Delfield F13BC44 Service Manual

F13 Series
Service and Installation Manual
Please read this manual completely before attempting to install or operate this equipment! Notify carrier of damage! Inspect all components immediately.
Ice Cream Cabinets
CAUTION
Important Information
Read Before Use
February 2013
F13 Series Ice Cream Cabinets Service and Installation Manual
Important Warning And Safety Information
WARNING Read This Manual Thoroughly Before Operating, Installing, Or Performing Maintenance On The Equipment.
WARNING Failure To Follow Instructions In This Manual Can Cause Property Damage, Injury Or Death.
WARNING Do Not Store Or Use Gasoline Or Other Flammable Vapors Or Liquids In The Vicinity Of This Or Any Other
Appliance.
WARNING Unless All Cover And Access Panels Are In Place And Properly Secured, Do Not Operate This Equipment.
WARNING This Appliance Is Not Intended For Use By Persons Who Lack Experience Or Knowledge, Unless They Have
Been Given Supervision Or Instruction Concerning Use Of The Appliance By A Person Responsible For Their Safety.
WARNING This Appliance Is Not To Be Played With.
WARNING Do Not Clean With Water Jet.
WARNING Do Not Use Electrical Appliances Inside The Food Storage Compartment Of This Appliance.
CAUTION Observe the following:
• Minimum clearances must be maintained from all walls and combustible materials.
• Keep the equipment area free and clear of combustible material.
• Allow adequate clearance for air openings.
• Operate equipment only on the type of electricity indicated on the specification plate.
• Unplug the unit before making any repairs.
• Retain this manual for future reference.
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For customer service, call (800) 733-8829, (800) 773-8821, (989) 773-7981, Fax (989) 773-3210, www.delfield.com
CONTENTS
Receiving & Inspecting .........................................................3
Serial Number Location ........................................................4
Warranty Information ............................................................4
Regulatory Certifications .......................................................4
Specifications ........................................................................5
Refrigerant Charges .............................................................5
Installation ............................................................................6
Operation ..............................................................................6
Maintenance ..........................................................................7
Wiring Diagram .....................................................................8
Replacement Parts .......................................................... 9-10
Standard Labor Guidelines ..................................................11
F13 Series Ice Cream Cabinets Service and Installation Manual
RECEIVING AND INSPECTING THE EQUIPMENT
Even though most equipment is shipped crated, care should be taken during unloading so the equipment is not damaged while being moved into the building.
1. Visually inspect the exterior of the package and skid or container. Any damage should be noted and reported to the delivering carrier immediately.
2. If damaged, open and inspect the contents with the carrier.
3. In the event that the exterior is not damaged, yet upon opening, there is concealed damage to the equipment notify the carrier. Notification should be made verbally as well as in written form.
4. Request an inspection by the shipping company of the damaged equipment. This should be done within 10 days from receipt of the equipment.
5. Check the lower portion of the unit to be sure legs or casters are not bent.
6. Also open the machine compartment housing and visually inspect the refrigeration package. Be sure lines are secure and base is still intact.
7. Freight carriers can supply the necessary damage forms upon request.
8. Retain all crating material until an inspection has been made or waived.
Uncrating the Equipment
First cut and remove the banding from around the crate. Remove the front of the crate material, use of some tools will be required. If the unit is on legs remove the top of the crate as well and lift the unit off the skid. If the unit is on casters it can be "rolled" off the skid.
For customer service, call (800) 733-8829, (800) 773-8821, (989) 773-7981, Fax (989) 773-3210, www.delfield.com
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F13 Series Ice Cream Cabinets Service and Installation Manual
SERIAL NUMBER LOCATION
The serial number on self-contained units is located behind the louver near the compressor. The serial number on remote units is located in the mechanical area on the right side.
Always have the serial number of your unit available when calling for parts or service.
©2013 The Delfield Company. All rights reserved. Reproduction without written permission is prohibited. “Delfield” is a registered trademark of The Delfield Company.
Warranty Information
Visit http://www.delfield.com/minisite/service/warranty_info to:
• Register your product for warranty.
• Verify warranty information.
• View and download a copy of your warranty.
Regulatory Certifications
Models are certified by:
National Sanitation Foundation (NSF)
Underwriters Laboratories (UL) Underwriters Laboratories of Canada (ULC)
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For customer service, call (800) 733-8829, (800) 773-8821, (989) 773-7981, Fax (989) 773-3210, www.delfield.com
F13 Series Ice Cream Cabinets Service and Installation Manual
SPECIFICATIONS
MODEL GALLON NUMBER OF VOLTS/HERTZ BTU DESIGN BTU REF CHARGE SHIP NUMBER CAPACITY COVERS H.P. PHASE AMPS LOAD SYS. CAP. OZ. WEIGHT
Self-Contained Low Temp, Ice Cream Cabinet F13WC32 12 2 1/3 115/60/1 8.0 322 818 24 311 lbs/141 kg F13WC44 24 4 1/3 115/60/1 8.0 506 983 24 380 lbs/173 kg F13WC56 36 6 1/3 115/60/1 8.0 638 1073 24 408 lbs/185 kg F13WC68 48 8 1/3 115/60/1 8.0 796 1160 24 475 lbs/216 kg
5-15P NEMA plug used on all lengths
MODEL GALLON NUMBER OF VOLTS/HERTZ BTU DESIGN EVAP. CAP. SHIP NUMBER CAPACITY COVERS H.P. PHASE AMPS LOAD BTU/°TD WEIGHT
Remote Low Temp, Ice Cream Cabinet F13WR24 12 2 N/A 115/60/1 1.5 322 27/29 195 lbs/89 kg F13WR36 24 4 N/A 115/60/1 1.5 506 38/26 255 lbs/116 kg F13WR48 36 6 N/A 115/60/1 1.5 638 46/23 295 lbs/134 kg F13WR60 48 8 N/A 115/60/1 1.5 796 56/21 345 lbs/157 kg
*Recommended horsepower
MODEL GALLON NUMBER OF VOLTS/HERTZ BTU DESIGN LOAD BTU SYS. CAP. REF CHARGE SHIP NUMBER CAPACITY COVERS H.P. PHASE AMPS FRZR./RAIL FRZR./RAIL OZ. WEIGHT
Self-Contained Low Temp, Ice Cream Cabinet With Syrup Rail F13BC44 24 4 1/3 115/60/1 8.0 506/192 983/828 24 435 lbs/197 kg F13BC56 36 6 1/3 115/60/1 8.0 638/250 1073/979 24 480 lbs/218 kg F13BC72 48 8 1/2 115/60/1 10.0 796/307 1309/1174 40 540 lbs/245 kg
5-15P NEMA plug used on all lengths
MODEL GALLON NUMBER OF VOLTS/HERTZ BTU DESIGN LOAD BTU SYS. CAP. SHIP NUMBER CAPACITY COVERS H.P. PHASE AMPS FRZR./RAIL FRZR./RAIL WEIGHT
Remote Low Temp, Ice Cream Cabinet With Syrup Rail F13BR36 24 4 N/A 115/60/1 1.5 506/192 38/11 285 lbs/129 kg F13BR48 36 6 N/A 115/60/1 1.5 638/250 46/14 340 lbs/154 kg F13BR60 48 8 N/A 115/60/1 1.5 796/307 56/17 400 lbs/182 kg
STANDARD REFRIGERANT CHARGES
1/3 low — 1/3 H.P. 24 oz. 404A
1/2 low — 1/2 H.P. 40 oz. 404A
There may be exceptions on specific models. Charge amount should match serial tag data.
For customer service, call (800) 733-8829, (800) 773-8821, (989) 773-7981, Fax (989) 773-3210, www.delfield.com
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F13 Series Ice Cream Cabinets Service and Installation Manual
INSTALLATION
Location
These units are for indoor use only. Be sure the location chosen has a floor strong enough to support the total weight of the cabinet and contents. Reinforce the floor if necessary to provide for maximum loading.
For the most efficient refrigeration, be sure to provide good air circulation inside and out.
Outside cabinet: Be sure that the unit has access to ample air. It is suggested that the rear of the unit be no less than two inches from any wall, partition or any other object which will restrict exhaust air flow. Avoid hot corners and locations near stoves and ovens.
Leveling
A level cabinet looks better and will perform better because the cabinet will not be subject to undue strain.
Electrical connection
Refer to the amperage data on the serial tag and your local code or the National Electrical Code to be sure the unit is connected to the proper power source. A protected circuit of the correct voltage and amperage must be run for connection of the line cord or permanent connection to the unit.
compressor section. Also located behind the louver panel in the compressor section is the On/Off switch for the heater wires. On the remote units the thermostat may be provided with an
OFF position which shuts off only the solenoid valve.
The power switch must be turned to the OFF position and power disconnected whenever doing the following:
1) Performing maintenance functions.
2) Cleaning the refrigerated cabinet area.
3) Performing service or repair functions. Under no circumstances should the unit be
operated without the louvered panel in place!
If receptacles are to be mounted in the unit backsplash, the power must be supplied from a separate electrical source and installed in accordance with the national Electrical Code and local electrical codes.
Self-contained models are provided with an a ON/OFF power switch located directly behind the louvered panel of the
OPERATION
These units use a “cold wall” design — heat is removed from the storage compartments through the liner walls. Products next to or touching the walls of the compartment will often be colder than items at the center of the compartment. For best results, store items loosely and keep them away from the side walls as much as possible.
The units are not designed to reduce temperature quickly. When overloaded with warm items, it may take several hours to return to normal temperature, Also, frequent or
continuous opening of the lids can affect the temperature in the storage compartment.
Freezer compartments
Freezer compartments are designed to hold ice cream at 0°F to 5°F (-18°C to -15°C).
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For customer service, call (800) 733-8829, (800) 773-8821, (989) 773-7981, Fax (989) 773-3210, www.delfield.com
MAINTENANCE
Cleaning
The interior and exterior can be cleaned using soap and warm water. If this is not sufficient, try ammonia and water or non-abrasive liquid cleaner. When cleaning the exterior, always rub with the “grain” of the stainless steel to avoid marring the finish. Do not use an abrasive cleaner because it will scratch the stainless steel and plastic.
In order to maintain proper refrigeration performance, the condenser fins must be cleaned of dust, dirt, and grease regularly. It is recommended that this be done at least every three months. If conditions are such that the condenser is totally blocked in three months, the frequency of cleaning should be increased. Clean the condenser with a vacuum cleaner or stiff brush. If extremely dirty, a commercially available condenser cleaner may be required.
The compartment lids should be cleaned as required to maintain their ability to seal properly. A bristle brush and solution of soap and water should be all that is required to keep the lids clean. Do not use full strength degreasing agents on the rubber parts as they can cause the rubber to crack and become brittle.
Cleaning solutions need to be alkaline based or non-chloride cleaners. Any cleaner containing chlorides will damage the protective film of the stainless steel. Chlorides are also commonly found in hard water, salts, and household and industrial cleaners. If cleaners containing chlorides are used be sure to rinse repeatedly and dry thoroughly upon completion. Routine cleaning of stainless steel can be done with soap and water. Extreme stains or grease should be cleaned with a non-abrasive cleaner and plastic scrub pad. It is always good to rub with the grain of the steel. There are also stainless steel cleaners available which can restore and preserve the finish of the steels protective layer. Early signs of stainless steel breakdown can consist of small pits and cracks. If this has begun, clean thoroughly and start to apply stainless steel cleaners in attempt to restore the passivity of the steel.
F13 Series Ice Cream Cabinets Service and Installation Manual
Expansion Valve Location
The expansion valve location for remote and self-contained models is located in the machine compartment of the unit.
Pressure Control
The temperature on self contained units is controlled by an adjustable pressure control located in the machine compartment. An adjustable control has the word COLDER near the knob, with an arrow to indicate the adjustment direction. These controls are field adjustable and do not require a service agent. If you have
any questions, feel free to contact the Delfield Service
Department.
In attempting to adjust the pressure control, you can do damage to your unit by accidentally adjusting the differential. Please make small incremental adjustments if a temperature adjustment is necessary, please contact the service department at Delfield (800) 733-8829 or your local service agent. Delfield is not responsible for charges incurred while having the pressure control adjusted.
Factory recommended low-pressure control settings for self­contained models are as follows:
Cut in 27# — cut out 11# EPR valve for syrup rail is set at 65#
Defrosting
These units do not have an automatic defrost system. Defrosting must be done manually after 3/8” frost accumulation. To defrost, turn the power switch to OFF. Allow the frost to melt and mop up with a sponge or soft cloth. When the defrost is complete, turn the power switch back to ON.
Do not use sharp utensils to scrape frost because they can damage important refrigeration components and scratch or dent the liner.
For customer service, call (800) 733-8829, (800) 773-8821, (989) 773-7981, Fax (989) 773-3210, www.delfield.com
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F13 Series Ice Cream Cabinets Service and Installation Manual
WIRING DIAGRAM: 13BC & WC SERIES
L1
ON/OFF
SWITCH
PRESSURE
CONTROL
ON/OFF
SWITCH
FOR HEATER WIRES
CONDENSING UNIT
HEATER WIRES AROUND
TOP OPENINGS
N
G
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For customer service, call (800) 733-8829, (800) 773-8821, (989) 773-7981, Fax (989) 773-3210, www.delfield.com
CONDENSING UNITS
F13 Series Ice Cream Cabinets Service and Installation Manual
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See below for
8
part# on receiver tank
1
5
6
4
1/3 H.P. Condensing Units
DELFIELD COPELAND
KEY PART# PART# DESCRIPTION
1 3526749 AS13C1E-1AA-908 compressor
2 2194469 040-C411-83 relay, current
3 2194452 014-0038-04 capacitor, starting
4 2194462 071-C100-38 overload protector
5 050-0259-10 motor fan
6 066-C223-00 coil, condenser
7 083-0122-00 blade, fan
8 077-C221-03 receiver tank
Used on all F13WC units and on F13BC44 and F13BC56.
3526710 M4YL-0035-IAA-201 1/3 H.P. low condensing unit 404A
3
2
1/2 H.P. Condensing Units
DELFIELD COPELAND
KEY PART# PART# DESCRIPTION
3526711 FJAF-A050-IAA-201 1/2 H.P. low condensing unit 404A
1 3526760 RS43C1E-IAA-958 compressor
2 2194473 040-0102-00 relay, current
3 2194458 014-0008-57 capacitor, starting
4 2194466 071-0329-15 overload protector
5 050-0259-10 motor fan
6 066-0303-00 coil, condenser
7 083-0130-00 blade, fan
8 577-0346-02 receiver tank
Used on F13BC72 only.
For customer service, call (800) 733-8829, (800) 773-8821, (989) 773-7981, Fax (989) 773-3210, www.delfield.com
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F13 Series Ice Cream Cabinets Service and Installation Manual
REPLACEMENT PARTS LISTS
F13WR MODELS REMOTE
Lid, large 3234188 Leg, 6” S/S, w/mount plate (4) 3234645 Valve, expansion, 1/4 Low, 404A 3516225 ON/OFF switch 2194099
F13WC MODELS SELF-CONTAINED
Lid, large 3234188 Louver, 14” 356-303-0030 Leg, 6” S/S, w/mount plate (4) 3234645 Condensing unit, 1/3 H.P., Low 404A 3526710 Valve, expansion, 1/4 Low, 404A 3516225 Cord & plug 2183348 ON/OFF switch 2194099
F13BR MODELS REMOTE
Lid, small 3234187 Pump, chocolate 3234113 Jar, syrup, white “poly” 3234100 Pump, regular syrup 3234114 Cover, lift, lid & spoon 3234051 Jar, crushed fruit 3234099 Leg, 6” S/S, w/mount plate (4) 3234645 Valve, expansion, 1/4 Low, 404A 3516225 ON/OFF switch 2194099
F13BC MODELS SELF-CONTAINED
Lid, small 3234187 Pump, chocolate 3234113 Jar, syrup, white “poly” 3234100 Pump, regular syrup 3234114 Cover, lift, lid & spoon 3234051 Jar, crushed fruit 3234099 Louver, 14” 356-303-0030 Louver, 18” 356-303-0031 Leg, 6” S/S, w/mount plate (4) 3234645 Condensing unit, 1/3 H.P., Low 404A 3526710 Condensing unit, 1/2 H.P., Low 404A (72” only) 3526711 Valve, expansion, 1/4 Low, 404A 3516225 Valve, EPR 3/8 ODF, inlet/outlet 3516265 Control, low pressure 2193927 Cord & plug 2183348 ON/OFF switch 2194099
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For customer service, call (800) 733-8829, (800) 773-8821, (989) 773-7981, Fax (989) 773-3210, www.delfield.com
F13 Series Ice Cream Cabinets Service and Installation Manual
STANDARD LABOR GUIDELINES TO REPAIR OR REPLACE PARTS ON DELFIELD EQUIPMENT
Advice and recommendations given by Delfield Service Technicians do not constitute or guarantee any special coverage.
•Amaximumof1-hourisallowedtodiagnose a defective component.
•Amaximumof1-hourisallowedforretrieval of parts not in stock.
•Amaximumtravel distance of 100 miles round trip and 2-hours will be reimbursed.
•Overtime,installation/start-up,normalcontroladjustments,generalmaintenance,glassbreakage,freightdamage,and/or
correcting and end-user installation error will not be reimbursed under warranty unless pre-approved with a Service Work Authorization from Delfield. You must submit the number with the service claim.
LABOR OF 1-HOUR IS ALLOWED TO REPLACE:
•Thermostat • Contactor/Relay
•Transformer • Evaporator/CondenserFanMotorandBlade
•SolenoidCoil • CirculatingFanMotorandBlade
•Hi-limit/ThermalProtectorSwitch • FanDelay/DefrostTerminationSwitch
•CompressorStartComponentsandOverloadProtector • DoorHinges,Locks,andGaskets
•DefrostTimer • CondensateElement
•Thermometer
LABOR OF 2 HOURS TO REPLACE:
•DefrostElement • PressureControl
•SolenoidValve • Locate/RepairLeak
LABOR OF 3 HOURS TO REPLACE:
•EPRorCPRValve • CondenserorEvaporatorCoil
•ExpansionValve
LABOR OF 4 HOURS TO REPLACE
•Compressor
This includes recovery of refrigerant and leak check. $55.00 maximum reimbursement for refrigerant recovery (includes recovery machine, pump, torch, oil, flux, minor fittings,
solder, brazing rod, nitrogen, or similar fees.)
REFRIGERANTS
•R404AAmaximumof$12.00/lb.or75¢/oz.willbereimbursed.
For customer service, call (800) 733-8829, (800) 773-8821, (989) 773-7981, Fax (989) 773-3210, www.delfield.com
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Mt. Pleasant, MI
Covington, TN
Thank you for choosing Delfield!
Help is a phone call away. Help our team of professional, courteous customer
service reps by having your model number and serial number available at the time
of your call (800) 733-8829.
Model: _______________________ S/N: ______________________
Installation Date: _______________
For a list of Delfield’s authorized parts depots,
visit our website at www.delfield.com
Register your Delfield warranty online.
Go to www.delfield.com under the
service tab to complete.
®
Delfield
Delfield reserves the right to make changes in design or specifications without prior notice. ©2013 The Delfield Company. All rights reserved. Printed in the U.S.A.
980S.IsabellaRd.,Mt.Pleasant,MI48858,U.S.A.•(989)773-7981or(800)733-8829•Fax(989)773-3210•www.deleld.com
DM13 02/13
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