INSTRUCTION MANUAL
To learn more about DELTA MACHINERY
visit our website at: www.deltamachinery.com.
For Parts, Service, Warranty or other Assistance,
please call
1-800-223-7278 (In Canada call 1-800-463-3582).
Limited Edition
2-Speed Heavy Duty
Wood Shaper
(Models 43-431, 43-437, 43-495X)
PART NO. 432-02-651-0036 - 04-16-03
Copyright © 2003 Delta Machinery
2
Woodworking can be dangerous if safe and proper operating procedures are not followed. As with all machinery, there
are certain hazards involved with the operation of the product. Using the machine with respect and caution will
considerably lessen the possibility of personal injury. However, if normal safety precautions are overlooked or ignored,
personal injury to the operator may result. Safety equipment such as guards, push sticks, hold-downs, featherboards,
goggles, dust masks and hearing protection can reduce your potential for injury. But even the best guard won’t make
up for poor judgment, carelessness or inattention. Always use common sense
and exercise caution in the workshop.
If a procedure feels dangerous, don’t try it. Figure out an alternative procedure that feels safer. REMEMBER: Your
personal safety is your responsibility.
This machine was designed for certain applications only. Delta Machinery strongly recommends that this machine not
be modified and/or used for any application other than that for which it was designed. If you have any questions relative
to a particular application, DO NOT use the machine until you have first contacted Delta to determine if it can or should
be performed on the product.
Technical Service Manager
Delta Machinery
4825 Highway 45 North
Jackson, TN 38305
(IN CANADA: 505 SOUTHGATE DRIVE, GUELPH, ONTARIO N1H 6M7)
Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
Used without the safety alert symbol indicates potentially hazardous situation which, if not avoided, may
result in property damage.
This manual contains information that is important for you to know and understand. This information relates to protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you recognize this information, we use the
symbols to the right. Please read the manual and pay attention to these sections.
SAFETY GUIDELINES - DEFINITIONS
SOME DUST CREATED BY POWER SANDING, SAWING, GRINDING, DRILLING, AND OTHER
CONSTRUCTION ACTIVITIES contains chemicals known to cause cancer, birth defects or other reproductive harm.
Some examples of these chemicals are:
· lead from lead-based paints,
· crystalline silica from bricks and cement and other masonry products, and
· arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to
these chemicals: work in a well ventilated area, and work with approved safety equipment, always wear MSHA/NIOSH
approved, properly fitting face mask or respirator when using such tools.
READ AND UNDERSTAND ALL WARNINGS AND OPERATING INSTRUCTIONS BEFORE
USING THIS EQUIPMENT. Failure to follow all instructions listed below, may result in electric shock,
fire, and/or serious personal injury or property damage.
SAVE!
IMPORTANT SAFETY INSTRUCTIONS
SA
VE!
GENERAL SAFETY RULES
3
1. FOR YOUR OWN SAFETY, READ THE INSTRUCT-
TION MANUAL BEFORE OPERATING THE
MACHINE. Learning the machine’s application,
limitations, and specific hazards will greatly
minimize the possibility of accidents and injury.
2. USE CERTIFIED SAFETY EQUIPMENT. Eye
protection equipment should comply with ANSI
Z87.1 standards, hearing equipment should
comply with ANSI S3.19 standards, and dust mask
protection should comply with MSHA/NIOSH
certified respirator standards. Splinters, air-borne
debris, and dust can cause irritation, injury, and/or
illness.
3. DRESS PROPERLY. Do not wear tie, gloves, or
loose clothing. Remove watch, rings, and other
jewelry. Roll up your sleeves. Clothing or jewelry
caught in moving parts can cause injury.
4. DO NOT USE THE MACHINE IN A DANGEROUS
ENVIRONMENT. The use of power tools in damp
or wet locations or in rain can cause shock or
electrocution. Keep your work area well-lit to
prevent tripping or placing arms, hands, and
fingers in danger.
5. MAINTAIN ALL TOOLS AND MACHINES IN PEAK
CONDITION. Keep tools sharp and clean for best and
safest performance. Follow instructions for lubricating
and changing accessories. Poorly maintained tools and
machines can further damage the tool or machine and/or
cause injury.
6. CHECK FOR DAMAGED PARTS. Before using the
machine, check for any damaged parts. Check for
alignment of moving parts, binding of moving
parts, breakage of parts, and any other conditions
that may affect its operation. A guard or any other
part that is damaged should be properly repaired
or replaced. Damaged parts can cause further
damage to the machine and/or injury.
7. KEEP THE WORK AREA CLEAN. Cluttered areas and
benches invite accidents.
8. KEEP CHILDREN AND VISITORS AWAY. Your shop is
a potentially dangerous environment. Children and visitors
can be injured.
9. REDUCE THE RISK OF UNINTENTIONAL STARTING.
Make sure that the switch is in the “OFF” position
before plugging in the power cord. In the event of
a power failure, move the switch to the “OFF”
position. An accidental start-up can cause injury.
10. USE THE GUARDS. Check to see that all guards
are in place, secured, and working correctly to
prevent injury.
11. REMOVE ADJUSTING KEYS AND WRENCHES
BEFORE STARTING THE MACHINE. Tools, scrap
pieces, and other debris can be thrown at high
speed, causing injury.
12. USE THE RIGHT MACHINE. Don’t force a
machine or an attachment to do a job for which it
was not designed. Damage to the machine and/or
injury may result.
13. USE RECOMMENDED ACCESSORIES. The use
of accessories and attachments not recommended by Delta may cause damage to the
machine or injury to the user.
14. USE THE PROPER EXTENSION CORD. Make
sure your extension cord is in good condition.
When using an extension cord, be sure to use one
heavy enough to carry the current your product will
draw. An undersized cord will cause a drop in line
voltage, resulting in loss of power and overheating.
See the Extension Cord Chart for the correct size
depending on the cord length and nameplate
ampere rating. If in doubt, use the next heavier
gauge. The smaller the gauge number, the heavier
the cord.
15. SECURE THE WORKPIECE. Use clamps or a vise to
hold the workpiece when practical. Loss of control
of a workpiece can cause injury.
16. FEED THE WORKPIECE AGAINST THE DIRECTION
OF THE ROTATION OF THE BLADE, CUTTER, OR
ABRASIVE SURFACE. Feeding it from the other
direction will cause the workpiece to be thrown out
a high speed.
17. DON’T FORCE THE WORKPIECE ON THE
MACHINE. Damage to the machine and/or injury
may result.
18. DON’T OVERREACH. Loss of balance can make
you fall into a working machine, causing injury.
19. NEVER STAND ON THE MACHINE. Injury could occur if
the tool tips, or if you accidentally contact the cutting tool.
20. NEVER LEAVE THE MACHINE RUNNING UNATTEN-
DED. TURN THE POWER OFF. Don’t leave the machine
until it comes to a complete stop. A child or visitor could
be injured.
21. TURN THE MACHINE “OFF”, AND DISCONNECT THE
MACHINE FROM THE POWER SOURCE before
installing or removing accessories, before adjusting
or changing set-ups, or when making repairs. An
accidental start-up can cause injury.
22. MAKE YOUR WORKSHOP CHILDPROOF WITH
PADLOCKS, MASTER SWITCHES, OR BY
REMOVING STARTER KEYS. The accidental
start-up of a machine by a child or visitor could
cause injury.
23. STAY ALERT, WATCH WHAT YOU ARE DOING,
AND USE COMMON SENSE. DO NOT USE THE
MACHINE WHEN YOU ARE TIRED OR UNDER
THE INFLUENCE OF DRUGS, ALCOHOL, OR
MEDICATION. A moment of inattention while
operating power tools may result in injury.
24. THE DUST GENERATED by certain woods and
wood products can be injurious to your health.
Always operate machinery in well-ventilated areas,
and provide for proper dust removal. Use wood
dust collection systems whenever possible.
FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS PERSONAL INJURY.
4
FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS PERSONAL INJURY.
SAVE THESE INSTRUCTIONS.
Refer to them often and use them to instruct others.
Fig. B
24. WHEN SHAPING with collars and starting pin, use work
that is fairly heavy in proportion to the cut being made (Fig.
D).
Fig. D
Fig. E
Fig. F
28. SHOULD ANY PART OF THE TOOL be missing,
damaged, or fail in any way, or should any electrical
component fail to perform properly, shut off the switch and
remove the plug from the power supply outlet. Replace any
missing, damaged, or failed parts before resuming operation.
29. IMPORTANT: When the tool is not in use, the switch
should be locked in the “OFF” position to prevent
unauthorized use.
30. ADDITIONAL INFORMATION regarding the safe
and proper operation of this machine, including a
safety video, is available from the Power Tool Institute,
1300 Summer Avenue, Cleveland, OH 44115-2851
(www.powertoolinstitute.com). Information is also available
from the National Safety Council, 1121 Spring Lake Drive,
Itasca, IL 60143-3201. Please refer to the American National
Standards Institute ANSI 01.1 Safety Requirements for
Woodworking Machines and the U.S. Department of Labor
OSHA 1910.213 Regulations.
SUFFICIENT
BEARING SURFACE
CUTTER
COLLAR
RIGHT
CUTTER
COLLAR
RIGHT
CUTTER
COLLAR
WRONG
CUTTER
COLLAR
WORK
TABLE
26. When shaping with collars and starting pin, the cutter
should be positioned below the collar when possible (Fig. F).
1 IF YOU ARE NOT thoroughly familiar with the operation
of Wood Shapers, obtain advice from your supervisor,
instructor or other qualified person.
2. FOLLOW ALL WIRING CODES and recommended
electrical connections. Make certain that the tool is properly
grounded.
3. NEVER turn the tool “ON” before clearing the table of all
objects (tools, scraps of wood, etc.).
4. DO NOT process materials less than 12" in length or 4" in
width without special supporting fixtures. Use push sticks,
featherboards, or holddowns whenever possible.
5. ALWAYS use a miter gauge and a clamp attachment
when edge shaping work less than 6" wide. Remove the fence
during this operation.
6. AVOID awkward hand positions. A sudden slip could
allow the hand to contact the cutter.
7. KEEP hands away from cutting tool.
8. NEVER run the stock between the fence and the
cutter.
9. DO NOT feed material that is warped, contains knots, or
is embedded with foreign objects, (nails or staples, etc.).
10. NEVER start the tool with the stock in contact with the
cutter.
11. NEVER reach under the table while the tool is running.
12. NEVER perform layout, assembly, or set-up work on the
table while the tool is operating.
13. KEEP cutters sharp and free from rust and pitch.
14. ADJUST THE FENCE HALVES so that the cutter opening
is never more than is required to clear the cutter.
15. ALWAYS lock the fence hardware after making fence
adjustments.
16. PROPERLY SECURE THE CUTTERS before starting the
tool.
17. DO NOT perform any operation freehand. ALWAYS use
the fence for straight shaping, the miter gauge for edge
shaping, and the starting pin and rub collars for curve shaping.
18. ALWAYS keep the front motor access panel closed while
operating the tool.
19. WEAR HEARING PROTECTION to safeguard against
hearing loss.
20. USE GUARDS provided with the machine when
possible.
21. MAKE ALL ADJUSTMENTS with the power “OFF”.
22. BEFORE leaving the machine, make sure the work area is
clean.
23. WHEN SHAPING with collars and starting pin, the collar
MUST have sufficient bearing surface (Fig. B). The wrong way
to perform this operation is illustrated in Fig. C. Note that the
collar DOES NOT have sufficient bearing surface.
25. UNDER NO CIRCUMSTANCES should short work of
light body be shaped against the collars (Fig. E).
27. Feed workpiece against cutter rotation (Fig. G)
Fig. G
CUTTER ROTATION
FEED
Fig. C
INSUFFICIENT
BEARING SURFACE
CUTTER
COLLAR
WRONG
ADDITIONAL INSTRUCTIONS
FOR WOOD SHAPERS
5
A separate electrical circuit should be used for your machines. This circuit should not be less than #12 wire and should
be protected with a 20 Amp time lag fuse. If an extension cord is used, use only 3-wire extension cords which have 3prong grounding type plugs and matching receptacle which will accept the machine’s plug. Before connecting the
machine to the power line, make sure the switch (s) is in the “OFF” position and be sure that the electric current is of
the same characteristics as indicated on the machine. All line connections should make good contact. Running on low
voltage will damage the machine.
DO NOT EXPOSE THE MACHINE TO RAIN OR OPERATE THE MACHINE IN DAMP LOCATIONS.
Fig. A Fig. B
GROUNDED OUTLET BOX
CURRENT
CARRYING
PRONGS
GROUNDING BLADE
IS LONGEST OF THE 3 BLADES
GROUNDED OUTLET BOX
GROUNDING
MEANS
ADAPTER
2. Grounded, cord-connected machines intended for
use on a supply circuit having a nominal rating less
than 150 volts:
If the machine is intended for use on a circuit that has an
outlet that looks like the one illustrated in Fig. A, the
machine will have a grounding plug that looks like the plug
illustrated in Fig. A. A temporary adapter, which looks like
the adapter illustrated in Fig. B, may be used to connect
this plug to a matching 2-conductor receptacle as shown
in Fig. B if a properly grounded outlet is not available. The
temporary adapter should be used only until a properly
grounded outlet can be installed by a qualified electrician.
The green-colored rigid ear, lug, and the like, extending
from the adapter must be connected to a permanent
ground such as a properly grounded outlet box. Whenever
the adapter is used, it must be held in place with a metal
screw.
NOTE: In Canada, the use of a temporary adapter is not
permitted by the Canadian Electric Code.
IN ALL CASES, MAKE CERTAIN THAT
THE RECEPTACLE IN QUESTION IS PROPERLY
GROUNDED. IF YOU ARE NOT SURE, HAVE A
QUALIFIED ELECTRICIAN CHECK THE
RECEPTACLE.
1. All grounded, cord-connected machines:
In the event of a malfunction or breakdown, grounding
provides a path of least resistance for electric current to
reduce the risk of electric shock. This machine is
equipped with an electric cord having an equipmentgrounding conductor and a grounding plug. The plug must
be plugged into a matching outlet that is properly installed
and grounded in accordance with all local codes and
ordinances.
Do not modify the plug provided - if it will not fit the outlet,
have the proper outlet installed by a qualified electrician.
Improper connection of the equipment-grounding
conductor can result in risk of electric shock. The
conductor with insulation having an outer surface that is
green with or without yellow stripes is the equipmentgrounding conductor. If repair or replacement of the
electric cord or plug is necessary, do not connect the
equipment-grounding conductor to a live terminal.
Check with a qualified electrician or service personnel if
the grounding instructions are not completely
understood, or if in doubt as to whether the machine is
properly grounded.
Use only 3-wire extension cords that have 3-prong
grounding type plugs and matching 3-conductor
receptacles that accept the machine’s plug, as shown in
Fig. A.
Repair or replace damaged or worn cord immediately.
POWER CONNECTIONS
MOTOR SPECIFICATIONS
Your machine is wired for 230 volt, 60 HZ alternating current. Before connecting the machine to the power source,
make sure the switch is in the “OFF” position.
GROUNDING INSTRUCTIONS
THIS MACHINE MUST BE GROUNDED WHILE IN USE TO PROTECT THE OPERATOR FROM
ELECTRIC SHOCK.
6
Fig. C
GROUNDED OUTLET BOX
CURRENT
CARRYING
PRONGS
GROUNDING BLADE
IS LONGEST OF THE 3 BLADES
Use proper extension cords. Make sure your extension cord is in good condition and is a 3-wire
extension cord which has a 3-prong grounding type plug and matching receptacle which will accept the machine’s
plug. When using an extension cord, be sure to use one heavy enough to carry the current of the machine. An
undersized cord will cause a drop in line voltage, resulting in loss of power and overheating. Fig. D, shows the correct
gauge to use depending on the cord length. If in doubt, use the next heavier gauge. The smaller the gauge number,
the heavier the cord.
EXTENSION CORDS
FOREWORD
Delta Models 43-431, 43-437, and 43-495X are heavy duty, 2-speed wood shapers. The 3 HP single-phase motor
provides ample power to perform all shaping operations. It has a unitized drive mechanism, a rugged spindle assembly,
and a large table. These tools will operate in both forward and reverse at 7,000 and 10,000 RPM.
Fig. D
Fig. D
MINIMUM GAUGE EXTENSION CORD
RECOMMENDED SIZES FOR USE WITH STATIONARY ELECTRIC MACHINES
Ampere Total Length Gauge of
Rating Volts of Cord in Feet Extension Cord
0-6 120
up to
25 18 AWG
0-6 120 25-50 16 AWG
0-6 120 50-100 16 AWG
0-6 120 100-150 14 AWG
6-10 120
up to
25 18 AWG
6-10 120 25-50 16 AWG
6-10 120 50-100 14 AWG
6-10 120 100-150 12 AWG
10-12 120
up to
25 16 AWG
10-12 120 25-50 16 AWG
10-12 120 50-100 14 AWG
10-12 120 100-150 12 AWG
12-16 120
up to
25 14 AWG
12-16 120 25-50 12 AWG
12-16 120
GREATER THAN 50 FEET NOT RECOMMENDED
MINIMUM GAUGE EXTENSION CORD
RECOMMENDED SIZES FOR USE WITH STATIONARY ELECTRIC MACHINES
Ampere Total Length Gauge of
Rating Volts of Cord in Feet Extension Cord
0-6 240
up to
50 18 AWG
0-6 240 50-100 16 AWG
0-6 240 100-200 16 AWG
0-6 240 200-300 14 AWG
6-10 240
up to
50 18 AWG
6-10 240 50-100 16 AWG
6-10 240 100-200 14 AWG
6-10 240 200-300 12 AWG
10-12 240
up to
50 16 AWG
10-12 240 50-100 16 AWG
10-12 240 100-200 14 AWG
10-12 240 200-300 12 AWG
12-16 240
up to
50 14 AWG
12-16 240 50-100 12 AWG
12-16 240
GREATER THAN 100 FEET NOT RECOMMENDED
FUNCTIONAL DESCRIPTION
UNPACKING AND CLEANING
Carefully unpack the machine and all loose items from the shipping container(s). Remove the protective coating from
all unpainted surfaces. This coating may be removed with a soft cloth moistened with kerosene (do not use acetone,
gasoline or lacquer thinner for this purpose). After cleaning, cover the unpainted surfaces with a good quality household
floor paste wax.
NOTICE: THE MANUAL COVER PHOTO ILLUSTRATES THE CURRENT PRODUCTION
MODEL. ALL OTHER ILLUSTRATIONS ARE REPRESENTATIVE ONLY AND MAY NOT DEPICT
THE ACTUAL COLOR, LABELING OR ACCESSORIES AND MAY BE INTENDED TO
ILLUSTRATE TECHNIQUE ONLY.
3. Grounded, cord-connected machines intended for
use on a supply circuit having a nominal rating
between 150 - 250 volts, inclusive:
If the machine is intended for use on a circuit that has an
outlet that looks like the one illustrated in Fig. C, the
machine will have a grounding plug that looks like the
plug illustrated in Fig. C. Make sure the machine is
connected to an outlet having the same configuration as
the plug. No adapter is available or should be used with
this machine. If the machine must be re-connected for
use on a different type of electric circuit, the reconnection should be made by qualified service
personnel; and after re-connection, the machine should
comply with all local codes and ordinances.
7
1. 10" Wide Cast Iron Extension Wings (2)
2. Wrenches (2)
3. 7/16-20 x 1" Hex Cap Screws (6) for mounting
extension wings
4. 7/16"Flat Washers (6) for mounting extension wings
5. Handwheel
6. Key for Handwheel
7. Lock Knob
8. Safe Guard II Spindle Guard
9. 3/4" I.D. Washer (2)
10. 3/4" I.D. x 1/2" Thick Collar
11. 3/4" I.D. x 3/4" Thick Collar
12. 3/4" I.D. x 1" Thick Collar
13. Spindle Nut
14. Keyed Washer
15. Spindle
16. Tie Rod
17. Tie Rod Nut
18. Keps Nut (2) for mounting switch to switchmounting bracket
19. 10-32 x 1/2"Phillips Head Screw (2) for mounting
switch to switch-mounting bracket
20. 1/4-20 Flange Nut (4) for mounting switch
mounting bracket to shaper
21. 1/4-20 x 7/8" Truss Head Machine Screw (4) for
mounting switch mounting bracket to shaper
22. Switch Adapter Plate (2) for mounting switch
mounting bracket to shaper
23. Starting Pin
Fig. 1
1
2
3
4
13
10
11
12
14
15
16
17
9
8
7
6
5
18
19
20
21
23
22
CARTON CONTENTS
8
Fig. 2
Fig. 3
A
B
C
D
B
E
Fig. 4
ATTACHING EXTENSION WINGS TO
SHAPER TABLE
Attach the extension wing (A) Fig. 4 to shaper table (B)
using three 7/16-20 x 1" hex head screws (C) and flat
washers (D). Use a straight edge (E) Fig. 4 to level the
extension wing with the shaper table before tightening
the three screws (C). Attach and level the remaining
extension wing.
B
A
C
D
E
D
Fig. 5
Fig. 6
1. The on/off switch (A) Fig. 5 and switch mounting bracket (B) are shipped inside the shaper cabinet. Open the side
door of the shaper cabinet, remove the switch package, and remove all packaging material.
2. Position the switch mounting bracket (B) Fig. 6 with the holes (C) over hole (D) in the shaper cabinet (E). Fasten
the bracket (B) to the cabinet (E) using the four 1/4-20 x 7/8" truss head screws (F) Fig. 5, 1/4-20 flange nuts (G)
and the two switch adapter plates (H).
G
F
H
G
H
F
B
A
L
K
B
D
E
C
C
ATTACHING SWITCH BRACKET AND ON/OFF SWITCH
For your own safety, do not connect the machine to the power source until the machine is
completely assembled, and you read and understand the entire instruction manual.
ATTACHING SPINDLE RAISING AND LOWERING HANDWHEEL
1. Insert key (A) Fig. 2 into slot in spindle raising and lowering shaft (B).
2. Place the handwheel (C) Fig. 2 on the spindle shaft (B). Fit the key (A) into the slot (D) in the handwheel. Insert the
set screw that holds the handwheel to the shaft. Tighten the screw firmly against the key.
3. Thread the lock knob (E) Fig. 3 into the spindle shaft (B).
ASSEMBLY
9
Fig. 9
Fig. 10
ATTACHING AND CHANGING SPINDLES
DISCONNECT TOOL FROM POWER SOURCE.
1. Thread one end of the tie rod (A) Fig. 9 into the threaded hole in the bottom of the spindle (B).
2. Insert tie rod and spindle into the spindle cartridge. Line up the pin (C) Fig. 10 with the notch (D) in the spindle.
3. Thread nut (E) Figs. 9 and 12 on the bottom end of the tie rod (A).
4. Use a wrench on the flats (F) Fig. 11 to hold the spindle while tightening the nut (E) Fig. 12 on the bottom of the
tie rod.
Fig. 11
Fig. 12
A
B
D
C
F
A
E
E
Fig. 8
NOTE: Position the switch adapter plates (H) inside the shaper cabinet (Fig. 11).
3. Attach the on/off switch (A) Fig. 5 to the switch mounting bracket (B) Fig. 8, through the two holes (J). Use two
#10-32 x 1/2" Phillips head screws (K) Fig. 5 and secure with #10-32 Keps nuts (L).
Fig. 7
H
H
B
J
10
Fig. 15
Fig. 16
Disconnect tool from power source.
1. Three different collars (A) Fig. 14 are supplied with these shapers. The collars allow the cutter and/or the 4-1/2"
diameter spindle guard to be positioned at various locations on the spindle.
2. When attaching cutters to the spindle, position the cutter as close to the bottom of the spindle as possible. This
action will reduce the possibility of spindle run-out, which can affect the appearance of the cut.
3. Determine which, if any, collars are needed. Then attach the cutter (B) Fig. 15, keyed washer (C), and spindle nut
(D) (Figs. 14 and 16). Place one wrench on the flats (A) on top of the spindle and one wrench on the spindle nut
(D). Tighten as shown in Fig. 16.
4. IMPORTANT: Always place “keyed” washer (C) Fig. 15 on spindle before screwing on nut (D). The “keyed”
washer (C) prevents the nut (D) from loosening when the spindle turns counterclockwise.
ATTACHING CUTTERS AND COLLARS TO SPINDLE
A
D
C
B
Fig. 14
A
C
D
Fig. 13
ATTACHING TABLE INSERTS
Three table inserts are provided for various size cutters, (Fig.
13). The large insert is adjustable. To set it flush with the
table:
1. Remove the three slotted head screws (A) Fig. 13.
2. Use a screwdriver to turn the three adjusting screws (B)
Fig.13 until the insert is flush with the table.
3. Replace the slotted head screws (A).
A
B
B
D
11
Fig. 22
RAISING AND LOWERING SPINDLE
The spindle can be raised or lowered by loosening lock knob (A) Fig. 22, and turning handwheel (B). To raise the spindle
height, turn the handwheel (B) clockwise. To lower the spindle height, turn handle (B) counterclockwise.
The scale (C) Fig. 22 indicates the spindle travel range from 0" to 3" and is marked in 1/16" increments. Minor cutter
height adjustments can be measured using the pointer (D) along the scale (C).
D
C
A
B
STARTING AND STOPPING THE TOOL
To start the machine, push “ON” button (A) Fig. 20. To stop the machine, push “OFF” button (B).
IMPORTANT: When the tool is not in use, the switch should be locked in the “OFF” position to prevent
unauthorized use, using a padlock (C) Fig. 21 with a 3/16" diameter shackle.
Fig. 20
A
C
B
Fig. 20
Fig. 21
Fig. 22
ATTACHING SPINDLE GUARD
A 4-1/2” spindle guard is supplied with these machines.
The diameter of the spindle guard should be at least 1" more than the maximum cutting circle of
the shaper cutter and the height of the guard should not exceed 1/4" above the material.
To attach spindle guard:
DISCONNECT TOOL FROM POWER SOURCE.
1. Place one of the 3/4" I.D. washers (A) on the spindle (Fig.20).
2. Place the spindle guard (B) Fig. 21 on the spindle. Install the other washer (C) and the “keyed” washer (D) on the
spindle.
3. Thread the spindle nut (E) Fig. 22 on the spindle. Place one wrench on the flats at the top of the spindle and one
wrench on spindle nut (E) and tighten.
4. IMPORTANT: Always place the “keyed” washer (D) Fig. 21, on the spindle before screwing on the spindle
nut (E) Fig. 22. The “keyed” washer (D) Fig.21 prevents the spindle nut (E) Fig. 22 from loosening when the
spindle turns counterclockwise.
B
C
D
Fig. 21
A
E
Always tighten lock knob (A), Fig. 22 after adjusting spindle height.
OPERATING CONTROLS AND ADJUSTMENTS
12
Fig. 23
Fig. 24
CHANGING SPEEDS AND ADJUSTING BELT TENSION
The tools are supplied with a 2-step motor pulley and a 2-step spindle pulley that provide spindle speeds of 7,000 and
10,000 RPM. With the belt on the largest step of the motor pulley and the smallest step of the spindle pulley, the
spindle speed will be 10,000 RPM. With the belt on the smallest step of the motor pulley and the largest step of the
spindle pulley, the spindle speed will be 7,000 RPM.
A chart (Y) Fig. 23 that illustrates the correct belt placement for 7,000 or 10,000 RPM is located on the inside panel of
the motor access door.
To change speeds and adjust belt tension:
Disconnect tool from power source.
1.
Open motor access door (Y) Fig. 23.
2. Loosen the thumb screw (A) Fig. 24. Release tension on the belt by moving the lever (B) to the left. Position the
belt (C) on the desired steps of the spindle pulley (D) and the motor pulley (E), and apply belt tension by moving
the lever (B) to the right. When the desired belt tension is attained, tighten the thumb screw (A).
3. Proper belt tension is approximately a 3/32" deflection when using light finger pressure on the belt between
pulleys. IMPORTANT: Pulleys (D) and (E) Fig. 24 should always be aligned with each other to provide maximum belt
performance and reduce belt wear. To check pulley alignment, refer to section “REPLACING SPINDLE CARTRIDGE”.
REVERSING SPINDLE ROTATION
Disconnect tool from power source.
The motor is equipped with a reversing switch (X) Fig. 23, located on the motor junction box.
Never attempt to reverse the rotation of the spindle with the motor running.
X
Y
C
E
D
B
A
The following examples show set-up and operational procedures when using the fence, miter gauge, collars, and
starting pin. Please review this information carefully before turning on the power to avoid personal injury and/or damage
to the machine.
SHAPING WHEN USING THE FENCE
AS A GUIDE
Using the fence is the safest and most satisfactory
method of shaping. Most straight work can be shaped
using the fence described below.
1. For average work, where a portion of the original
edge of the work is not touched by the cutter, both
the front and rear fences are in a straight line (Fig.
25).
2. When the shaping operation removes the entire
edge of the work (jointing or making a full bead), the
shaped edge will not be supported by the rear fence
when both fences are in line (Fig. 26). In this case,
the work should be advanced to the position shown
in Fig. 26 and stopped.
Fig. 25
Fig. 26
OPERATIONS
13
Fig. 33
Fig. 34
Fig. 31
POSITION OF COLLARS
1. The collars may be used in any of three positions:
above, below, or between two cutters.
2. When the collar is used below the cutter (Fig. 32),
the operator can see the progress of the cut. NOTE:
Any accidental lifting of the work will gouge the
wood and ruin the workpiece.
3. When the collar is used above the cutter (Fig. 33),
the operator will be unable to see the cut. However,
the advantage in this method is that the cut is not
affected by slight variations in the thickness of the
stock. Also, accidental lifting of the work will not
gouge the workpiece. Simple correction for the
mistake is to repeat the operation.
4. The collar between cutters method (Fig. 34) has the
advantages of the first two methods and is
frequently used when both edges of the work are to
be shaped.
Fig. 32
Fig. 27
3. The rear fence should then be advanced to contact
the work (Fig. 27), putting it in line with the cutting
circle.
SHAPING WITH COLLARS AND
STARTING PIN
When shaping with collars and starting pin, follow the
rules below for superior finishing and safety in operation.
Fig. 28
Fig. 29
1. Free the collars of ALL gum or other substances,
and make sure that they are smooth.
2. Check to see that the edge of the work is smooth.
ANY irregularity in the surface that rides against the
collar will be duplicated on the moulded surface.
3. A portion of the edge of the work MUST remain
untouched by the cutters in order that the collar will
have sufficient bearing surface. The wrong method
is shown in Fig. 28, while Fig. 29 illustrates the right
method.
4. The work MUST be fairly heavy in proportion to the
cut being made (Fig. 30). Under NO circumstances
should short work of light body be shaped against
the collars (Fig. 31).
5. When shaping with collars and starting pin, use the
spindle guard supplied with the tool.
Fig. 30
STARTING PIN
1. These tools are supplied with a tapered starting pin (A)
Fig. 41, which is used as a support when starting the
cut. The starting pin (A) is placed in one of the tapered
holes (B) in the table.
2. Place the work in the first position using the guide pin
as a support (Fig. 42). Swing the work into the cutter as
shown in the second position (Fig. 42). The work will be
supported by the collar and starting pin (Fig. 42).
3. After the cut has started, swing the work free of the
starting pin and let it ride only against the collar (third
position, Fig. 43). ALWAYS FEED WORKPIECE
AGAINST THE ROTATION OF THE CUTTER.
14
END SHAPING
Maintain sufficient support of the workpiece during all shaping operations. When end shaping a workpiece that is not long
enough to be sufficiently supported halfway through the cut, USE A MITER GAUGE OR BACK-UP BLOCK (Figs. 38 and 39).
Shaping narrow material without proper support and push stick could result in injury.
The infeed fence assembly must be parallel to the miter slot when using the miter gauge. Adjust the outfeed fence so that it will
not contact the workpiece after it has passed the cutter. Place the workpiece firmly against the miter gauge and infeed fence
and feed the cutter by pushing the miter gauge.
Failure to hold the workpiece firmly against the miter gauge during the cut could result in slippage of
the workpiece, causing injury and/or damage to the workpiece.
CROSS GRAIN SHAPING
Shaping across the grain will usually cause some splitting at the end of the cut. Feeding the workpiece slowly across the cutter
at the end of the cut can minimize the splitting. Shape the cross-grain cuts first. Shaping with the grain last will usually remove
the splintered end.
SHAPING NARROW MATERIAL
Clamp a support (Fig. 40) to the tool when shaping narrow material (less than 3" wide) Feed the workpiece under this support
with a push stick. NOTE: The push stick should be slightly narrower and thinner than the workpiece.
Shaping narrow material without proper support and push stick could result in injury.
Fig. 38
Fig. 39
Fig. 40
Fig.41
A
B
Fig. 42
Fig. 43
BACK-UP BLOCK
Warning:
Keep Hands
Away from Cutter
Warning:
Keep Hands
Away from Cutter
MITER GAUGE
PUSH STICK
Slightly narrower and
thinner than workpiece
WORK SUPPORT
WORKPIECE
WARNING;
KEEP HANDS
AWAY FROM
CUTTER
E
Advancing the work to the cutter without the side support of the starting pin will provide kickback.
ALWAYS USE THE STARTING PIN.
PARTS, SERVICE OR WARRANTY ASSISTANCE
All Delta Machines and accessories are manufactured to high quality standards and are serviced by a network of PorterCable · Delta Factory Service Centers and Delta Authorized Service Stations. To obtain additional information regarding
your Delta quality product or to obtain parts, service, warranty assistance, or the location of the nearest service outlet,
please call 1-800-223-7278 (In Canada call 1-800-463-3582).
15
Fig. 44
A
Fig. 45
F
E
G
D
REPLACING SPINDLE CARTRIDGE
Disconnect tool from power source.
1. IMPORTANT: When replacing the spindle cartridge, loosen bolt (A) Fig. 44. Remove the cartridge. Insert new cartridge.
Tighten bolt (A) Fig. 44, ONLY 7 TO 10 foot pounds.
2. The spindle pulley (D) Fig. 45, and motor pulley (E) should always be aligned with each other to provide maximum belt
performance and to reduce belt wear. To check the pulley alignment, place a straight edge against the underside of both
pulleys (Fig. 45). If an adjustment is necessary, loosen the set screw (F) and move the motor pulley up or down until the
two pulleys (D) and (E) are aligned. Tighten the set screw.
3. Proper belt tension is approximately a 3/32" deflection when using light finger pressure on the belt between pulleys (D) and
(E) Fig. 45.
A complete line of accessories is available from your Delta Supplier, Porter-Cable · Delta Factory Service Centers, and Delta
Authorized Service Stations. Please visit our Web Site www.deltamachinery.com for a catalog or for the name of your nearest
supplier.
Since accessories other than those offered by Delta have not been tested with this product, use of
such accessories could be hazardous. For
safest operation, only Delta recommended accessories
should be used with this product.
ACCESSORIES
Two Year Limited New Product Warranty
Delta will repair or replace, at its expense and at its option, any new Delta machine, machine part, or machine accessory
which in normal use has proven to be defective in workmanship or material, provided that the customer returns the product
prepaid to a Delta factory service center or authorized service station with proof of purchase of the product within two
years and provides Delta with reasonable opportunity to verify the alleged defect by inspection. For all refurbished Delta
product, the warranty period is 180 days. Delta may require that electric motors be returned prepaid to a motor
manufacturer’s authorized station for inspection and repair or replacement. Delta will not be responsible for any asserted
defect which has resulted from normal wear, misuse, abuse or repair or alteration made or specifically authorized by
anyone other than an authorized Delta service facility or representative. Under no circumstances will Delta be liable for
incidental or consequential damages resulting from defective products. This warranty is Delta’s sole warranty and sets
forth the customer’s exclusive remedy, with respect to defective products; all other warranties, express or implied, whether
of merchantability, fitness for purpose, or otherwise, are expressly disclaimed by Delta.
The following are trademarks of PORTER-CABLE·DELTA (Las siguientes son marcas registradas de PORTER-CABLE S.A.): Auto-Set®,
BAMMER®, B.O.S.S.®, Builder’s Saw®, Contractor’s Saw®, Contractor’s Saw II™, Delta®, DELTACRAFT®, DELTAGRAM™, Delta Series
2000™, DURATRONIC™, Emc²™, FLEX®, Flying Chips™, FRAME SAW®, Homecraft®, INNOVATION THAT WORKS®, Jet-Lock®,
JETSTREAM®, ‘kickstand®, LASERLOC®, MICRO-SET®, Micro-Set®, MIDI LATHE®, MORTEN™, NETWORK™, OMNIJIG®, POCKET
CUTTER®, PORTA-BAND®, PORTA-PLANE®, PORTER-CABLE®&(design), PORTER-CABLE®PROFESSIONAL POWER TOOLS, Posi-Matic®,
Q-3®&(design), QUICKSAND®&(design), QUICKSET™, QUICKSET II®, QUICKSET PLUS™, RIPTIDE™&(design), SAFE GUARD II®, SAFELOC®, Sanding Center®, SANDTRAP®&(design), SAW BOSS®, Sawbuck™, Sidekick®, SPEED-BLOC®, SPEEDMATIC®, SPEEDTRONIC®,
STAIR EASE®, The American Woodshop®&(design), The Lumber Company®&(design), THE PROFESSIONAL EDGE®, THE PROFESSIONAL
SELECT®, THIN-LINE™, TIGER®, TIGER CUB®, TIGER SAW®, TORQBUSTER®, TORQ-BUSTER®, TRU-MATCH™, TWIN-LITE®,
UNIGUARD®, Unifence®, UNIFEEDER™, Unihead®, Uniplane™, Unirip®, Unisaw®, Univise®, Versa-Feeder®, VERSA-PLANE®, WHISPER
SERIES®, WOODWORKER’S CHOICE™.
Trademarks noted with ™ and ® are registered in the United States Patent and Trademark Office and may also be registered in other
countries. Las Marcas Registradas con el signo de ™ y ® son registradas por la Oficina de Registros y Patentes de los Estados Unidos y
también pueden estar registradas en otros países.
PORTER-CABLE • DELTA SERVICE CENTERS
(CENTROS DE SERVICIO DE PORTER-CABLE
• DELTA)
Parts and Repair Service for Porter-Cable •Delta Machinery are Available at These Locations
(Obtenga Refaccion de Partes o Servicio para su Herramienta en los Siguientes Centros de Porter-Cable
•
Delta)
Authorized Service Stations are located in many large cities. Telephone 800-438-2486 or 731-541-6042 for assistance locating one.
Parts and accessories for Porter-Cable
·
Delta products should be obtained by contacting any Porter-Cable·Delta Distributor, Authorized
Service Center, or Porter-Cable
·
Delta Factory Service Center. If you do not have access to any of these, call 800-223-7278 and you will
be directed to the nearest Porter-Cable
·
Delta Factory Service Center. Las Estaciones de Servicio Autorizadas están ubicadas en muchas
grandes ciudades. Llame al 800-438-2486 ó al 731-541-6042 para obtener asistencia a fin de localizar una. Las piezas y los accesorios
para los productos Porter-Cable
·
Delta deben obtenerse poniéndose en contacto con cualquier distribuidor Porter-Cable·Delta, Centro
de Servicio Autorizado o Centro de Servicio de Fábrica Porter-Cable
·
Delta. Si no tiene acceso a ninguna de estas opciones, llame al
800-223-7278 y le dirigirán al Centro de Servicio de Fábrica Porter-Cable·Delta más cercano.
ARIZONA
Tempe 85282 (Phoenix)
2400 West Southern Avenue
Suite 105
Phone: (602) 437-1200
Fax: (602) 437-2200
CALIFORNIA
Ontario 91761 (Los Angeles)
3949A East Guasti Road
Phone: (909) 390-5555
Fax: (909) 390-5554
San Leandro 94577 (Oakland)
3039 Teagarden Street
Phone: (510) 357-9762
Fax: (510) 357-7939
COLORADO
Arvada 80003 (Denver)
8175 Sheridan Blvd., Unit S
Phone: (303) 487-1809
Fax: (303) 487-1868
FLORIDA
Davie 33314 (Miami)
4343 South State Rd. 7 (441)
Unit #107
Phone: (954) 321-6635
Fax: (954) 321-6638
Tampa 33609
4538 W. Kennedy Boulevard
Phone: (813) 877-9585
Fax: (813) 289-7948
GEORGIA
Forest Park 30297 (Atlanta)
5442 Frontage Road,
Suite 112
Phone: (404) 608-0006
Fax: (404) 608-1123
ILLINOIS
Addison 60101 (Chicago)
400 South Rohlwing Rd.
Phone: (630) 424-8805
Fax: (630) 424-8895
Woodridge 60517 (Chicago)
2033 West 75th Street
Phone: (630) 910-9200
Fax: (630) 910-0360
MARYLAND
Elkridge 21075 (Baltimore)
7397-102 Washington Blvd.
Phone: (410) 799-9394
Fax: (410) 799-9398
MASSACHUSETTS
Braintree 02185 (Boston)
719 Granite Street
Phone: (781) 848-9810
Fax: (781) 848-6759
Franklin 02038 (Boston)
Franklin Industrial Park
101E Constitution Blvd.
Phone: (508) 520-8802
Fax: (508) 528-8089
MICHIGAN
Madison Heights 48071 (Detroit)
30475 Stephenson Highway
Phone: (248) 597-5000
Fax: (248) 597-5004
MINNESOTA
Minneapolis 55429
5522 Lakeland Avenue North
Phone: (763) 561-9080
Fax: (763) 561-0653
MISSOURI
North Kansas City 64116
1141 Swift Avenue
Phone: (816) 221-2070
Fax: (816) 221-2897
St. Louis 63119
7574 Watson Road
Phone: (314) 968-8950
Fax: (314) 968-2790
NEW YORK
Flushing 11365-1595 (N.Y.C.)
175-25 Horace Harding Expwy.
Phone: (718) 225-2040
Fax: (718) 423-9619
NORTH CAROLINA
Charlotte 28270
9129 Monroe Road, Suite 115
Phone: (704) 841-1176
Fax: (704) 708-4625
OHIO
Columbus 43214
4560 Indianola Avenue
Phone: (614) 263-0929
Fax: (614) 263-1238
Cleveland 44125
8001 Sweet Valley Drive
Unit #19
Phone: (216) 447-9030
Fax: (216) 447-3097
OREGON
Portland 97230
4916 NE 122 nd Ave.
Phone: (503) 252-0107
Fax: (503) 252-2123
PENNSYLVANIA
Willow Grove 19090
520 North York Road
Phone: (215) 658-1430
Fax: (215) 658-1433
TEXAS
Carrollton 75006 (Dallas)
1300 Interstate 35 N, Suite 112
Phone: (972) 446-2996
Fax: (972) 446-8157
Houston 77055
West 10 Business Center
1008 Wirt Road, Suite 120
Phone: (713) 682-0334
Fax: (713) 682-4867
WASHINGTON
Auburn 98001(Seattle)
3320 West Valley HWY, North
Building D, Suite 111
Phone: (253) 333-8353
Fax: (253) 333-9613
Printed in U.S.A. PC-0203-149
CANADIAN PORTER-CABLE • DELTA SERVICE CENTERS
ALBERTA
Bay 6, 2520-23rd St. N.E.
Calgary, Alberta
T2E 8L2
Phone: (403) 735-6166
Fax: (403) 735-6144
BRITISH COLUMBIA
8520 Baxter Place
Burnaby, B.C.
V5A 4T8
Phone: (604) 420-0102
Fax: (604) 420-3522
MANITOBA
1699 Dublin Avenue
Winnipeg, Manitoba
R3H 0H2
Phone: (204) 633-9259
Fax: (204) 632-1976
ONTARIO
505 Southgate Drive
Guelph, Ontario
N1H 6M7
Phone: (519) 836-2840
Fax: (519) 767-4131
QUÉBEC
1515 ave.
St-Jean Baptiste,
Québec, Québec
G2E 5E2
Phone: (418) 877-7112
Fax: (418) 877-7123
1447, Begin
St-Laurent, (Montréal),
Québec
H4R 1V8
Phone: (514) 336-8772
Fax: (514) 336-3505
Loading...