INSTRUCTION MANUAL
2 Speed
Wood Shaper
(Model 43-355)
PART NO. 432-09-651-0004 (01/11/02)
Copyright © 2002 Delta Machinery
To learn more about DELTA MACHINERY
visit our website at: www.deltamachinery.com.
For Parts, Service, Warranty or other Assistance,
please call
1-800-223-7278 (In Canada call 1-800-463-3582).
2
GENERAL SAFETY RULES
Woodworking can be dangerous if safe and proper operating procedures are not followed. As with all machinery, there
are certain hazards involved with the operation of the product. Using the machine with respect and caution will
considerably lessen the possibility of personal injury. However, if normal safety precautions are overlooked or ignored,
personal injury to the operator may result. Safety equipment such as guards, push sticks, hold-downs, featherboards,
goggles, dust masks and hearing protection can reduce your potential for injury. But even the best guard won’t make
up for poor judgment, carelessness or inattention. Always use common sense
and exercise caution
in the workshop.
If a procedure feels dangerous, don’t try it. Figure out an alternative procedure that feels safer. REMEMBER: Your
personal safety is your responsibility.
This machine was designed for certain applications only. Delta Machinery strongly recommends that this machine not
be modified and/or used for any application other than that for which it was designed. If you have any questions relative
to a particular application, DO NOT use the machine until you have first contacted Delta to determine if it can or should
be performed on the product.
Technical Service Manager
Delta Machinery
4825 Highway 45 North
Jackson, TN 38305
(IN CANADA: 505 SOUTHGATE DRIVE, GUELPH, ONTARIO N1H 6M7)
WARNING: FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS PERSONAL INJURY
1. FOR YOUR OWN SAFETY, READ INSTRUCTION
MANUAL BEFORE OPERATING THE TOOL. Learn the
tool’s application and limitations as well as the specific
hazards peculiar to it.
2. KEEP GUARDS IN PLACE and in working order.
3. ALWAYS WEAR EYE PROTECTION.
Wear safety
glasses. Everyday eyeglasses only have impact resistant
lenses; they are not safety glasses. Also use face or dust
mask if cutting operation is dusty. These safety glasses
must conform to ANSI Z87.1 requirements. NOTE:
Approved glasses have Z87 printed or stamped on them.
4. REMOVE ADJUSTING KEYS AND WRENCHES. Form
habit of checking to see that keys and adjusting wrenches
are removed from tool before turning it “on”.
5. KEEP WORK AREA CLEAN. Cluttered areas and
benches invite accidents.
6. DON’T USE IN DANGEROUS ENVIRONMENT. Don’t
use power tools in damp or wet locations, or expose them
to rain. Keep work area well-lighted.
7. KEEP CHILDREN AND VISITORS AWAY. All children
and visitors should be kept a safe distance from work area.
8. MAKE WORKSHOP CHILDPROOF – with padlocks,
master switches, or by removing starter keys.
9. DON’T FORCE TOOL. It will do the job better and be
safer at the rate for which it was designed.
10. USE RIGHT TOOL. Don’t force tool or attachment to
do a job for which it was not designed.
11. WEAR PROPER APPAREL. No loose clothing, gloves,
neckties, rings, bracelets, or other jewelry to get caught in
moving parts. Nonslip footwear is recommended. Wear
protective hair covering to contain long hair.
12. SECURE WORK. Use clamps or a vise to hold work
when practical. It’s safer than using your hand and frees
both hands to operate tool.
13. DON’T OVERREACH. Keep proper footing and
balance at all times.
14. MAINTAIN TOOLS IN TOP CONDITION. Keep tools
sharp and clean for best and safest performance. Follow
instructions for lubricating and changing accessories.
15. DISCONNECT TOOLS before servicing and when
changing accessories such as blades, bits, cutters, etc.
16. USE RECOMMENDED ACCESSORIES. The use of
accessories and attachments not recommended by Delta
may cause hazards or risk of injury to persons.
17. REDUCE THE RISK OF UNINTENTIONAL STARTING.
Make sure switch is in “OFF” position before plugging in
power cord.
In the event of a power failure, move switch
to the “OFF” position.
18. NEVER STAND ON TOOL. Serious injury could occur if
the tool is tipped or if the cutting tool is accidentally
contacted.
19. CHECK DAMAGED PARTS. Before further use of the
tool, a guard or other part that is damaged should be
carefully checked to ensure that it will operate properly and
perform its intended function – check for alignment of
moving parts, binding of moving parts, breakage of parts,
mounting, and any other conditions that may affect its
operation. A guard or other part that is damaged should be
properly repaired or replaced.
20. DIRECTION OF FEED. Feed work into a blade or
cutter against the direction of rotation of the blade or cutter
only.
21. NEVER LEAVE TOOL RUNNING UNATTENDED.
TURN POWER OFF. Don’t leave tool until it comes to a
complete stop.
22.
STAY ALERT, WATCH WHAT YOU ARE DOING, AND
USE COMMON SENSE WHEN OPERATING A POWER
TOOL. DO NOT USE TOOL WHILE TIRED OR UNDER
THE INFLUENCE OF DRUGS, ALCOHOL, OR
MEDICATION. A moment of inattention while operating
power tools may result in serious personal injury.
23. MAKE SURE TOOL IS DISCONNECTED FROM
POWER SUPPLY while motor is being mounted,
connected or reconnected.
24. THE DUST GENERATED by certain woods and wood
products can be injurious to your health. Always operate
machinery in well ventilated areas and provide for proper
dust removal. Use wood dust collection systems whenever
possible.
25.
WARNING: SOME DUST CREATED BY
POWER SANDING, SAWING, GRINDING, DRILLING,
AND OTHER CONSTRUCTION ACTIVITIES contains
chemicals known to cause cancer, birth defects or other
reproductive harm. Some examples of these chemicals
are:
· lead from lead-based paints,
· crystalline silica from bricks and cement and other
masonry products, and
· arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how
often you do this type of work. To reduce your exposure
to these chemicals: work in a well ventilated area, and
work with approved safety equipment, such as those
dust masks that are specially designed to filter out
microscopic particles.
SAVE THESE INSTRUCTIONS.
Refer to them often and use them to instruct others.
3
1. DO NOT OPERATE THIS MACHINE UNTIL it is
assembled and installed according to the instructions.
2. OBTAIN ADVICE from your supervisor, instructor, or
another qualified person if you are not familiar with the
operation of this machine.
3. FOLLOW ALL WIRING CODES and recommended
electrical connections.
4. USE THE GUARDS WHENEVER POSSIBLE. Check to
see that they are in place, secured, and working
correctly.
5. NEVER TURN THE MACHINE “ON” before clearing the
table of all objects (tools, scraps of wood, etc.).
6. AVOID AWKWARD OPERATIONS AND HAND
POSITIONS where a sudden slip could cause a hand to
move into the cutter.
7. KEEP ARMS, HANDS AND FINGERS away from the
cutter.
8. NEVER START THE MACHINE with the workpiece
contacting the cutter.
9. NEVER REACH UNDER THE TABLE while the machine
is running.
10. KEEP CUTTERS SHARP and free from rust and pitch.
11. NEVER ADJUST THE FENCE while the machine is
running.
12. ADJUST THE FENCE HALVES so that the cutter
opening is never more than is required to clear the cutter.
13. LOCK THE FENCE hardware after making fence
adjustments.
14. PROPERLY SECURE THE CUTTERS before starting
the machine.
15. DO NOT PERFORM ANY OPERATION FREE-HAND.
Use the fence for straight-shaping, a miter gauge for
end-shaping, and the starting pin and rub collars for
curve-shaping.
16. KEEP THE FRONT MOTOR ACCESS PANEL
CLOSED while the machine is running.
17. DO NOT FEED A WORKPIECE that is warped,
contains knots, or is embedded with foreign objects
(nails, staples, etc.).
18. NEVER RUN A WORKPIECE between the fence and
the cutter.
19. USE A MITER GAUGE and a clamp attachment for end
shaping a workpiece whenever possible. Remove the
fence during this operation.
20. PROVIDE SUFFICIENT BEARING SURFACE when
shaping with a starting pin and collar(s) Figs. B and C.
ADDITIONAL SAFETY RULES FOR WOOD SHAPERS
Fig. B
21. ONLY SHAPE LARGE WORKPIECES when using
starting pin and collar(s). DO NOT SHAPE short or light
workpieces when using starting pin and collar(s). (Figs. D
and E).
Fig. D
Fig. E
WARNING: FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS PERSONAL INJURY.
Fig. F
SUFFICIENT
BEARING SURFACE
CUTTER
COLLAR
RIGHT
CUTTER
COLLAR
RIGHT
CUTTER
COLLAR
WRONG
CUTTER
COLLAR
WORK
TABLE
22. POSITION THE CUTTER below the collar(s) when
shaping with starting pin and collar(s)
(Fig. F).
24. NEVER PERFORM LAYOUT, assembly or set-up
work on the table/work area when the machine is
running.
25. TURN THE MACHINE “OFF” AND DISCONNECT THE
MACHINE from the power source before installing or
removing accessories, before adjusting or changing setups, or when making repairs.
26. TURN THE MACHINE “OFF”, disconnect the machine
from the power source, and clean the table/work area
before leaving the machine. LOCK THE SWITCH IN THE
“OFF” POSITION to prevent unauthorized use.
27. ADDITIONAL INFORMATION regarding the safe and
proper operation of this machine is available from the
Power Tool Institute, 1300 Summer Avenue, Cleveland,
OH 44115-2851. Information is also available from the
National Safety Council, 1121 Spring Lake Drive, Itasca,
IL 60143-3201. Please refer to the American National
Standards Institute ANSI 01.1 Safety Requirements for
Woodworking Machines and the U.S. Department of
Labor OSHA 1910.213 Regulations.
Fig. G
CUTTER ROTATION
FEED
Fig. C
INSUFFICIENT
BEARING SURFACE
CUTTER
COLLAR
WRONG
23. FEED WORKPIECE against cutter rotation (Fig. G).
SAVE THESE INSTRUCTIONS.
Refer to them often
and use them to instruct others.
4
POWER CONNECTIONS
A separate electrical circuit should be used for your machines. This circuit should not be less than #12 wire and should
be protected with a 20 Amp time lag fuse. If an extension cord is used, use only 3-wire extension cords which have 3prong grounding type plugs and matching receptacle which will accept the machine’s plug. Before connecting the
motor to the power line, make sure the switch is in the “OFF” position and be sure that the electric current is of the
same characteristics as indicated on the machine. All line connections should make good contact. Running on low
voltage will damage the motor.
WARNING: DO NOT EXPOSE THE MACHINE TO RAIN OR OPERATE THE MACHINE IN DAMP LOCATIONS.
MOTOR SPECIFICATIONS
Your machine is wired for 120 volt, 60 HZ alternating current. Before connecting the machine to the power source,
make sure the switch is in the “OFF” position.
GROUNDING INSTRUCTIONS
WARNING: THIS MACHINE MUST BE GROUNDED WHILE IN USE TO PROTECT THE OPERATOR FROM
ELECTRIC SHOCK.
Fig. A Fig. B
GROUNDED OUTLET BOX
CURRENT
CARRYING
PRONGS
GROUNDING BLADE
IS LONGEST OF THE 3 BLADES
GROUNDED OUTLET BOX
GROUNDING
MEANS
ADAPTER
2. Grounded, cord-connected machines intended for use
on a supply circuit having a nominal rating less than 150
volts:
If the machine is intended for use on a circuit that has an
outlet that looks like the one illustrated in Fig. A, the
machine will have a grounding plug that looks like the plug
illustrated in Fig. A. A temporary adapter, which looks like
the adapter illustrated in Fig. B, may be used to connect
this plug to a matching 2-conductor receptacle as shown
in Fig. B if a properly grounded outlet is not available. The
temporary adapter should be used only until a properly
grounded outlet can be installed by a qualified electrician.
The green-colored rigid ear, lug, and the like, extending
from the adapter must be connected to a permanent
ground such as a properly grounded outlet box. Whenever
the adapter is used, it must be held in place with a metal
screw.
NOTE: In Canada, the use of a temporary adapter is not
permitted by the Canadian Electric Code.
WARNING: IN ALL CASES, MAKE CERTAIN THE
RECEPTACLE IN QUESTION IS PROPERLY
GROUNDED. IF YOU ARE NOT SURE HAVE A
QUALIFIED ELECTRICIAN CHECK THE RECEPTACLE.
1. All grounded, cord-connected machines:
In the event of a malfunction or breakdown, grounding
provides a path of least resistance for electric current to
reduce the risk of electric shock. This machine is
equipped with an electric cord having an equipmentgrounding conductor and a grounding plug. The plug must
be plugged into a matching outlet that is properly installed
and grounded in accordance with all local codes and
ordinances.
Do not modify the plug provided - if it will not fit the outlet,
have the proper outlet installed by a qualified electrician.
Improper connection of the equipment-grounding
conductor can result in risk of electric shock. The
conductor with insulation having an outer surface that is
green with or without yellow stripes is the equipmentgrounding conductor. If repair or replacement of the
electric cord or plug is necessary, do not connect the
equipment-grounding conductor to a live terminal.
Check with a qualified electrician or service personnel if
the grounding instructions are not completely understood,
or if in doubt as to whether the machine is properly
grounded.
Use only 3-wire extension cords that have 3-prong
grounding type plugs and matching 3-conductor
receptacles that accept the machine’s plug, as shown in
Fig. A.
Repair or replace damaged or worn cord immediately.
Use proper extension cords. Make sure your extension cord is in good condition and is a 3-wire extension cord which
has a 3-prong grounding type plug and matching receptacle which will accept the machine’s plug. When using an
extension cord, be sure to use one heavy enough to carry the current of the machine. An undersized cord will cause
a drop in line voltage, resulting in loss of power and overheating. Fig. D, shows the correct gauge to use depending
on the cord length. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord.
EXTENSION CORDS
OPERATING INSTRUCTIONS
FOREWORD
Delta Model 43-355 is a wood shaper. The Delta Model 43-355 has an extra large 18"x30", rectangular cast iron table
which provides ample work support. The Delta Model 43-355 is equipped with a patented fence which conforms to the
cutter shape for improved chip removal, dust collection and greater operator protection.
UNPACKING AND CLEANING
Carefully unpack the machine and all loose items from the shipping container(s). Remove the protective coating from
all unpainted surfaces. This coating may be removed with a soft cloth moistened with kerosene (do not use acetone,
gasoline or lacquer thinner for this purpose). After cleaning, cover the unpainted surfaces with a good quality household
floor paste wax.
5
Fig. D
Fig. D
MINIMUM GAUGE EXTENSION CORD
RECOMMENDED SIZES FOR USE WITH STATIONARY ELECTRIC MACHINES
Ampere Total Length Gauge of
Rating Volts of Cord in Feet Extension Cord
0-6 115
up to
25 18 AWG
0-6 115 25-50 16 AWG
0-6 115 50-100 16 AWG
0-6 115 100-150 14 AWG
6-10 115
up to
25 18 AWG
6-10 115 25-50 16 AWG
6-10 115 50-100 14 AWG
6-10 115 100-150 12 AWG
10-12 115
up to
25 16 AWG
10-12 115 25-50 16 AWG
10-12 115 50-100 14 AWG
10-12 115 100-150 12 AWG
12-16 115
up to
25 14 AWG
12-16 115 25-50 12 AWG
12-16 115
GREATER THAN 50 FEET NOT RECOMMENDED
MINIMUM GAUGE EXTENSION CORD
RECOMMENDED SIZES FOR USE WITH STATIONARY ELECTRIC MACHINES
Ampere Total Length Gauge of
Rating Volts of Cord in Feet Extension Cord
0-6 230
up to
50 18 AWG
0-6 230 50-100 16 AWG
0-6 230 100-200 16 AWG
0-6 230 200-300 14 AWG
6-10 230
up to
50 18 AWG
6-10 230 50-100 16 AWG
6-10 230 100-200 14 AWG
6-10 230 200-300 12 AWG
10-12 230
up to
50 16 AWG
10-12 230 50-100 16 AWG
10-12 230 100-200 14 AWG
10-12 230 200-300 12 AWG
12-16 230
up to
50 14 AWG
12-16 230 50-100 12 AWG
12-16 230
GREATER THAN 100 FEET NOT RECOMMENDED
3. Grounded, cord-connected machines intended for
use on a supply circuit having a nominal rating between
150 - 250 volts, inclusive:
If the machine is intended for use on a circuit that has an
outlet that looks like the one illustrated in Fig. C, the
machine will have a grounding plug that looks like the
plug illustrated in Fig. C. Make sure the machine is
connected to an outlet having the same configuration as
the plug. No adapter is available or should be used with
this machine. If the machine must be re-connected for
use on a different type of electric circuit, the reconnection should be made by qualified service
personnel; and after re-connection, the machine should
comply with all local codes and ordinances.
Fig. C
GROUNDED OUTLET BOX
CURRENT
CARRYING
PRONGS
GROUNDING BLADE
IS LONGEST OF THE 3 BLADES
6
UNPACKING
The shaper is shipped with the motor assembly, spindle
and belt assembled to the underside of the table.
Place the shaper table and motor assembly upside
down on a suitable surface, such as two saw horses,
making certain there is clearance for the spindle (A).
IMPORTANT: The spindle assembly is double-sided,
with a 1/2 inch diameter spindle on one end and a 3/4
inch diameter spindle on the other end. The shaper ¡s
shipped with the 1/2 inch diameter spindle in the
operating position. if you desire to use the 3/4 inch
diameter spindle, refer to section "CHANGING
SPINDLES AND REPLACING BELTS."
Fig. 2
ASSEMBLY INSTRUCTIONS
ASSEMBLING STAND
1. Assemble the four legs (E) Fig. 3, to bottom of table.
Align the hole in the bottom of the leg with the hole in the
bottom of table. Place a 7/16" flat washer onto a 7/1614x1" hex head screw (F) Fig. 3, insert the screw through
the hole in the leg, and thread the screw into the hole in
the bottom of the table. Repeat this process for the three
remaining legs. NOTE: End of leg that has two square
holes (G) and one round hole (H) is to be fastened to
bottom of table, as shown. Do not completely tighten
hardware at this time.
Fig. 3
Fig. 4
Fig. 5
2. Assemble back panel (T) and two side panels (U) to
the inside of the four legs, as shown in Fig. 4. Align the
holes in the back panel and the side panels, with the
holes in the legs. Insert a 5/16-18x5/8" carriage head
bolt through the hole in the leg and the hole in the panel.
Place a 5/16" flat washer onto the carriage head bolt,
place a 5/16" lock washer onto the carriage head bolt,
thread a 5/16-18 hex nut onto the carriage head bolt and
tighten securely. Repeat this process for the 11
remaining holes in the panels and legs. NOTE: Firmly
tighten all leg and panel mounting hardware.
3. Place the front panel so the label is facing you in the
upright position. Assemble latch assembly to the right
side of the front panel by inserting threaded end of stud
(V) Fig. 5, through hole (W), place rubber bushing (X) on
threaded stud, thread special nut (Y) onto stud.
A
E
F
G
H
E
W
X
Y
V
U
U
T
7
Fig. 6
Fig. 8
Fig. 7
Fig. 9
Fig. 10
4. Assemble 3/8" rubber grommet (Z) Fig. 6, to round
hole (A) in leg.
5. Assemble front panel (B) Fig. 7, to the outside of the
two front legs. Insert a 5/16-18x5/8"" carriage head bolt
(C) Figs. 6 and 7, through the hole in the front panel and
the hole in rubber grommet (Z) Fig. 6. Place a 5/16" fIat
washer (D) Fig 6, on the carriage head bolt, and thread a
5/16-18 lock nut (E) Fig. 6, on the carriage head bolt and
tighten the lock nut just enough, for the nut to start to
compress the rubber grommet (Z).
6. Lift up latch (F) Fig. 7, insert stud on inside of latch
into round hole in leg (G), and press down to lock latch
(F).
NOTE: If the rubber bushing of the latch will not line up
with the hole in the leg it will be necessary to loosen the
one 7/16-14x1" hex head screw attaching the leg to the
bottom of the table, and repositioning the leg so that the
hole in the leg and the stud on the latch will line up.
NOTE: The special nut on the latch should be tightened
to a point that it will compresses the bushing just
enough so that the bushing will pass through the hole in
the leg.
7. Assemble bottom shelf (G) Fig. 8 to the four legs (H)
(one of which is shown). Align the eight holes in the legs
with the eight holes in the shelf. Insert a 5/16-18x5/8"
carriage head bolt through the hole in the leg and the
hole in the shelf. Place a 5/16" flat washer onto the
carriage head bolt, place a 5/16" lock washer onto the
carriage head bolt, thread a 5/16-18 hex nut onto the
carriage head bolt and tighten securely. Repeat this
process for the seven remaining holes.
ASSEMBLING
SWITCH ARM
1. Place a 3/8" flat washer on a 5/16-18x1-3/4" hex
head screw (C) Fig. 9, and insert screw (C) through hole
in bottom of switch arm (D), as shown.
2. Fasten switch arm (D) Fig. 9, to bracket (A) by inserting screw (C) through hole (G) and fasten in place with a
5/16-18 hex nut. NOTE: Switch arm (D) will be mounted
in the horizontal position, as shown in Fig. 10, and protrusion (E) Fig. 9, on switch arm will be in hole (F) Fig. 9,
of switch plate. See section CHANGING POSITION OF
SWITCH ARM for instructions on moving arm to the
vertical position.
3. Turn shaper right side up.
C
D
E
A
Z
F
G
B
C
G
H
A
G
D
C
E
F
D
8
ASSEMBLING FENCE
TO SHAPER TABLE
Place the fence assembly (A) Fig. 11, on the shaper table
and fasten it to the table using the two long threaded
locking rods (B) and 11/32" flat washers (C), as shown.
Fig. 11
Fig. 12
Fig. 13
Fig. 15
Fig. 14
ASSEMBLING
TABLE INSERTS
Two table inserts (A) Fig. 12, are provided for use with
various size cutters. The largest insert is pressed into the
spindle opening in the table and the smallest insert,
when used, is pressed into the opening of the largest
insert.
ASSEMBLING CUTTER AND
SPINDLE GUARD
A 4-1/2" diameter shaper spindle guard (A) Fig. 13, is
supplied with your machine and should always be used
with shaper cutters up to 3-1/2" in diameter. The guard
(A) is provided with a 1/2" bushing which enables it to be
used with both the 1/2" and 3/4" spindle.
For larger cutters up to 4-1/2" in diameter an accessory
43-441, 6-1/2" diameter shaper spindle guard is
available and should always be used.
To assemble the cutter and spindle guard, proceed as
follows:
1. Two 1/2" ID. and two 3/4" I.D. washers are supplied
with the spindle guard to accommodate the 1/2" or 3/4"
spindle. The washers are to be placed directly above
and below the spindle guard. Place one of the washers
(B) Fig. 13, on the spindle, over either the cutter or collar,
as shown.
2. Place the spindle guard (A) Fig. 13, on the spindle.
Washer (C) is placed on the spindle directly Over the
spindle guard (A).
3. IMPORTANT: Always place "keyed" washer (D)
Figs. 13 and 14, on spindle before screwing on nut (E).
The "keyed" washer (D), prevents the nut (E) from
loosening when the spindle is turning counterclockwise.
Screw on nut (E) as far as possible by hand.
4. With wrench (F) Fig. 15, on spindle nut, place wrench
(G) on flats on top of spindle to hold spindle steady.
Then tighten spindle nut with wrench (F).
B
C
A
A
B
A
C
D
E
D
E
G
F
9
FASTENING SHAPER TO
SUPPORTING SURFACE
IF DURING OPERATION THERE IS ANY TENDENCY
FOR THE SHAPER TO TIP OVER, SLIDE OR WALK
ON THE SUPPORTING SURFACE, THE SHAPER
MUST BE SECURED TO THE SUPPORTING
SURFACE. HOLES (A) FIG. 16, ARE PROVIDED IN
THE SHAPER LEGS FOR MOUNTING.
Fig. 16
OPERATING CONTROLS AND ADJUSTMENTS
RAISING AND
LOWERING SPINDLE
The spindle can be raised or lowered by loosening lock
knob (A) Fig. 18, and rotating handwheel (B). Rotating
the handwheel clockwise will raise the spindle and
rotating it counterclockwise will lower the spindle.
IMPORTANT: Final height setting of the cutter should
always be made by moving the spindle upward. Always
tighten lock knob (A) after adjusting spindle height.
Fig. 18
START/STOP SWITCH
The start/stop switch (A) Fig. 19, is mounted on top of
the switch arm for easy accessibility. To start the
machine move the switch (A) to the up "ON" position
and to stop the machine move the switch (A) to the
down "OFF" position.
Fig. 19
LOCKING SWITCH
IN THE "OFF" POSITION
IMPORTANT: When the tool is not in use, the switch
should be locked in the OFF position using a padlock (A)
Fig. 20, with a 3/16" diameter shackle to prevent
unauthorized use.
Fig. 20
A
B
A
B
A
A
10
Fig. 21
Fig. 22
Fig. 23
Fig. 24
CHANGING POSITION OF
THE SWITCH ARM
The switch arm (A) can be positioned in the vertical
position, as shown in Fig. 21 , or in the horizontal
position, as shown in Fig. 22. This allows the switch to
be placed in the most convenient position for the type of
work you are performing. For example, when using the
fence (B) as a guide when shaping, it is more convenient
to have the switch arm in the vertical position, as shown
in Fig. 21. When shaping with collars and starting pin (C)
it is more practical to have the switch arm in the
horizontal position, as shown in Fig. 22. This moves the
switch below the table surface preventing any
interference of the switch arm with the workpiece.
To change position of the switch arm, loosen screw (D)
Fig. 23, and rotate arm (A) to the vertical or horizontal
position. Then tighten screw (D).
REVERSING
SPINDLE ROTATION
The motor supplied with your shaper is equipped with a
reversing switch (A) Fig. 24, located on the motor
junction box. CAUTION: Never attempt to change the
rotation of the spindle with the motor running. NOTE: lt
it is desired to operate the shaper spindle in only one
rotation or to prevent any accidental changing of the
spindle rotation, a padlock can be inserted through the
holes in the switch bracket (B).
OVERLOAD PROTECTION
The motor supplied with your shaper is equipped with a
reset overload relay button (C) Fig. 24. If the motor shuts
off or fails to start due to overloading (shaping stock too
fast, using a dull cutter, using the shaper beyond its
capacity, etc.) or low voltage, TURN THE SWITCH TO
THE "OFF" POSITION, let the motor cool three to five
minutes and push the reset button (C) which will reset
the overload device. The motor can then be turned on
again in the usual manner. IMPORTANT: If the motor
continually shuts off due to overloading, the cause of
overloading must be corrected. If this happens it is
recommended you obtain advice from a qualified
electrician.
A
A
D
B
A
A
B
C
C
11
FENCE ADJUSTMENTS
IMPORTANT: The individual fence segments (A) should
be adjusted endwise so the opening is never more than
required to clear the spindle guard (B) and cutter (C), as
shown in Fig. 25. To adjust the fence segments (A)
endwise, loosen lock handles (D), adjust each individual
fence segment (A) and tighten lock handles (D). NOTE:
Lock handles (D) are spring-loaded and can be
repositioned by pulling out on the handle and
repositioning the hub of the handle on the serrated nut
located underneath the handle.
The complete fence assembly can be positioned on the
table in relationship to the cutter by loosening the two
knobs (M) Fig. 25, moving the fence assembly to the
desired position and tightening the two knobs (M). Each
fence half (E) and (H) Fig. 26, can be moved
independently in or out, depending on the type of
shaping operation that is being performed. To move
fence half (E) Fig. 26, in or out, loosen lock knob (F) and
turn adjusting knob (G) until the correct setting of the
fence (E) is obtained. Then tighten lock knob (F). Fence
half (H) is moved in the same manner by loosening lock
knob (J) and turning adjusting knob (K).
In order to do accurate shaping, both fence halves (A)
Fig. 25, must be parallel with each other. To check and
adjust, move both fence halves (A) in or out until they are
in line with each other. Using a straight edge check to
see if both fence halves are parallel with each other the
complete length of the fences. If an adjustment is
necessary loosen four screws (three of which can be
seen at (L) Fig. 26) and adjust the fences accordingly.
Then tighten the four screws (L).
Fig. 25
Fig. 26
Fig. 27
CHANGING SPEEDS AND
ADJUSTING BELT TENSION
1. DISCONNECT MACHINE FROM POWER SOURCE.
2. Lower the front panel of the shaper.
3. The shaper is supplied with a 2-speed motor pulley
(A) Fig. 27, that provides spindle speeds of 7,000 and
10,000 R.P.M. When the belt is on the smallest step of
the motor pulley (A), as shown in Fig. 27, the spindle
speed will be 7,000 R.P.M. When the belt is on the
largest step of the motor pulley (A) the spindle speed will
be 10,000 R.P.M.
4. To change speeds, loosen belt tension knob (B) Fig.
27, until the belt (C) can be moved to the desired step of
the motor pulley (A). Slide other end of belt up or down
on spindle sleeve so it is in alignment.
5. Adjust belt tension by tightening belt tension knob
(B) Fig. 27. Proper tension is obtained when knob (B)
ratchets (slips) while tightening.
D
D
M
A
A
B
C
H
E
L
F
J
K
G
A
C
B
12
Fig. 28 Fig. 29
Fig. 30
Fig. 31
Fig. 33
Fig. 32
CHANGING SPINDLES
AND REPLACING BELTS
CHANGING SPINDLES
The spindle assembly in your shaper is equipped with a
1/2 inch diameter spindle on one end and 3/4 inch
diameter spindle on the other end. To change from one
diameter to the other, proceed as follows:
1. DISCONNECT MACHINE FROM POWER SOURCE.
2. Lower the front panel of the shaper.
3. Loosen belt tension knob (A) Fig. 28, and remove
belt from motor pulley (B).
4. Remove two nuts (C) Fig. 28.
5. Remove spindle assembly (D) Fig. 29, and turn
spindle assembly end for end.
REPLACING BELTS
6. PIace belt (J) Fig. 30, around spindle shaft (K) and
through opening (L) in elevating bracket, as shown.
Assemble spindle assembly to elevating bracket by
inserting two screws (M) into two holes (N) Fig. 31 and
fasten in place using two one-piece nuts and star
washers (O) Fig. 31.
7. Fig. 32, illustrates the spindle and belt assembled to
the elevating bracket.
8. PIace belt (J) Figs. 32 and 33, on one of the steps of
the motor pulley (R). It may be necessary to loosen belt
tension knob (S) Fig. 32, in order to allow the belt to fit
around the motor pulley (R) Figs. 32 and 33. Align belt (J)
on spindle shaft (K) with the motor pulley and tighten
belt tension knob (S) Fig. 32.
A
B
C
D
K
S
R
J
R
K
J
J
K
L
M
N
N
O
13
Fig. 34
Fig. 35
CHECKING AND ALIGNING
MOTOR PULLEY TO
SPINDLE
1. DISCONNECT MACHINE FROM POWER SOURCE.
2. Lift up latch (A) Fig. 34, pull out and lower front panel
(B), as shown.
3. Loosen belt tension knob (C) Fig. 35
4. PIace belt (D) Fig. 35, on largest step of motor pulley
(E). Slide belt (D) up or down on spindle sleeve so belt is
horizontal. Tighten belt tension knob (C) ONLY enough
to hold belt in position. Make sure motor mounting nuts
(F) are loose enough to shift motor. Rotate the smallest
step of the motor pulley (E) by hand and check to see if
the belt is tracking properly and rides true on the pulley.
If the belt is not riding true on the motor pulley, tilt the
motor and continue to rotate pulley (E). When you are
certain the motor pulley is aligned properly with the
spindle, tighten the four motor mounting nuts (F) and
tighten belt tension knob (C) until it ratchets.
5. After the shaper is connected to the power source,
jog the motor on and off to check if the belt is tracking
properly. If it is not, loosen three of the four motor
mounting nuts (F) Fig. 35, and tilt the motor until the belt
is tracking properly. Then tighten the nuts.
OPERATION
The following is an example of the setting up and operational procedures when using the fence, collars and
starting pin. Please review this information carefully before turning on the power to avoid damage to the
machine or personal injury.
SHAPING WHEN USING
THE FENCE AS A GUIDE
Using the fence is the safest and most satisfactory
method of shaping, and this method should always be
used when the work permits. Almost all straight work
can be shaped using the fence as follows:
1. For average work, where a portion of the original
edge of the work is not touched by the cutter, both the
front and rear fences are in a straight line, as shown in
Fig. 36.
Fig. 36
Fig. 37
Fig. 38
2. When the shaping operation removes the entire
edge of the work e.g., in jointing or making a full bead,
the shaped edge will not be supported by the rear fence
when both fences are in line, as shown in Fig. 37. In this
case, the work should be advanced to the position
shown in Fig. 37 and stopped.
3. The rear fence should then be advanced to contact
the work, as shown in Fig. 38. The rear fence will then be
in line with the cutting circle.
A
B
C
D
E
F
14
SHAPING WITH COLLARS
AND STARTING PIN
When shaping with collars and starting pin, the following
rules must always be followed for good work and safety
in operation.
1. Collars MUST be smooth and free of all gum or
other substances.
2. The edge of the work to be shaped MUST be
smooth, as any irregularity in the surface which rides
against the collar will be duplicated on the moulded
surface.
3. A portion of the edge of the work MUST remain untouched by the cutters in order that the collar will have
sufficient bearing surface. Fig. 39 illustrates the wrong
way for the operation while Fig. 40 illustrates the right
way.
4. The work MUST be fairly heavy in proportion to the
cut being made as shown in Fig. 41. Under NO cir-
cumstances should short work of light body be shaped
against the collars as shown in Fig. 42.
5. When shaping with collars and starting pin, the Safe
Guard Il spindle guard, supplied with your machine,
should always be used.
Fig. 39
Fig. 40
Fig. 41
Fig. 42
POSITION OF COLLARS
1. The collars may be used in any of the following
positions: above, below or between two cutters.
2. When the collar is used below the cutter, as shown
in Fig. 43, the progress of the cut can be observed at all
times. However, any accidental lifting of the work will
gouge the wood and ruin the workpiece.
3. When the collar is used above the cutter as shown
in Fig. 44, the cut cannot be seen, yet this method offers
some advantage in that the cut is not affected by slight
variations in the thickness of the stock. Also accidental
lifting of the work will not gouge the workpiece. Simply
correct the mistake by repeating the operation.
4. The collar between cutters method, as shown in Fig.
45, has both the advantages of the first two methods
and is frequently used where both edges of the work are
to be shaped.
Fig. 43
Fig. 44
Fig. 45
15
STARTING PIN
1. Your machine is supplied with a tapered starting pin
which is used as a support when starting the cut. The
start-ing pin is placed in one of the two tapered holes in
the table depending on the rotation of the cutter.
2. The work should be placed in the first position using
the guide pin as a support, as shown in Fig. 46. Then
swing the work into the cutter as shown in the second
position. The work will now be supported by the collar
and starting pin as shown in Fig. 46.
3. After the cut has been started, the work is swung
free of the starting pin and rides only against the collar
as shown in the third position Fig. 47. ALWAYS FEED
AGAINST THE ROTATION OF THE CUTTER.
IMPORTANT: If the work would be advanced to the
cutter without the side support of the starting pin, it
would invariably be kicked back.
Fig. 46
Fig. 47
ACCESSORIES
A complete line of accessories is available from your Delta Supplier, Porter-Cable • Delta Factory Service Centers,
and Delta Authorized Service Stations. Please visit our Web Site
www.deltamachinery.com for a catalog or
for the name of your nearest supplier.
WARNING: Since accessories other than those offered by Delta have not been tested
with this product, use of such accessories could be hazardous. For
safest operation, only
Delta recommended accessories should be used with this product.
PARTS, SERVICE OR WARRANTY ASSISTANCE
All Delta Machines and accessories are manufactured to high quality standards and are serviced by a network
of Porter-Cable • Delta Factory Service Centers and Delta Authorized Service Stations. To obtain additional
information regarding your Delta quality product or to obtain parts, service, warranty assistance, or the location
of the nearest service outlet, please call 1-800-223-7278 (In Canada call 1-800-463-3582).
Two Year Limited Warranty
Delta will repair or replace, at its expense and at its option, any Delta machine, machine part, or machine accessory which
in normal use has proven to be defective in workmanship or material, provided that the customer returns the product
prepaid to a Delta factory service center or authorized service station with proof of purchase of the product within two
years and provides Delta with reasonable opportunity to verify the alleged defect by inspection. Delta may require that
electric motors be returned prepaid to a motor manufacturer’s authorized station for inspection and repair or replacement.
Delta will not be responsible for any asserted defect which has resulted from normal wear, misuse, abuse or repair or
alteration made or specifically authorized by anyone other than an authorized Delta service facility or representative. Under
no circumstances will Delta be liable for incidental or consequential damages resulting from defective products. This
warranty is Delta’s sole warranty and sets forth the customer’s exclusive remedy, with respect to defective products; all
other warranties, express or implied, whether of merchantability, fitness for purpose, or otherwise, are expressly
disclaimed by Delta.
The following are trademarks of PORTER-CABLE·DELTA (Las siguientes son marcas registradas de PORTER-CABLE S.A.): BAMMER®,
INNOVATION THAT WORKS
®
, JETSTREAM®, LASERLOC®, OMNIJIG®, POCKET CUTTER®, PORTA-BAND®, PORTA-PLANE®, PORTER-
CABLE
®
, QUICKSAND®, SANDTRAP®, SAW BOSS®, SPEED-BLOC®, SPEEDMATIC®, SPEEDTRONIC®, STAIR-EASE®, THE PROFESSIONAL
EDGE
®
, THE PROFESSIONAL SELECT®, TIGER CUB®, TIGER SAW®, TORQBUSTER®, WHISPER SERIES®, DURATRONIC™, FLEX™,
FRAME SAW™, MICRO-SET™, MORTEN™, NETWORK™, RIPTIDE™, TRU-MATCH™, WOODWORKER’S CHOICE™, THE AMERICAN
WOOD SHOP™ (design) , AUTO-SET™, B.O.S.S.™, BUILDER’S SAW™, CONTRACTOR’S SAW™, DELTA™, DELTACRAFT™,
HOMECRAFT™, JET-LOCK™, KICKSTAND™, THE LUMBER COMPANY™ (design). MICRO-SET™, Q3™, QUICKSET II™, QUICKSET
PLUS™, SAFEGUARD II™, SANDING CENTER™, SIDEKICK™, UNIFENCE™, UNIGUARD™, UNIRIP™, UNISAW™, VERSA-FEEDER™ ,
TPS™, Emc²™.
Trademarks noted with ™ and ® are registered in the United States Patent and Trademark Office and may also be registered in other
countries. Las Marcas Registradas con el signo de ™ y ® son registradas por la Oficina de Registros y Patentes de los Estados Unidos y
también pueden estar registradas en otros países.
PORTER-CABLE • DELTA SERVICE CENTERS
(CENTROS DE SERVICIO DE PORTER-CABLE
• DELTA)
Parts and Repair Service for Porter-Cable •Delta Machinery are Available at These Locations
(Obtenga Refaccion de Partes o Servicio para su Herramienta en los Siguientes Centros de Porter-Cable
•
Delta)
Authorized Service Stations are located in many large cities. Telephone 800-438-2486 or 731-541-6042 for assistance locating one.
Parts and accessories for Porter-Cable
·
Delta products should be obtained by contacting any Porter-Cable·Delta Distributor, Authorized
Service Center, or Porter-Cable
·
Delta Factory Service Center. If you do not have access to any of these, call 800-223-7278 and you will
be directed to the nearest Porter-Cable
·
Delta Factory Service Center. Las Estaciones de Servicio Autorizadas están ubicadas en muchas
grandes ciudades. Llame al 800-438-2486 ó al 731-541-6042 para obtener asistencia a fin de localizar una. Las piezas y los accesorios
para los productos Porter-Cable·Delta deben obtenerse poniéndose en contacto con cualquier distribuidor Porter-Cable·Delta, Centro
de Servicio Autorizado o Centro de Servicio de Fábrica Porter-Cable
·
Delta. Si no tiene acceso a ninguna de estas opciones, llame al
800-223-7278 y le dirigirán al Centro de Servicio de Fábrica Porter-Cable·Delta más cercano.
ARIZONA
Tempe 85282 (Phoenix)
2400 West Southern Avenue
Suite 105
Phone: (602) 437-1200
Fax: (602) 437-2200
CALIFORNIA
Ontario 91761 (Los Angeles)
3949A East Guasti Road
Phone: (909) 390-5555
Fax: (909) 390-5554
San Leandro 94577 (Oakland)
3039 Teagarden Street
Phone: (510) 357-9762
Fax: (510) 357-7939
FLORIDA
Davie 33314 (Miami)
4343 South State Rd. 7 (441)
Unit #107
Phone: (954) 321-6635
Fax: (954) 321-6638
Tampa 33609
4538 W. Kennedy Boulevard
Phone: (813) 877-9585
Fax: (813) 289-7948
GEORGIA
Forest Park 30297 (Atlanta)
5442 Frontage Road,
Suite 112
Phone: (404) 608-0006
Fax: (404) 608-1123
ILLINOIS
Addison 60101 (Chicago)
311 Laura Drive
Phone: (630) 628-6100
Fax: (630) 628-0023
Woodridge 60517 (Chicago)
2033 West 75th Street
Phone: (630) 910-9200
Fax: (630) 910-0360
MARYLAND
Elkridge 21075 (Baltimore)
7397-102 Washington Blvd.
Phone: (410) 799-9394
Fax: (410) 799-9398
MASSACHUSETTS
Braintree 02185 (Boston)
719 Granite Street
Phone: (781) 848-9810
Fax: (781) 848-6759
Franklin 02038 (Boston)
Franklin Industrial Park
101E Constitution Blvd.
Phone: (508) 520-8802
Fax: (508) 528-8089
MICHIGAN
Madison Heights 48071 (Detroit)
30475 Stephenson Highway
Phone: (248) 597-5000
Fax: (248) 597-5004
MINNESOTA
Minneapolis 55429
5522 Lakeland Avenue North
Phone: (763) 561-9080
Fax: (763) 561-0653
MISSOURI
North Kansas City 64116
1141 Swift Avenue
P.O. Box 12393
Phone: (816) 221-2070
Fax: (816) 221-2897
St. Louis 63119
7574 Watson Road
Phone: (314) 968-8950
Fax: (314) 968-2790
NEW YORK
Flushing 11365-1595 (N.Y.C.)
175-25 Horace Harding Expwy.
Phone: (718) 225-2040
Fax: (718) 423-9619
NORTH CAROLINA
Charlotte 28270
9129 Monroe Road, Suite 115
Phone: (704) 841-1176
Fax: (704) 708-4625
OHIO
Columbus 43214
4560 Indianola Avenue
Phone: (614) 263-0929
Fax: (614) 263-1238
Cleveland 44125
8001 Sweet Valley Drive
Unit #19
Phone: (216) 447-9030
Fax: (216) 447-3097
OREGON
Portland 97230
4916 NE 122 nd Ave.
Phone: (503) 252-0107
Fax: (503) 252-2123
PENNSYLVANIA
Willow Grove 19090
520 North York Road
Phone: (215) 658-1430
Fax: (215) 658-1433
TEXAS
Carrollton 75006 (Dallas)
1300 Interstate 35 N, Suite 112
Phone: (972) 446-2996
Fax: (972) 446-8157
Houston 77055
West 10 Business Center
1008 Wirt Road, Suite 120
Phone: (713) 682-0334
Fax: (713) 682-4867
WASHINGTON
Auburn 98001(Seattle)
3320 West Valley HWY, North
Building D, Suite 111
Phone: (253) 333-8353
Fax: (253) 333-9613
Printed in U.S.A.
CANADIAN PORTER-CABLE • DELTA SERVICE CENTERS
ALBERTA
Bay 6, 2520-23rd St. N.E.
Calgary, Alberta
T2E 8L2
Phone: (403) 735-6166
Fax: (403) 735-6144
BRITISH COLUMBIA
8520 Baxter Place
Burnaby, B.C.
V5A 4T8
Phone: (604) 420-0102
Fax: (604) 420-3522
MANITOBA
1699 Dublin Avenue
Winnipeg, Manitoba
R3H 0H2
Phone: (204) 633-9259
Fax: (204) 632-1976
ONTARIO
505 Southgate Drive
Guelph, Ontario
N1H 6M7
Phone: (519) 836-2840
Fax: (519) 767-4131
QUÉBEC
1515 ave.
St-Jean Baptiste,
Québec, Québec
G2E 5E2
Phone: (418) 877-7112
Fax: (418) 877-7123
1447, Begin
St-Laurent, (Montréal),
Québec
H4R 1V8
Phone: (514) 336-8772
Fax: (514) 336-3505
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