Delta 90513776 User Manual

INSTRUCTION MANUAL

10" Compound

Power Miter Saw

(Model SM100M)

Part No. 90513776 1-07

Copyright © 2007 Delta Machinery

ESPAÑOL: PÁGINA 23

To learn more about DELTA MACHINERY
visit our website at: www.deltamachinery.com.

For Parts, Service, Warranty or other Assistance,
please call

1-800-223-7278 (In Canada call 1-800-463-3582).

FRANÇAIS: PAGE 38

2

TABLE OF CONTENTS

IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

SAFETY GUIDELINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

GENERAL SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

ADDITIONAL SPECIFIC SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

FUNCTIONAL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

CARTON CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

ESPAÑOL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

FRENCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38

SERVICE CENTER LOCATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .back cover

Read and understand all warnings and operating instructions before using any tool or equipment. When
using tools or equipment, basic safety precautions should always be followed to reduce the risk of personal injury.
Improper operation, maintenance or modification of tools or equipment could result in serious injury and property
damage. There are certain applications for which tools and equipment are designed. Delta Machinery strongly
recommends that this product NOT be modified and/or used for any application other than for which it was designed.

If you have any questions relative to its application DO NOT use the product until you have written Delta Machinery
and we have advised you.

Online contact form at www.deltamachinery.com

Postal Mail: Technical Service Manager

Delta Machinery
4825 Highway 45 North
Jackson, TN 38305

(IN CANADA: 125 Mural St. Suite 300, Richmond Hill, ON, L4B 1M4)

Information regarding the safe and proper operation of this tool is available from the following sources:

Power Tool Institute
1300 Sumner Avenue, Cleveland, OH 44115-2851

www.powertoolinstitute.org

National Safety Council
1121 Spring Lake Drive, Itasca, IL 60143-3201

American National Standards Institute, 25 West 43rd Street, 4 floor, New York, NY 10036 www.ansi.org
ANSI 01.1Safety Requirements for Woodworking Machines, and

the U.S. Department of Labor regulations www.osha.gov

IMPORTANT SAFETY INSTRUCTIONS

SAVE THESE INSTRUCTIONS!

3

Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
Used without the safety alert symbol indicates potentially hazardous situation which, if not avoided, may result

in property damage.

It is important for you to read and understand this manual. The information it contains relates to protecting
YOUR SAFETY and PREVENTING PROBLEMS. The symbols below are used to help you recognize this
information.

SAFETY GUIDELINES - DEFINITIONS

Some dust created by power sanding, sawing, grinding, drilling, and other construction activities
contains chemicals known to cause cancer, birth defects or other reproductive harm. Some

examples of these chemicals are:

• lead from lead-based paints,

• crystalline silica from bricks and cement and other masonry products, and

• arsenic and chromium from chemically-treated lumber (CCA).
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to
these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks
that are specially designed to filter out microscopic particles.

• Avoid prolonged contact with dust from power sanding, sawing, grinding, drilling, and other construction activities. Wear
protective clothing and wash exposed areas with soap and water. Allowing dust to get into your mouth, eyes, or lay on
the skin may promote absorption of harmful chemicals.

Use of this tool can generate and/or disperse dust, which may cause serious and permanent respiratory or other
injury. Always use NIOSH/OSHAapproved respiratory protection appropriate for the dust exposure. Direct particles away

from face and body.
Wear appropriate hearing protection during use. Under some conditions and duration of use, noise from this product

may contribute to hearing loss.

CALIFORNIA PROPOSITION 65

For your convenience and safety, the following warning labels are on your miter saw.

ON MOTOR HOUSING:
WARNING: FOR YOUR OWN SAFETY, READ INSTRUCTION MANUAL BEFORE OPERATING SAW. WHEN SERVICING, USE

ONLY IDENTICAL REPLACEMENT PARTS. ALWAYS WEAR EYE PROTECTION.
ON FENCE:
CLAMP SMALL PIECES BEFORE CUTTING. SEE MANUAL

ON GUARD:

DANGER – KEEP AWAY FROM BLADE.

ON GUARD RET

AINER PLA

TE:

TO REDUCE THE RISK OF INJURY, READ INSTRUCTION MANUAL BEFORE OPERATING
MITER SAW. WHEN SERVICING, USE ONLY IDENTICAL REPLACEMENT PARTS. DO NOT EXPOSE TO RAIN OR USE IN
DAMP LOCATIONS. ALWAYS USE PROPER EYE AND RESPIRATORY PROTECTION. USE ONLY 10" (254MM) SAW BLADES
RECOMMENDED FOR 5200RPM OR HIGHER WITH 5/8" ARBOR." KEEP HANDS OUT OF PATH OF SAW BLADE. DO NOT
OPERATE SAW WITHOUT GUARDS IN PLACE. CHECK LOWER GUARD FOR PROPER CLOSING BEFORE EACH USE.
ALWAYS TIGHTEN ADJUSTMENT KNOBS BEFORE USE. DO NOT PERFORM ANY OPERATION FREEHAND. NEVER REACH
IN BACK OF SAW BLADE. NEVER CROSS ARMS IN FRONT OF BLADE. TURN OFF TOOL AND WAIT FOR SAW BLADE TO
STOP BEFORE MOVING WORKPIECE, CHANGING SETTINGS OR MOVING HANDS. DISCONNECT POWER BEFORE
CHANGING BLADE OR SERVICING. TO REDUCE THE RISK OF INJURY, RETURN CARRIAGE TO THE FULL REAR POSITION
AFTER EACH CROSSCUT OPERATION. THINK! YOU CAN PREVENT ACCIDENTS.

CLAMP SMALL PIECES
BEFORE CUTTING. SEE MANUAL.

DANGER

KEEP AWAY

FROM BLADE

ON TABLE: (2 PLACES)

DO NOT EXPOSE TO RAIN OR USE IN DAMP LOCATIONS.

4

GENERAL SAFETY RULES

READ AND UNDERSTAND ALL WARNINGS AND OPERATING INSTRUCTIONS BEFORE
USING THIS EQUIPMENT. Failure to follow all instructions listed below, may result in

electric shock, fire, and/or serious personal injury or property damage.

IMPORTANT SAFETY INSTRUCTIONS

1. FOR YOUR OWN SAFETY, READ AND
UNDERSTAND THE INSTRUCTION MANUAL
BEFORE OPERATING THE MACHINE. Learning the

machine’s application, limitations, and specific
hazards will greatly minimize the possibility of
accidents and injury.

2. USE CERTIFIED SAFETY EQUIPMENT. Eye
protection equipment should comply with ANSI
Z87.1 standards, hearing equipment should
comply with ANSI S3.19 standards, and dust
mask protection should comply with
MSHA/NIOSH certified respirator standards.
Splinters, air-borne debris, and dust can cause
irritation, injury, and/or illness.

3. DRESS PROPERLY. Do not wear tie, gloves, or
loose clothing. Remove watch, rings, and other
jewelry. Roll up your sleeves. Clothing or jewelry
caught in moving parts can cause injury.

4. DO NOT USE THE MACHINE IN A
DANGEROUS ENVIRONMENT. The use of power
tools in damp or wet locations or in rain can cause
shock or electrocution. Keep your work area well­lit to prevent tripping or placing arms, hands, and
fingers in danger.

5. MAINTAIN ALL TOOLS AND MACHINES IN PEAK
CONDITION. Keep tools sharp and clean for best and
safest performance. Follow instructions for lubricating
and changing accessories. Poorly maintained tools and
machines can further damage the tool or machine and/or
cause injury.

6. CHECK FOR DAMAGED PARTS. Before using the
machine, check for any damaged parts. Check for
alignment of moving parts, binding of moving
parts, breakage of parts, and any other conditions
that may affect its operation. A guard or any other
part that is damaged should be properly
repaired or replaced. Damaged parts can cause
further damage to the machine and/or injury.

7. KEEP THE WORK AREA CLEAN. Cluttered areas and
benches invite accidents.

8. KEEP CHILDREN AND VISITORS AWAY. Your shop is
a potentially dangerous environment. Children and
visitors can be injured.

9. REDUCE THE RISK OF UNINTENTIONAL
STARTING. Make sure that the switch is in the
“OFF” position before plugging in the power cord.
In the event of a power failure, move the switch to
the “OFF” position. An accidental start-up can
cause injury.

10. USE THE GUARDS. Check to see that all guards
are in place, secured, and working correctly to
prevent injury.

11. REMOVE ADJUSTING KEYS AND WRENCHES
BEFORE STARTING THE MACHINE. Tools,
scrap pieces, and other debris can be thrown at
high speed, causing injury.

12. USE THE RIGHT MACHINE. Don’t force a
machine or an attachment to do a job for which it

was not designed. Damage to the machine and/or
injury may result.

13. USE RECOMMENDED ACCESSORIES. The use

of accessories and attachments not
recommended by Delta may cause damage to the
machine or injury to the user.

14. USE THE PROPER EXTENSION CORD. Make

sure your extension cord is in good condition.
When using an extension cord, be sure to use
one heavy enough to carry the current your
product will draw. An undersized cord will cause a
drop in line voltage, resulting in loss of power and
overheating. See the Extension Cord Chart for the
correct size depending on the cord length and
nameplate ampere rating. If in doubt, use the next
heavier gauge. The smaller the gauge number,
the heavier the cord.

15. SECURE THE WORKPIECE. Use clamps or a vise

to hold the workpiece when practical. Loss of
control of a workpiece can cause injury.

16. FEED THE WORKPIECE AGAINST THE DIRECTION

OF THE ROTATION OF THE BLADE, CUTTER, OR
ABRASIVE SURFACE. Feeding it from the other

direction will cause the workpiece to be thrown out
at a high speed.

17. DON’T FORCE THE WORKPIECE ON THE
MACHINE. Damage to the machine and/or injury
may result.

18. DON’T OVERREACH. Loss of balance can make
you fall into a working machine, causing injury.

19. NEVER STAND ON THE MACHINE. Injury could occur
if the tool tips, or if you accidentally contact the cutting
tool.

20. NEVER LEAVE THE MACHINE RUNNING
UNATTENDED. TURN THE POWER OFF. Don’t leave
the machine until it comes to a complete stop. Achild or
visitor could be injured.

21. TURN THE MACHINE “OFF”, AND DISCONNECT
THE MACHINE FROM THE POWER SOURCE before
installing or removing accessories, before
adjusting or changing set-ups, or when making
repairs. An accidental start-up can cause injury.

22. MAKE YOUR WORKSHOP CHILDPROOF WITH

PADLOCKS, MASTER SWITCHES, OR BY
REMOVING STARTER KEYS. The accidental

start-up of a machine by a child or visitor could
cause injury.

23. STAY ALERT, WATCH WHAT YOU ARE DOING,

AND USE COMMON SENSE. DO NOT USE THE
MACHINE WHEN YOU ARE TIRED OR UNDER
THE INFLUENCE OF DRUGS, ALCOHOL, OR
MEDICATION. A moment of inattention while

operating power tools may result in injury.

24. THE DUST GENERATED by certain woods and
wood products can be injurious to your health.
Always operate machinery in well-ventilated areas,
and provide for proper dust removal. Use wood
dust collection systems whenever possible.

ADDITIONAL SPECIFIC SAFETY RULES

SAVE THESE INSTRUCTIONS.

Refer to them often and use them to instruct others.

1. DO NOT OPERATE THIS MACHINE until it is

completely assembled and installed according to
the instructions. A machine incorrectly assembled can
cause serious injury.

2. OBTAIN ADVICE from your supervisor, instructor,

or another qualified person if you are not thoroughly
familiar with the operation of this machine.
Knowledge is safety.

3. FOLLOW ALL WIRING CODES and recommended

electrical connections to prevent shock or electrocution.

4. SECURE THE MACHINE TO A SUPPORTING
SURFACE. Vibration can possibly cause the machine to
slide, walk, or tip over, causing serious injury.

5. USE ONLY CROSSCUT SAW BLADES. Use only
zero-degree or negative hook angles when using
carbide-tipped blades. Do not use blades with deep
gullets. These can deflect and contact the guard,
and can cause damage to the machine and/or
serious injury.

6. USE ONLY BLADES OF THE CORRECT SIZE
AND TYPE specified for this tool to prevent damage to
the machine and/or serious injury.

7. USE A SHARP BLADE. Check the blade to see if it runs
true and is free from vibration. A dull blade or a vibrating
blade can cause damage to the machine and/or serious
injury.

8. INSPECT BLADE FOR CRACKS or other damage prior
to operation. A cracked or damaged blade can come
apart and pieces can be thrown at high
speeds, causing serious injury. Replace cracked or
damaged blades immediately.

9. CLEAN THE BLADE AND BLADE FLANGES prior to
operation. Cleaning the blade and flanges allows you to
check for any damage to the blade or flanges. A cracked
or damaged blade or flange can come apart and pieces
can be thrown at high speeds, causing serious injury.

10. USE ONLY BLADE FLANGES specified for this tool to
prevent damage to the machine and/or serious injury.

11. CLEAR THE AREA OF FLAMMABLE LIQUIDS and/or
gas prior to operation. Sparks can occur that would
ignite the liquids and cause a fire or an explosion.

12. CLEAN THE MOTOR AIR SLOTS of chips and
sawdust. Clogged motor air slots can cause the machine
to overheat, damaging the machine and possibly
causing a short which could cause serious injury.

13. TIGHTEN THE TABLE CLAMP HANDLE and any other
clamps prior to operation. Loose clamps can cause
parts or the workpiece to be thrown at high speeds.

14. NEVER START THE TOOL with the blade against
the workpiece. The workpiece can be thrown,
causing serious injury.

15. KEEP ARMS, HANDS, AND FINGERS away from the
blade to prevent severe cuts. Clamp all workpieces that
would cause your hand to be in the “Table Hazard Zone”
(within the red lines).

16. ALLOW THE MOTOR TO COME TO FULL SPEED

prior to starting cut. Starting the cut too soon can cause
damage to the machine or blade and/or serious injury.

17. WHEN USING A SLIDING MITER SAW AS A
REGULAR MITER SAW, LOCK THE SLIDE
MECHANISM IN PLACE. If the slide mechanism is not

locked, the saw can kick back toward you.

18. NEVER REACH AROUND or behind the saw blade. A
moving blade can cause serious injury.

19. NEVER CUT FERROUS METALS or masonry. Either of
these can cause the carbide tips to fly off the blade at
high speeds causing serious injury.

20. NEVER CUT SMALL PIECES. Cutting small pieces

(where your hand would be within 6” of the saw blade)
can cause your hand to move into the blade, resulting in
serious injury.

21. NEVER LOCK THE SWITCH in the “ON” position.

Setting up the next cut could cause your hand to move
into the blade, resulting in severe injury.

22. NEVER APPLY LUBRICANT to a running blade.

Applying lubricant could cause your hand to move into
the blade, resulting in serious injury.

23. DO NOT PERFORM FREE-HAND OPERATIONS

(wood that is not held firmly against the fence and
table). Hold the work firmly against the fence and table.
Free-hand operations on a miter saw could cause the
workpiece to be thrown at high speeds, causing serious
injury. Use clamps to hold the work when possible.

24. PROPERLY SUPPORT LONG OR WIDE WORK-
PIECES. Loss of control of the workpiece can cause
serious injury.

25. AFTER COMPLETING CUT,

release power switch and
wait for coasting blade to come to a complete stop
before returning saw to raised position. A moving blade
can cause serious injury.

26. TURN OFF THE MACHINE and allow the blade to

come to a complete stop prior to cleaning the blade
area or removing debris in the path of the blade. A
moving blade can cause serious injury.

27. TURN OFF MACHINE and allow the blade to come to a

complete stop before removing or securing workpiece,
changing workpiece angle, or changing the angle of the
blade. A moving blade can cause serious injury.

28. PROPERLY SUPPORT LONG OR WIDE WORK-
PIECES. Loss of control of the workpiece can cause
injury.

29. NEVER PERFORM LAYOUT, ASSEMBLY, OR SET-UP
WORK on the table/work area when the machine is
running. A sudden slip could cause a hand to move into
the blade. Severe injury can result.

30. TURN THE MACHINE “OFF”, disconnect the machine
from the power source, and clean the table/work area
before leaving the machine. LOCK THE SWITCH IN
THE “OFF” POSITION to prevent unauthorized use.
Someone else might accidentally start the machine and
cause injury to themselves.

31. BEFORE OPERATING THE SAW, check and securely
lock the bevel, miter, and sliding fence adjustments.

32. THE CUTTING HEAD MUST RETURN QUICKLY TO
THE FULL UP POSITION. Failure to do so will not allow

the lower guard to operate properly and may result in
personal injury. See manual section on “Adjusting the
Cuttinghead Return”.

33. ADDITIONAL INFORMATION regarding the safe and
proper operation of power tools (i.e. a safety video) is
available from the Power Tool Institute, 1300 Sumner
Avenue, Cleveland, OH 44115-2851 (www.powertool
institute.com). Information is also available from the
National Safety Council, 1121 Spring Lake Drive, Itasca,

IL 60143-3201. Please refer to the American National
Standards Institute ANSI 01.1 Safety Requirements for
Woodworking Machines and the

U.S. Department of

Labor regulations.

5

READ AND UNDERSTAND ALL WARNINGS AND OPERATING INSTRUCTIONS BEFORE USING
THIS EQUIPMENT. Failure to follow all instructions listed below, may result in electric shock,

fire, and/or serious personal injury or property damage.

6

A separate electrical circuit should be used for your machines. This circuit should not be less than #12 wire and should
be protected with a 20 Amp time lag fuse. If an extension cord is used, use only 3-wire extension cords which have 3­prong grounding type plugs and matching receptacle which will accept the machine’s plug. Before connecting the
machine to the power line, make sure the switch (s) is in the “OFF” position and be sure that the electric current is of the
same characteristics as indicated on the machine. All line connections should make good contact. Running on low
voltage will damage the machine.

SHOCK HAZARD. DO NOT EXPOSE THE MACHINE TO RAIN OR OPERATE THE MACHINE IN DAMP

LOCATIONS.

Fig. A Fig. B

GROUNDED OUTLET BOX

CURRENT

CARRYING

PRONGS

GROUNDING BLADE
IS LONGEST OF THE 3 BLADES

GROUNDED OUTLET BOX

GROUNDING

MEANS

ADAPTER

2. Grounded, cord-connected machines intended for
use on a supply circuit having a nominal rating less
than 150 volts:

If the machine is intended for use on a circuit that has an
outlet that looks like the one illustrated in Fig. A, the
machine will have a grounding plug that looks like the plug
illustrated in Fig. A. A temporary adapter, which looks like
the adapter illustrated in Fig. B, may be used to connect
this plug to a matching 2-conductor receptacle as shown in
Fig. B if a properly grounded outlet is not available. The
temporary adapter should be used only until a properly
grounded outlet can be installed by a qualified electrician.
The green-colored rigid ear, lug, and the like, extending
from the adapter must be connected to a permanent
ground such as a properly grounded outlet box. Whenever
the adapter is used, it must be held in place with a metal
screw.

NOTE: In Canada, the use of a temporary adapter is not
permitted by the Canadian Electric Code.

SHOCK HAZARD. IN ALL CASES, MAKE
CERTAIN THE RECEPTACLE IN
QUESTION IS PROPERLY GROUNDED.
IF YOU ARE NOT SURE HAVE A
QUALIFIED ELECTRICIAN CHECK THE
RECEPTACLE.

1. All grounded, cord-connected machines:

In the event of a malfunction or breakdown, grounding
provides a path of least resistance for electric current to
reduce the risk of electric shock. This machine is equipped
with an electric cord having an equipment-grounding
conductor and a grounding plug. The plug must be plugged
into a matching outlet that is properly installed and
grounded in accordance with all local codes and
ordinances.

Do not modify the plug provided - if it will not fit the outlet,
have the proper outlet installed by a qualified electrician.

Improper connection of the equipment-grounding
conductor can result in risk of electric shock. The
conductor with insulation having an outer surface that is
green with or without yellow stripes is the equipment­grounding conductor. If repair or replacement of the
electric cord or plug is necessary, do not connect the
equipment-grounding conductor to a live terminal.

Check with a qualified electrician or service personnel if the
grounding instructions are not completely understood, or if
in doubt as to whether the machine is properly grounded.

Use only 3-wire extension cords that have 3-prong
grounding type plugs and matching 3-conductor
receptacles that accept the machine’s plug, as shown in
Fig. A.

Repair or replace damaged or worn cord immediately.

POWER CONNECTIONS

Your machine is wired for 120 Volt, 60 HZ alternating current. Before connecting the machine to the power source,
make sure the switch is in the “OFF” position.

GROUNDING INSTRUCTIONS

SHOCK HAZARD. THIS MACHINE MUST BE GROUNDED WHILE IN USE TO PROTECT THE
OPERATOR FROM ELECTRIC SHOCK.

7

FOREWORD

ShopMaster Model SM100M is a 10" Compound Power Miter Saw designed to cut wood, plastic, and aluminum.
Compound angle and bevel cutting are easy and accurate. It can crosscut up to 5-3/4" x 2-3/8", miter at 45° both left and
right up to 4-1/8" x 2-3/8", bevel at 45° left up to 5-7/8" x 1-9/16", and compound 45° x 45°,4-1/8" x 1-9/16". It has positive
miter stops at 0°, 22.5°, 31.62°, and 45° both left and right, and bevel stops at 0° and 45° adjustable. Adust bag is included
to catch fine dust and wood chips.

FUNCTIONAL DESCRIPTION

EXTENSION CORDS

Use proper extension cords. Make sure your extension cord is in good condition and is a 3-wire
extension cord which has a 3-prong grounding type plug and matching receptacle which will accept the machine’s plug.
When using an extension cord, be sure to use one heavy enough to carry the current of the machine. An undersized
cord will cause a drop in line voltage, resulting in loss of power and overheating. Fig. C, shows the correct gauge to use
depending on the cord length. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the
cord.

MINIMUM GAUGE EXTENSION CORD

RECOMMENDED SIZES FOR USE WITH STATIONARY ELECTRIC MACHINES

Ampere Total Length Gauge of

Rating Volts of Cord in Feet Extension Cord

0-6 120

up to

25 18 AWG
0-6 120 25-50 16 AWG
0-6 120 50-100 16 AWG
0-6 120 100-150 14 AWG

6-10 120

up to

25 18 AWG
6-10 120 25-50 16 AWG
6-10 120 50-100 14 AWG
6-10 120 100-150 12 AWG

10-12 120

up to

25 16 AWG
10-12 120 25-50 16 AWG
10-12 120 50-100 14 AWG
10-12 120 100-150 12 AWG

12-16 120

up to

25 14 AWG
12-16 120 25-50 12 AWG
12-16 120

GREATER THAN 50 FEET NOT RECOMMENDED

NOTICE: The photo on the manual cover illustrates the current production model. All other illustrations contained in the
manual are representative only and may not depict the actual color, labeling, or accessories, and are intended to
illustrate technique only.

Fig. C

8

ASSEMBLY

ASSEMBLY TOOLS REQUIRED

(Supplied)

* 5mm hex wrench

* 1/2” Blade wrench

(Not supplied)

* Phillips head screw driver

* A square to make adjustments

UNPACKING AND CLEANING

Carefully unpack the machine and all loose items from the shipping container(s). Remove the protective coating from all unpainted
surfaces. This coating may be removed with a soft cloth moistened with kerosene (do not use acetone, gasoline or lacquer thinner for this
purpose). After cleaning, cover the unpainted surfaces with a good quality household floor paste wax.

Fig. 1

Remove the miter saw and all loose items from the carton.

Do not lift the miter saw by the switch handle. This action can cause misalignment. Always lift the machine
by the base or the carrying handle.

1. Miter Saw

2. Dust Bag

3. 1/2" Blade Wrench

4. 5mm Hex Wrench

5. Table Lock Handle

CARTON CONTENTS

2

3

4 5

1

9

For your own safety, do not connect the machine to the power source until the machine is

completely assembled and you read and understand the entire instruction manual.

Thread the table lock handle (A) Fig. 2 into the threaded hole (B)
of the arm bracket.

1. Turn the table lock handle (A) Fig. 3 counter-clockwise one
or two turns, and depress the index lever (B) to release the
45° positive stop.

DISCONNECT MACHINE FROM POWER SOURCE!

B

A

Fig. 2

ATTACHING THE TABLE LOCK HANDLE

ROTATING THE TABLE TO THE 90° DEGREE POSITION

Fig. 3

A

B

2. Rotate the table to the left until the index stop engages with
the 90° positive stop (Fig. 4). Tighten the table lock handle
(A).

Fig. 4

A

10

FASTENING THE MACHINE TO A SUPPORTING SURFACE

Before operating your compound miter saw, make sure that it is
firmly mounted to a sturdy workbench or other supporting
surface. Four holes are provided, two of which are shown at (A)
Fig. 8.

When frequently moving the saw from place to place, mount
the saw on a 3/4" piece of plywood, and clamp the plywood to
a supporting surface with “C” clamps.

1. Push down on handle (A), Inset, Fig. 5. Pull out the cuttinghead lock knob (B).

2. Move the cuttinghead (C) to the up position (Fig. 6).

ATTACHING THE DUST BAG

Squeeze the spring clips (A) Fig. 7 of the dust bag (B) and clip
the dust bag (B) over the ribs of the dust chute.

MOVING CUTTINGHEAD TO THE UP POSITION

Fig. 5

Fig. 6

A

B

C

Fig. 7

A

B

A

Fig. 8

A turning saw blade can be dangerous. After completing cut, release switch trigger (A) Fig. 11, to activate

blade brake. Keep cuttinghead down until blade has come to a complete stop.

The torque developed during braking may loosen the arbor screw (E) Fig. 45. The arbor screw should be checked

periodically and tightened if necessary.

11

OPERATION

TABLE HAZARD AREA

The area inside the two red lines on
the table (A) Fig. 9 is designated as a
"HAZARD ZONE". Never place your
hands inside this area while the
machine is running. Maintain hands
6” from blade.

1. An optional work clamp (A) Fig. 10 is available. Use this
accessory clamp, especially with short workpieces. Never
allow your hands to be in the “Hazard Zone”.

2. Two holes (B) Fig. 9 are provided in the base of the miter
saw, enabling you to use the clamp (A) Fig.10 on either the
right or left hand side of the saw blade.

Keep your hands out of path of saw blade.
If necessary, clamp the workpiece in place before making
the cut if hands would be within 6” of the blade.

STARTING AND STOPPING THE MITER SAW

To start the miter saw, depress the switch trigger (A) Fig. 11 To stop the miter saw, release the switch trigger.
This saw is equipped with an automatic electric blade brake. As soon as the switch trigger (A) Fig. 11, is released, the electric brake

is activated and stops the blade in seconds.

OPERATIONAL CONTROLS AND ADJUSTMENTS

USING THE OPTIONAL WORK CLAMP

Fig. 9

A
B

A

LOCKING THE SWITCH IN THE “OFF” POSITION

IMPORTANT: When the miter saw is not in use, the switch should be locked in the "OFF" position using a padlock (B)
Fig. 12, with a 3/16" diameter shackle to prevent unauthorized use of the saw.

Fig. 10

Fig. 11

Fig. 12

A

B

12

ADJUSTING THE POINTER

To transport the saw, always lock the cuttinghead in the down
position. Lower the cuttinghead (A) Fig.17, and push the
cuttinghead lock knob (B) into the hole in the cutting arm until it
locks the cuttinghead.

IMPORTANT: Carrying the machine by the switch handle will
cause misalignment. Always lift the machine by the base or
by the carrying handle (See Fig. 20).

Your miter saw will cut any angle from a straight 90° cut to 47° right and left. Turn the lock handle (A) Fig. 13 counter-clockwise
one or two turns, depress the index lever (B), and move the control arm to the desired angle. Tighten the lock handle (A).

The miter saw is equipped with positive stops at the 0°, 22.5°, 31.62°, and 45° right and left positions. Loosen the lock handle (A)
Fig. 14 and move the control arm until the bottom of the index lever (B) engages into one of the positive stops, four of which are
shown at (C). Tighten the lock handle (A). To disengage the positive stop, depress the index lever (B).

A triangle indicator (D) Fig. 15 is provided on the miter scale at the 31.62° right and left miter positions for cutting crown moulding.
(Refer to the “CUTTING CROWN MOULDING” section of this manual).

IMPORTANT: Always tighten the lock handle (A) Fig. 14 before cutting.

POINTER AND SCALE

The pointer (E) Fig. 15 indicates the angle of cut. Each line on the scale (F)
represents 1 degree. When you move the pointer from one line to the next on the
scale, you change the angle of cut by 1 degree.

ROTATING THE TABLE FOR MITER CUTTING

Fig. 13

Fig. 14

C

B

A

A

Fig. 15

F

D

E

To adjust the pointer (E) Fig. 16, loosen the screw (G), adjust the pointer (E), and tighten the screw.

E

G

Fig. 16

LOCKING THE CUTTINGHEAD IN
THE DOWN POSITION

A

B

Fig. 17

ADJUSTING THE SLIDING FIT BETWEEN THE
MOVABLE TABLE AND THE BASE

DISCONNECT THE MACHINE FROM THE POWER

SOURCE .

To adjust the sliding fit between the movable table and the base, turn the
nut (A) Fig. 14A clockwise to increase the sliding fit (opposite to decrease
the fit). This adjustment should not be so tight that it restricts the rotating
movement of the table, or so loose that it affects the accuracy of the saw.

A

Fig. 14A

13

You can tilt the cuttinghead of your compound miter saw to cut
any bevel angle from a 90° straight cut off to a 45° left bevel
angle. Loosen the bevel lock handle (A) Fig. 18, tilt the cutting
arm (B) to the desired angle, and tighten the lock handle (A).
Positive stops are provided to rapidly position the saw blade at
90° and 45° to the table. Refer to the section of this manual
titled “ADJUSTING 90° AND 45° BEVEL STOPS.” The bevel
angle of the cuttinghead is determined by the position of the
pointer (C) Fig.18 on the scale (D).
A triangle indicator is provided on the bevel scale at the 33.86°
bevel angle for cutting crown moulding. Refer to the “CUTTING
CROWN MOULDING” section of this manual.

A rear support bar (A) Fig. 19 is provided to prevent the machine from tipping to the rear when the cuttinghead returns to the up
position. For maximum support, pull the bar (A) out as far as possible.
You can also use the support bar (A) Fig. 20 to carry the machine.

TILTING THE CUTTINGHEAD FOR BEVEL CUTTING

C

B

A

D

Fig. 18

REAR SUPPORT/CARRYING HANDLE

A

Fig. 19

Fig. 20

A

ADJUSTING THE BLADE PARALLEL TO
THE TABLE SLOT

1. Lower the cutting arm. The saw blade (A) Fig. 21 should be
parallel to the left edge (B) of the table opening.

2. To adjust, loosen the three bolts (C) Fig. 21 and move the
cutting arm until the blade is parallel with the left edge (B)
of the table opening and centered in the slot. Tighten the
three bolts (C).

DISCONNECT MACHINE FROM POWER
SOURCE!

Fig. 21

C

B

A

IMPORTANT: Move the sliding fence to provide clearance for the blade and guard. The degree of tilt determines
how far to move the sliding fence. Refer to the section “Adjusting Sliding Fence”.

The sliding fence (A) Fig. 18A provides support for extra large workpieces used with your saw. Set it as close as
possible to the saw blade. When miter cutting (blade 90° to the table and at an angle to the right or left), set the
fence all the way toward the blade (Fig. 18B). When bevel cutting, however (blade tilted at an angle to the table),
move the fence (A) far enough away from the blade to allow for proper clearance. To reposition the fence, loosen the
lock handle (B), and slide the fence (A) to the desired location. Tighten the lock handle (B).

ADJUSTING SLIDING FENCE

Fig. 18A

A

A

B

Fig. 18B

14

1. Loosen the bevel lock handle (A) Fig. 18 and move the cutting arm (B) Fig. 19 all the way to the right. Tighten the bevel lock
handle.

2. Place one end of a square (A) Fig. 24 on the table and the other end against the blade. Check to see if the blade is 90° to the
table (Fig. 24).

3. To adjust, loosen the locknut (B) Fig. 25, and turn the screw (C) until the head of the screw (C) contacts the casting (D) when
blade is 90° degrees to the table. Tighten the locknut (B).

1. You can limit the downward travel of the saw blade to
prevent it from contacting any metal surfaces of the
machine. Make this adjustment by loosening the locknut
(A) Fig. 23 and turning the adjusting screw (B) in or out.

2. Lower the blade as far as possible. Rotate the blade by
hand to make certain the teeth do not contact any metal
surfaces.

3. Tighten the locknut (A)

ADJUSTING THE DOWNWARD TRAVEL OF THE SAW BLADE

DISCONNECT MACHINE FROM POWER SOURCE!

Fig. 23

ADJUSTING 90° AND 45° BEVEL STOPS

DISCONNECT MACHINE FROM POWER SOURCE!

A

B

Fig. 24

Fig. 25

A

D

C

B

Fig. 22

In order that the saw can bevel to a full 47 degrees left, the left side of the fence can be adjusted to the left to provide clearance. To
adjust the fence, loosen the plastic knob shown in Figure 22 and slide the fence to the left. Make a dry run with the saw turned off and
check for clearance. Adjust the fence to be as close to the blade as practical to provide maximum workpiece support, without interfering
with arm up & down movement. Tighten knob securely. When the bevel operations are complete, don’t forget to relocate the fence to
the right. NOTE: The guide groove in the left side fence can become clogged with sawdust. If you notice that it is becoming clogged,
use a stick or some low pressure air to clear the guide groove.

FENCE ADJUSTMENT

DISCONNECT MACHINE FROM POWER SOURCE!

15

4. Loosen the bevel lock handle. Move the cutting arm all the
way to the left bevel position and tighten the bevel lock
handle.

5. Use a combination square (A) Fig. 26 to see if the blade is
at 45° to the table.

6. To adjust, loosen the locknut (E) Fig. 27, and turn the screw (F)
until it contacts the casting (G). Tighten the locknut (E).

7. Check to see that the bevel pointer (P) Fig. 28 is pointing to the
45° mark on the bevel scale (S) Fig. 26. To adjust the bevel
pointer (P) Fig. 28, loosen the screw (H) and adjust pointer (P).
Tighten the screw (H) securely.

8. These positive stops enable you to rapidly position the blade at
the 90° and 45° bevel angle to the table.

A

S

Fig. 26

Fig. 27

Fig. 28

E

G

F

P

H

The tension of the cuttinghead return spring was adjusted
at the factory so that the cuttinghead returns to the "up"
position after cutting.

To adjust the spring tension, loosen the locknut (A) Fig.
29 and turn the screw (B) (clockwise to increase or
counterclockwise to decrease the spring tension). After
adjustment, tighten the locknut (A).

ADJUSTING THE TENSION OF THE CUTTINGHEAD RETURN SPRING

CUTTING HEAD MUST RETURN QUICKLY TO THE UP POSITION. DISCONNECT MACHINE
FROM POWER SOURCE.

B

A

Fig. 29

After a long period of time, an adjustment of the sliding fit
between the cuttinghead arm (B) Fig. 29A, and the
trunnion (C) may be necessary. To adjust, tighten the nut
(D). This adjustment should not be so tight that it restricts
the sliding movement of the cuttinghead arm (B) or so
loose that it affects the accuracy of the saw cut.

ADJUSTING SLIDING FIT BETWEEN
CUTTINGHEAD ARM AND TRUNNION

C

D

Fig. 29A

B

16

TYPICAL OPERATIONS AND HELPFUL HINTS

1. Before cutting, make certain that the cutting arm and table are at their correct settings and firmly locked in place.

2. Place the workpiece on the table and hold or clamp it firmly against the fence. The optional clamp (A) Fig. 30 can also be used
on the right side of the machine.

3. If the position or size of the workpiece causes your hand to be in the “Hazard Zone”, use the work clamp

to secure the workpiece. Keep your hands out of the “Hazard Zone”.

4. For best results, cut at a slow, even cutting rate.

5. Never attempt freehand cutting (wood that is not held firmly against the fence and table).

Holes are provided in the fence to attach an auxiliary fence (A) Fig. 31. This auxiliary fence is constructed of straight wood
approximately 1/2" thick by 3" high by 20" long.

MACHINE USE

AUXILIARY WOOD FENCE

When performing multiple or repetitive operations that result in small cut-off pieces (one inch or less), the saw
blade can catch the cut-off pieces and project them out of the machine or into the blade guard and housing,
causing damage or injury. To limit the risk, mount an auxiliary wood fence on your saw (Fig. 31).

NOTE: The auxiliary fence (A) is used ONLY with the saw blade in the 0° bevel position (90° to the table). When you bevel cut (blade
tilted), remove the auxiliary fence.

A

A

A

Fig. 30

Fig. 31

Cuttinghead must return quickly to the full up position. Sluggish or incomplete return of the
cuttinghead will effect lower guard operation possibly resulting in personal injury.

DO NOT REMOVE ANY OF THE BLADE GUARDS.
Make sure that all guards are in place and functioning properly before operating the saw.
Make sure that the fences are clear of the guard and blade before operating the saw.

ADJUSTING THE LOWER BLADE
GUARD

DISCONNECT THE MACHINE FROM
POWER SOURCE.

This machine incorporates a blade guard (A) Fig. 29B to
cover the rear section of the blade. After an extended
period of use, the movable lower blade guard may not
operate smoothly when the cuttinghead is lowered. This
can be corrected by adjusting nut (B) until the lower blade
guard moves freely.

Overtightening the nut could impair
guard movement.
NOTE: This unit has been designed with an articulating

rear guard. Before contacting the workpiece, the rear
guard will rotate upward to expose more of the blade as
the cuttinghead is lowered.

Fig. 29B

B

A