Delos DS60-M Operation Manual

DS60-M Series

DIGITAL READOUTS

Operation Manual

( Version 1.0)

De ar Use rs:

Thank you fo r purchasing DS60-M series digital readouts. The digita l readout is applicable for the machines such as millers, lath es, boring machines, grinding machines and EDM, etc.. Read all the inst ructions i n the manual carefully before used and strictly follow them. K eep the manu al for future references.

Safety attention:

To prevent electric shock or fire, moisture or directly sprayed cooling liquid must be avoid. In case of any smoke or peculiar smell from th e digital readout, please unplug the power plug im mediatel y, oth erwise, fire or electric shock may be caused. In such a case, do not try to repair it, please contact your distributors.

Digital readout is a precise measuring device us ed with an opt ical Linear Scale. When it is in use, if the connection between the Lin ear Scale and the digital readout is broken or damaged e xternall y, inc orrect measuring values may be resulted. Therefore, the user should be careful.

Do not try to repair or modify the digital readout, otherwise, failure, fault or injury may occur. In case of any abnormal condition, ple ase contact your distributor.

If the op tical Linear Scale used with the digital readout is dam aged, do not use a Linear Scale of other brand. Because the performance , specification and connection of the products of different and c an not be connected without the instruction of specialized techn ical perso nnel, otherwise, trouble will be caused to the digital readout.

Il lustration of Panel and keyboard

DRO_1V Readout Panel and Keyboard

Q

PRE RCL

Dig ital Re adout

DRO_2V Readout Panel and Keyboard

Q

1

PRE RCL

Dig ital Re adout

Il lustration of Panel and keyboard

DRO_3V Readout Panel and Keyboard

PRE RCL

Dig ital Re adout

DRO_4V Readout Panel and Keyboard

Q

2

PRE RCL

Dig ital Re adout

Capti on of the Keyboar d

Q

Q0

Keys for Axis selection

Clear Key

Enter Key for digits

Enter Key for decimal point

Enter Key Plus or minus symbol

Key for entering data

1

2

Function key for getting one half

(Press X, Y or Z, then press this key)

Key fo radius (for Lathe)

Key for the conversion the Meter System / British System

0

Reference Function Key

Function key for circle equally Dividing (PCD Function)

Key for the conversion of relative / absolute display

3

Capti on of the Keyboar d

Key for the selection of upper / lower term or plane procession

ENT

When the input is a number , Enter key is a confirmation Key. In the ABS state, when there is no digital input, the number of SDM coordinates can be selected by the ENT key.

4

Contents

1. G en er al descript ion

1.1IL Lustration of panel and keyboard ..........................................1

1.2 Cap tion of the Keyboard ................................... ........ ........ ......3

1.3 Con tents .... ........ ........ ........ ........ ........ ........ ........ ........ ........ ...6

2. Par ameters setti ng s

2.1 Enc ode type setting............................ ........ ........ ........ ........ ...9

2.2 Res olution setting................................... ........ ........ ........ ......9

2.3 Dir ection setting............................ ........ ........ ........ ........ ........ 9

2.4 Com pensation Type (Linear or Non-Linear) setti ng...... ............10

2.5 Set d ecimal number for INCH ................................. ........ .......1 0

2.6 Sel ect functions for the special Machine ................................10

3. B as ic Function s

3.1 Res et...... ........ ........ ........ ........ ........ ........ ........ ........ ........ .....12

3.2 MM / IN CH Mode........... ........ ........ ........ ........ ........ ........ ........ 12

3.3 Ent er dimensions............................. ........ ........ ........ ........ .....12

3.4 1 / 2 fun ction... ........ ........ ........ ........ ........ ........ ........ ........ ......13

3.5 ABS / INC Mode..... ...............................................................14

3.6 Cle ar 200 sets Sdm datum................................... ........ ........ ..14

3.7 NON -VOLATILE MEMORY.............................. ........ ........ .......1 4

3.8 Sle eping Mode................................ ........ ........ ........ ........ ......14

3.9 Ref datum memory function....................................................15

3.9.1 F ind Ref (Fin d the ref mark position) ................................. 16

3.9.2 R ecall the work datum zero (FD ORG)................................17

3.10 Li near Compensation......................................................... ..18

3.11 Non-linear Error Compensation.............................................18

3.12 20 0 sets SubDatum function.............................................. ...20

5

Contents

4. S pe cial Functi ons

4.1 Lin ear Drilling.............................................. ........ ........ ........ ..26

4.2 PCD F unction................. ........ ........ ........ ........ ........ ........ .......2 7

4.3 R Fun ction........... ........ ........ ........ ........ ........ ........ ........ ........ .28

4.3.1 S MOOTH R Func tion.... ........ ........ ........ ........ ........ ........ ...29

4.3.2 S IMPLE R Func tion............ ........ ........ ........ ........ ........ .....33

4.4 Cha mbering......................... ........ ........ ........ ........ ........ ........ .36

4.5 Tool Compen sation Fun ction... ........ ........ ........ ........ ........ .......3 7

4.6 Mac hining of oblique plane....................................................38

5. A pp en dix....... ........ ........ ........ ........ ........ ........ ........ ........ ........ 41

5.1 Mec hanical and Electrical Features...................................41

5.2 Dim ensions......... ........ ........ ........ ........ ........ ........ ........ ....41

5.3 Trou bleshooting ...................... ........ ........ ........ ........ ........ 42

6

2. Parameter s setting

2. Par ameters Setting

7

2. Parameter s setting

2. Parame ters sett ing

Set the power switch to ON, the DRO enters to the self-check and init state. The resolution will be display on the X, Y, Z LED window, and the type of the DRO wi ll be display on the left window. Mill 2for 2 axes Milling Machin e, Mi ll 3 fo r 3 axe s Mil lin g machine, GRIND 2 for 2 axes Grind, Lathe 2 for 2 axes Lathe, etc.

In the course of self-check, press the key to access the System settings. In the System settings, the following system item will be set. 1) encode type, 2) Resolut ion ,

3) direction, 4)compensation Mode Selection; 5) No. Decima l Sel ect ion @ INC H uni t.

6) The (Linear or Un-Linear) settings.

Step 1：select the encode type: LINER encode or Rotary encode.

LINER

L/R TY PE

PRE RCL

Rotary

LINER

ENT

Q

LINER

L/R TY PE

Q

PRE RCL

ENT

Q

Press the key to toggle the X axis encode type between LINER encode or Rotary encode. Press the key for the Y axi s and p res s the k ey fo r the Z a xis ..

Press or key to enter the Step 2.

Step 2: set the resolution for encode

When selecting th e LINER encode, the resolution will be set as follow:

There are 7 types of Resolution：0.1um;0.2um;0.5um;1um;2um;2.5um;5um;10um

Press for the X axis, the key for the Y axis and the key for the Z axis.

X Y Z -RE S

5.0

PRE RCL

ENT

Q

1.0

5.0

X Y Z -RE S

Q

PRE RCL

ENT

Q

When selecting the Rotary encode, the resolution will be set as follo w: in put t he rotary parameters.

1000

X Y Z -RE S

5.0

PRE RCL

X

ENT

Q

2 0

0

2000

5.0

X Y Z -RE S

Q

PRE RCL

ENT

Q

Press or key to enter the Step 3.

8

Step 3: set the direction.

2. Parameters settin g

PRE

0

X Y Z - DIR

Q

Press for the X axis, the key for the Y axis and the key for the Z axis.

RCL

1

0

ENT

Q

X Y Z - DIR

0

Q

9

Press or key to enter the Step 4.

Step 4: set the compensation Type ( Linear or Non-Linear).

LINE

COMP

RCL

ENT

Q

UN-LIN E

LINE

COMP

Q

PRE

LINE： the Linear compensation；（Ref to Linear compensatio n set tin gs ）

UN-LINE：the Non-Linear compensation (Ref to Non-Linea r Err or co mpe nsa tio n)

Press for the X axis, the key for the Y axis and the key for the Z axis.

Press or key to enter the Step 5.

Step 5: The position of the decimal point (only useful @ INCH unit ).

PRE RCL

ENT

PRE RCL

ENT

INCH DOT

PRE

4

Q

RCL

5

4

ENT

Q

INCH DOT

4

Q

PRE RCL

ENT

Q

At INCH unit , the op erator can use through this can alter th e decimal point.

Press for the X axis, the key for the Y axis and the key for the Z axis.

Press or key to enter the Step 6.

9

2. Parameters settin g

Step 6: Select the special functions for machine

PRE RCL

ENT

MILL 3

Q

MILL 2

Q

Press the key , the operator can s elect the special funct ions for the machine.

There are MILL 2; MILL 3; Lathe 2; Lathe 3; Grind 2 and E DM Functions for MILL Machine, L athe machine, Grin d machine and EDM machine .

Press or key to enter the Step 7.

Step 7: Select the data format for RS232 serial communcation

PRE RCL

ENT

UART 0

Q

UART 1

Q

Press the key , the operator can s elect the data format for R S232 serial

communca tion , UART 0 for ASCII dat a and UART 1 for Hex Data;

Press to quit the Parameters setting.

PRE RCL

ENT

PRE RCL

ENT

10

3. Basic Functions

11

3. Basic Functions

3. B as ic Functi on s:

3. 1 Reset:

Function: Reset the current position for that axis by pressing the key or or .

Example: to Reset the current X position.

PRE

25.400

50.800

76.200

2.540

Q

RCL

0.000

50.800

ENT

Q

76.200

2.540

Q

3. 2 M M/ INCH MODE

Function: Togg le th e dis pla y uni t bet wee n inc h and m etr ic by p res sin g

Example 1: currently in inch display MODE, to toggle to metric displa y MOD E.

PRE

1.0000

2.0000

3.0000

Q

0.1000

Example2: currently in metric display MODE, to toggle to metric displa y MOD E.

25.400

50.800

76.200

Q

2.540

RCL

25.400

50.800

ENT

Q

PRE RCL

76.200

2.540

1.0000

Q

2.0000

ENT

Q

3.0000

0.1000

Q

PRE RCL

ENT

PRE RCL

ENT

PRE RCL

ENT

3. 3 En ter Dimensi ons

Function: set the current position for that axis to an entered Dimension.

Example: To set the current X-Axis position to 16.8mm.

PRE RCL

ENT

Q

12

16.800

PRE RCL

ENT

Q

3. Basic Functions

3. 4 1 / 2 Function

Function: to find the centre of the workpiece

Example: To find the centre of the workpiece of X-Axis.

Step 1: Touch one side of the workpiece with th TOOL, then zero the X-Axis.

PRE

25.400

50.800

76.200

Q

2.540

Step 2: Take the TOOL to th e opp osi te si de of t he wo rkp iec e and t ouc h it.

RCL

ENT

Q

0.000

50.800

76.200

Q

2.540

80.880

50.800

76.200

Q

2.540

PRE RCL

ENT

Q

PRE RCL

ENT

Q

Step 3: Execute the workpiece centering of the X axis as per follow

PRE

80.880

50.800

76.200

2.540

Q

RCL

40.440

50.800

ENT

Q

76.200

2.540

Q

Step 4: Retract the axes until the displays read 0.000, the TOOL can be placed

exactly at the center of the workpiece.

0.000

50.800

76.200

Q

2.540

13

PRE RCL

ENT

PRE

RCL

ENT

3. Basic Functions

3. 5 AB S/INC Mod e

Description:There are two set of basic coordinates display, ABS (absolute) and INC

(incremental) displays. During machining opera tio ns, o per ato r can s tor e the w ork pie ce

datum(zero position) in ABS coordinate, then switch to INC coor din ate f or co nti nue m ach ini ng

operations. ABS and INC can be simply toggle by pressing

Example: currently in ABS mode. To toggle to INC mode by pressing

PRE RCL

ENT

Q

ABS

Q

INC

Q

Example: currently in INC mode. To toggle to ABS mode by pressing

PRE RCL

ENT

Q

IN C

Q

ABS

Q

3. 6 Cl ear 200 set s Sd m datum

In ABS Mode, To continuously press the key ten times will cause to clear all the datum for 200 sets Sdm.

3. 7 NO N-VOL ATILE MEMORY

The memory is used to store the settings of the DRO and machine reference values when power is turn off.

PRE RCL

ENT

PRE RCL

ENT

14

3. Basic Functions

3. 9 Ref da tum memory f unction:

During the daily machining process, it is very common that the machin ing c ann ot be completed within one work shift, and hence the DRO have to be sw itc hed o ff after work, or power failure happen during the machinin g pro ces s whi ch is l ead ing t o los t of the workpiece datum (workpiece zero position), the re-e sta bli shm ent o f wor kpi ece datum using edge finder or other method is inevitably in duc e hig her m ach ini ng in accuracy because it is not possible to re-establish the wor kpi ece d atu m exa ctl y at th e previous position. To allow the recovery of workpiece datum very accurately and no need to re-establish the workpiece datum using edge fi nde r or ot her m eth ods , eve ry Linear scale have a ref point location which is equip ped w ith r ef po sit ion t o pro vid e datum point memory function.

The wor king princ ipal of the re f datum memory function are as follows.

Since the ref point of Linear scale is permanent and fixed, it will never change or disappear

when the DRO system is switched off. Therefore, we simply need to store the distance

between the ref point and the workpiece datum(zero position) in NON-Volatile memory. Then

in case of the power failure or DRO being switched off, we can recover the workpiece datum

(zero position) by presetting the display zero position as the stored distance from the ref point.

Example: to store the X axis work datum.

X axis ref m ark p osit ion (perma nen t and fi xed )

Linear S cal e

Workpi ece

Wor k pie ce datum (ABS zer o)

After po wer f ailure, t he workpi ece datum c an be r ecover by preset tin g this dist ance from t he ref mark p osi tion.

Operat ion: DRO provides one of the most ea sy to used ref datu m memory function

There is no need to store the relative distance between the ref mark a nd yo ur wo rk datum zero into DRO, when ever you alter the zero position of ABS coordinate, such as by zeroing, center find, coordinate preset or etc..., DRO will automa tic all y sto re th e relative distance between ABS zero and the ref mark location into the memory of DRO.

In daily operation, operator simply need to find the ref mark posi tio n whe nev er th ey switch on the DRO to let DRO know where the ref mark position is, then DRO will automatically do the work datum storage on its own whenever y ou al ter t he ABS z ero position. In case power failure or the DRO switched off, the operator can recover the workpiece datum easily by the RECALL 0 pr oce dur e.

Distan ce be tween the r ef point and work pie ce datum

15

3. Basic Functions

3. 9. 1 Find Re f: the DRO can automatically store the relative distance betwe en th e

ref mark position and the ABS datum (zero position) whene ver t he op era tor a lte r the ABS zero position, such as zeroing, centra find, coordinate prese t or et c.. .

Therefore, DRO need to know where the ref position in prior to machi nin g ope rat ion . In order to avoid the lost of work piece datum (zero position) durin g any a cci den tia l or unexpected events, such as power failure or etc..., It is highly recomme nd th at operator find the ref mark position using the (FIND REF) function whe nev er th ey switch on the DRO.

Step 1：enter the Ref function and select the FIND REF (find ref mark)

0

REF

ORG

PRE RCL

FIN D REF (fi nd ref mark)

ENT

Q

PRE RCL

ENT

Q

PRE RCL

ENT

Q

ORG (recall work zero)

Fd. .REF

Select the FIND REF (fi nd ref mark)

Step 2: select the axis of which ref mark needed to be found

Select X axis in th is exa mple

PRE

Select X, Y or Z ax is

RCL

Fd. .REF

ENT

Q

Or Or

X.. REF

Q

Step 3: move the machine across the centra or the left or the right of the Linear scale until the right window flashes FIND X , then display FD...REF. Press for FIND REF Y an d the k ey fo r FIN D REF Z .

PRE RCL

ENT

Q

Fd..RE F

Q

Find X

Q

Move the machine across the ref mark point

Step 4: press to quit Ref function.

PRE RCL

ENT

PRE RCL

ENT

16

3. 9. 2 Recal l work zero

Step 1: enter the ref function and select the FD ORG (recall workpiece zero)

PRE RCL

FIND REF (find re f mark)

ENT

Q

REF

0

Q

Fd. .REF

PRE RCL

ENT

Q

ORG

Q

ORG (recal l work zero )

Step 2: select the axis of which work datum(zero position) neede d to be r eco ver ed

Select t he FIND REF (find re f mark)

PRE RCL

ENT

PRE RCL

Or Or

X..REF

Q

Fd..ORG

Q

ENT

Q

Step 3: move the machine across the centra or the left or the right of the Linear scale until the right window flashes FIND X , then display FD...ORG. Press for FIND ORG Y an d the k ey fo r FIN D ORG Z .

Select X , Y or Z ax is

PRE RCL

ENT

Q

Fd..RE F

Q

Find X

Q

Move the machine across the ref mark point

Step 4: After find ORG X, Y an d Z; mo ve th e mac hin e to di spl ay va lue =(0 .00 0), t he

TOO L is exactly located at the ABS zero.

PRE RCL

ENT

PRE RCL

ENT

17

3. Basic Functions

3. 10 L inear Com pe nsation

Setting Linear compensation to rectify the system error of the digital readout s system.

Rectifying coefficient S=（L-L1）（L 1000）mm/m

L：the actu al le ngth v alu e，unit: mm

L1：the dis pla y value，uni t: mm

S: Recti fyi ng coe fficien t. Un it: mm /m

Regard ing t he polari ty, sel ect a p osit ive (+) compe nsation w hen d isplaye d value is

smalle r tha n the ac tua l length an d negativ e(- ) compens ation whe n the d ispl ay

value is g rea ter.

Compen sat ion range : -1.500m m/m to +1.5 00m m/m

Example: the actual value is 1000mm and the display valu e is 99 9.9 8mm S=（1000.000-999.880）（1000.000 1000.000）=0.120

Step 1: Press to select the x axis and press to access the setting Linear compensation.

Step 2: Input rectifying coefficient 0.12 as follow

PRE RCL

ENT

Q

S 0.000

Q

S 0.120

3.11 Non-Linear Er ror Compensation

First compensation Type ( Linear or Non-Linear) in parameter setting must be

set Non-Linear.

Step 1: Move the worktable to the left ,

and press the key to enter ABS display Mode

Step 2: Press the Key , then press to enter

NUMBER

parameter setting for Non-Linear compensation.

Step 3: Input the parameter NUMBER.

1

0

10

NUMBER

18

PRE RCL

ENT

Q

PRE RCL

ENT

Q

PRE RCL

ENT

Q

3. Basic Functions

Step 4: Input the parameter STEP.

(For example : STEP = 50)

5

0

50.000

STEP

0

Q

Step 5: select the start point (There are two kinds of start point a. LEFT ZERO;

b. ABS Ref ZERO and can be selected by pressing key

PRE RCL

ENT

Q

LEF_ZE R

Q

Mode A: LEF_ZERO

ABS_ZE R

Mode B: ABS_ZERO

Q

In Mode A (LEF_ZERO), the start point is find by pressing the key

In Mode B ( ABS_ZERO), the start point is find by moving the worktable.

The start point is the start point for calculation of Non- Linear compe nsa tio n.

Step 5: Input compensation value.

X -axis display the value of the Digital Readout

Y-axis display the real value ( input by the operator)

the error must be less than 10%.

No. 1

Q

Step 6: after input all parameter, the DRO automatically exit .

PRE RCL

ENT

PRE RCL

ENT

PRE RCL

ENT

19

3. 12 2 00 sets Sub D atum Functi on:

There are three kinds of coordinate systems. ABS Mode (1 set), INC Mode(1se t)

and SdM Mode (200 sets). It is a good way to store the datum of workpiece in ABS

Mode and to machine in INC or SdM Mode. INC is independen t of ABS , it is n ot

relative to ABS datum.However, all Sdm coordinate are relative to ABS coordinate,

the SdM position will shift together with the ABS zero position cha nge .

ABS Mode , INC Mode and SdM Mode are specially designed to pro vid e muc h mor e

convenience features to the operator to cope with the batch mach ini ng of r epe ati ve

works and the machining of the workpiece machining dim ens ion s fro m mor e tha n one

datums.

Application to the workpiece that have more than one datums

Store al l the s ubdatum s of workpi ece as per fo llo w.

SdM 2

Sub D atum 2

.

SdM 4

Sub D atum 4

Go to the Sd M dir ectl y by pr essing th e Number of S dM in S dM sta te or p ressing

SdM 1

Sub D atum 1

.

ABS

wor k piece D atum

SdM 200

PRE RCL

ENT

Q

Application to the batch machining of repeative works

Because all SdM subdatums(0.000) are relative to ABS datum, therefore, for any

repeative works, the operator just need to set up the first workpiece datu m at ABS a nd

store the machining position in SdMs.

For anymore repeative parts, just set up the 2nd, 3rd... Workpiece zero at ABS, then all the machining positions will reappear.

PRE RCL

ENT

Q

ABS zero

Wor kpie ce Dat um(0 .000 )

Sdm4

Sdm1

Sdm2

Sdm3

0.000

SdM 200

Q

Go to the SdM directly by pressing the Number of SdM in SdM state or pressing

the key

Move the TOOL to display= 0.000, then machining location reached.

20

3. Basic Functions

Example:

There are four auxiliary zeros (sdm1 to sdm4)，There are two method s to se t the

auxiliary zeros. One is zeroing when reaching pos iti on an d the o the r is di rec tly i npu t

sdm zero. The example, as follow, the sdm coordinates are all related to ABS zero.

Sdm 2(50, 50)

Sdm 1 (50,- 35)

Sdm 3(-50 ,-50)

Sdm 4(-50 ,-35)

.

ABS Da tum

Method 1: Zeroing when reaching Position

Move worktable to place the TOO L at the central point fo the workpiece, then enter

display way of ABS. Zeroing, set ABS zero in the main reference point of parts.

Step 1: set the origin of ABS ( the reference of the workpiece)

Y - axis

X - axis

Q

AB S

Step 2: set the origin of sdm 1

In ABS Mode , Mov e the machi ne workta ble to X=50 .00 0,Y=-35 .000

1

ABS c oordi nate sta tus

0. 000

AB S

The o rigin o f Sdm 1 is OK

5

0. 000

Q

Sd M 1

Q

PRE RCL

0. 000

PRE RCL

0. 000

ENT

Q

PRE RCL

ENT

Q

PRE RCL

ENT

2

In ABS M ode Mov e the t able to X= 50 .000,

Y=- 35.00 0

Ent er to

3

sdm 1 c oordi nate

4

Cle ar X and Y Val ue

50 .00 0

-3 5.0 00

AB S

50 .00 0

-3 5.0 00

Sd M 1

AB S

Q

ENT

Q

PRE RCL

ENT

1

PRE RCL

ENT

21

3. Basic Functions

Step 3: set the origin of Sdm 2 (continue)

1

Ent er to ABS c oordi nate

-5 0.0 00

35 .00 0

AB S

The o rigin o f Sdm 2 is OK

5

0. 000

Q

Sd M 2

Q

PRE RCL

ENT

Q

PRE RCL

ENT

Q

Step 4: set the origin of Sdm 3 (continue)

1

Ent er to ABS c oordi nate

-5 0.0 00

AB S

The o rigin o f Sdm 3 is OK

5

0. 000

Q

Sd M 3

Q

PRE RCL

ENT

Q

PRE RCL

ENT

Q

2

In ABS M ode Mov e the t able to X=5 0.000 , Y=5 0.000

Ent er to

3

sdm 2 c oordi nate

4

Cle ar X and Y Val ue

2

In ABS M ode Mov e the t able to X=- 50.00 0, Y=5 0.000

Ent er to

3

sdm 3 c oordi nate

4

Cle ar X and Y Val ue

50 .00 0

AB S

50 .00 0

Sd M 2

-5 0.0 00

50 .00 0

AB S

-5 0.0 00

50 .00 0

Sd M 3

PRE RCL

Q

ENT

Q

PRE RCL

ENT

Q

PRE RCL

ENT

Q

3

PRE RCL

Q

ENT

Q

Step 5: set the origin of Sdm 4 (continue)

1

Ent er to ABS c oordi nate

50 .00 0

-5 0.0 00

AB S

The o rigin o f Sdm 4 is OK

5

0. 000

Q

Sd M 4

Q

PRE RCL

ENT

Q

PRE RCL

ENT

Q

22

2

In ABS M ode Mov e the t able to X=- 50.00 0,

Y=- 35.00 0

Ent er to

3

sdm 4 c oordi nate

4

Cle ar X and Y Val ue

-5 0.0 00

-3 5.0 00

AB S

-5 0.0 00

50 .00 0

Sd M 4

PRE RCL

Q

ENT

Q

4

PRE RCL

Q

ENT

Q

3. Basic Functions

To ACK the origin of Sdm

Press to the sdm coordinates done and ACK t he va lue .

0. 000

AB S

1

Sdm 3(-50 ,-50)

Q

ABS

Sdm 2(50, 50)

.

Sdm 4(-50 ,-35)

.

PRE RCL

ENT

Sdm 1 (50,- 35)

.

ABS Da tum

-5 0.0 00

35 .00 0

Q

Sd M 1

SdM 1

2

50 .00 0

35 .00 0

Q

Sd M 4

5

SdM 4

Th e dim ension on th e drawing,

an d all t he dime nsi ons are r ela tive to

th e coo rdinates o f the ABS zero.

Th e upp er dime nsi on is

th e ABS zer o coordina tes which ar e relative t o

PRE

RCL

-5 0.0 00

ENT

Q

PRE

RCL

Sd M 2

50 .00 0

3

Q

SdM 2

-5 0.0 00

ENT

Q

Sd M 3

4

Q

SdM 3

th e coo rdinate of t he Sdm.

So t he coordin ate s values are p ositive an d negative .

Method 2: Directly input

Th ere a re the sa me sa mple as M eth od 1. Fir st Mo ve the wo rkt able to plac e the TOOL

ex act ly at the o rig in of ABS, secon dly Enter th e AB S Mod e as foll ow.

Step 1: set the origin of ABS

1

Ent er the ABS Mode

PRE RCL

Move the workta ble

2

to pl ace the T OOL at th e origin of ABS

.

PRE RCL

ENT

PRE RCL

ENT

ABS

AB S

Q

ENT

Q

3

Cle ar ABS

0. 000

PRE RCL

0. 000

ENT

Q

AB S

Q

23

3. Basic Functions

Step 2: set the origin of Sdm 1 coordinate.

Input the cont rar y value (-50,35 )of th e coordinate Va lue as f ollow

Enter the Sdm 1

1

Sd m 1

Note : the in put value and the co ordin ate value is contrary. Reason: the TOOL is at the origin of ABS Mode. AS the in put value is contrary to the coor dinat e, Retract the axes until the displ ays read 0.0 00, the TOOL can

be placed exac tly at the origin of the Sdm.

Step 3: Set the origin of Sdm 2

Enter the Sdm 2

1

2

Sd m 2

2

-5 0.0 00

PRE RCL

Q

ENT

Q

Input the cont rar y valu e(-50,- 50) of t he coo rdinate value a s foll ow

2

PRE RCL

ENT

35 .00 0

Sd M 1

The origin o f Sdm 1 is d one.

-5 0.0 00

Sd M 2

The origin o f Sdm 2 is d one.

PRE RCL

Q

ENT

Q

PRE RCL

ENT

Q

Step 4: Set the origin of Sdm 3

Enter the Sdm 3

1

Input the cont rar y valu e(50,-5 0) of th e coor dinate value as f ollo w

2

3

Q

Sd m 3

Q

Step 5: Set the origin of Sdm 4

Enter th e Sdm 4

1

4

Sd m 4

Input th e cont rar y value(5 0,35 ) of the c oordina te val ue as fo llow

Q

PRE

50 .00 0

PRE RCL

ENT

-5 0.0 00

Sd M 3

Q

RCL

ENT

Q

The origin o f Sdm 3 is d one.

PRE

50 .00 0

PRE RCL

ENT

35 .00 0

Sd M 4

Q

RCL

ENT

Q

The origin o f Sdm 4 is d one.

24

4. Special Functions

25

4. Special Functions

4. 1 Li near Dril li ng

Press the key acces ses the function “Linear Drilling”.

PRE RCL

LI NE- XY

PRE RCL

LINE-X Y for XY plane, L INE-XZ fo r XZ pl ane and LINE -YZ f or YZ pl ane;

ENT

Pressi ng th e key re pea tedly dis plays

Q

the vari ous a vailabl e options . Pressi ng ke y assumes t he select ed option .

ENT

There ar e two m odes to car ry out the Line ar bo lt-hole D rilling

L-LEN mo de an d L-STEP mode Pressi ng th e key to d isp lays Pressi ng th e ENT ke y to assum

L- LE N

PRE RCL

ENT

Q

L-S TEP

To inpu t the following dat a

L-M ode: L ENGT H--L engt h of oblique line--the di stan ce of th e centers of th e

sta rtin g hole to the end ing ho le

ANGL E -- It indicates the d irec tion o f oblique line on the c oord inat e plane.

AS the Fig( ), th e inte rsec tion angle A is 30. The inte rsec tion

ang le B is -30.

No. Hole

S-M ode: S TEP -- th e dist ance o f two adjacent hole s.

ANGL E -- the same as ANG LE of L-Mode

No. Hole

Example: As t he le ft Fi g.

AN

( + )

Pos itiv e(+) - counter Clockwise

Negative(-) - Clockwise

( - )

A

NGLE B: -

O

G

L

E A

: 3

0

O

3

0

XY Pl ane

The Leng th :6 0mm

The angl e: 30

Hole Num ber : 4

0

6

30

o

PRE RCL

ENT

Q

PRE

RCL

Press acce sses the fun ction

1

“Linear Drilling”

PRE RCL

1

Q

LI NE- XY

PRE RCL

ENT

Q

26

Pressing to sel ect .

2

Pressing assumes LINE-XY.

2

ENT

L- MOD E

PRE RCL

Q

ENT

Q

4. Special Functions

Pressing to sel ect .

3

Pressing assumes L-MODE.

ENT

Input the ANGLE ( 30 ),

5

ENT

LE NGTH

Q

then pressing to next step :

ENT

7

30 .00 0

Q

AN GLE

0. 000

Q

No . 1

the d ispl ay reading is

PRE RCL

ENT

Q

PRE RCL

ENT

Q

PRE RCL

Press th e key to disp lay t he positi on of the hol e.

Retrac t the a xes until t he displa ys read 0.0 00,

ENT

Q

the tool c an be p laced exa ctly at the p osition o f the h ole.

Press to q uit t he Fun cti on at any tim e.

Input the LENGTH ( 60 ),

4

then pressing to next step :

60 .00 0

ENT

Q

LE NGTH

Input the No.Hole ( 4 ),

6

Q

then pressing to next step :

4

ENT

Q

PRE RCL

No .HO LE

Q

the c oord inat e of the F irst H ole

4. 2 PC D Functio n

The Function of PCD positioning on Circumference is used to d ist rib ute a rc equally, such as boring hole on flange. Th e rig ht wi ndo w wil l sho w the p ara meter to be defined when selecting PCD Function. The Parameters to be defined are:

PRE RCL

ENT

PRE RCL

ENT

CT PO S -- th e central c oordina te of a rc

DIA -- Arc d iameter

No.Hol e -- Nu mber of equ ipartit ion point s

AT ANGL E -- Starti ng angle of a rc to b e distrib uted equa lly.

ED ANGLE -- E ndi ng angle of a rc to be dist ributed e qua lly.

Note: the direction of starting angle and ending angle is sh own as t he rig ht Fig

ANG LE A: 30

( + )

Posi tive( +) - coun ter Clo ckwis e

Nega tive( -) - Cloc kwise

( - )

ANG LE B: -

O

30

Take the machining of the work-piece in Figure as an example

Press to enter PCD Function and select the processing plane X-Y for 3 axes (when using DRO for 2 axes, goto the next parameter without selecting

processing plane)

27

4. Special Functions

The Para met ers of the ex ample: CT POS-- --- X=0. 000，Y =0.000

DIA--- --- ---- 80m m

No.HOL E-- -4

ST AN G-----4 5

ED AN G----31 5

Press acce sses “PCD fu nction”

1

Press to sel ect , Press assumes .

ENT

Press to the next step .

PRE RCL

ENT

Q

PC D-X Y

Input the 2nd parameter : DIA:

3

ENT

80 .00 0

DI A

Q

ENT

Q

PRE RCL

ENT

Q

No.2

No.1

80MM

No.3

2

No.4

Input the 1st parameter : CT-POS:

ST-ANG = 45

ED-ANG = 315

Press to the next step .

ENT

Input the 3rd Parameter ST-ANGLE,

4

then pressing to next step :

ENT

0. 000

CT -PO S

45 .00 0

ST -AN G

Q

PRE RCL

ENT

PRE RCL

ENT

Input the 4th parameter ED-ANG,

5

then pressing to next step :

ENT

7

31 5.0 00

Q

ED -AN G

Q

28 .28 5

Q

No . 1

the d ispl ay reading is the c oordinat e of the F irst H ole

Input the 5th parameter No.Hole ( 4 ),

6

then pressing to next step :

PRE RCL

ENT

PRE RCL

Press th e key to disp lay t he positi on of the hol e.

ENT

Retrac t the a xes until t he displa ys read 0.0 00,

ENT

4

No .HO LE

Q

the tool c an be p laced exa ctly at the p osition o f the h ole.

Press to q uit t he Fun cti on at any tim e.

28

PRE RCL

ENT

4. Special Functions

4. 3 R Fu nction (a ppl ica ble t o: mi lli ng ma chi ne, B ori ng ma chi ne)

Two funct ion s are availabl e for the R fun cti on: the simple R Function and th e

smooth R func tion. The ir advantage s and limitations a re as per fol low s.

Smooth R f unc tion : pro vides max imum flex ibi lity in R mac hining, t he R sector t o be machin ed by the coo rdi nates of R

1) R centr e; 2) R Radiu s; 3) R s tart angl e; 4) R end ang le.. Advant age : Very flexi ble, R func tion can ma chi ne virtua lly all kin ds of R , ever t he in tersect ed R. Limita tio n: Rel ati vely a bit co mplicat ed to o perate, o perator n eed to calc ula te and ente r the coordi nates of R ce ntr e, start an gle and end a ngl e.

Simple R f unc tion: is ai med to mach ine only si mpl e R or round co rners, DR O provide s the e ight type of mo st freque ntl y used R mach ining pro ces s. Advant age : Very easy to u se, opera tor does no t eve n need to cal culate th e R par amet ers , just posit th e TOOL at the st art point a nd the type o f mac hining, a nd then can s tart the R mach ining rig ht aw ay.. Limita tio n: Res tri cted to eig ht type of pr ese t R only, cannot m achine mo re co mplicat ed R such as inter sected R.

PRE

Press to e nter R functio n, then press fo r selecting Smoot h R

RCL

Function or S imple R Functi on.

Before usin g the R Function , operators sh all understand as follows.

1) the coo rdi nate system an d the directio n of X, Y and Z axis of the machine ..

2) the ang le and the polar ity of angle.

During installation, normally the coordinate of the mach ine an d the di rect ion of X, Y , Z a re as pe r foll ow. The work plane is shown as the right Figure .

Z ( + pos itive d irect ion)

Y ( + pos itive d irect ion)

XY pla ne R

O

X ( + pos itive d irect ion)

Example: Un derstand coo rdi nate system. ( On any of plate XY, XZ or YZ the coo rdinate

of a point i s the position r elative to the z ero one the plat e)

.

A coor dinat e

(+3 0, -20)

B coo rdina te

( +50 , -40)

40

Datu m point ( zero po sitio n) (0,0 )

Y ( + pos itive d irect ion)

O

X ( + pos itive d irect ion)

Example: un derstand the An gle.( On any of pl ate XY, XZ or YZ b oth the start an gle and

end angl e of R is calcu lat ed in counter- clockwise)

Y

O

B

9090

O

180

C

270

D

Dat um poin t (ze ro posi tion) (0, 0 )

40

O

45

E

A 360

O

Arc AB ( fr om A to B; the start angle A is 0, the end angle B is 90.)

O

0

X

O

(Fr om B to A: th e star t angl e B is 90, a nd the e nd ang le A is 0 .)

Arc ED( f rom E to D ; the st art an gle E is 4 5, and t he end a ngle D i s 270. )

(fr om D to E: t he sta rt ang le D is 27 0, and t he end a ngle E i s 45.)

50

30

.

20

.

50

30

20

.

A coor dinat e

(+3 0,+40 )

B coo rdina te

.

(+5 0, +20)

.

29

4. Special Functions

4. 3. 1 SMOOT H R Function

Procedure for using the SMOOTH R function:

Install and fix the workpiece in accordance with figures( A, B, C ) and s et th e TOOL .

1. Move the TOO L to the start point and Clear every axis. ( make the TOOL setting position to the zero).

2. Press to enter R function and press to select the SMOOTH R function:

3. Select work plan -XY, XZ or YZ plane R ( ARC- XY, ARC -XZ, AR C-YZ )

4. Input the parameter CT POS : CT POS is refer to the position of the centre of an arc relative to that of the TOOL at TOOL setting and clearing.

When plane XZ or YZ is machined

As shown in figure (b). It refers to the position of point O at the centre of the arc relative to point B of the TOOL when a planar milling TOOL is used. AS shown if figure (c), it refers to the position of point O at the centre of the arc relative to point C of the TOOL when an arc milling TOOL is us ed. When plane XY is machined As shown in figure (a), it refers to the position of point O at the centre of the arc relative to the central spindle of the TOO L

5. Input the parameter of R (the radius of the Arc )

6. Input the parameter of TL DIA ( the d iam ete r of th e TOOL)

Note: when Arc on plane XZ or YZ are machined: as shown in figure (b), a

planar milling TOOL shall be used to machine R with point B as the

machining point, and the diameter of the TOO L has no impact on the

machining, so please input the TL DIA = 0.

7. Input the parameter of MAX CUT Note: Fo r XY plane Arc , MaxCUT = ma x distanc e between i nte rploate d points.

For XZ / YZ pl ane R:

1) MAX CUT = m ax distan ce betwee n int erpl oat ed points i n SMOOTH R fu nct ion

2) MAX CUT = Z S TEP (f ixed incr eme nt per step ) in SIMPLE R f unction .

PRE RCL

R

0

A

Fig ure A

A

B

Fig ure B

F

E

O

A

C

Fig ure C

8. Input the parameter of ST ANG ( t he an gle o f the s tar t poi nt of t he Arc )

9. Input the parameter of ED ANG ( the angle of the end point of the Arc )

30

F

O

E

4. Special Functions

10. Press to Select R+TOOL(for outer Arc) or R-TOO L (for inner Arc)

As shown the right figure: R + TO OL for outer arc and R - TOOL for i nne r arc

11. After all parameters are input, Press the Key for machining.

The DRO will display the position for machining. Retract the axes until

the displays read 0.000, Machine the Arc point by point in accordance wi th th e

display.

Press to quit the Function at any time.

PRE RCL

Example: ( for SMOOTH R FUNCTION)

To machine an XY pl ane R , mac hin ing p ara met ers a s per f oll ow.

1.Move the TO OL to the start point and clear every axis.

(Make the TOO L setting position to the zero).

2. Select XY plane R

3. CT POS = (20, -20)

4. R = 20.000

5. TL DIA = 6.0 00

6. MAX CUT = 0.3

7. ST ANG = 0

8. ED ANG = 90

9. R + TO OL ( outer arc machining )

ENT

XZ/ YZ pla ne R

XY pla ne R

R + TOO L

R - TOO L

YZ 平面R

PRE RCL

Press acce sses “ R funct ion ”

1

Press to sel ect SMOOTH o r SIMPLE R Fun ction ,

ENT

Press assumes .

Press to the next step .

PRE

RCL

1

ENT

31

SM OOTH

PRE RCL

Q

ENT

Q

4. Special Functions

2

Select work plane XY, YZ, X Z

Press to sel ect , Press assumes .

Press to the next step .

ENT

3

Input the 1st parameter : CT-POS:

Press to the next step .

ENT

Q

AR C-XY

4

Input the 2nd parameter R:

ENT

Input the 4th parameter MAX CUT,

6

then pressing to next step :

ENT

Input the 6th parameter ED-ANG,

8

then pressing to next step :

20 .00 0

R

0. 300

MA X-C UT

Q

PRE RCL

ENT

Q

ENT

5

Input the 3rd Parameter TL-DIA,

20 .00 0

CT -PO S

Q

PRE RCL

ENT

Q

then pressing to next step :

PRE RCL

ENT

Q

ENT

Input the 5th parameter ST-ANG,

7

6. 000

TL -DI A

Q

PRE RCL

ENT

Q

then pressing to next step :

PRE RCL

ENT

Q

ENT

Select the machining mode ,

9

0. 000

ST -AN G

Q

PRE RCL

ENT

Q

then pressing to next step :

ENT

41 .50 0

20 .00 0

No . 1

Q

90 .00 0

ED -AN G

PRE RCL

Q

PRE RCL

ENT

Q

After in put ting all pa rameter s, Press th e key f or machin ing.

ENT

R+ TOOL

Q

The DRO wi ll di splay the p osition o f the first p oin t. Move the t able

ENT

until th e axi s is displa yed as zero t o get R start ing p oint.

PRE

Press to q uit t he Fun cti on at any tim e.

RCL

32

PRE RCL

ENT

4. Special Functions

4. 3. 2 Th e SIMPLE R func ti on

When the smoothness is not highly demanded, the SIMPLE R functio n is no rma lly

used for machining Arc. In the SIMPLE function there are only eight type o f ARC

used to machine. The operator just select the type of R and input the parameters

of the radius of Arc , MAX CUT and outer Arc o r inn er Arc . In ge ner al, a n arc m ay

be machined by a planar slot TOOL or arc TOOL , the d ifferent betwe en th em in

different work plane as shown as per follows.

Procedure for using the SIMPLE R function:

1.Make the TO OL over against the arc starting

point (refer to the left figure ) and clear every

axis to make the TOO L setting position to

Fig ure 1:U sing a ar c lot TOO L for X Z/YZ pl ane Arc

Fig ure 2: us ing a pla nar TOO L for X Z/YZ pl ane Arc

Fig ure 3: Us ing two F lute fo r XY plan e Arc

the zero

2. Press to enter R function and press

PRE RCL

the key to select Simple R function.

3. Select R machining Mode which has been

preset as type 1 to type 8.

4. Select XY, YZ or YZ as the machining plane.

( ARC-XY, ARC-XZ, ARC -YZ )

5. Input the parameter of A .

( the radius of the Arc )

6. Input the parameter of TL DIA.

( the diameter of the TOO L)

Note: (r efe r to ste p 6 of SM OOTH R Func tion)

use a plan ar TOO L to mac hine arcs o n pla ne

XZ or YZ and inp ut TL DI A = 0;

7. Input the parameter of MAX-CUT

.

Note: Fo r XY plane Arc , MaxCUT = ma x distanc e between i nte rploate d points.

For XZ / YZ pl ane R:

1) MAX CUT = m ax distan ce betwee n int erpl oat ed points i n SMOOTH R fu nct ion

2) MAX CUT = Z S TEP (f ixed incr eme nt per step ) in SIMPLE R f unction

8. Press to select R+TOOL (for outer Arc) or R- TOOL ( for inner Arc)

(Refer t o ste p 10 of SM OOT H Functio n for outer a rc an d inner arc )

9. After all parameters are input, Press the Key for machining..

ENT

The DRO will display the position for machining. Retract the axes until the

displays read 0.000, Machine the Arc point by point in accordance with the

display.

Press to quit the Function at any time. .

PRE RCL

33

4. Special Functions

Example: To machine the workpiece as shown Figure

TOOL d iamet er = 6 mm

Z ( + posi tive di recti on)

R=2 00

60 60

O

X ( + posi tive di recti on)

Y ( + posi tive di recti on)

XY pla ne R

Fig ure 1:

Divide the machining into two parts for using the SIMPLE R functio n

First Part use Preset R type 2

1

5 6

1

1. Make the TOO L over against the arc starting point (refer to the figure ) and

2

Second Part use Preset R type 3

3

7 8

4

clear every axis to make the TOOL setting position to the zero .

PRE RCL

Press acce sses “ R funct ion ”

2

ENT

0. 000

IN C

Q

Press to sel ect SIMPLE R F unction ,

PRE

ENT

Press assumes .

Press to the next step .

RCL

ENT

SI MPL E

Q

PRE RCL

ENT

PRE RCL

ENT

Select preset R type.

3

( TYP E 2 for 1 st part of wo rkpiece )

(TYPE 3 fo r 2nd p art of w ork piece)

Select the work plane ( ARC_XZ)

4

34

ENT

2

TY PE 1- 8

AR C-XY

PRE RCL

Q

ENT

Q

PRE RCL

ENT

Q

Input R = 200.

5

4. Special Functions

ENT

20 .00 0

R

PRE RCL

Q

ENT

Q

Input the TL DIA = 6

6

7

Input the MAX CUT = 0.3.

Select the machining mode of the inner or outer arc.

8

ENT

After in put ting all pa rameter s, Press th e key f or machin ing.

9

The DRO wi ll di splay the p osition o f the first p oin t. Move the t able

until th e axi s is displa yed as zero t o get R start ing p oint.

PRE

Press to q uit t he Fun cti on at any tim e.

RCL

6. 000

TL -DI A

0. 300

MA X-C UT

R+ TOOL

41 .50 0

20 .00 0

No . 1

PRE RCL

Q

ENT

Q

PRE RCL

ENT

Q

PRE RCL

ENT

Q

PRE RCL

ENT

Q

35

4. Special Functions

4. 4 Ch ambering ( appli cable to: Mi lling mach ine, Borin g Machine)

Enter chamber ing function. Inpu t parameters: center coordinate,

chamber le ngth, chamber width, TOOL diameter.

Ex am pl e: Mac hi ni ng the part c hamber s ho wn i n Fi gu re A, Alig n TO OL a s Fi gu re A.

R3

TOO L dia meter i s 6mm

PRE RCL

Press acce sses “ Chamb ering ”

1

3

Press to sel ect FLAT-XY, YZ, XZ work plane ,

ENT

Press assumes .

Press to the next step .

75

Fig ure A

150

60

100

Fig ure B

PRE RCL

3

1

ENT

FL AT-X Y

Q

PRE RCL

ENT

Q

2

Input the TOOL dimeter

Press to the next step .

ENT

Input the size,

4

then pressing to next step :

ENT

6

DI A

75 .00 0

60 .00 0

SI ZE

PRE RCL

Q

ENT

Q

PRE RCL

ENT

Q

Input the center coordinate,

3

then pressing to next step :

ENT

After all parameters are input, ,

5

pressing to next step :

ENT

78 .00 0

53 .00 0

CT -PO S

Q

78 .00 0

53 .00 0

Q

No . 1

Move the machine until the display of the axis is zero, ie, the position of t he fi rst

point. Machine the first point . Display the next machining poin t by pr ess ing .

On the completion of machining, the right window shows OVER.

Press to quit the Chambering Function.

PRE RCL

36

PRE RCL

ENT

PRE RCL

ENT

4. Special Functions

4. 5 TOOL co mp ensatio n Function (Applicab le to : Milling machi ne)

Without TOO L compensation, the operator has to move the TOOL for a n add iti ona l

distance of the diameter of the TOOL along each side when machining the four 150

and 100 sides of a workpiece to finish machining the whole b rim . The digital

readouts shall automatically compensate when the TO OL compensation function

is enable.

Note: th e TOOL compen sation is m ade i n the direc tion of X-a xis and Y-ax is.

Proced ure s:

1) . Enter t he fu nction of c ompensa ting the di ame ter of the TOO L.

7

8

4 6

1

2

9

3

2) . Selec t one o f the(fou r) preset m achinin g mod es.

3). Inpu t the d iameter o f the TO OL.

4) . Enter m ach ining.

Example: As shown below. Machining the plane

A & B of workpiece shown in Figure.

The dia meter o f the TOO L is 6mm

150

The dia meter o f the TOO L is 6mm

9 kin ds of mac hini ng Mode

100

B

A

PRE RCL

Press acce sses “TOOL co mpensati on functio n”

1

The sta rt posi tion of t he TOOL f or Exam ple 1.

4

A

B

Input the machine Mode , For example 9:

Press to the next step .

Input the diameter of the TOOL:

2

Press to the next step .

Step 4: Press to the machining Mode.

ENT

Machining of 2 side planes can be done

by moving the TOOL until X-Axis is 150.000

and Y-Axis is 100.000.

Press the Key to quit the Function.

PRE RCL

ENT

B

The sta rt posi tion of

A

Enter the machining with the TO OL comp ensa tion F unct ion ( Exa mple 2 ; WHICH = 9)

the T OOL for E xampl e 2

9

WH ICH

6

DI A

-6 .00 0

CO MPENS

PRE RCL

Q

ENT

Q

PRE RCL

ENT

Q

PRE RCL

ENT

Q

37

4. Special Functions

4. 6 Ma chini ng o f obliqu e pl ane (ap plicable t o: Milling Machine)

There are 2 ways available for machining oblique pl ane :

a) on the plane XY ; b) on the plane YZ, or XZ.

4.6.1. XY plane

When the machining plane is on plane XY as the part shown in Figure 1, the angle

of obliquity of the workpiece should be calibrate d bef ore t he ob liq ue pl ane i s

machined. Therefore , at this point the machining of oblique plane plays the role of

calibrating the obliquity.

Procedure for calibrating the obliquity

First place the workpiece on the worktable

as per the required angle of obliquity.

1) Enter the function of oblique plane.

2) Select the function of plane X Y .

3) Input the angle of obliquity.

4) Move the worktable until the measuring tool (such as a dial ga uge ) ins tal led

on the milling machine touches the obliquity-calib rat ing p lan e, ad jus t it

to zero, and move the worktable for any distance in the direction of X-axis.

5) Move the worktable in the distance of Y-Axis until the disp lay t urn s to ze ro.

6) Change the angle of the work piece to make the workpiece touch t he me asu rin g

tool and adjust it to zero.

For example: calibrate the obliquity of the workpiece to 45 degr ee sh own i n Fig ure 2 .

Place the work piece on the worktable at the

1

obliquity of about 45 degree. Press

PRE RCL

to enter the Machining of Oblique Plane Function.

Press to select X Y pl ane

ENT

Figure 1

1

5

PRE RCL

5

ENT

Figure 2

LI NE_ XY

O

45

PRE RCL

Q

ENT

Q

Input the angle of obliquity.

2

Move the workpiece along the X-Axis

3

until the measuring tool touches the workpiece

adjust it to zero, and move the worktable for

any distance along the X-Axis.

Step 4:Press , display the value of Y-Axis. Move

the workpiece along the Y-Axis, change the an gle o f

workpiece to make the obliquity-calibrat ing p lan e

touch the measuring tool until it turns to zero.

Move the worktable until Y-Axis is displayed as zero.

Press to quit at any time.

PRE RCL

38

2

ENT

45 .00 0

AN GLE

0. 000

MO VE X

80 .00 0

MO VE Y

Q

PRE RCL

ENT

Q

PRE RCL

ENT

Q

PRE RCL

ENT

Q

4. Special Functions

4. 6. 2 XZ or YZ plan e

When the machining plane is on plane XZ or YZ, the function of TO OL inc lin ati on

can instruct the operator to machine the oblique plane step b y ste p.

Procedures for using the function of cutter inclination:

When the machining plane is on plane XZ or YZ,

first please calibrate the obliquity of the primary

spindle nose and set the TOO L

1) Select the machining function

2) Input the starting point ( ST POS)

3) Input the end point (ED POS).

4) Input the diameter of the TOOL (DIA).

5) machining the oblique plane.

For example: machining the obliquity of the workpiece to

45 degree on X Z plane shown in Figure 1.

Step 1: Press to enter the Machining of

PRE

RCL

5

Oblique Plane Function.

Press to select X Z plane

ENT

Step 2: Input the parameter DIA

(the diameter of the TO OL)

ENT

D

IA = 1

mm

0

20

Figure 1

10 .00 0

DI A

20

Q

LINE_X Z

Q

PRE RCL

ENT

Step 3: Input ST POS

ENT

(the starting coordinate)

ENT

Step 4: Input ED POS

ENT

(the end coordinate)

Step 5:After input all parameters, press to enter

ENT

the machining state. AS shown right

The displayed value is the coordinate of the

first point. Move the Machine TOOL until

X-Axis and Z-Axis are all displayed

as zero. Repeat it until over.

Press to quit this function at anytime.

PRE RCL

39

ENT

0. 000

-2 0.0 00

ST -PO S

20 .00 0

0. 000

ED -PO S

3. 535

0. 000

-1 6.4 65

No . 1

PRE RCL

Q

ENT

Q

PRE RCL

ENT

Q

PRE RCL

ENT

Q

5. Appendix

40

5. Appendix

5. 1 Me chani ca l and Electri ca l Fea tures

Resol utions for Linear Scale Resol utions for Rotary Encoder Power S upply Axis Dis play Signa l input per axis Maxim um input frequency Opera ting Temperature Stora ge Temperature Relat ive Humidity Vibration Resistance Prote ction Class(EN60529) Weight

10--0 .1um

0.001 --1" 100VAC--230VAC±1 0% /1 5 VA 7 Segme nt LED H = 17mm A / B quadratu re signals 500KH z 0 – 50

-20 – 70

o

95% (no t condensed) 25 m/s (5 5 – 2000Hz) IP42

2.1 Kg

5. 2 DI MENSIONS

DSUB-9

5

3

4

1 2

7

6

8

9

PP

1

2

3

oo

o

2

4

5

6

7

8

9

EIA422

signalsignal

A

OV OV

B

GND GND

R

A A

5V 5V

B B

R R

PRE RCL

134

Q

Digi tal Rea dout

235

57

41

5. Appendix

5. 3 Trouble shooting:

The following are the preliminary solvents for troub les hoo tin g.

If there is still trouble, Please contact out company or agents for help.

Tro ubl es Possible reasons Solvents

No displ ay

1. Po wer isn 't conn ected

2. Po wer swi tch is of f.

3. Th e rang e of powe r volta ge is not r ight.

4. Th e inne r power o f Linea r Scale i s sho rt.

1. Ch eck pow er wire a nd conn ect the p ower

2. Tur n on the po wer swi tch.

3. Th e rang e of volt age is in 8 0--26 0V

4. Un plug th e conne ctor of l inear sca le

One axis i s not c ounting

Linear s cal e is not

counti ng

Counti ng is e rror

The coun tin g of the line ar sc ale is not acc ura te

Someti mes t he linear scale is n ot co unting

1. Re place t he line ar scal e of the ot her axi s.

2. DR O is in spe cial fu nctio n

1. Re ading h ead is ba d for usi ng rang e exc eeds.

2. Alu minum c hips is i n readi ng head of li near sc ale.

3. Th e span b etwee n the rea ding he ad and m etal pa rt of lin ear sca le is lar ge.

4. Th e meta l parts o f linea r scale i s damag e.

1. Sh ell is po or grou nding .

2. Lo w preci sion of m achin e .

3. Sp eed of ma chine i s too rap id.

4. Pr ecisi on of lin ear sca le is low.

5. Th e reso lutio n of DRO re adout s and the l inear s cale is n ot matc h.

6. Th e unit ( mm/in ch) is no t match .

7. Se tting t helin ear com pensa ting is n ot arre st.

8. Re ading h ead of th e linea r scale i s damag ed.

1. Th e moun ting of l inear s cale do es not de mand th e req uirem ent, an d the prc ision i s not ade quate .

2. Th e scre w is loos en.

3. Pr ecisi on of mac hine is l ow.

4. Th e reso lutio n of digi tal rea douts a nd the li near sca le is not m atch.

1. Th e smal l car and s teel ba ll is sep arate d.

2. Th e glas s of read ing hea d is wear ied.

3. Th e glas s of read ing hea d of the li near sc ale has d irt.

4. Th e elas ticit y of the st eel wir e is not ad equat e.

1. If c ount is n ormal , the lin ear sca le

has t roubl e; If abn ormal , the DRO

rea douts h as trou ble.

2. Qu it the sp ecial f uncti on.

1.R epair t he line ar scal e

2. Re pair th e linea r scale

3. Re pair th e linea r scale

4. Re pair th e linea r scale

1. Sh ell is go od grou nding .

2. Re pair th e machi ne.

3. Re duce th e speed o f machi ne.

4. Mo unt the l inear s cale ag ain.

5. Se t the res oluti on of the D RO agai n.

6. Co ver the u nit of di splay m m/inc h.

7. Re set the l inear c ompen satio n.

8. Re pair th e linea r scale .

1. Mo unt the l inear s cale ag ain and lev el it.

2. Lo ck all fi xing sc rews.

3. Re pair th e machi ne.

4. Re set the r esolu tion of d igita l rea douts .

1. Re pair th e linea r scale

2. Re pair th e linea r scale

3. Re pair th e linea r scale .

4. Re pair th e linea r scale .

42

5. Appendix

43

Delos DS60-M Operation Manual

Specifications and Main Features

Frequently Asked Questions

User Manual