension knob (E) Fig. 34 counterclockwise.
5. Remove table alignment screw (F) Fig. 36.
6. Slip the blade off both wheels and guide it out
through the slot in the table.
7. Check the new blade to make sure that the teeth will
point down toward the table when installed. IF NOT,
CAREFULLY TURN BLADE INSIDE OUT.
8. Place the new blade onto wheels and adjust blade
tension, blade guides and tracking as described previously in this manual.
9. Replace blade guard, which was removed in STEP 3,
and table alignment screw which was removed in
STEP 5.
10. Close door (B) Fig. 34, before operating saw.
Fig. 34
E
A
A
B
Fig. 35
C
D
Fig. 36
F
Fig. 37
A
DUST CHUTE
A dust collection system can be attached to the 1¾"
O.D. dust chute (A) Fig. 37.
17
OPERATING THE BAND SAW
Before starting the machine, see that all adjustments are properly made and the guards are in place. Turn the upper
wheel by hand to make sure that everything is correct BEFORE turning on the power.
Keep the top guide within 1/8" of the work piece at all times. Do not force the material against the blade. Light presure
on the work piece will produce a smoother cut, and prevent excess friction, heating, and hardening of the blade.
KEEP THE SAW BLADE SHARP. Very little forward pressure is required for normal cutting. Keep the workpiece
moving at a slow and consistent rate against the blade to ensure a smooth and accurate cut.
Avoid twisting the blade by trying to turn sharp corners. Remember, you must saw around corners.
Fig. 38
CUTTING CURVES
When cutting curves, turn the stock carefully so that the blade follows without twisting. If a curve is so abrupt that it is
necessary to repeatedly back up and cut a new kerf, a narrower blade, a blade with more set, or additional relief cuts
Fig. 38, may be necessary to allow the blade to cut more efficiently. The more set a blade has, the easier it will allow
the stock to be turned, but the cut is usually rougher than where a medium amount of set is used.
When withdrawing the piece being cut, changing the cut, or for any other reason, be careful not to accidentally draw
the blade off the wheels. In most cases, it is easier and safer to turn the stock and saw out through the waste material,
rather than try to withdraw the stock from the blade.
OPERATIONS
Fig. 39 illustrates a typical cross-cutting operation using a miter gage. Notice how the upper blade
guide assembly (A) is set slightly above the work surface (B).
A
B
Fig. 39
18
Fig. 40
Fig. 40 illustrates a typical bevel cutting operation using a miter gage.
Fig. 41
Fig. 41 illustrates a typical resawing application using the accessory rip fence.
19
TROUBLESHOOTING GUIDE
In spite of how well a band saw is maintained, problems can occur. The following troubleshooting
guide will help you solve the more common problems:
Trouble: SAW WILL NOT START.
Pr
obable Cause Remedy
1. Saw not plugged in. 1. Plug in saw.
2. Fuse blown or circuit breaker tripped. 2. Replace fuse or reset circuit breaker.
3. Cord damaged. 3. Have cord replaced.
Trouble: BREAKER KICKS OUT FREQUENTLY.
Pr
obable Cause Remedy
1. Extension cord too light or too long. 1. Replace with adequate size cord.
2. Feeding stock too fast. 2. Feed stock more slowly.
3. Blade in poor condition (dull, warped, gummed). 3. Clean or replace blade.
4. Low voltage supply. 4. Contact your electric company.
Trouble: BAND SAW VIBRATES EXCESSIVELY.
Pr
obable Cause Remedy
1. Machine not mounted securely to workbench. 1. Tighten all mounting hardware.
2. Bench on uneven surface. 2. Reposition on flat level surface.
3. Worn belt. 3. Replace belt.
4. Belt not tensioned correctly. 4. Adjust belt tension by moving motor.
5. Motor not fastened securely. 5. Tighten all mounting hardware.
Trouble: BAND SAW DOES NOT COME UP TO SPEED.
Pr
obable Cause Remedy
1. Low voltage due to improper extension cord size. 1. Replace with adequate size cord.
2. Low voltage. 2. Contact your electric company.
Trouble: BLADES BREAK.
Probable Cause Remedy
1. Blade not tensioned properly. 1. Adjust blade tension.
2. Blade guides improperly adjusted. 2. Check and adjust blade guides.
3. Blade support bearing improperly adjusted. 3. Adjust blade support bearing.
4. Blade wheel tracking adjustment improperly set. 4. Check and adjust blade tracking.
5. Bad weld on blade. 5. Replace the blade.
6. Worn tires. 6. Replace tires.
7. Forcing wide blade around short radius. 7. Change to a narrower blade.
8. Dull blade or insufficient set. 8. Replace blade.
9. Upper blade guide set too high. 9. Set upper blade guide within 1/8" of workpiece.
10. Continuous running of machine when not actually 10. Turn off machine when not performing cutting
cutting. operation.
(continued on next page)
20
Trouble: BLADE WILL NOT TRACK.
Pr
obable Cause Remedy
1. Blade too loose 1. Adjust tension
2. Upper wheel not properly adjusted. 2. Adjust upper wheel.
3. Improperly adjusted blade support bearing. 3. Adjust blade support bearing.
Trouble: CUT DOES NOT AGREE WITH SETTING ON THE TILT SCALE.
Probable Cause Remedy
1. Pointer out of adjustment 1. Adjust pointer.
Trouble: BLADE WILL NOT STAY ON WHEEL.
Probable Cause Remedy
1. Blade not tensioned properly. 1. Adjust blade tension.
2. Blade guides improperly adjusted. 2. Check and adjust blade guides.
3. Blade support bearing improperly adjusted. 3. Adjust blade support bearing.
4. Blade wheel not tracking properly. 4. Check and adjust blade tracking.
5. Bad weld on blade. 5. Replace the blade.
6. Worn tires. 6. Replace tires.
Trouble: BAND SAW MAKES UNSATISFACTORY CUTS.
Probable Cause Remedy
1. Blade not tensioned properly. 1. Adjust blade tension.
2. Blade guides improperly adjusted. 2. Check and adjust blade guides.
3. Blade support bearing improperly set. 3. Adjust blade support bearing.
4. Blade wheel not tracking properly. 4. Check and adjust blade tracking.
5. Bad weld on blade. 5. Replace the blade.
6. Worn tires. 6. Replace tires.
7. Incorrect blade for work being done. 7. Change the blade.
8. Dull blade or insufficient set. 8. Replace blade.
9. Upper blade guide set too high. 9. Set upper blade guide within 1/8" of work piece.
10. Continuous running of machine when not actually 10. Turn off machine when not performing cutting
cutting. operation.
TROUBLESHOOTING GUIDE
(CONTINUED)
21
BAND SAW BLADES
A band saw blade is a delicate piece of steel that is subjected to tremendous strain. You can
obtain long use from a band saw blade if you use it properly. Be sure you use blades of the proper
thickness, width and temper for the various types of material and cuts.
Always use the widest blade possible. Use narrow blades only for sawing small, abrupt curves
and for fine, delicate work. This will save blades and will produce better cuts. For cutting wood
and similar materials, Delta offers blades in widths of 1/8", 1/4", and 3/8".
Any one of a number of conditions may cause a band saw blade to break. Blade breakage is, in
some cases, unavoidable, being the natural result of the peculiar stresses to which blades are
subjected. Blades will brake often due to avoidable causes, such as the lack of care to the blade
or the blade not being properly adjusted to the band saw. The most common causes of blade
breakage are:
(1) faulty alignments and adjustments of the guides.
(2) forcing or twisting a wide blade around a curve of short radius.
(3) feeding the work piece to fast into the blade.
(4) dullness of the teeth, or absence of sufficient set.
(5) excessive tensioning of the blade.
(6) top guide set too high above the work piece being cut.
(7) using a blade with a lumpy or improperly finished braze or weld.
(8) continuous running of the saw blade when the blade is not in use.
Use blades that are 59½" in length on this machine.
Always use a sharp blade. Keep it free from gum and pitch. Clean frequently with a stiff fiber
brush.
Narrow blades are used for cutting small circles or curves while the wider blades are best suited
for straight cutting such as ripping.
A new blade, in most cases, will perform better and last longer than a re-sharpened blade.
Insure that the blade guides are adjusted properly.
Do not force or twist the blade around a curve or a very short radius.
Feed the workpiece through the blade at a consistent rate, allow the blade to do the cutting – do
not feed the work piece too fast.
Do not apply excessive tension to the blade. The tension is only necessary to drive the blade
without slipping on the wheels. Narrow blades require less tension than wider blades.
22
NOTES
23
NOTES
24
Two Year Limited Warranty
Delta will repair or replace, at its expense and at its option, any Delta machine, machine part, or machine accessory which
in normal use has proven to be defective in workmanship or material, provided that the customer returns the product
prepaid to a Delta factory service center or authorized service station with proof of purchase of the product within two
years and provides Delta with reasonable opportunity to verify the alleged defect by inspection. Delta may require that
electric motors be returned prepaid to a motor manufacturer’s authorized station for inspection and repair or replacement.
Delta will not be responsible for any asserted defect which has resulted from normal wear, misuse, abuse or repair or
alteration made or specifically authorized by anyone other than an authorized Delta service facility or representative. Under
no circumstances will Delta be liable for incidental or consequential damages resulting from defective products. This
warranty is Delta’s sole warranty and sets forth the customer’s exclusive remedy, with respect to defective products; all
other warranties, express or implied, whether of merchantability, fitness for purpose, or otherwise, are expressly
disclaimed by Delta.
Printed in U.S.A.
PARTS, SERVICE OR WARRANTY ASSISTANCE
All Delta Machines and accessories are manufactured to high quality standards and are serviced by a network
of Porter-Cable • Delta Factory Service Centers and Delta Authorized Service Stations. To obtain additional
information regarding your Delta quality product or to obtain parts, service, warranty assistance, or the location
of the nearest service outlet, please call 1-800-223-7278 (In Canada call 1-800-463-3582).
ACCESSORIES
A complete line of accessories is available from your Delta Supplier, Porter-Cable • Delta Factory Service Centers,
and Delta Authorized Service Stations. Please visit our Web Site www.deltamachinery.com for a catalog or
for the name of your nearest supplier.
WARNING: Since accessories other than those offered by Delta have not been tested
with this product, use of such accessories could be hazardous. For
safest operation, only
Delta recommended accessories should be used with this product.
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