Delta 32-326, 32-325 Owner’s Manual

IModem 32°325}

(Modem32°326}

PART NO. 449-01-651-0005 - 11-03-03

This manual contains information that is important for you to know and understand. This information relates to protect- ing YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you recognize this information, we use the

symbols to the righL Please read the manual and pay attention to these sections.

Indicates an imminently hazardous situation which, if not avoided, wiii result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. Used without the safety alert symbol indicates potentially hazardous situation which, if not avoided, may

result in property damage.

SOME DUST CREATED BY POWER SANDING, SAWING, GRmNDING, DRmLUNG, AND OTHER

CONSTRUCTION ACTiViTiES contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

. lead from bad-based paints, . crystalline silica from bricks and cement and other masonry products, and . arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, always wear MSNA/NIOSN approved, properly fitting face mask or respirator when using such tools.

READ AND UNDERSTAND ALL WARNINGS AND OPERATING iNSTRUCTiONS BEFORE

THiS EQUmPMENT. Failure to follow all instructions listed below, may result in electric shock,

fire, and/or serious personal iniury or property damage.

iMPORTANT SAFETY INSTRUCTmONS

Woodworking can be dangerous if safe and proper operating procedures are not followed. As with all machinery, there are certain hazards involved with the operation of the producL Using the machine with respect and caution wiii considerably lessen the possibility of personal injury. However, if normal safety precautions are overlooked or ignored, personal injury to the operator may resulL Safety equipment such as guards, push sticks, hold-downs, featherboards, goggles, dust masks and hearing protection can reduce your potential for injury. But even the best guard won't make up for poor judgment, carelessness or inattention. Always use common sense and exercise caution in the workshop. If a procedure feels dangerous, don't try it. Figure out an alternative procedure that feels safer_ REMEMBER: Your personal safety is your responsibility. For additional information please visit our website www.deltamachinery.com.

This machine was designed for certain applications only. Delta Machinery strongly recommends that this

machine not be modified and/or used for any application other than that for which it was designed. If you have any questions relative to a particular application, DO NOT use the machine until you have first contacted Delta to determine if it can or should be performed on the producL

TechnicamService Manager DemtaMachinery 4825 Highway 45 North Jackson, TN 38305

(IN CANADA: 505 $OUTHGATE DFIIVE, GUELPH, ONTARIO N_H 6M7)

FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS PERSONAL INJURY,

1. FOR YOUR OWN SAFETY, READ THE INSTRUCTION MANUAL BEFORE OPERATING THE MACHINE.

Learning the machine's application, limitations, and

specific hazards wilI greatly minimize the possibility of accidents and injury.

2, WEAR EYE PROTECTION. ALWAYS USE SAFETY

GLASSES. Also use face or dust mask if cutting operation is dusty. Everyday eyeglasses are NOT safety glasses. USE CERTIFIED SAFETY EQUIPMENT. Eye

protection equipment should comply with ANSI Z87.1

standards, hearing equipment should compiy with ANSI $3.19 standards, and dust mask protection should comply with MSHA!NIOSB certified respirator standards. Splinters, air-borne debris, and dust can cause irritation, injury, and/or illness.

3. WEAR PROPER APPAREL. Do not wear loose

clothing, gloves, neckties, rings, bracelets, or other jewelry which may get caught in moving parts. Nonslip footwear is recommended. Wear protective hair covering to contain Iong hair.

4. DO NOT USE THE MACHINE IN A DANGEROUS ENVIRONMENT. The use of power tools in damp or

wet locations or in rain can cause shock or electrocution. Keep your work area welMit to prevent

tripping or placing arms, hands, and fingers in danger.

5. MAINTAIN ALL TOOLS AND MACHINES IN PEAK

CONDITION. Keep tools sharp and clean for best and safest

performance. Follow instructions for Iubncating and changing

accesaones. Poody maintained tools and machines can further damage the tool or machine and/or cause injub_.

6. CHECK FOR DAMAGED PARTS. Before using the machine, check for any damaged parts. Check for

alignment of moving parts, binding of moving parts,

breakage of parts, and any other conditions that may

affect its operation. A guard or any other part that is damaged should be properly repaired or replaced.

Damaged parts can cause further damage to the machine and/or injury.

7. KEEP THE WORK AREA CLEAN. Cluttered areas and benches invite accidents.

8. KEEP CHILDREN AND VISITORS AWAY, Your shop is a potentially dangerous environment. Children and visitors can be injured.

9. REDUCE THE RISK OF UNINTENTIONAL STARTING. Make sure that the switch is in the "OFF" position

before plugging in the power cord. In the event of a power failure, move the switch to the "OFF" position.

An accidental start-up can cause injury.

10. USE THE GUARDS. Check to see that alI guards are in place, secured, and working correctly to prevent injury.

11.REMOVE ADJUSTmNG KEYS AND WRENCHES BEFORE STARTING THE MACHINE. Tools, scrap

pieces, and other debris can be thrown at high speed,

causing injury.

USE THE RIGHT MACHINE. Don't force a machine or

12. an attachment to do a job for which it was not

designed. Damage to the machine and/or injury may

result.

13,

USE RECOMMENDED ACCESSORIES. The use of

accessories and attachments not recommended by

Delta may cause damage to the machine or injury to the user

14.

USE THE PROPER EXTENSION CORD. Make sure

your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product wilI draw. An undersized cord wilI cause a drop in line voltage, resulting in Ioss of

power and overheating. See the Extension Cord Chart

for the correct size depending on the cord length and

nameplate ampere rating. If in doubt, use the next heavier gauge. The smaller the gauge number, the

heavier the cord.

15. SECURE THE WORKPIECE. Use clamps or a vise to hold the workpiece when practical. Loss of control of a workpiece can cause injury.

16, FEED THE WORKPIEOE AGAINST THE DIRECTION OF

THE ROTATION OF THE BLADE, CUTTER, OR ABRASIVE SURFACE. Feeding it from the other direction wilI cause the workpiece to be thrown out at high speed.

17, DON'T FORCE THE WORKPIEOE ON THE MACHINE.

Damage to the machine and/or injury may result.

18. DON'T OVERREACH. Loss of baiance can make you fall into a working machine, causing injury.

19. NEVER STAND ON THE MACHINE. Injury could occur ifthe tool tips, or ifyou accidentally contact the cutting too!.

20. NEVER LEAVE THE MACHINE RUNNING UNATTENDED. TURN THE POWER OFE Don't leave the m_hine until it

comes to a complete stop. A child or visitor could be injured.

21. TURN THE MACHINE "OFF", AND DISCONNECT THE

MACHINE FROM THE POWER SOURCE before instailing or removing accessories, before adjusting or changing set-ups, or when making repairs. An accidental start-up can cause injury.

22. MAKE YOUR WORKSHOP CHILDPROOF WITH PADLOCKS, MASTER SWITCHES, OR BY

REMOVING STARTER KEYS. The accidental start-up

of a machine by a child or visitor could cause injury.

23. STAY ALERT, WATCH WHAT YOU ARE DOING, AND USE COMMON SENSE. DO NOT USE THE

MACHINE WHEN YOU ARE TIRED OR UNDER THE INFLUENCE OF DRUGS, ALCOHOL, OR MEDICA-

TION. A moment of inattention while operating power tools may result in injury.

24. THE DUST GENERATED by certain woods and wood products can be injurious to your health. Always

operate machinery in welI-ventilated areas, and provide for proper dust removal. Use wood dust collection systems whenever possible.

FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS PERSONAL mNJURY.

1. DO NOT OPERATE THIS MACHINE until it is compbteHy assembbd and instaHHedaccording to

the instructions.A machine incorrectHyassembbd can

cause serious injury.

2. OBTAIN ADVICE from your supervisor, instructor, or another quaHified person if you are not

thorougMy famiHiar with the operation of this

machine. Knowbdge is safety.

3. FOLLOW ALL WIRING CODES and recommended ebctrbaHconnections to prevent shock or eHectrocution.

4. SECURE THE MACHINE TO A SUPPORTING SUR- FACE. Vibrationcan cause the machine to slide, walk,

or tip over.

5. NEVER START THE MACHINE BEFORE CLEARmNG THE TABLE OF ALL OBJECTS (tools,

scrap pieces, etc.). Debris can be thrown at high speed.

6. NEVER START THE MACHINE with the driii bit, cutting tool, or sanding drum against the

workpiece. Loss of control of the workpiece can cause serious inju_.

7. PROPERLY LOCK THE DRILL BIT,CUTTING TOOL, OR SANDING DRUM IN THE CHUCK before

operating this machine.

8. REMOVE THE CHUCK KEY BEFORE STARTING THE MACHINE. The chuck key carl be thrown out

at a high speed.

9_ TIGHTEN ALL LOCK HANDLES before starting the

machine. Loss of control of the workpiece can cause serious injury.

10_ USE ONLY DRILL BITS, CUTTING TOOLS,

BANDmNG DRUMS, OR OTHER ACCESSORIES with shank size recommended in your instruction

manual. The wrong size accessory can cause damage to the machine and/or serious injury.

11_ USE ONLY DRILL BITS, CUTTmNG TOOLS, OR

SANDING DRUMS that are not damaged. Damaged items can cause malfunctions that lead

to injuries.

12. USE RECOMMENDED SPEEDS for aH operations. Other speeds may cause the machine to

malfunction causing damage to the machine and/or serious injury.

13. AVOmD AWKWARD OPERAT{ONB AND HAND POSITIONS. A sudden dip could cause a hand to

move into the bit.

14. KEEP ARMS, HANDS, AND FINGERS away from

the bit. Serious injury to the hand can occur.

15. HOLD THE WORKPIECE NRMLY AGAINST THE TABLE. Do not attempt to drill a workpiece that

does not have a fiat surface against the table, or

that is not secured by a vise. Prevent the

workpiece from rotating by clamping it to the table. Loss of control of the workpiece can cause serious

injury.

16_ TURN THE MACHINE "OFF" AND WAIT FOR THE

DRILL BraT,CUTTING TOOL, OR SANDING DRUM TO STOP TURNING prior to cleaning the work area,

removing debris, removing or securing work-piece, or changing the angle of the table. A moving drift

bit, cutting tool, or sanding drum can cause serious injury.

17_ PROPERLY SUPPORT LONG OR WIDE work-

pieces. Loss of control of the workpiece can cause severe injury_

18_ NEVER PERFORM LAYOUT, ASSEMBLY OR

SET-UP WORK on the tabb/work area when the machine is running. Serious injury can result.

19. TURN THE MACHNE "OFF", disconnect the machine from the power source, and clean the

table/work area before leaving the machine. LOCK

THE SWITCH IN THE "OFF" POSITION to prevent unauthorized use. Someone else might

accidentally start the machine and cause serious

20_

ADDITIONAL INFORMATION regarding the safe

and proper operation of power tools (i.e. a safety video) is available from the Power Tool Institute,

1300 Sumner Avenue, Cleveland, OH 44115-2851 (www.powertoolinstitute.com). Information is also

available from the National Safety Council, 1121 Spring Lake Drive, Itasca, IL 60143-3201. Please

refer to the American National Standards Institute ANSI 01.1 Safety Requirements for Woodworking

Machines and the U.S. Department of Labor OSHA

1910.213 Regulations.

SAVE THESE INSTRUCTIONS.

Refer to them often and use them to instruct others,

A separate ebctdcai circuit shouM be used for your machines. This circuit shouid not be Hessthan #12 wire and shouM be protected with a 20 Amp time Hagfuse. If an extension cord is used, use oniy 3-wire extension cords which have 3- prong grounding type piugs and matching receptacb which will accept the machine's piug. Before connecting the machine to the power iine, make sure the switch is in the "OFF" position and be sure that the ebctdc current is of the same characteristics as indicated on the machine. AH iine connections shouid make good contact. Running on How voitage will damage the machine.

DO NOT EXPOSE THE MACHINE TO RAIN OR OPERATE THE MACHINE iN DAMP LOCATIONS.

Your machine is wired for 120 volt, 60 HZ alternating currenL Before connecting the machine to the power source, make sure the switch is in the "OFF" position.

THS MACHINE MUST BE GROUNDED WHILE mNUSE TO PROTECT THE OPERATOR FROM

ELECTRmC SHOCK.

1. All grounded, cord-connected machines: In the event of a malfunction or breakdown, grounding

provides a path of bast resistance for electric current to reduce the risk of electric shock. This machine is

equipped with an electric cord having an equipment- grounding conductor and a grounding plug. The plug must

be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and

ordinances. Do not modify the plug provided - if it will not fit the outlet,

have the proper outlet installed by a qualified electrician. Improper connection of the equipment-grounding

conductor can result in risk of electric shock. The conductor with insulation having an outer surface that is

green with or without yellow stripes is the equipment- grounding conductor. If repair or replacement of the

electric cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal.

Check with a qualified electrician or service personnel if the grounding instructions are not completely

understood, or if in doubt as to whether the machine is properly grounded.

Use only 3-wire extension cords that have 8-prong grounding type plugs and matching 3-conductor receptacles that accept the machine's plug, as shown in

Fig. A. Repair or replace damaged or worn cord immediately.

2. Grounded, cord-connected machines intended for use on a supply circuit having a nominal rating less than 150

volts: If the machine is intended for use on a circuit that has an

outlet that looks like the one illustrated in Fig. A, the machine wiii have a grounding plug that looks like the plug

illustrated in Fig. A. A temporary adapter, which looks like the adapter illustrated in Fig. B, may be used to connect

this plug to a matching 2-conductor receptacle as shown in Fig. B if a properly grounded outlet is not available. The

temporary adapter should be used only until a properly grounded outlet can be installed by a qualified electrician.

The green-colored rigid ear, lug, and the like, extending from the adapter must be connected to a permanent

ground such as a properly grounded outlet box. Whenever the adapter is used, it must be held in place with a metal

screw.

NOTE: In Canada, the use of a temporary adapter is not permitted by the Canadian Electric Code.

IN ALL CASES, MAKE CERTAIN THE

RECEPTACLE mN QUESTmON IS PROPERLY GROUNDED. IF YOU ARE NOT SURE HAVE A

QUAUNED ELECTRICIAN CHECK THE RECEPTACLE.

GROUNDED OUTLET BOX

CURRENT

CARRYING

GROUNDING BLADE IS LONGEST OF THE 3 BLADES

GROUNDED OUTLET BOX--

GROUNDING

MEANS _"

ADAPTER

Fig. BFig. A

Useproperextensioncords.Makesureyourextensioncord is in goodconditionandis a 3-wire

extensioncordwhichhasa3-pronggroundingtypeplugandmatchingreceptaclewhichwiiiacceptthemachine's plug.Whenusinganextensioncord,besureto useoneheavyenoughto carrythecurrentof the machine.An undersizedcordwiiicauseadropinlinevoltage,resultinginlossofpowerandoverheating.Fig.D,showsthecorrect gaugeto usedependingonthecordlength.Ifindoubt,usethenextheaviergauge.Thesmallerthegaugenumber,

theheavierthecord.

MmNmMUM GAUGE EXTENSmON CORD

RECOMMENDED SIZES FOR USE WITH STATIONARY ELECTRIC MACHINES

Ampere Total Length

Rating Volts of Cord in Feet

0-6 120 up to 25 0_6 120 25-50

0-6 120 50-100 0-6 120 100-150

6-10 120 up to 25 6-10 120 25-50

6=10 120 50=100 6_10 120 100-150

10q2 120 up to 25 10_12 120 25-50

10-12 120 50q00 10=12 120 100=150

12=16 120 up to 25 12-16 120 25-50

12_t6 120

GREATER THAN 50 FEET NOT RECOMMENDED

Gauge of

Extension Cord

18 AWG 16 AWG 16 AWG 14 AWG

18 AWG 16 AWG 14 AW¢ 12 AWG

16 AWG 16 AWG 14 AWG 12 AWG

14 AWG 12 AWG

Fig. D

Delta Models 32-325 & 32-326 are line boring machines. These line boring machines come with a large, 16"x29SA" table, which provides a large work space in front of the boring head for boring extra large boards.

NOTmCE: THE MANUAL COVER PHOTO mLLUSTRATES THE CURRENT PRODUCTION

MODEL. ALL OTHER mLLUSTRATmONS ARE REPRESENTATmVE ONLY AND MAY NOT

DEPmCT THE ACTUAL COLOR, LABEUNG OR ACCESSORmES AND MAY BE mNTENDED TO

mLLUSTRATE TECHNmQUE ONLY.

Carefully unpack the machine and all loose items from the shipping container(s). Remove the protective coating from all unpainted surface& This coating may be removed with a soft cloth moistened with kerosene (do not use acetone, gasoline or lacquer thinner for this purpose). After cleaning, cover the unpainted surfaces with a good quality household floor paste wax.

INSTRUCTIONSLISTED AND SHOWN IN THiS MANUAL REFER TO BOTH THE 32-325 13-SPmNDLE LINE

BORING MACHINE AND 32-326 13-SPmNDLE PNEUMATmC LINE BORmNG MACHINE UNLESS OTHERWISE NOTED.

Fig. 2

1 - Boring Machine 2 - Fence

3 - -Fable 4 - CHearPHasficGuard

5 - Lowering and Raising HandHe 6 - -FableBrackets

7 - Wrench 8 - Gage for AHigning Fence to Drill Head

For32=326 13=Spindle

Pneumatic Line Boring Machine

10 - PneumaticBoringMachine 11 - Fence

12 - -Fable 13 - CHearPHasticGuard 14 - -FableBrackets 15 - Wrench

16 - GageforAHigningFenceto DrillHead

18 - -FableBracketSHides(4) 19 - Spacers(2) 20 - 1/4"HatWashers(2) 21 - 1/4" Lockwashers(2) 22 - 1/4-20x1-1/2"HexScrews(2) 23 - -FableLockKnobs(2) 24 - 5/16" HatWashers(2) 25 - 5/16-18x3/4"CarriageBoHts(2)

Fig. 3

For 32-325 13-Spindle Line Boring Machine For 32=326 13=Spindle Pneumatic Line Boring Machine

""'24

21 l 25

26 - 1/4-20HexLockNuts(4) 27 - 1/4-20x1-1/4"HatHeadScrews(4) 28 - 5/16-24xl/4"HexSetScrews(13)

30 - 1/4-20x1-1/4"HatHeadScrews(4) 31 - 1/4-20HexLockNuts(4)

32 - AirCHampBrackets(2) 33 - AirCHamps(2)

34 - RubberFeetforAirCHamps(2) 35 - AirCyHinder

36 - Guard 37 - 1-3/8"-12HexNut 38 - AirFiHter

_ _ _'_27

_28

Fig. 4

For 32-326 13-Spindle Pneumatic Line Boring Machine

Fig. 5

FORYOUR OWN SAFETY, DO NOT CONNECT THE MACHINE TO THE POWER SOURCE UNTIL

THE MACHINE IS COMPLETELY ASSEMBLED AND YOU READ AND UNDERSTAND THE ENTmRE INSTRUCTION MANUAL.

ACCESSORY 32+331 STAND

If you purchased the accessory 32-331 steeHstand for use with your boring machine, assemMe the stand as

shown in Fig+6, using thirty-two 5/8" Hongcarriage boHts, fiat washers and hex nuts+ AHignthe holies in the Hegswith

the holies in the braces, insert a 5/16-18x5/8" carriage boHtthrough the helle in the Hegand the hoHein the brace,

pHace a 5/16" flat washer onto the carriage boHt and thread a 5/16-18 hex nut onto the carriage boHtand hand

tighten+ Repeat this process for the thirty-one remaining holies+NOTE: AH braces mount to the inside of the legs+

NOTE: For ease in identifying and assembling the stand, the two top front and rear braces (A)are 13-1/2" long; the

two top side braces (B) are 16-1/2" long; the two bottom front and rear braces (C) are 19-1/2" long; and the two

bottom side braces (D)are 22-1/2" long+The four legs (E) are 31-1/2" long+ NOTE: Do not completely tighten the

stand mounting hardware until the machine is assembled to the stand. Assemble the four plastic feet

(G) to the bottom of each leg (E)as shown+

MACHINE TO STAND

If you purchased the accessory 32-331 steel stand for use with your boring machine, assemble the machine to the stand using four 5/16-18x3/4" hex head screws, one of which is shown at (A) Fig+ 7, 5/16" flat washers, 5/16" Iockwashers and 5/16-18 hex nuts supplied with the accessory stand. NOTE: Align the four holes in the

machine with the four holes in the stand+ Insert the 3/4" hex head screw through the top of the machine and

stand, place a flat washer onto the 3/4" hex head screw, then place a Iockwasher onto the 3/4" hex head screw, and thread a nut onto the screw and tighten securely+ Repeat this process for the three remaining holes+

Fig. 6

Fig. 7

FASTENING MACHINE TO A SUPPORTING SURFACE

If you are using the boring machine without the accessory 32-331 steel stand, the machine IVIUST be fastened to a supporting surface using suitable hardware, not supplied by Delta+

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