z 控制箱設置於有害氣體或多粉塵的場所,應防止有害氣體與粉塵的侵入。
z 製作檢出器接線或其他接線時,必須謹慎注意接線順序,否則可能發生設備暴
衝、燒毀等狀況。
z 為防止觸電,伺服驅動器的接地保護端子必須連接控制箱的接地保護端子。如
需配線時,請在電源切斷 10 分鐘後進行,或直接以放電裝置進行放電。
z 配線端子的接續部請實施絕緣處理。
z 配線應正確,避免造成損壞或發生異常動作。
z 檢查螺絲或金屬片等導電性物體、可燃性物體是否存在伺服驅動器內。
z 緊急停止開關是否置於 OFF 狀態。
z 為避免電磁制動器失效,請檢查立即停止運轉及切斷電源的迴路是否正常。
z 伺服驅動器附近使用的電子儀器受到電磁干擾時,請使用儀器降低電磁干擾。
z 請確定伺服驅動器的外加電壓準位是否正確。
z 檢出器電纜應避免承受過大應力。當馬達在運轉時,注意接續電纜是否與機件
接觸而產生磨耗,或發生拉扯現象。
z 伺服馬達若有振動現象,或運轉聲音過大,請與廠商聯絡。
z 確認各項參數設定是否正確,依機械特性的不同可能會有無法預期的動作。勿
將參數作過度極端之調整。
z 重新設定參數時,請確定驅動器是否在伺服停止(SERVO OFF)的狀態下進
行,否則會成為故障發生的原因。
z 繼電器動作時,若無接觸的聲音或其他異常聲音產生,請與廠商聯絡。
z 電源指示燈與 LED 顯示有異常現象,請與廠商聯絡。
z 控制箱设置于有害气体或多粉尘的场所,应防止有害气体与粉尘的侵入。
z 制作检出器接线或其它接线时,必须谨慎注意接线顺序,否则可能发生设备暴
冲、烧毁等状况。
z 为防止触电,伺服驱动器的接地保护端子必须连接控制箱的接地保护端子。如
需配线时,请在电源切断 10 分钟后进行,或直接以放电装置进行放电。
z 配线端子的接续部请实施绝缘处理。
z 配线应正确,避免造成损坏或发生异常动作。
z 检查螺丝或金属片等导电性物体、可燃性物体是否存在伺服驱动器内。
z 紧急停止开关是否置于 OFF 状态。
z 为避免电磁制动器失效,请检查立即停止运转及切断电源的回路是否正常。
z 伺服驱动器附近使用的电子仪器受到电磁干扰时,请使用仪器降低电磁干扰。
z 请确定伺服驱动器的外加电压准位是否正确。
z 检出器电缆应避免承受过大应力。当电机在运转时,注意接续电缆是否与机件
接触而产生磨耗,或发生拉扯现象。
z 伺服电机若有振动现象,或运转声音过大,请与厂商联络。
z 确认各项参数设定是否正确,依机械特性的不同可能会有无法预期的动作。勿
将参数作过度极端的调整。
z 重新设定参数时,请确定驱动器是否在伺服停止(SERVO OFF)的状态下进
行,否则会成为故障发生的原因。
z 继电器动作时,若无接触的声音或其它异常声音产生,请与厂商联络。
z 电源指示灯与 LED 显示有异常现象,请与厂商联络。
(Ring Terminals, 建议制造商 K.S. TERMINALS INC., 请参考右图所示)
并依据下表使用。请依据下表项目 D 适用线径的标准夹线箝加工线材。线
材安装上圆盘端子后,请使用 UL 承认(YDPU2, 600V)的热缩套管完全
覆盖导体部分,且长度符合下表项目 E。
端子位置 圆盘端子型号
U, V, W RNB22-10
RNB1-10
R, S, T,
, D, C
P
L1, L2
三相电源接线法
RNB2-6
RNB3-6
RNB5-7
RNB1-10
RNB2-6
D
(WIRE RANGE
mm² (AWG))
22 mm
(4 AWG)
4-6 mm
(10-18 AWG)
1.5-2.5 mm
(14 -22 AWG)
, P , D, C, L1, L2 请使用 Y 型端子(Spade Terminals,
, P , D, C, GND 请使用圆盘端子(Ring Terminals,
, P , D, C 请使用圆盘端子
F(毫米)
2
2
2
最大
6.0 6.0 12.20 17.32
6.0 4.3 9.50 13.55
6.0 3.7 6.60 9.78
d2(毫米)
最小
W(毫米)
最大
ASD-A5523-B(5.5kW)
E(毫米)
最小
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ASD-A4523-B(4.5kW)
重量 5.5(12.1)
ASD-A7523-B(7.5kW)
重量 3.0(6.6)
NOTE
1) 尺寸单位为毫米(英寸)。
2) 重量单位为公斤(磅)。
3) 本安装说明内所标示的数值,以公制单位为准;外型尺寸中的英制单位仅供参考,请以公制单位为主。
重量8.0(17.6)
NOTE
1) 尺寸单位为毫米(英寸)。
2) 重量单位为公斤(磅)。
3) 本安装说明内所标示的数值,以公制单位为准;外型尺寸中的英制单位仅供参考,请以公制
单位为主。
http://www.delta.com .tw/industrialau tomation/
High Performance‧Precise Position
Control‧Advanced AC Servo Drive
for General Purpose Applications
Instruction Sheet
X General Precautions
This instruction sheet will be helpful in the installation, wiring, inspection, and operation of Delta ASDA-A+ series AC servo drive
and ECMA series servo motor. Before using the product, please read this instruction sheet to ensure correct use. You should
thoroughly understand all safety precautions before proceeding with the installation, wiring and operation. If you do not
understand please contact your local Delta sales representative. Place this instruction sheet in a safe location for future reference.
Please observe the following precautions:
Do not use the product in a potentially explosive environment.
Install the product in a clean and dry location free from corrosive and inflammable gases or liquids.
Do not connect a commercial power supply to the U, V, W terminals of motor. Failure to observe this precaution will
damage either the Servo motor or drive.
Ensure that the motor and drive are correctly connected to a ground. The grounding method must comply with the
electrical standard of the country (Please refer to NFPA 70: National Electrical Code, 2005 Ed.).
Do not disconnect the AC servo drive and motor while the power is ON.
Do not attach, modify or remove wiring when power is applied to the AC servo drive and motor.
Before starting the operation with a mechanical system connected, make sure the emergency stop equipment can be
energized and work at any time.
Do not touch the drive heat sink or the servo motor during operation. Otherwise, it may result in serious personnel injury.
Further information on the AC servo drive and motor can be obtained from the manual. You can download the manual via the link
http://www.delta.com.tw/industrialautomation/
The content of this instruction sheet may be revised without prior notice. Please consult our distributors or download the most
updated version at http://www.delta.com.tw/industrialautomation/
Y Safety Precautions
Carefully note and observe the following safety precautions when receiving, inspecting, installing, operating, maintaining and
troubleshooting. The following words, DANGER, WARNING and STOP are used to mark safety precautions when using the
Delta’s servo product. Failure to observe these precautions may void the warranty!
ASDA-A+ series drives are open type servo drives and must be installed in an NEMA enclosure such as a protection control
panel during operation to comply with the requirements of the international safety standards. They are provided with precise
feedback control and high-speed calculation function incorporating DSP (Digital Signal Processor) technology, and intended to
drive three-phase permanent magnet synchronous motors (PMSM) to achieve precise positioning by means of accurate current
output generated by IGBT (Insulated Gate Bipolar Transistor).
ASDA-A+ series drives can be used in industrial applications and for installation in an end-use enclosure that do not exceed the
specifications defined in the ASDA-A+ series user manual (Drives, cables and motors are for use in a suitable enclosure with a
minimum of a UL50 type 1 or NEMA 250 Type 1 rating).
Unpacking Check
¾ Please ensure that both the servo drive and motor are correctly matched for size (power rating). Failure to observe this
precaution may cause fire, seriously damage the drive / motor or cause personal injury.
Installation
¾ Do not install the product in a location that is outside the stated specification for the drive and motor. Failure to observe
this caution may result in electric shock, fire, or personal injury.
Wiring
¾ Connect the ground terminals to a class-3 ground (Ground resistance should not exceed 100Ω). Improper grounding may
result in electric shock or fire.
¾ Do not connect any power supplies to the U, V, W terminals. Failure to observe this precaution may result in serious
injury, damage to the drive or fire.
¾ Ensure that all screws, connectors and wire terminations are secure on the power supply, servo drive and motor. Failure
to observe this caution may result in damage, fire or personal injury.
¾ In order to prevent fire hazard and accidents, please form the wiring by following the cable specifications outlined in this
quick start.
Operation
¾ Before starting operation with a mechanical system connected, change the drive parameters to match the user-defined
parameters of the mechanical system. Starting the operation without matching the correct parameters may result in servo
drive or motor damage, or damage to the mechanical system.
¾ Ensure that the emergency stop equipment or device is connected and working correctly before operating the motor that is
connected to a mechanical system.
¾ Do not approach or touch any rotating parts (e.g. shaft) while the motor is running. Failure to observe this precaution
may cause serious personal injury.
¾ In order to prevent accidents, the initial trial run for servo motor should be conducted under no load conditions (separate
the motor from its couplings and belts).
¾ For the initial trial run, do not operate the servo motor while it is connected to its mechanical system. Connecting the
motor to its mechanical system may cause damage or result in personal injury during the trail run. Connect the servo
motor once it has successfully completed a trail run.
¾ Caution: Please perform trial run without load first and then perform trial run with load connected. After the servo motor
is running normally and regularly without load, then run servo motor with load connected. Ensure to perform trial run in
this order to prevent unnecessary danger.
¾ Do not touch either the drive heat sink or the motor during operation as they may become hot and personal injury may
result.
Maintenance and Inspection
¾ Do not touch any internal or exposed parts of servo drive and servo motor as electrical shock may result.
¾ Do not remove the operation panel while the drive is connected to an electrical power source otherwise electrical shock
may result.
¾ Wait at least 10 minutes after power has been removed before touching any drive or motor terminals or performing any
wiring and/or inspection as an electrical charge may still remain in the servo drive and servo motor with hazardous
voltages even after power has been removed.
¾ Do not disassemble the servo drive or motor as electric shock may result.
¾ Do not connect or disconnect wires or connectors while power is applied to the drive and motor.
¾ Only qualified personnel who have electrical knowledge should conduct maintenance and inspection.
¾ Ensure that the “Charge” indicator ceases when performing any maintenance, inspection or repairing.
above in PDF format.
.
Main Circuit Wiring
¾ Install the encoder cables in a separate conduit from the motor power cables to avoid signal noise. Separate the conduits
by 30cm (11.8inches) above.
¾ Use multi-stranded twisted-pair wires or multi-core shielded-pair wires for signal, encoder (PG) feedback cables. The
maximum length of command input cable is 3m (9.84ft.) and the maximum length of encoder (PG) feedback cables is 20m
(65.62ft.).
¾ As a charge may still remain in the drive with hazardous voltages even after power has been removed, be sure to wait at
Main Circuit Terminal Wiring
least 10 minutes after power has been removed before performing any wiring and/or inspection.
¾ It is not recommended to frequently power the drive on and off. Do not turn the drive off and on more than once per
minute as high charging currents within the internal capacitors may cause damage.
¾ When inserting wires, please ensure that the conductors are not shorted to adjacent terminals or wires.
¾ Ensure to double check the wiring before applying power to the drive.
Z Servo Drive and Servo Motor Combinations
Power Servo Drive Servo Motor
4500W ASD-A4523-B
5500W ASD-A5523-B
7500W ASD-A7523-B
The boxes () at the ends of the model names are for optional configurations (keyway, brake and oil seal).
The product should be kept in the shipping carton before installation. In order to retain the warranty coverage, the AC drive should
be stored properly when it is not to be used for an extended period of time. Some storage suggestions are:
Store in a clean and dry location free from direct sunlight.
Store within an ambient temperature range of -20°C to +65°C (-4°F to 149°F).
Store within a relative humidity range of 0% to 90% and non-condensing.
Do not store in a place subjected to corrosive gases and liquids.
Correctly packaged and placed on a solid surface.
Do not mount the servo drive or motor adjacent to heat-radiating elements or in direct sunlight.
Do not mount the servo drive or motor in a location subjected to corrosive gases, liquids, or airborne dust or metallic
particles.
Do not mount the servo drive or motor in a location where temperatures and humidity will exceed specification.
Do not mount the servo drive or motor in a location where vibration and shock will exceed specification.
Do not mount the servo drive or motor in a location where it will be subjected to high levels of electromagnetic radiation.
\ Installation Note and Minimum Clearances
Installation Note:
Incorrect installation may result in a drive malfunction
or premature failure of the drive and or motor. Please
follow the guidelines in this instruction when installing
the servo drive and motor.
The AC servo drive should be mounted perpendicular
to the wall or in the control panel.
In order to ensure the drive is well ventilated, ensure
that the all ventilation holes are not obstructed and
sufficient free space is given to the servo drive.
Do not install the drive in a horizontal position or
malfunction and damage will occur.
Minimum Clearances:
Install a fan to increase ventilation to avoid ambient temperatures that exceed the specification. When installing two or more drive
adjacent to each other please follow the clearances as shown in the following diagram.
Wire Size Core Number UL Rating Standard Wire Length
Wire Size Core Number UL Rating Standard Wire Length
1) Please use shielded twisted-pair cables for wiring to prevent voltage coupling and eliminate
electrical noise and interference.
2) The shield of shielded twisted-pair cables should be connected to the SHIELD end (terminal
marked
3) In order to prevent fire hazard and accidents, please form the wiring by following the cable
specifications outlined above.
4) Please implement the brake wiring with 24Vdc isolated power supply. As any breakdown of the
insulation between the motor power supply and brake wiring will result in the brake malfunction,
it is recommended to use heat shrink tubing for brake wiring and protection.
) of the servo drive.
L1, L2 R, S, T U, V, W P, C
Encoder Cable - Wire Gauge mm2 (AWG)
Brake Cable - Wire Gauge mm2 (AWG)
Power Cable - Wire Gauge mm2 (AWG)
^ Basic Inspection
After power in connected to the AC servo drive, the charge LED will be lit which indicates that the AC servo drive is ready.
Item Content
z Periodically inspect the screws of the servo drive, motor shaft, terminal block and the
connection to mechanical system. Tighten screws as necessary as they may loosen due to
vibration and varying temperatures.
z Ensure that oil, water, metallic particles or any foreign objects do not fall inside the servo drive,
General Inspection
Inspection before operation
(Control power is not
applied)
Inspection during operation
(Control power is applied)
motor, control panel or ventilation slots and holes. As these will cause damage.
z Ensure the correct installation and the control panel. It should be free from airborne dust,
harmful gases or liquids.
z Ensure that all wiring instructions and recommendations are followed; otherwise damage to the
drive and or motor may result.
z Inspect the servo drive and servo motor to insure they were not damaged.
z To avoid an electric shock, be sure to connect the ground terminal of servo drive to the ground
terminal of control panel.
z Before making any connection, wait 10 minutes for capacitors to discharge after the power is
disconnected, alternatively, use an appropriate discharge device to discharge.
z Ensure that all wiring terminals are correctly insulated.
z Ensure that all wiring is correct or damage and or malfunction may result.
z Visually check to ensure that there are not any unused screws, metal strips, or any conductive
or inflammable materials inside the drive.
z Never put inflammable objects on servo drive or close to the external regenerative resistor.
z Make sure control switch is OFF.
z If the electromagnetic brake is being used, ensure that it is correctly wired.
z If required, use an appropriate electrical filter to eliminate noise to the servo drive.
z Ensure that the external applied voltage to the drive is correct and matched to the controller.
z Ensure that the cables are not damaged, stressed excessively or loaded heavily. When the
motor is running, pay close attention on the connection of the cables and notice that if they are
damaged, frayed or over extended.
z Check for abnormal vibrations and sounds during operation. If the servo motor is vibrating or
there are unusual noises while the motor is running, please contact the dealer or manufacturer
for assistance.
z Ensure that all user-defined parameters are set correctly. Since the characteristics of various
machines are different, in order to avoid accident or cause damage, do not adjust the
parameter abnormally and ensure the parameter setting is not an excessive value.
z Ensure to reset some parameters when the servo drive is off (Please refer to Chapter 7 of the
user manual). Otherwise, it may result in malfunction.
z If there is no contact sound or there be any unusual noises when the relay of the servo drive is
operating, please contact your distributor for assistance or contact with Delta.
z Check for abnormal conditions of the power indicators and LED display. If there is any
abnormal condition of the power indicators and LED display, please contact your distributor for
assistance or contact with Delta.
_ Wiring Methods
Wiring notes:
For the wiring of ASD-A4523-B model, we recommend the users to use Y-type field wiring kit (spade terminals) that model
name is SVB3-4, manufactured by K.S. TERMINALS INC. or equivalent for U, V, W, R, S, T,
For the wiring of ASD-A7523-B model, we recommend the users to use O-type field wiring kit (ring terminals) that model
name is RNB22-10, manufactured by K.S. TERMINALS INC. or equivalent for U, V, W, R, S, T,
terminals. L1 and L2 terminals of ASD-A7523-B model are not confined to the above-mentioned notes.
For the wiring of ASD-A5523-B model, we recommend the users to use O-type field wiring
kit (ring terminals, see the figure in the right) that consisted of UL listed ZMVV ring lug,
manufactured by K.S. TERMINALS INC. for U, V, W, R, S, T,
appropriate general standard terminal clamp tool shall be used and suitable for wire size
specified Item D as below. After crimping the wire to the ring lug, UL approved R/C
(YDPU2) heat shrink tubing rated min 600Vac insulation shall be install over the live part of
ring lug body in a minimum length specifies as the item E below. More detailed
specifications of the O-type field wiring kit are as shown in the table below.
Terminal
Location
U, V, W RNB22-10
R, S, T,
P
, D, C
L1, L2
Three-Phase Power Supply Connection
Wiring Kit P/N
RNB1-10
RNB2-6
RNB3-6
RNB5-7
RNB1-10
RNB2-6
D (WIRE RANGE
mm² (AWG))
2
22 mm
(4 AWG)
2
4-6 mm
(10-18 AWG)
1.5-2.5 mm
(14 -22 AWG)
2
, P , D, C terminals. An
F (mm)
Maximum
6.0 6.0 12.20 17.32
6.0 4.3 9.50 13.55
6.0 3.7 6.60 9.78
d2 (mm)
Maximum
, P , D, C, L1, L2 terminals.
, P , D, C, GND
W (mm)
Maximum
E (mm)
Maximum
ASD-A5523-B (5.5kW)
` Basic Wiring
a Servo Drive Dimensions!
ASD-A4523-B (4.5kW)
Weight 5.5 (12.1)
ASD-A7523-B (7.5kW)
Weight 3.0 (6.6)
NOTE
1) Dimensions are in millimeters and (inches).
2) Weights are in kilograms and (pounds).
3) In this quick start, actual measured values are in metric units. The units in (imperial units) are for
reference only. Please use metric for precise measurements.
Weight 8.0 (17.6)
NOTE
1) Dimensions are in millimeters and (inches).
2) Weights are in kilograms and (pounds).
3) In this quick start, actual measured values are in metric units. The units in (imperial units) are for
reference only. Please use metric for precise measurements.
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