Taoyuan Technology Center
No.18, Xinglong Rd., Taoyuan City,
Taoyuan County 33068, Taiwan
TEL: 886-3-362-6301 / FAX: 886-3-371-6301
Asia
Delta Electronics (Jiangsu) Ltd.
Wujiang Plant 3
1688 Jiangxing East Road,
Wujiang Economic Development Zone
Wujiang City, Jiang Su Province,
People's Republic of China (Post code: 215200)
TEL: 86-512-6340-3008 / FAX: 86-769-6340-7290
De Witbogt 15, 5652 AG Eindhoven, The Netherlands
TEL: 31-40-2592850 / FAX: 31-40-2592851
ASDA-M
Delta Ultimate Integrated
Series User Manual
AC Servo Drive with
Excellent Performance
ASDA-M
Series
User Manual
Via Polesine, 1/4
10020 Cambiano ( TO ) Italy
+39 011 9454523
www.e-comtech.it
info@e-comtech.it
*We reserve the right to change the information in this catalogue without prior notice.
V2.0
DELTA_
IA-ASDA_M_UM_EN_20141219
www.delta.com.tw/ia
Preface
Thank you for purchasing ASDA-M. This user manual provides the related information of
ASDA-M series servo drives and ECMA series servo motors. This manual includes:
Installation and inspection of servo drive and servo motor
The configuration of servo drive
Procedures of trial run
Control function and adjustment methods of servo drive
Parameters
Communication protocol
Maintenance and inspections
Troubleshooting
This manual addresses personnel with the following qualifications:
Servo system designers
Installation or wiring personnel
Trial and tuning personnel
Maintenance and inspection personnel
Before using the product, please read through this manual carefully in order to ensure the
correct use of the product. In addition, please place this manual safely for quick reference
whenever is needed. Please follow the rules below if you have not finished reading this
manual yet.
No water, corrosive gas and inflammable gas are allowed in installation
environment.
Three-phase power is prohibited to connect to U, V and W connector when wiring.
It is possible to damage the servo drive.
Ground is a must.
Do not disconnect the servo drive, motor or change the wiring when connecting to
the power.
Be ensured that the emergency stop can be activated anytime before connecting to
the power and operation.
Do not touch the heat sink to avoid scald before connecting to the power and
operation.
If you have any enquiry , please contact the distri butors or DEALTA customer service center.
Revision December, 2014 i
Preface ASDA-M
Safety Precautions
ASDA-M series is the high resolution and open type servo drive. It should be installed in a
shielded control box during operation. This servo drive uses precise feedback control and
the digital signal processor with high-speed calculation function to control the current output
which generated by IGBT so as to operate three-phase permanent magnet synchronous
motors (PMSM) and to achieve precise positioning.
ASDA-M is applicable on industrial application and is suggested to be installed in the
panel-board of the user manual. (Servo drives, wire rod and motors all should be installed
in the environment which complies with the minimum requirement of UL Level 1.)
Pay special attention to the following safety precautions anytime during inspection,
installation, wiring, operation and examination.
The symbol of danger, warning and stop represent:
It indicates the potential hazards. It is possible to cause severe injury or fatal
harm if not follow the instructions.
It indicates the potential hazards. It is possible to cause minor injury or lead to
serious damage of the product or even malfunction if not follow the instructions.
It indicates the absolute prohibited activity. It is possible to damage the product or
cannot be used due to malfunction if not follow the instructions.
Inspection
Please follow the instruction when using servo drive and servo motor, or it is
Installation
It is prohibited to expose the product with the environment which containing
Wiring
Please connect the ground terminal to class-3 ground system (under 100 Ω),
Do not connect the three-phase source to the motor output terminal U, V and
Please tighten the screws of the power and motor output terminal. Or it is
Please connect wiring according to the wire rod in order to prevent any
possible to cause fire or malfunction.
water, corrosive gas, inflammable gas, etc. Or it is possible to cause electric
shock or fire.
poor grounding may result in electric shock or fire.
W. Or it is possible to cause personnel injury or fire.
possible to cause fire.
danger.
ii Revision December, 2014
ASDA-M Preface
Operation
Before the operation, please change the parameter setting value according to
the needs. If it is not adjusted to the correct setting value, it is possible to lead
to malfunction of the machine or the operation might out of control.
Before the machine starts to operate, please be ensured the emergency stop
can be activated anytime.
During the operation, it is prohibited to touch any rotating motor parts. Or it is
possible to cause personnel injury.
In order to prevent any accident, please separate the couplings and belts of
the machine and isolate them. Then conduct the initial trial run.
If users fail to operate the machine properly after the servo motor connects to
the equipments, it would cause the damage of the equipments and lead to the
personnel injury.
In order to prevent the danger, it is strongly recommended to check if the
motor can operate normally without load first. Then, operate the motor with
load.
Do not touch the heat sink of the servo drive. Or it is possible to cause scald
due to the high temperature.
Maintenance and Inspection
It is prohibited to touch the internal parts of the servo drive and servo motor.
Or it is possible to cause electric shock.
It is prohibited to disassemble the panel of the servo drive when turning on the
power. Or it is possible to cause electric shock.
Do not touch the ground terminal within 10 minutes after turning off the power .
Or the residual voltage may cause electric shock.
Do not disassemble the motor. Or it is possible to cause electric shock or
personnel injury.
Do not change the wiring when the power is on. Or it is possible to cause
electric shock or personnel injury.
Only the qualified electrical and electronics professionals can install, wire and
maintain the servo drive and servo motor.
Main Circuit Wiring
Do not put the power cable and the encoder cable in the same channel and
bond them together. Please separate the power cable and the encoder cable
for at least 30 centimeters (= 11.8 inches) when wiring.
Please use stranded wires and multi-core shielded-pair wires for the encoder
cables and encoder feedback cables. The maximum length of command input
cable is 3 meters (= 9.84 feet) and the maximum length of feedback cable is
20 meters (= 65.62 feet).
The high voltage might remain in the servo motor even when the power is off.
Do not touch the power terminal temporally (at least 10 minutes). Please
conduct the inspection not until the indicator light, CHARGE is off.
Revision December, 2014 iii
Preface ASDA-M
Do not turn the power on and off too often. If continuous power on and off is
needed, please be ensured the interval is one minute at most.
Terminal Wiring of the Main Circuit
When wiring, please disassemble the terminal socket from the servo drive.
One terminal of the terminal socket for one electric wire only.
When inserting the electric wires, do not connect the conductor to the adjacent
wire.
Before connecting to the power, please inspect and be ensured the wiring is
correct.
NOTE
If there is any difference of each version, please refer to DELTA’s
website (http://www.delta.com.tw/industrialautomation/) for the latest
Table 8.1 Function Description of Digital Input (DI) ......................................... 8-298
Table 8.2 Function Description of Digital Output (DO) .................................... 8-305
Chapter 9 Communication
9.1 RS-485/RS-232 Communication Hardware Interface ................................. 9-1
9.2 RS-485/RS-232 Communication Parameters Setting ................................. 9-4
9.3 MODBUS Communication Protocol ............................................................... 9-8
9.4 Write-in and Read-out in Communication Parameters .................................. 9-19
Chapter 10 Troubleshooting
10.1 Alarm of Servo Drive ..................................................................................... 10-1
10.2 Alarm of CANopen Communication ............................................................... 10-4
10.3 Alarm of Motion Control ................................................................................. 10-7
Revision December, 2014
Table of Content ASDA-M
10.4 Causes and Corrective Actions ..................................................................... 10-12
10.5 Corrective Actions after the Alarm Occurs ..................................................... 10-36
Chapter 11 Specifications
11.1 Specifications of Servo Drive (ASDA-M Series) ............................................ 11-1
11.2 Specifications of Servo Motor (ECMA Series) ............................................... 11-4
11.3 Torque Features (T-N curve) ......................................................................... 11-12
11.4 Overload Features ......................................................................................... 11-13
11.5 Dimensions of the Servo Drive ...................................................................... 11-15
11.6 Dimensions of the Servo Motor ..................................................................... 11-17
Appendix A Accessories
Appendix B Maintenance and Inspection
Revision December, 2014
Chapter 1 Inspection and Model
Explanation
1.1 Inspection
In order to prevent the negligence during purchasing and delivery, please inspect the
following items carefully.
Please c heck if the product is what you have purchased: check the part number of
the motor and the servo drive on the nameplate. Refer to the next page for the model
explanation.
Check if the motor shaft can rotate smoothly: Rotate the motor shaft by hand. If it
can be rotated smoothly, it means the motor shaft is normal. However, it cannot be
rotated by hand if the motor has an electromagnetic brake.
Check if there is any damage shown on its appearance: visually check if there is any
damage or scrape of the appearance.
Check if there is any loose screw: If the screws are un-tightened or fall off.
If any of the above situations happens, please contact the distributors to solve the
problems.
A complete and workable servo set should include:
(1) A Servo drive and a servo motor
(2) Three UVW motor power cables, the U, V and W wires can connect to the socket
attached by the servo drive and another side is the plug which could connect to the
socket of the motor. And a green ground wire which should be locked to the ground
terminal of the servo drive. (selective purchase)
(3) Three encoder cables which connect to the socket of the encoder. One side of it
connects to CN2 servo drive and another side is the plug. (selective purchase)
(4) 50-PIN connector which is used in CN1 (3M analog product) (selective purchase)
(5) 20-PIN connector which is used in CN2 (3M analog product) (selective purchase)
(6) 6-PIN connector which is used in CN3 (IEEE 1394 analog product) and is for
general communication (RS485) (selective purchase)
(7) 4-PIN connector which used in CN4 (USB Type B product) (selective purchase)
(8) RJ45 connector which used in CN6 and is for high-speed communication
(selective purchase)
(9) Servo drive power input:
(a) 750W and 1.5 kW: 2 PIN fast connector (L1c, L2c)
(b) 750W and 1.5 kW: 3 PIN fast connector (R, S, T)
(10) 3 sets of 3-PIN fast connector (U, V, W)
(11) 4-PIN fast connector (P, D, C, )
(12) A plastic lever (attached in all series)
(13) A metal short-circuit chip (attached in all series)
(14) An installation manual
Revision December, 2014 1-1
Chapter 1 Inspection and Model Explanation ASDA-M
1.2 Product Model
1.2.1 Nameplate Information
ASDA-M Series Servo Drive
1) Box, () at the end of the model name of the servo drive represents the code of
ASDA-M. Please refer to the type of purchasing product information.
2) Triangle, (△) in the mode name of the servo motor represents the type of encoder.
△=1: incremental, 20-bit;△=2: incremental, 17-bit; △=3: 2500 ppr; △=A: Absolute.
The listed model name is for reference. To purchase the product, please contact the
local dealer for product availability.
3) Box, () in the model name of the servo motor represents the type of brake or
keyway / oil seal.
The above table shows the specification of servo drive which has triple rated current. If the
user needs the servo drive which has six times of the rated current, please contact with
distributors. For detailed specification of the servo motor and servo drive, please refer to
the appendix.
Revision December, 2014 1-5
Chapter 1 Inspection and Model Explanation ASDA-M
1.4 Features of Servo Drive
ASDA-M Series Servo Drive
1-6 Revision December, 2014
ASDA-M Chapter 1 Inspection and Model Explanation
ASDA-M Series Servo Drive (top view)
Revision December, 2014 1-7
Chapter 1 Inspection and Model Explanation ASDA-M
ASDA-M Series Servo Drive (bottom view)
1-8 Revision December, 2014
Chapter 2 Installation
2.1 Notes
Please pay special attention to the followings:
1) Do not strain the cable connection between the servo drive and the servo motor.
2) Make sure each screw is tightened when fixing the servo drive.
3) The motor shaft and the ball screw should be parallel.
4) If the connection between the servo drive and the servo motor is over 20 meters, please
thicken the connecting wire, UVW as well as the encoder cable.
5) Tighten the fixed four screws of the motor.
2.2 Ambient Conditions of Storage
Before the installation, this product has to be kept in shipping carton. In order to retain the
warranty coverage and for the maintenance, please follow the instructions below when
storage, if the product is not in use temporally:
Store the product in a dry and dust-free location.
Store the product within an ambient temperature range of -20℃ to +65℃.
Store the product within a relative humidity range of 0% to 90% and a non-condensing
environment.
Avoid storing the product in the environment of corrosive gas and liquid.
It is better to store the product in shipping carton and put it on the shelf or working
platform.
Revision December, 2014 2-1
Chapter 2 Installation ASDA-M
2.3 Ambient Conditions of Installation
The best temperature of this servo drive is between 0℃ and 55℃. If the temperature is over
45℃, please place the product in a well-ventilated environment so as to ensure its reliability
performance. If the product is installed in an electric box, make sure the size of the electric
box and its ventilation condition will not overheat and endanger the internal electronic
device. Also, pay attention to the vibration of the machine. Check if the vibration will
influence the electronic device of the electric box. Besides, the ambient conditions should
also include:
Location has no over-heat device.
Location has no water drop, vapor, dust and oily dust.
Location has no corrosive and inflammable gas and liquid.
Location has no airborne dust and metal particles.
Location has solid foundation and no vibration.
Location has no interference of electromagnetic noise.
The ambient temperature of the motor is between 0℃ and 40℃ and the ambient conditions
include:
Location has no over-heat device.
Location has not water drop, vapor, dust and oily dust.
Location has no corrosive and inflammable gas and liquid.
Location has no airborne dust and metal particles.
2-2 Revision December, 2014
ASDA-M Chapter 2 Installation
2.4 Installation Direction and Space
Notes:
Follow the instructions for installation direction. Otherwise it is possible to cause
malfunction. In order to have well-cooling and circulation effect, the enough space between
adjacent objects and the baffle is needed. Or it might result in malfunction. When installing
AC servo drive, do not seal the suction hole and the vent hole. Do not place the drive in a
horizontal direction, or it might cause malfunction.
Revision December, 2014 2-3
Chapter 2 Installation ASDA-M
Dimensions:
In order to have smaller wind resistance of the fan and increase the ventilation, please
follow the suggested clearance value when installing one or more than one servo drives.
(Refer to the following diagrams)
NOTE
2-4 Revision December, 2014
The above diagrams are not in equal proportion. Please refer to the
annotation.
ASDA-M Chapter 2 Installation
2.5 Specification of Circuit Breaker and Fuse
Caution: Please use the fuse and circuit breaker that is recognized by UL/CSA.
Servo Drive Model Circuit breaker Fuse (Class T)
Operation Mode General General
ASD-M-0721-
ASD-M-1521-
30A 50A
70A 140A
If the servo drive equips with earth leakage circuit breaker for avoiding
NOTE
electric leakage, please choose the current sensitivity which is over
200mA and can continue up to 0.1 seconds.
2.6 EMI Filters Selection
Item Power Servo Drive Model EMI Filter Model FootPrint
1 750W ASD-M-0721- 20TDT1W4D N
2 1500W ASD-M-1521- 20TDT1W4D N
EMI Filter Installation
All electronic equipment (including servo drive) generates high or low frequency noise
during operation and interfere the peripheral equipments via conduction or radiation. With
EMI Filter and the correct installation, much interference can be eliminated.
When installing servo drive and EMI Filter, please follow the instructions of the user manual
and make sure it meets the following specification.
1. EN61000-6-4 (2001)
2. EN61800-3 (2004) PDS of category C2
3. EN55011+A2 (2007) Class A Group 1
Revision December, 2014 2-5
Chapter 2 Installation ASDA-M
General Precaution
In order to ensure the best performance of EMI Filter, apart from the instructions of servo
drive installation and wiring, please follow the precautions mention below:
1. The servo drive and EMI Filter should be installed on the same metal plate.
2. When installing servo drive and EMI Filter, the servo drive should be installed above
the EMI Filter.
3. The wiring should be as short as possible.
4. The metal plate should be well grounded.
5. The metal cover of the servo drive and EMI Filter or grounding should be firmly fixed
on the metal plate. Also, the contact area should be as large as possible.
Motor Cable Selection and Installation Precautions
The selection of motor cables and correct installation affect the performance of EMI Filter.
Please follow the precautions mention below.
1. Use the cable that has braid shielding (The effect of double shielding is better)
2. The shield on both sides of the motor cable should be grounded in the shortest
distance and the largest contact area.
3.The protective paint of the U-shape saddle and metal plate should be removed in
order to ensure the good contact. Please see disgram 1.
4. It should have correct connection between the braid shielding of the motor cable and
the metal plate. The braid shielding on both sides of the motor cable should be fixed
by the U-shape saddle and metal plate. Please see diagram 2 for the correct
connection.
2-6 Revision December, 2014
ASDA-M Chapter 2 Installation
Diagram 1 Diagram 2
Dimensions of EMI Filter
Delta Part Number: 20TDT1W4D
Revision December, 2014
2-7
Chapter 2 Installation ASDA-M
2.7 Selection of Regenerative Resistor
When the direction of pull-out torque is different from the rotation, it means the electricity is
sent back to the servo drive from the load-end. It becomes the capacitance of DC Bus and
increases the voltage. When the voltage increases to a specific value, the come-back
eletricity can only be consumed by regenerative resistor. There is a built-in regenerative
resistor in the servo drive. Users can also use the external regenerative resistor if needed.
The following table is the specification of built-in regenerative resistor provided by ASDA-M
series.
Specification of built-in
Servo Drive
(kW)
0.75 40 60 30 30
1.5 20 100 50 20
*1 The capacity of built-in regenerative resistor (average value) is 50% of the rated capacity
of the built-in regenerative resistor. The capacity of the external regenerative resistor is
the same as the built-in one.
When the regenerative resistor exceeds the capacity of built-in regenerative resistor, the
external regenerative resistor should be applied. Please pay special attention to the
followings when using the regenerative resistor.
1. Please correctly set up the resistance (P1-52) and capacity (P1-53) of the
regenerative resistor. Or it might influence the performance of this function.
regenerative resistor
Resistance
(P1-52) (Ohm)
Capacity
(P1-53) (Watt)
*1 The capacity of
built-in regenerative
resistor
(Watt)
Minimum allowable
resistance
(Ohm)
2. If users desire to use the external regenerative resistor, please make sure the applied
value is the same as the built-in regenerative resistor. If users desire to connect it in
parallel to increase the power of regenerative resistor, please make sure the
capacitance meets the requirements.
3. In natural environment, if the capacity of regenerative resistor (the average value) is
within the rated capacity, the temperature of the capacitance will increase to 120℃ or
even higher (under the condition of regenerative energy keeps existing). For safety
concerns, please apply the method of forced cooling in order to reduce the
temperature of regenerative resistor. Or, it is suggested to use the regenerative
resistor which is equipped with thermal switches. Please contact the distributors for
load characteristics of the regenerative resistor.
2-8 Revision December, 2014
ASDA-M Chapter 2 Installation
When using the external regenerative resistor, the resistor should connect to P, C terminal
and the contact of P, D terminal should be opened. It is recommended to choose the above
mentioned capacitance. For easy calculation of regenerative resistor capacity, except the
energy consumed by IGBT, two ways are provided to select the capacity of external
regenerative resistor.
(1) Regenerative Power Selection
(a) When the external load on torque does not exist
If the motor operates back and forth, the energy generated by the brake will go into
the capacitance of DC bus. When the voltage of the capacitance exceeds a specific
value, the redundant energy will be consumed by regenerative resistor. Two ways of
selecting regenerative resistor are provided here. The table below provides the
energy calculation method. Users can refer to it and calculate the selected
regenerative resistor.