Delfield Series CS, CoolScapes Installation, Operation And Maintenance Manual

Page 1
Series CS Reach-Ins
CoolScapes™
Original Instructions Installation, Operation and Maintenance Manual
This manual is updated as new information and models are released. Visit our website for the latest manual.
Part Number: 9295040 07/17
Page 2
Safety Notices
Warning
Read this manual thoroughly before operating, installing or performing maintenance on the equipment. Failure to follow instructions in this manual can cause property damage, injury or death.
DANGER
Do not install or operate equipment that has been misused, abused, neglected, damaged, or altered/modified from that of original manufactured specifications.
DANGER
Use appropriate safety equipment during installation and servicing.
DANGER
All utility connections and fixtures must be maintained in accordance with Local and national codes.
Warning
Do not damage the refrigeration circuit when installing, maintaining or servicing the unit.
Warning
Do not use electrical appliances or accessories other than those supplied by the manufacturer.
Warning
Use caution when handling metal surface edges of all equipment.
Warning
This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision concerning use of the appliance by a person responsible for their safety. Do not allow children to play with this appliance.
Caution
Use caution handling, moving and use of the R290 refrigerators to avoid either damaging the refrigerant tubing or increasing the risk of a leak. Components shall be replaced with like components. Servicing shall be done by a factory authorized service personnel to minimize the risk of possible ignition due to incorrect parts or improper service.
Warning
Authorized Service Representatives are obligated to follow industry standard safety procedures, including, but not limited to, local/national regulations for disconnection / lock out / tag out procedures for all utilities including electric, gas, water and steam.
Warning
Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance. Never use flammable oil soaked cloths or combustible cleaning solutions, for cleaning.
Warning
This product contains chemicals known to the State of California to cause cancer and/or birth defects or other reproductive harm. Operation, installation, and servicing of this product could expose you to airborne particles of glasswool or ceramic fibers, crystalline silica, and/ or carbon monoxide. Inhalation of airborne particles of glasswool or ceramic fibers is known to the State of California to cause cancer. Inhalation of carbon monoxide is known to the State of California to cause birth defects or other reproductive harm.
Notice
Proper installation, care and maintenance are essential for maximum performance and trouble-free operation of your equipment. Visit our website www.mtwkitchencare. com for manual updates, translations, or contact information for service agents in your area.
Notice
Warranty may be deemed invalid if other than authorized OEM (original equipment manufacture) replacement parts are used in Delfield equipment.
Page 3
Section 1 General Information
Section 2 Installation
Section 3 Operation
Table of Contents
Model Numbers ................................................................................................................ 5
Serial Number Information ................................................................................................ 5
Warranty Information........................................................................................................ 5
Regulatory Certifications ................................................................................................... 5
Location ............................................................................................................................ 7
Clearance Requirements .................................................................................................... 8
Dimensions ....................................................................................................................... 9
Capacity ............................................................................................................................ 9
Electrical Service ............................................................................................................. 10
Voltage ..........................................................................................................................10
Ground Fault Circuit Interrupter ................................................................................... 10
Drain Connections ........................................................................................................... 11
Refrigeration ................................................................................................................... 11
Leg & Caster Installation .................................................................................................. 12
Level & Stable ................................................................................................................. 12
Shelf Installation ............................................................................................................. 12
Reversible Door Instructions ............................................................................................ 13
New Bottom Hinge Cartridge Installation ......................................................................... 14
T-1 Tray Slide Installation ................................................................................................. 15
T-2 Tray Slide Installation ................................................................................................. 16
T-3 Tray Slide Installation ................................................................................................. 17
T-4 Rack Slide Installation ................................................................................................ 18
Heated Cabinet Operation ............................................................................................... 20
Power Up .......................................................................................................................20
Power Down .................................................................................................................. 20
Temperature Control & Display Operation .................................................................... 20
Fan Operation ...............................................................................................................20
Sensor Error ..................................................................................................................20
High Temperature Safety Device ...................................................................................20
Refrigerator & Freezer Operation ..................................................................................... 21
At Start Up ..................................................................................................................... 21
Temperature Control & Display .....................................................................................22
Evaporator Fan Operation ............................................................................................. 22
Energy Saver Switch ......................................................................................................22
Changing Display from Fahrenheit to Celsius ................................................................... 23
Part Number: 9295040 07/17 3
Page 4
Section 4 Maintenance
Table of Contents (continued)
Responsibility .................................................................................................................. 25
Interior Cleaning .............................................................................................................. 26
Gaskets .......................................................................................................................... 26
Preventing Blower Coil Corrosion .................................................................................26
Exterior Cleaning ............................................................................................................. 26
Drain .............................................................................................................................. 26
Doors/Hinges ................................................................................................................26
Cleaning the Condenser Coil ............................................................................................ 26
4 Part Number: 9295040 07/17
Page 5
Section 1
General Information
Model Numbers
This manual covers the following models:
One Section Two Section Three Section
Reach-In Dual Temperature
CSDBR1P-SH - ­CSDTR1P-SH - -
Reach-In Freezers
CSF1P-S (H) CSF2P-S (H) CSF3P-S (H)
Pass-Thru Freezers
CSFPT1P-S (H) CSFPT2P-S (H) -
Roll-In Freezers
CSFRI1P-S CSFRI2P-S
Reach-In Heated Cabinets
CSH1-G (H) CSH2-G (H) -
CSH1-S (H) CSH2-S (H) -
Pass-Thru Heated Cabinets
CSHPT1-G (H) CSHPT2-G (H) -
CSHPT1-S (H) CSHPT2-S (H) -
Roll-In Heated Cabinets
CSHRI1-G CSHRI2-G -
CSHRI1-S CSHRI2-S -
Roll-Thru Heated Cabinets
CSHRT1-S CSHRT2-S -
Narrow Reach-In Refrigerators
CSR1NP-G (H) CSR2NP-G (H) -
CSR1NP-S (H) CSR2NP-S (H) -
Reach-In Refrigerators
CSR1P-G (H) CSR2P-G (H) CSR3P-G (H)
- CSR2P-GL -
CSR1P-S (H) CSR2P-S (H) CSR3P-S (H)
Pass-Thru Refrigerators
CSRPT1P-G (H) CSRPT2P-G (H) -
CSRPT1P-S (H) CSRPT2P-S (H) -
Roll-In Refrigerators
CSRRI1P-G CSRRI2P-G -
CSRRI1P-S CSRRI2P-S -
Roll-Thru Refrigerators
CSRRT1P-S CSRRT2P-S -
Serial Number Information
The model number and serial number are on the identification plate. The identification plate is located near the top front corner of the left interior wall.
Always have the serial number of your unit available when calling for parts or service.
Warranty Information
Visit http://www.delfield.com/warranty to:
• Register your product for warranty.
• Verify warranty information.
• View and download a copy of your warranty.
Regulatory Certifications
Models are certified by:
National Sanitation Foundation (NSF)
Underwriters Laboratories (UL)
Underwriters Laboratories of Canada (cUL)
Part Number: 9295040 07/17 5
Page 6
General Information Section 1
THIS PAGE INTENTIONALLY LEFT BLANK
6 Part Number: 9295040 07/17
Page 7
Section 2
Installation
DANGER
Installation must comply with all applicable fire and health codes in your jurisdiction.
DANGER
Use appropriate safety equipment during installation and servicing.
Location
Warning
This equipment must be positioned so that the plug is accessible unless other means for disconnection from the power supply (e.g., circuit breaker or disconnect switch) is provided.
Warning
Adequate means must be provided to limit the movement of this appliance without depending on or transmitting stress to the electrical cord.
Warning
To avoid instability the installation area must be capable of supporting the combined weight of the equipment and product. Additionally the equipment must be level side to side and front to back.
The location selected for the equipment must meet the following criteria. If any of these criteria are not met, select another location.
• Units are intended for indoor use only.
• The location MUST be level, stable and capable of supporting the weight of the equipment.
• The location MUST be free from and clear of combustible materials.
• Equipment MUST be level both front to back and side to side.
• Position the equipment so it will not tip or slide.
• Front casters MUST be locked once positioned.
• Recommended air temperature is 60° - 100°F (16° - 38°C).
• Proper air supply for ventilation is REQUIRED AND CRITICAL for safe and efficient operation. Refer to Clearance Requirements chart on page 8.
• Do not obstruct the flow of ventilation air. Make sure the air vents of the equipment are not blocked.
• Do not install the equipment directly over a drain. Steam rising up out of the drain will adversely affect operation, air circulation, and damage electrical / electronic components.
Warning
This equipment is intended for indoor use only. Do not install or operate this equipment in outdoor areas.
Part Number: 9295040 07/17 7
Page 8
Installation Section 2
Clearance Requirements
DANGER
Minimum clearance requirements are the same for noncombustible locations as for combustible locations. The flooring under the appliance must be made of a noncombustible material.
DANGER
Risk of fire/shock. All minimum clearances must be maintained. Do not obstruct vents or openings.
Top
12.00” (305mm)
• Keep the vents clean and free of obstruction.
• Casters or optional legs must be used and not removed.
8 Part Number: 9295040 07/17
Page 9
Section 2 Installation
Dimensions
Model Length Depth Height
Reach-In Dual Temperature
CSDBR1P-SH CSDTR1P-SH
CSF1P-S (H) 27.40” (70cm)
CSF3P-S (H) 83.00” (211cm)
CSFPT1P-S (H) 27.40” (70cm) CSFPT2P-S (H) 55.22” (140cm)
CSFRI1P-S 34.00” (86cm) CSFRI2P-S 66.00” (168cm)
CSH1-G (H)
CSH1-S (H)
CSH2-G (H)
CSH2-S (H)
CSHPT1-G (H)
CSHPT1-S (H)
CSHPT2-G (H)
CSHPT2-S (H)
CSHRI1-G
CSHRI1-S
CSHRI2-G
CSHRI2-S
CSHRT1-S 34.00” (86cm) CSHRT2-S 66.00” (168cm)
CSR1NP-G (H)
CSR1NP-S (H)
CSR2NP-G (H)
CSR2NP-S (H)
CSR1P-G (H)
CSR1P-S (H)
CSR2P-G (H)
CSR2P-S (H) CSR3P-G (H) CSR3P-S (H)
CSRPT1P-G (H)
CSRPT1P-S (H)
CSRPT2P-G (H)
CSRPT2P-S (H)
CSRRI1P-G
CSRRI1P-S
CSRRI2P-G
CSRRI2P-S
CSRRT1P-S 34.00” (86cm) CSRRT2P-S 66.00” (168cm)
27.40” (70cm) 32.44” (82cm) 79.50” (202cm)
Reach-In Freezers
32.44” (82cm) 79.50” (202cm)CSF2P-S (H) 55.22” (140cm)
Pass-Thru Freezers
34.75” (88cm) 79.50” (202cm)
Roll-In Freezers
34.00” (86cm) 89.00” (226cm)
Reach-In Heated Cabinets
27.40” (70cm)
32.44” (82cm) 79.50” (202cm)
55.22” (140cm)
Pass-Thru Heated Cabinets
27.40” (70cm)
34.75” (88cm) 79.50” (202cm)
55.22” (140cm)
Roll-In Heated Cabinets
34.00” (86cm)
34.00” (86cm) 89.00” (226cm)
66.00” (168cm)
Roll-Thru Heated Cabinets
36.12” (92cm) 89.00” (226cm)
Narrow Reach-In Refrigerators
24.00” (61cm)
32.44” (82cm) 79.50” (202cm)
48.42” (123cm)
Reach-In Refrigerators
27.40” (70cm)
55.22” (140cm)CSR2P-GL
32.44” (82cm) 79.50” (202cm)
83.00” (211cm)
Pass-Thru Refrigerators
27.40” (70cm)
34.75” (88cm) 79.50” (202cm)
55.22” (140cm)
Roll-In Refrigerators
34.00” (86cm)
34.00” (86cm) 89.00” (226cm)
66.00” (168cm)
Roll-Thru Refrigerators
36.12” (92cm) 89.00” (226cm)
Capacity
Model # of Shelves Shelf Area Volume
Reach-In Dual Temperature
CSDBR1P-SH CSDTR1P-SH
(2X)2 (2X)8ft
Reach-In Freezers
CSF1P-S (H) 3 11.5ft CSF2P-S (H) 6 25.25ft CSF3P-S (H) 9 39ft
Pass-Thru Freezers
CSFPT1P-S (H) 3 12.12ft CSFPT2P-S (H) 6 26.5ft
2
(7432cm2)
2
(10684cm2) 21ft3 (595L)
2
(23412cm2) 46ft3 (1303L)
2
(36232cm2) 71ft3 (2011L)
2
(11260cm2) 23ft3 (651L)
2
(24619cm2) 50ft3 (1416L)
Roll-In Freezers
CSFRI1P-S NA NA 37ft CSFRI2P-S NA NA 76.5ft
Reach-In Heated Cabinets
CSH1-G (H)
CSH1-S (H)
CSH2-G (H)
CSH2-S (H)
3 11.5ft2 (10684cm2) 21ft3 (595L)
6 25.5ft
2
(23690cm2) 46ft3 (1303L)
Pass-Thru Heated Cabinets
CSHPT1-G (H)
CSHPT1-S (H)
CSHPT2-G (H)
CSHPT2-S (H)
3 11.5ft
6 25.5ft
2
(10684cm2) 23ft3 (651L)
2
(23690cm2) 50ft3 (1416L)
Roll-In Heated Cabinets
CSHRI1-G
CSHRI1-S
CSHRI2-G
CSHRI2-S
NA NA 37ft
NA NA 76.5ft
Roll-Thru Heated Cabinets
CSHRT1-S NA NA 39ft3 (1104L) CSHRT2-S NA NA 80.5ft
Narrow Reach-In Refrigerators
CSR1NP-G (H)
CSR1NP-S (H)
CSR2NP-G (H)
CSR2NP-S (H)
3 9.75ft2 (9058cm2) 18ft3 (510L)
6 21.75ft
2
(20206cm2) 40ft3 (1133L)
Reach-In Refrigerators
CSR1P-G (H) 3 11.5ft2 (10684cm2) 21ft3 (595L)
CSR1P-S (H)
CSR2P-G (H) 6 25.25ft
2
(23458cm2) 46ft3 (1303L)
CSR2P-GL
CSR2P-S (H)
CSR3P-G (H)
CSR3P-S (H)
9 39ft
2
(36232cm2) 71ft3 (2011L)
Pass-Thru Refrigerators
CSRPT1P-G (H)
CSRPT1P-S (H)
CSRPT2P-G (H)
CSRPT2P-S (H)
3 12.12ft
6 26.5ft
2
(11260cm2) 23ft3 (651L)
2
(24619cm2) 50ft3 (1416L)
Roll-In Refrigerators
CSRRI1P-G
CSRRI1P-S
CSRRI2P-G
CSRRI2P-S
NA NA 37ft
NA NA 76.5ft
Roll-Thru Refrigerators
CSRRT1P-S NA NA 39ft3 (1104L) CSRRT2P-S NA NA 80.5ft
(2X)8.6ft
(244L)
3
(1048L)
3
3
(1048L)
3
3
3
(1048L)
3
3
3
(2166L)
(2166L)
(2280L)
(2166L)
(2280L)
Part Number: 9295040 07/17 9
Page 10
Installation Section 2
Electrical Service
DANGER
Check all wiring connections, including factory terminals, before operation. Connections can become loose during shipment and installation.
Warning
This appliance must be grounded and all field wiring must conform to all applicable local and national codes. Refer to rating plate for proper voltage. It is the responsibility of the end user to provide the disconnect means to satisfy the authority having jurisdiction.
VOLTAGE
All electrical work, including wire routing and grounding, must conform to local, state and national electrical codes.
The following precautions must be observed:
• The equipment must be grounded.
• A separate fuse/circuit breaker must be provided for each unit.
• Check all green ground screws, cables and wire connections to verify they are tight before start-up.
GROUND FAULT CIRCUIT INTERRUPTER
Ground Fault Circuit Interrupter (GFCI/GFI) protection is a system that shuts down the electric circuit (opens it) when it senses an unexpected loss of power, presumably to ground. Welbilt does not recommend the use of GFCI/GFI circuit protection to energize our equipment. If code requires the use of a GFCI/GFI then you must follow the local code. The circuit must be dedicated, sized properly and there must be a panel GFCI/GFI breaker. We do not recommend the use of GFCI/GFI outlets to energize our equipment as they are known for more intermittent nuisance trips than panel breakers.
Maximum 10ft (3m) cord with plug.
Model Amps V, Hz, Ph H.P. Nema Plug
Reach-In Dual Temperature
CSDBR1P-SH CSDTR1P-SH
CSF1P-S (H) 7.2 115, 60, 1 0.55 5-15P CSF2P-S (H) 10.0 115, 60, 1 0.68 5-15P CSF3P-S (H) 14.7 115, 60, 1 (2X)0.55 5-20P
CSFPT1P-S (H) 10.0 115, 60, 1 0.55 5-15P CSFPT2P-S (H) 14.6 115, 60, 1 (2X)0.55 5-20P
CSFRI1P-S 10.0 115, 60, 1 0.68 5-15P CSFRI2P-S TBD 115, 60, 1 (2X)0.55 5-20P
CSH1-G (H)
CSH1-S (H)
CSH2-G (H)
CSH2-S (H)
CSHPT1-G (H)
CSHPT1-S (H)
CSHPT2-G (H)
CSHPT2-S (H)
CSHRI1-G
CSHRI1-S
CSHRI2-G
CSHRI2-S
CSHRT1-S 6.0 208-240, 60, 1 NA 6-20P CSHRT2-S 10.5 208-240, 60, 1 NA 6-20P
CSR1NP-G (H)
CSR1NP-S (H)
CSR2NP-G (H)
CSR2NP-S (H)
CSR1P-G (H)
CSR1P-S (H)
CSR2P-G (H)
CSR2P-S (H)
CSR3P-G (H)
CSR3P-S (H)
CSRPT1P-G (H)
CSRPT1P-S (H)
CSRPT2P-G (H)
CSRPT2P-S (H)
CSRRI1P-G
CSRRI1P-S
CSRRI2P-G
CSRRI2P-S
CSRRT1P-S 6.0 115, 60, 1 0.33 5-15P CSRRT2P-S TBD 115, 60, 1 0.355 5-15P
5.8 115, 60, 1 Ref. 0.20 Frzr. 0.315
Reach-In Freezers
Pass-Thru Freezers
Roll-In Freezers
Reach-In Heated Cabinets
6.0 208-240, 60, 1 NA 6-20P
10.5 208-240, 60, 1 NA 6-20P
Pass-Thru Heated Cabinets
6.0 208-240, 60, 1 NA 6-20P
10.5 208-240, 60, 1 NA 6-20P
Roll-In Heated Cabinets
6.0 208-240, 60, 1 NA 6-20P
10.5 208-240, 60, 1 NA 6-20P
Roll-Thru Heated Cabinets
Narrow Reach-In Refrigerators
4.2 115, 60, 1 0.22 5-15P
6.0 115, 60, 1 0.33 5-15P
Reach-In Refrigerators
4.2 115, 60, 1 0.22 5-15P
6.0 115, 60, 1 0.33 5-15PCSR2P-GL
6.5 115, 60, 1 0.355 5-15P
Pass-Thru Refrigerators
4.5 115, 60, 1 0.22 5-15P
6.2 115, 60, 1 0.33 5-15P
Roll-In Refrigerators
6.0 115, 60, 1 0.33 5-15P
6.2 115, 60, 1 0.355 5-15P
Roll-Thru Refrigerators
5-15P
10 Part Number: 9295040 07/17
Page 11
Section 2 Installation
Drain Connections
Warning
Moisture collecting from improper drainage can create a slippery surface on the floor and a hazard to employees. It is the owner’s responsibility to provide a container or outlet for drainage.
FLOOR DRAIN REQUIRED
Dual Temperature Reach-In Models CSDBR1P-SH & CSDTR1P-SH
Single section dual temperature reach-ins require plumbing to a floor drain as they do not have hot gas condensate removal.
Refrigeration
Model
CSDBR1P-SH CSDTR1P-SH
CSF1P-S (H) 790 2035 93g CSF2P-S (H) 1380 2485 109g CSF3P-S (H) 1800 4070 (2X)110g
CSFPT1P-S (H) 930 2035 93g CSFPT2P-S (H) 1630 4070 (2X)110g
CSFRI1P-S 1401 2261 109g CSFRI2P-S 2458 4523 (2X)110g
CSH Series NA
CSHPT Series NA
CSHRI Series NA
CSHRT Series NA
CSR1NP-G (H) 540 1860 113g
CSR1NP-S (H) 390 1860 113g
CSR2NP-G (H) 890 2470 113g
CSR2NP-S (H) 590 2470 113g
CSR1P-G (H) 570 1920 113g CSR1P-S (H) 420 1920 113g CSR2P-G (H) 930 2540 113g
CSR2P-GL 1606 3370 113g CSR2P-S (H) 620 2540 113g CSR3P-G (H) 1400 3865 118g CSR3P-S (H) 940 3865 118g
CSRPT1P-G (H) 690 1860 113g
CSRPT1P-S (H) 460 1860 113g
CSRPT2P-G (H) 1260 3760 113g
CSRPT2P-S (H) 800 3760 113g
CSRRI1P-G 800 2470 113g CSRRI1P-S 680 2470 113g CSRRI2P-G 1460 3760 118g CSRRI2P-S 1230 3760 118g
CSRRT1P-S 830 2470 113g CSRRT2P-S 1530 3760 118g
Heat of
Rejection (BTU)
Reach-In Dual Temperature
Ref. 232
Frzr. 401
Reach-In Freezers
Pass-Thru Freezers
Roll-In Freezers
Reach-In Heated Cabinets
Pass-Thru Heated Cabinets
Roll-In Heated Cabinets
Roll-Thru Heated Cabinets
Narrow Reach-In Refrigerators
Reach-In Refrigerators
Pass-Thru Refrigerators
Roll-In Refrigerators
Roll-Thru Refrigerators
BTU/Hour
Capacity
Ref. 1431
Frzr. 1094
R290
Charge
Ref. 78g
Frzr. 62g
Part Number: 9295040 07/17 11
Page 12
Installation Section 2
Leg & Caster Installation
Warning
The unit must be installed in a stable condition with the front wheels locked. Locking the front casters after installation is the owner’s and operator’s responsibility.
Warning
Use a jack to lift the refrigeration unit off the ground just far enough to remove the leg/caster. Place blocking underneath the unit. Do not work underneath a raised unit without proper blocking. Do not lift the unit more than necessary to remove the leg/caster. Lifting the unit too far can make the unit unstable.
Caution
All single-section units require that the swivel casters be mounted on the front and rigid casters be mounted on the rear.
To install the legs or casters:
1. Remove unit from skid.
NOTE: The bolts used to hold the unit to the skid should be re-used as the fourth hex head bolt for each caster or leg plate installation. The bolt should not measure over 2” (5cm) in length.
Level & Stable
After the cabinet has been placed in the desired location, cabinets with legs must be leveled. Level units from front to back and from side to side. Leveling will insure proper door operation and removal of condensate. It is very important that all legs are properly adjusted to keep the cabinet level, evenly distribute the weight and to make sure the unit will not rock, lean or be unstable.
Cabinets with casters must have the caster brake set so the cabinet cannot move.
Shelf Installation
1. Insert the clips into the pilaster holes at the desired shelf heights.
2. Raise unit to access leg/caster mounting holes on bottom of unit.
3. Attach the legs or casters to bottom of cabinet using hex head bolts.
2. Set the shelves on the clips.
12 Part Number: 9295040 07/17
Page 13
Section 2 Installation
Reversible Door Instructions
APPLICABLE TO FULL DOOR MODELS
1. Open the door.
2. Remove two bolts securing the hinge bracket above the door.
3. Lift the door up and out.
4. Save the hinge bracket.
5. Remove three bolts securing the hinge bracket to the bottom of the unit.
10. Locate the provided alternate top hinge bracket.
11. Place the hinge bracket over the top hinge pin.
12. Open the door.
13. Using the original screws install the hinge bracket on the new side in the vacant lock holes.
14. Check for proper closure and gasket seal.
15. Adjust hinges as needed.
6. Flip it over and install it on the opposite side.
7. Rotate the door 180°.
8. Move the white nylon washer from the top hinge pin to the bottom hinge pin.
9. Insert the bottom hinge pin into the hinge bracket.
Part Number: 9295040 07/17 13
Page 14
Installation Section 2
Door Sweep Adjustment
1. Verify unit is level with 4’ Level. Shim as needed.
2. Remove door sweep before making door adjustments.
3. Adjust doors hinges so door closes by itself.
• A properly adjusted door will close and seal when the door is held open 3” or less with no assistance.
4. Reinstall door sweep. It may need to be reinstalled in new holes so that it does not interfere with the door closing.
• If it is too tight to ramp it will hold door open.
• Make sure sweep is just touching ramp when closed.
Door
Sweep just touching
ramp
Ramp
Unit
New Bottom Hinge Cartridge Installation
1. Install the new cartridge into the door as received. The new cartridge will be in the CLOSED position.
2. As you unload the hinge tension be careful to hold on tight because you should feel the strong spring tension as you rotate the hinge. Place the hinge bracket on the
square hinge pin and rotate it ½ turn to the outside of the door.
5. Verify once again that the door will close and seal when held open 3” or less.
6. If this is a multi-section unit make sure door stays shut or closes by itself when other doors are shut.
3. After the hinge has been rotated, it will now be in the OPEN position and NOT under spring tension.
4. Mount the door back onto the cabinet with the door OPEN. The door should now close properly.
5. Begin closing the door, the door should finish closing on it’s own. If the door stays open remove the door and hinge bracket.
6. Using the hinge bracket rotate the square peg on the cartridge until you feel tension and resistance if you move the hinge in either direction. The hinge is now in the CLOSED position. Repeat instructions starting with step 2.
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Page 15
Section 2 Installation
T-1 Tray Slide Installation
Edge Support for 18” x 26” pans
Installed T-1 Tray Slide for 18”x 26” Pans
System Name T-1 Slide Style Tray Support Style Edge Compatible with 12” x 20” Pans No Compatible with 18” x 26” Pans Yes
• The T-1 tray slide system is designed to support 18” x 26” pans by the edge of the pan.
• The slides are shaped as a C channel.
• Each set of tray slides is mounted at the same height across a door section.
• For each pan, one set of two (2) tray slides is used. The exception is 1.5” spacing.
• For 1.5” spacing, the tray slides are mounted every 3” and the top and bottom of each tray slide is used to hold a pan.
Centerline Spacing
1.5” 2.0” 3.0” 4.0” 5.0” 6.0” Maximum Tray Slides for a Full Section
15 23 15 12 9 8
Maximum Tray Slides for a Half Section (Top or Bottom)
7 10 7 5 4 4
T-1 Installation Instructions
1. For each pan, mount a pair of tray slides; one on each side of the door section at the same height. Mount the tray slides onto the pilasters by sliding the tray slide tabs down into the cutouts. Make sure that all tabs are engaged securely to each pilaster.
NOTE: A dead-blow hammer is recommended to seat the tab into the cutouts.
Pilaster
Slider
2. Verify that all tray slides are lined up evenly.
NOTE: An easy check to verify correct installation is to slide an 18” x 26” pan onto each slide. If the pan is held securely, and is level inside the door section, the installation has been successful.
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Installation Section 2
T-2 Tray Slide Installation
Universal Bottom Support for 12” x 20” and 18” x 26” pans
T-2 Tray Slide System
T-2 Installation Instructions
1. For each pan, two (2) tray slides will be used. Each tray slide must have another tray slide at the same height,
Installed T-2 tray slide with both size pans
System Name T-2 Slide Style Tray Support Style Bottom Compatible with 12” x 20” Pans Yes Compatible with 18” x 26” Pans Yes
on the opposite side of the door section. Mount the tray slides onto the pilasters by sliding the tabs down into the pilaster cutouts. Make sure that all tabs are engaged securely to each pilaster.
NOTE: A dead-blow hammer is recommended to seat the tab into the cutouts.
• The T-2 (Universal) tray slide system is designed to support both 12” x 20” and 18” x 26” pans by the bottom.
• The tray slide is an L shaped piece of formed stainless steel.
• Each set of tray slides is mounted at the same height across a door section.
• For each pan, one set of two (2) tray slides is used.
Centerline Spacing
2.0” 3.0” 4.0” 5.0” 6.0” Maximum Tray Slides for a Full Section
23 15 12 9 8
Maximum Tray Slides for a Half Section (Top or Bottom)
10 7 5 4 4
Pilaster
Slider
2. Verify that all tray slides are lined up evenly.
NOTE: An easy check to verify correct installation is to slide a pan onto each slide. If the pan is held securely, and is level inside the door section, the installation has been successful.
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Page 17
Section 2 Installation
T-3 Tray Slide Installation
Edge Support for 12” x 20” pans
T-3 Tray Slide for 12”x 20” pans
System Name T-3 Slide Style Tray Support Style Edge Compatible with 12” x 20” Pans Yes Compatible with 18” x 26” Pans No
• The T-3 tray slide system is designed to support 12” x 20” pans by the edge of the pan.
• The slides are shaped as a C channel.
• Each set of tray slides is mounted at the same height across a door section.
• For each pan, one set of two (2) tray slides is used.
Centerline Spacing
3.0” 4.0” 5.0” 6.0” Maximum Tray Slides for a Full Section
17 12 9 7
Maximum Tray Slides for a Half Section (Top)
6 5 4 3
Maximum Tray Slides for a Half Section (Bottom)
8 6 5 4
T-3 Installation Instructions
1. For each pan, two (2) tray slides will be used. Each tray slide must have another tray slide at the same height, on the opposite side of the door section. Mount the tray slides onto the pilasters by sliding the tabs down into the pilaster cutouts. Make sure that all tabs are engaged securely to each pilaster.
NOTE: A dead-blow hammer is recommended to seat the tab into the cutouts.
Pilaster
Slider
2. Verify that all tray slides are lined up evenly.
NOTE: An easy check to verify correct installation is to slide a pan of the appropriate size into each slide. If the pan is held securely, and is level inside the door section, the installation has been successful.
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Page 18
Installation Section 2
T-4 Rack Slide Installation
Edge Support for 18” x 26” pans
Installed T-4 Tray Slide for 18”x 26” pan
System Name T-4 Slide Style Rack Support Style Edge Compatible with 12” x 20” Pans No Compatible with 18” x 26” Pans Yes
3. Repeat steps 1-2 on the opposite side. Verify that all mounting plates are lined up across the door section.
4. For a full section installation, repeat steps 1-3 for the upper half.
5. Place each rack on two (2) mounting plates.
Pilaster
Rack
Mounting Plate
6. Verify that all tray slides are lined up evenly.
NOTE: An easy check to verify correct installation is to slide a pan of the appropriate size into each slide. If the pan is held securely, and is level inside the door section, the installation has been successful.
• The T-4 rack slide system is designed to support 18” x 26” pans by the edge of the pan.
• The T-4 rack slide system consists mounting plates for each side, and a set of racks.
• The racks are formed of heavy gauge metal wire.
• Each set of rack slides is mounted at the same height across a door section.
• Each rack uses two (2) mounting plates.
T-4 Installation Instructions
1. Start assembling the mounting plates at the bottom of the door section. Place a bottom mounting plate so that each set of tabs engages a cutout on the pilaster. Push the mounting plate down to secure the plate to the cutouts.
NOTE: A dead-blow hammer is recommended to seat the tab into the cutouts.
2. On the same side place a top mounting plate with the bottom edge 20” (51cm) above the top of the lower mounting plate.
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Section 3
Operation
DANGER
The on-site supervisor is responsible for ensuring that operators are made aware of the inherent dangers of operating this equipment.
DANGER
Do not operate any appliance with a damaged cord or plug. All repairs must be performed by a qualified service company.
DANGER
Keep power cord AWAY from HEATED surfaces. DO NOT immerse power cord in water. DO NOT let power cord hang over edge of table or counter.
Warning
Do not contact moving parts.
Caution
Do not throw items into the storage area. Failure to heed this recommendation could result in damage to the interior of the cabinet or to the blower coil.
Warning
All covers and access panels must be in place and properly secured, before operating this equipment.
Warning
Do not use electrical appliances inside the food storage compartment of this appliance.
Warning
The operator of this equipment is solely responsible for ensuring safe holding temperature levels for all food items. Failure to do so could result in unsafe food products for customers.
Warning
Overloading shelves can damage equipment or cause bodily injury.
Warning
Damp or wet hands may stick to cold surfaces.
Warning
Do not block the supply and return air grills or the air space around the air grills. Keep plastic wrappings, paper, labels, etc. from being airborne and lodging in the grills. Failure to keep the air grills clear will result in unsatisfactory operation of the system.
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Operation Section 3
Heated Cabinet Operation
DANGER
The unit surface is very hot! Avoid direct contact with skin; use appropriate protective apparel, such as gloves.
Heated cabinets have a power and light switch located behind the louvered panel.
Light
Switch
Power Switch
Heated cabinets have an electronic thermostat with digital read-out located on the top front shroud. A circulating fan provides uniform airflow in the cabinet.
Upper Right Button Lower Right Button
POWER UP
1. Check that unit is properly connected to the power source.
2. Set the POWER ON/OFF switch, to the ON position.
3. Adjust the electronic thermostat to the desired temperature. The factory temperature setting is 200°F.
4. Allow unit to warm-up before use. It may take up to two hours to realize the temperature.
TEMPERATURE CONTROL & DISPLAY OPERATION
1. Press upper or lower right button to display current set-point (blinking).
₋ If buttons untouched for 5 seconds it will return to
display the current temperature.
2. Increase set-point by pressing upper button. Max value depends on parameters in control. Decrease set-point by pressing lower button. Min value depends on parameters in control.
₋ If buttons untouched for 5 seconds returns to display
current temperature and stores new set-point.
FAN OPERATION
When heating elements are ON, fan is ON.
When heating elements are OFF, fan cycles OFF for 2 minutes, then ON for 1 minute and repeating this cycle until control turns heating elements back ON.
SENSOR ERROR
If E01, E02 or E03 is shown on the display the corresponding sensor, S1, S2 or S3 is defective. Replace the sensor.
HIGH TEMPERATURE SAFETY DEVICE
An automatic reset type safety device is mounted above the heater(s) behind the vertical air duct(s). This safety switch will open if the temperature exceeds 220°F (105°C) in the event of a fan failure or air duct obstruction. Whenever the switch opens, power to all components including the temperature control/ display is interrupted. Once the safety switch cools sufficiently to automatically reset, operation of all components will resume.
POWER DOWN
1. Turn the unit off daily by setting the POWER ON/OFF switch to the OFF position
2. After use, allow unit to cool down.
3. Clean equipment as discussed in the maintenance section of this manual.
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Section 3 Operation
Refrigerator & Freezer Operation
• Delfield refrigerators are designed to maintain an operational temperature of 36°F to 40°F (2°C to 4°C).
• Delfield freezers are designed to maintain an operational temperature of 0°F (-18°C).
Power
• One door refrigerators will run after they are plugged in.
• Freezers, two & three door refrigerators have a power switch located behind the louvered panel. Plug the unit in and turn it on to deliver power.
Power Switch
• Dual temperature reach-ins have two power switches behind the louvered panel, one for the top and another for the bottom. Plug the unit in and turn the switches on to deliver power.
Top
Power
Bottom
Power
AT S TA R T UP
1. At initial start-up or anytime power is disconnected, then reconnected to the unit, the control will go into defrost mode.
2. The control will enter a DEFROST mode and the display will read dEF. The compressor and condenser fan as well as the evaporator fan will remain off until this initial defrost is complete. This initial defrost cycle may take up to 35 minutes to complete.
3. The display will continue to read dEF for an additional 30 minutes while the cooling cycle cools the box to the set temperature.
4. Then the digital thermostat will display box temperature.
5. The temperature control will cycle the compressor, evaporator fan motor and condenser fan motor to maintain box temperature at the control setting. For more information see Evaporator Fan Operation on page
22.
Manual Defrost
If a manual defrost is desired, hold the upper left display button for five seconds or unplug the unit for several seconds, then plug unit back in. This will cause the control to re-initialize and then enter a defrost cycle.
Automatic Defrost
The temperature control monitors the evaporator temperature and will turn off the compressor and condenser fan motor when needed to allow accumulated frost on the evaporator to clear. Additionally the freezer evaporator fan will turn off and defrost heater will switch on to warm the coil. During this defrost cycle, the digital temperature display will read dEF. After the defrost cycle is complete, the temperature control will return to a normal cooling cycle, but the display will continue to read dEF until the evaporator returns to normal cooling temperatures (up to 30 minutes). The freezer evaporator fan motor will not switch on until the evaporator reaches -5°F (-21°C) or two minutes AFTER the compressor and condenser fan motor have begun operating.
The temperature control monitors evaporator temperature and compressor run time to determine the proper time for a positive defrost cycle. A defrost cycle can occur as often as every 60 minutes under extremely heavy usage. It can last a minimum of 2 minutes in a refrigerator or 6 minutes in a freezer. When the controller enters the defrost mode the compressor is shut off and will remain off until the evaporator coil temperature exceeds:
• 41°F (5°C) or the controller reaches a time limit of 75 minutes on a refrigerated unit.
• 55°F (13°C) or the controller reaches a time limit of 35 minutes on a freezer.
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Operation Section 3
TEMPERATURE CONTROL & DISPLAY
V
V
Control Display
Operation / Indication
Status Displayed Comments
Normal (°C) Temp. [°C] Unit depends on setting
Normal (°F) Temp. [°F]
Show set-point Temp.
Set to Defrost dEF / Temp Depends on setting
Sensor 1 defect E01 Air sensor
Sensor 2 defect E02 Coil sensor
High temperature alarm Hi Automatically switching
Low temperature alarm Lo
Line voltage too hight uHi
Line voltage too low uLi
Temperature Control & Display Operation
Press upper or lower right button.
• Display show actual set-point (blinking).
₋ If buttons untouched for 3 seconds returns to normal.
• Increase set-point by pressing upper button. Max value depends on parameters in control.
• Decrease set-point by pressing lower button. Min value depends on parameters in control.
₋ If buttons untouched for 3 seconds returns to normal
and stores new set-point.
Press upper left button for 5 seconds.
• Start defrost.
Press lower left button for 5 seconds.
• Unit goes into stand-by mode.
₋ The display will read off, then a period.
• Press the lower left button again for 5 seconds.
₋ The display will read on. ₋ The unit will then start up in the defrost mode, and
display will read dEF.
(parameters in control)
(parameters in control or as chosen by upper
left button)
at 2 sec rate
Temperature Alarm
The alarm will flash HI or LO 90 minutes after the unit has reached its alarm temperature point or after any power interruption if the temperature is above or below the alarm set points.
• The high refrigerator temperature point is 50°F (10°C).
• The low refrigerator temperature point is 25°F (-4°C).
• The high freezer temperature point is 20°F (-7°C).
• The low freezer temperature point is -25°F (-32°C).
EVAPORATOR FAN OPERATION
During normal operation the evaporator fan may cycle and/ or pulse independently of the compressor. Consult Technical Support at 1-844-724-CARE if you are unsure of the proper function.
Cooling Cycle Defrost Cycle
Compressor OnCompressor
Off
Off
Evap Fan OnEvap Fan
Refrigerator X Cycles On 2-Min,
Freezer X X X
On
Evap Fan
Off 2-Min
Evap Fan
Off
Compressor
Off
On
Evap Fan
Evap Fan
X
Off
ENERGY SAVER SWITCH
Select freezers are equipped with an energy saver switch for service use. It is located in the electrical box behind the front shroud. It controls the length of time that heat is applied to the door perimeter. The normal operating position for this switch is the on position, providing the shortest amount of time. If excessive condensation is observed on the door opening, switch to the off position with the help of an authorized service agent. The off position will increase the length of time the door heater is on.
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Section 3 Operation
Changing Display from Fahrenheit to Celsius
1. Simultaneously hold the up and down arrows for 5 seconds to access menu for password protected parameters.
2. Screen should temporarily flash PAS and then move to a numeric screen.
3. Scroll to 187 using the up/down arrows and push the stand-by button (lower left button) to enter.
6. -F should be displayed indicating Fahrenheit. Use the down arrow to change it to -C for Celsius and hit the stand-by button (lower left button) to enter the change.
7. Push the defrost button (upper left button) to move out of the display unit menu.
4. Scroll to dis using the up/down arrows and push the stand-by button (lower left button) to enter into the display menu.
5. Scroll to CFu using the up/down arrows and push the stand-by button (lower left button) to enter the display unit menu.
8. Push the defrost button (upper left button) to move out of the display menu and back to the normal display.
NOTE: For steps 7 and 8, display will return back to normal display after 30 seconds of inactivity.
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Operation Section 3
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Section 4
Maintenance
DANGER
It is the responsibility of the equipment owner to perform a Personal Protective Equipment Hazard Assessment to ensure adequate protection during maintenance procedures.
DANGER
Failure to disconnect the power at the main power supply disconnect could result in serious injury or death. The power switch DOES NOT disconnect all incoming power.
DANGER
Disconnect electric power at the main power disconnect for all equipment being serviced. Observe correct polarity of incoming line voltage. Incorrect polarity can lead to erratic operation.
Warning
Never use sharp objects or tools to remove ice or frost. Do not use mechanical devices or other means to accelerate the defrosting process.
Warning
When using cleaning fluids or chemicals, rubber gloves and eye protection (and/or face shield) must be worn.
Caution
Maintenance and servicing work other than cleaning as described in this manual must be done by an authorized service personnel.
Notice
Never use a high-pressure water jet for cleaning or hose down or flood interior or exterior of units with water. Do not use power cleaning equipment, steel wool, scrapers or wire brushes on stainless steel or painted surfaces.
Responsibility
You are responsible for maintaining the equipment in accordance with the instructions in this manual. Maintenance procedures are not covered by the warranty.
Warning
When cleaning interior and exterior of unit, care should be taken to avoid the front power switch and the rear power cord. Keep water and/or cleaning solutions away from these parts.
Maintenance Daily Weekly Monthly After Prolonged Shutdown At Start-Up
Interior X X X
Gasket X X X
Exterior X X X
Drain X X X
Condenser Coil X X X
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Maintenance Section 4
Interior Cleaning
The interior can be cleaned using soap and warm water. If this isn’t sufficient, try ammonia and water or a nonabrasive liquid cleaner.
GASKETS
Gaskets require regular cleaning to prevent mold and mildew build up and also to retain the elasticity of the gasket. Clean them with water and mild soap (not citrus based). Avoid full strength cleaning products on gaskets as this can cause them to become brittle and crack. Never use sharp tools or knives to scrape or clean the gasket. Gaskets can be easily replaced and do not require the use of tools or an authorized service person. The gaskets are dart style and can be pulled out of the groove in the door. Place gasket in warm water to make the material more pliable for installation. Dry and press into place.
PREVENTING BLOWER COIL CORROSION
To help prevent corrosion of the blower coil, store all acidic items, such as pickles and tomatoes, in seal-able containers. Immediately wipe up all spills.
Exterior Cleaning
Notice
Never use an acid based cleaning solution on exterior panels! Many food products have an acidic content, which can deteriorate the finish. Be sure to clean the stainless steel surfaces of ALL food products.
Clean the area around the unit as often as necessary to maintain cleanliness and efficient operation.
Wipe exterior surfaces with a damp cloth rinsed in water to remove dust and dirt from the outside of the unit. Always rub with the “grain” of the stainless steel to avoid marring the finish. If a greasy residue persists, use a damp cloth rinsed in a mild dish soap and water solution. Wipe dry with a clean, soft cloth.
Never use steel wool or abrasive pads for cleaning. Never use chlorinated, citrus based or abrasive cleaners.
Stainless steel exterior panels have a clear coating that is stain resistant and easy to clean. Products containing abrasives will damage the coating and scratch the panels. Daily cleaning may be followed by an application of stainless steel cleaner which will eliminate water spotting and fingerprints. Early signs of stainless steel breakdown are small pits and cracks. If this has begun, clean thoroughly and start to apply stainless steel cleaners in attempt to restore the steel.
Wipe casters with a damp cloth to prevent corrosion.
DRAIN
Each refrigerated unit has a drain located inside the unit that removes the condensation from the evaporator coil and routes it to an external condensate evaporator pan. Each drain can become loose or disconnected during normal use. If you notice water accumulation on the inside of the unit, be sure the drain tube is connected to the evaporator drain pan. If water is collecting underneath the unit, make sure the end of the drain tube is in the condensate evaporator. The leveling of the unit is important as the units are designed to drain properly when level. Be sure all drain lines are free of obstructions.
DOORS/HINGES
Over time and with heavy-use doors, the hinges may become loose. If this happens, tighten the screws that mount the hinge brackets to the frame of the unit. Loose or sagging doors can cause the hinges to pull out of the frame, which may damage both the doors and the hinges. In some cases this may require qualified service agents or maintenance personnel to perform repairs.
Cleaning the Condenser Coil
In order to maintain proper refrigeration performance, the condenser fins must be cleaned of dust, dirt and grease regularly. It is recommended that this be done monthly. If conditions are such that the condenser is totally blocked in a month, the frequency of cleaning should be increased. Clean the condenser with a vacuum cleaner or stiff brush. If extremely dirty, a commercially available condenser cleaner may be required.
Failure to maintain a clean condenser coil can initially cause high temperatures and excessive run times. Continuous operation with a dirty or clogged condenser coil can result in compressor failure. Neglecting the condenser coil cleaning procedures will void any warranties associated with the compressor and cost to replace the compressor.
26 Part Number: 9295040 07/17
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Page 28
DELFIELD
980 SOUTH ISABELLA ROAD, MOUNT PLEASANT, MI 48858
WWW.DELFIELD.COM
800-733-8821
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Part Number: 9295040 07/17
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