Delfield VRR User Manual

VANTAGE 6000™ AND

GLASS DOOR MERCHANDISERS

Service, Installation and Care Manual

Please read this manual completely before attempting to install or operate this equipment! Notify carrier of damage! Inspect all components immediately. See page 2.

IMPORTANT				INFORMATION
						USE
	READ		BEFORE
					INSTRUCTIONS!
	SAVE	THESE
PLEASE
						Effective Date March 2003

Vantage 6000™ Series and Glass Door Merchandisers Reach-Ins Service and Installation Manual

Contents
RECEIVING AND INSPECTING UNIT	.................................. 2
MECHANICAL DATA .............................................................	3
INSTALLATION......................................................................	4
MAINTENANCE ....................................................................	4
OPERATION..........................................................................	5
SHELF INSTALLATION .........................................................	6
DEFROST TIMER .................................................................	7
REFRIGERATOR AND FREEZER WIRING ......DIAGRAMS 8
REPLACEMENT PARTS LIST..........................................	9 - 11
STANDARD LABOR GUIDELINES .....................................	12
STANDARD WARRANTIES............................................	13 - 14
AUTHORIZED PARTS DEPOTS .........................	BACK PAGE

Serial Number Location

On refrigeration and freezer storage units, the serial tag is located on the upper left rear corner of the cabinet exterior.

Always have the serial number of your unit available when calling for parts or service. A complete list of authorized Delfield parts depots is shown on the back cover of this manual.

Copyright ©2003 The Delfield Company. All rights reserved. Reproduction without written permission is prohibited. Vantage 6000™ Series and Vantage Merchandisers™, and Delfield are registered trademarks of The Delfield Company

Receiving and Inspecting the Equipment

Even though most equipment is shipped crated, care should be taken during unloading so the equipment is not damaged while being moved into the building.

1.Visually inspect the exterior of the package and skid or container. Any damage should be noted and reported to the delivering carrier immediately.

2.If damaged, open and inspect the contents with the carrier.

3.In the event that the exterior is not damaged, yet upon opening, there is concealed damage to the equipment notify the carrier. Notification should be made verbally as well as in written form.

4.Request an inspection by the shipping company of the damaged equipment. This should be done within 10 days from receipt of the equipment.

5.Check the lower portion of the unit to be sure legs or casters are not bent.

6.Also open the compressor compartment housing and visually inspect the refrigeration package. Be sure lines are secure and base is still intact.

7.Freight carriers can supply the necessary damage forms upon request.

8.Retain all crating material until an inspection has been made or waived.

Uncrating the Equipment

First cut and remove the banding from around the crate. Remove the front of the crate material, use of some tools will be required. If the unit is on legs remove the top of the crate as well and lift the unit off the skid. If the unit is on casters it can be "rolled" off the skid.

2For customer service, call [phone], [phone], Fax [phone], www.delfield.com

Vantage 6000™ Series and Glass Door Merchandisers Reach-Ins Service and Installation Manual

VANTAGE 6000™ SERIES SPECIFICATIONS

SOLID DOOR REACH-IN REFRIGERATORS AND FREEZERS

																BTU/HR			BTU/HR			EVAP
		MODEL			VOLTAGE				STORAGE		SHELVES	# OF			UNIT	CABINET			SYSTEM			CAPACITY		SHIP		NEMA
		NUMBER			(60HZ/1Ph)		AMPS		CUBIC FT		SQ. FT.	SHELVES			H.P.	LOAD			CAPACITY			BTU/TD		WEIGHT		PLUG
		VRR1-S			115		6.0		20		12.1	3			1/5	555			2010			130/15		332		5-15P
		VRR2-S			115		10.0		43		26.6	6			1/4	919			2898			150/19		498		5-15P
		VRR3-S			115		16.0		63		41.0	9			1/5-1/4	1265			4191			150/28		694		5-20
		FREEZER
		VFR1-S			115		7.8		20		12.1	3			1/3	907			1510			150/10		334		5-15P
		VFR2-S			115		11.0		43		26.6	6			1/2	1522			3177			200/16		558		5-15P
		VFR3-S			115		7.8/11.0		63		41.0	9			1/3-1/2	2138			4037			250/16		766		2(5-15)P
		REMOTE
		VRR1R-S			115		4.0		20		12.1	3			1/5*	555			2010			130/15		274		NA
		VRR2R-S			115		5.0		43		26.6	6			1/4*	919			2898			150/19		454		NA
		VRR3R-S			115		13.0		63		41.0	9			3/4*	1265			4191			150/28		622		NA
		FREEZER
		VFR1R-S			115		5.9		20		12.1	3			1/3*	907			1510			150/10		274		NA
		VFR2R-S			115		7.1		43		26.6	6			1/2*	1522			3177			200/16		454		NA
		VFR3R-S			115		13.0		63		41.0	9			3/4*	2138			4037			250/16		622		NA
		*Recommended.
	GLASS DOOR REACH-IN REFRIGERATORS AND FREEZERS
																			BTU/HR			BTU/HR		EVAP
	MODEL				VOLTAGE				STORAGE		SHELVES	# OF			UNIT	CABINET			SYSTEM			CAPACITY		SHIP		NEMA
	NUMBER			(60HZ/1Ph)			AMPS		CUBIC FT		SQ. FT.	SHELVES			H.P.	LOAD			CAPACITY			BTU/TD		WEIGHT		PLUG
	VRR1-G			115			6.0		20		12.1	3			1/5	820			2010			130/15		338		5-15P
	VRR2-G			115			10.0		43		26.6	6			1/4	1453			2898			150/19		548		5-15P
	VRR3-G			115			16.0		63		41.0	9			1/5-1/4	2058			4191			150/28		774		5-20P
	FREEZER
	VFR1-G			115			7.8		20		12.1	3			1/3	1340			1466			130/11		340		5-15P
	VFR2-G			115			11.0		43		26.6	6			1/2	2376			2894			150/19		614		5-20P
	VFR3-G			2(115)			7.8-11.0		63		41.0	9			1/3-1/2	3365			3551			150/24		854		(2)5-15P
	REMOTE
	VRR1R-G			115			4.0		20		12.1	3			1/5*	820			2010			130/15		290		NA
	VRR2R-G			115			5.0		43		26.6	6			1/4*	1453			2898			150/19		444		NA
	VRR3R-G			115			9.0		63		41.0	9			3/4*	2058			4191			150/28		630		NA
	FREEZER
	VFR1R-G			115			5.9		20		12.1	3			1/3*	1340			1466			130/11		290		NA
	VFR2R-G			115			7.1		43		26.6	6			1/2*	2376			2894			150/19		444		NA
	VFR3R-G			115			13.0		63		41.0	9			3/4*	3365			3551			150/24		630		NA
*Recommended.
	SLIDING GLASS DOOR REACH IN REFRIGERATORS															BTU/HR			BTU/HR			EVAP
	MODEL				VOLTAGE				STORAGE		SHELVES	# OF			UNIT	CABINET			SYSTEM			CAPACITY		SHIP		NEMA
	NUMBER			(60HZ/1Ph)			AMPS		CUBIC FT		SQ. FT.	SHELVES			H.P.	LOAD			CAPACITY			BTU/TD		WEIGHT		PLUG
	VRR2-SL			115			10		43		26.6	6			1/4	1516			2898			150/19		548		5-15P
	VRR2R-SL			115			5		43		26.6	6			1/4*	1516			2898			150/19		444		NA
	*Recommended

GLASS DOOR MERCHANDISERS

							BTU/HR	BTU/HR	EVAP
MODEL	VOLTAGE		STORAGE	SHELVES	# OF	UNIT	CABINET	SYSTEM	CAPACITY	SHIP	NEMA
NUMBER	(60HZ/1Ph)	AMPS	CUBIC FT	SQ. FT.	SHELVES	H.P.	LOAD	CAPACITY	BTU/TD	WEIGHT	PLUG
GRR1-G	115	6.0	20	12.1	3	1/5	820	2010	130/15	338	5-15P
GRR2-G	115	10.0	43	26.6	6	1/4	1453	2898	150/19	548	5-15P
GRR3-G	115	16.0	63	41.0	9	1/5-1/4	2058	4191	150/28	774	5-20P
FREEZERS
GFR1-G	115	7.8	20	12.1	3	1/3	1340	1466	130/11	340	5-15P
GFR2-G	115	11.0	43	26.6	6	1/2	2376	2894	150/19	614	5-15P
GFR3-G	(2)115	7.8-11.0	63	41.0	9	1/3-1/4	3365	3551	150/24	854	(2)5-15P
Remote
GRR1R-G	115	4.0	20	12.1	3	1/5*	820	2010	130/15	290	NA
GRR2R-G	115	5.0	43	26.6	6	1/4*	1453	2898	150/19	444	NA
FREEZERS
GRR3R-G	115	9.0	63	41.0	9	3/4*	2058	4191	150/28	630	NA
GFR1R-G	115	5.9	20	12.1	3	1/3*	1340	1466	130/11	290	NA
GFR2R-G	115	7.1	43	26.6	6	1/2*	2376	2894	150/19	444	NA
GFR3R-G	115	13.0	63	41.0	9	3/4*	3365	3551	150/24	630	NA
*Recommended.			For customer service, call [phone], [phone], Fax [phone], www.delfield.com									3

Vantage 6000™ Series and Glass Door Merchandisers Reach-Ins Service and Installation Manual

Installation

Location

Be sure the location chosen has a floor strong enough to support the total weight of the cabinet and its contents. Certain cabinets with its contents in this line can weigh up to 1500 pounds. The floor must be capable of supporting twice that weight.

For the most efficient operation, be sure to provide good air circulation inside and out.

Inside cabinet: Do not pack the equipment so full that air cannot circulate.

Outside cabinet: Be sure that the unit has access to ample air. Avoid hot corners and locations near stoves and ovens.

It is recommended that the unit be installed no closer than 2” from any wall and should have a 12” clearance above. Avoid exposing glass door units to direct sunlight. Direct sunlight through the glass doors will make the ABS liner fade and become brittle and will greatly reduce refrigeration efficiency.

Caster/leg installation

Units are normally shipped with casters and legs installed. However, units that are shipped with the casters or legs loose will require installation of those components. During installation of the casters/legs the unit must be adequately stabilized.

Failure to do this could result in damage to the equipment or serious injury to the operator.

First, remove the two bolts from the bottom of the unit holding it to the pallet. These bolts are located under the wood deck on the pallet and can be loosened with a 3/4” open end or socket wrench. Carefully slide the unit on the pallet until one of the sets of four holes for the casters/legs are exposed. Take the caster/leg and align the holes on its mounting plates with the holes in the bottom of the unit. Using four 5/16-18 selfthreading bolts supplied with the unit secure the caster/leg to the unit using a 1/2” open end or socket wrench. These bolts will require considerable force to tighten. Repeat the process on the other three casters/legs.

Leveling

A level cabinet looks better and performs more efficiently. It also helps with the proper closing of the doors and prevents undue strain on the unit. Place a level on top of the unit from front to back and left to right. To level a unit on legs, turn the foot counterclockwise to extend and clockwise to retract. The foot can be turned with a 1” open end or adjustable wrench.

To level a unit on casters, four leveling shims are provided with one and two door units, six shims are provided with three door units. These shims are 1/16” thick galvanized plates 1 3/8”W x 3 3/4” L. Place the required number of shims under the proper caster to level the unit. Once the unit is level loosen the four mounting screws holding the caster to the rail on which the caster(s) shims were placed. Remove the shims from under the caster and insert between the mounting plate and the rail. Tighten the mounting screws.

Stabilizing

Some models are supplied on casters for your convenience, ease of cleaning underneath and for mobility. It is very important, however, that the cabinet be installed in a stable condition with the front wheels locked while in use.

Should it become necessary to lay the unit on its side or back for any reason, allow at least 24 hours before start-up to allow compressor oil to

CAUTION flow back to the sump.

Electrical Connection

Refer to the amperage data on page 3, the serial tag, your local code or the National Electrical Code to be sure the unit is connected to the proper power source. A protected circuit of the correct voltage and amperage must be run for connection of the line cord, or permanent connection to the unit.

The temperature control must be turned off and the unit disconnected from the power source whenever performing service, maintenance functions or cleaning the refrigerated area.

Field Reversing doors is not recommended and will void product warranty.

Maintenance

The interior and exterior can be cleaned using soap and warm water. If this isn’t sufficient, try ammonia and water or a nonabrasive liquid cleaner. When cleaning the exterior, always rub with the “grain” of the metal to avoid marring the finish.

Do not use an abrasive cleaner because it will scratch the metal and plastic.

Cleaning the condenser

In order to maintain proper refrigeration and energy performance the condensing unit must be cleaned regularly. Failure to perform these cleanings could result in compressor failure and/or product loss. At least every 30 days the condenser coil should be cleaned of dust, dirt and grease. To perform this

service, disconnect the electrical power from the unit. Remove the louver by taking out the top screws and lifting off the bottom catches. Using a vacuum or stiff brush remove dust and other obstructions from the front of the condenser. If

the dirt is more stubborn a commercial condenser cleaner is available, please consult your factory service person for more information. When finished replace the louver and reconnect the electrical power.

Door gaskets should be cleaned as required to maintain their ability to seal properly. Do not use sharp tools or knives to scrape the bellows as this may tear the gasket and eliminate its ability to seal. A soft bristle brush and solution of soap and water will keep the gaskets clean. Do not use full strength de-greasing agents on the gasket.

4For customer service, call [phone], [phone], Fax [phone], www.delfield.com

Vantage 6000™ Series and Glass Door Merchandisers Reach-Ins Service and Installation Manual

Operation Information

Do not place hot pans on the white ABS liner. Do not throw items into the storage area. Failure

to heed these recommendations could result in

damage to the interior of the cabinet or the blower

CAUTION coil.

After plugging the unit in, the unit will operate immediately.

Temperature Control Instruction

Refrigerators: A thermostat, located at the top of the refrigerator evaporator housing, controls the temperature in the box. The factory setting for the control is “4” and maintains about 38°F (3°C) in the box. Set toward “1” for higher temperature and toward “7” for lower temperatures.

Freezers: A thermostat, located at the top of the freezer on the right hand side of the evaporator housing, controls the temperature in the box. The factory setting for the control is “4” and maintains about -3°F (-19°C) in the box. Set toward “1” for higher temperature and toward “7” for lower temperatures.

Refrigeration cycle

During the refrigeration cycle, for a freezer, the timer supplies power to the temperature control, evaporator fan motors and activates the condensing unit as needed. The fan operates only during the refrigeration cycle. Any door being opened turns off the fan motors and turns on the interior light.

1)The temperature control allows for the coil clearing after each off cycle and before the compressor runs again.

2)Evaporator fan motors run continually on refrigerators only.

3)Interior lights are activated by the jamswitch when any door is opened.

4)The anti-sweat heater around each door opening cycles with the compressor.

Defrost Cycle

When defrost control goes into defrost, power to the condensing unit and evaporator fans is interrupted and the defrost heater is energized. The defrost heater warms the evaporator coil thereby melting all frost accumulated during the previous refrigeration cycle. Once all frost is eliminated, the temperature of the coil continues to rise until it reaches 70°F (13°C). When this temperature is sensed by the defrost limit control, the defrost control switches to refrigeration mode.

If for any reason the timer remains in defrost for a period of time greater than 40 minutes, a back-up defrost termination is also provided. It can be changed by adjusting the electric control switches as shown on page 7.

Freezer Defrost Control

All freezers are equipped with an Air-o-tronics defrost timer for automatic defrosting of the evaporator coil. See page 7. The defrost timer cannot be adjusted to the time of day.

Operation

The electric defrost controller is preset at the factory to provide a defrost cycle every 6 hours (4 defrosts per day). If it is necessary to change the number of defrosts due to unusual operating conditions, it can be accomplished by adjusting switches as shown on page 7.

Even under the most severe operating conditions it should not be necessary to set the back-time greater than 60 minutes. Consult the factory if

complete de-icing of the coil is not accomplished.

CAUTION

Thermostat

Evaporator

Fan

Product

Stop Bar

Unit loading

When loading the top shelf, maintain 4” of space between the fan guard and product. Do not allow product to pass stop bar on the back of the shelf. No product should be placed between the back shelf supports and center ribs in order to maintain good airflow. Failure to keep this space can cause inconsistent food temperature from top to bottom.

For customer service, call [phone], [phone], Fax [phone], www.delfield.com

5