De La Rue MACH 6 User Manual

177-0200 & 177-0201
u
ser guide
MACH 6
Coin Sorter and Counter W / Basic Control & RS232 Interface
Box 200 705 S. 12th Street Watertown, WI 53094 USA
Tel: ( 920 ) 262- 3300 ( Sales )
( 800 ) 527- 2638 ( Supplies )
Fax: ( 920 ) 261- 1783 ( Sales )
( 920 ) 262- 3374 ( Supplies )
Web: http://www.delarue.com
Dear Customer,
Thank you for purchasing the Model 6950 Coin Sorter / Counter from De La Rue. This product is yet another step to fulfilling our mission:
To enable the secure and cost effective availability of cash
when and where people need it.
This innovative product incorporates the very latest technology for you to process coins faster and more accurately than ever before. It contains De La Rue designed and patented components which make this product unique.
Additional benefits of the Model 6950 are:
S Compact size
S 3000 coins per minute
S Quiet operation
S Tabletop or stand- alone operation
S Battery backup
S Sorts up to 8 different denominations
S Large capacity tilting inspection pan
S Selectable bagstops
S Auto-ranging power supply for
world-wide voltages
S Lockout security to protect operating information
S High speed printer
S Remote display
S Three levels of memory
With over 100 years’ experience in the design, development and manufacture of world class coin processors, De La Rue supplies more products world-wide than any other manufacturer. Quality is paramount in our manufacturing process and we are proud to hold certificates for European quality directives for both safety and electromagnetic standards. In addition to this, manufacturing sites have been awarded ISO9001 quality certificates.
To ensure maximum life from your Sorter, we recommend that it is regularly serviced. To assist you, we provide worldwide service and support through our network of branch offices and authorized distributors. Please contact them for the location of your nearest service office.
We wish you many years of carefree use.
De La Rue Cash Systems Inc.
De La Rue Cash Systems Inc. a division of De La Rue International Ltd. Registered Office Box 200 705 S. 12th Street Watertown, WI 53094 USA
i
FCC Interference Statement
Warning
This equipment generates, uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause interference to radio and television reception. It has been tested and found to comply with the limits for a Class A or Class B computing device pursuant to Subpart J of Part 15 of FCC Rules which are designed to provide reasonable protection against such interference in a residential installation. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause interference with radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by taking one or more of the following measures:
n Reorient the receiving (radio/TV) antenna
n Move the sorter to the right or left with respect to the receiver
n Move the sorter away from the receiver
n Plug the sorter into a different outlet so that the sorter and receiver are on different branch circuits.
Warning: Only equipment certified to comply with the Class A or Class B limits may be attached to this currency counter. Operation with noncertified equipment is likely to cause radio and TV recep­tion interference.
Peripherals should be interfaced using only shielded cables to maintain FCC Class A or Class B certifi­cation and to reduce the possibility of interference with radio and television reception.
Reference material
If this equipment does cause reception interference, the user should contact an authorized sales or service representative for suggestions. Two booklets, the CIB Interference Handbook and the CIB Tele­phone Interference Booklet are provided by the Compliance and Information Bureau of the Federal Communications Commission. To obtain copies, call the Bureau at (202) 418-1100 or on the Internet at http://www.fcc.gov/cib.
De La Rue International Limited is pleased to give detailed specifications of its products in this manual but expressly reserves the right to vary these at its discretion at any time without notice. As the Compa­ny’s products and services are continuously being developed it is important for customers to check that the information herein includes the latest particulars. This manual is for general guidance only and may contain inappropriate information under particular conditions of use. All recommendations and sugges­tions issued by or on behalf of the Company in whatever form, are subject to the Company’s terms and conditions of sale, of which a copy will be supplied on request. This document is not part of a contract or license, save insofar as may be expressly agreed.
E De La Rue International Limited 1997 All items of technical information, advice, knowhow, drawings, designs, specifications and other items communicated in this document are confidential and remain the property of De La Rue International Limited and shall not be disclosed to a third party without written consent of De La Rue International Limited.
The above duty of confidence also entails a prohibition of reproduction of this text without authority, in writing from De La Rue International Limited.
ii
user guide
Model 6950 Coin Sorter / Counter W / Basic Control & RS232 Interface
SAFE OPERATION OF THIS PRODUCT IS DEPENDENT UPON PROPER INSTALLATION WITH COMPATIBLE EQUIPMENT AND BY AN AUTHORIZED SALES OR SERVICE REPRESENTATIVE. INCOMPLETE OR INCORRECT INSTALLATION MAY RESULT IN DAMAGE TO THE EQUIPMENT OR PERSONAL INJURY. ACCIDENTS AND COUNTING INACCURACIES CAN BE AVOIDED IF THE OPERATOR IS COMPLETELY FAMILIAR WITH THIS PRODUCT AND ITS OPERATION. ONLY COINS / TOKENS WITHIN THE RANGES DESCRIBED IN THE SPECIFICATIONS SECTION OF THIS GUIDE SHOULD BE PROCESSED. ANY / ALL OTHER OBJECTS SHOULD BE REMOVED FROM THE COIN MIX BEFORE PROCESSING. NEVER ALLOW TOOLS, FINGERS, HAIR OR LOOSE CLOTHING NEAR MOVING PARTS. NO ATTEMPT SHOULD BE MADE TO DISASSEMBLE THIS PRODUCT. IF SERVICE IS REQUIRED, CONTACT YOUR AUTHORIZED SERVICE REPRESENTATIVE.
THIS IS NOT A
SELF--SERVICE PRODUCT
OPERATION OF THIS PRODUCT
SHOULD BE PERFORMED ONL
BY PROPERLY TRAINED
PERSONS.
DELARUE ACCEPTS NO LIABILITY FOR ANY LOSS OR DAMAGE ARISING OUT OF THE UNAUTHORIZED USE, MODIFICATION OR ADJUSTMENT OF THE PRODUCT OR RELATED EQUIPMENT DESCRIBED OR REFERRED TO IN THIS DOCUMENT.
Y
The information contained herein is proprietary and is not to be used for purposes other than
.
as an aid in the operation and/or maintenance of the equipment described herein and is fur­ther not to be released or reproduced by any­one without the written permission of:
DE LA RUE
CASH SYSTEMS INC.
BOX 200
705 SOUTH 12TH STREET
WATERTOWN, WISCONSIN 53094
USA
#0000407 REV 01 ALL RIGHTS RESERVED in USA
COPYRIGHT 2002 Printed
iii
user guide
Declaration of conformity
Manufacturer & responsible person Details of product
DE LA RUE Coin Sorter / Counter CASH SYSTEMS INC. Box 200 705 S. 12th Street Model types Watertown, WI 53094 USA Telephone: (920) 262 - 3300 6950000 -- 6950999 (230V) Fax: (920) 261 - 1783
This product conforms to the essential requirements of:
Directive 89 / 336 / EEC Electromagnetic compatibility
Directive 73 / 23 / EEC Low voltage electrical equipment (safety)
and conformity has been demonstrated by meeting the applicable requirements of the following standards:
EN 60 950 Safety of Information T echnology Equipment including Electrical
Business Equipment
EN 55014 Limits & Methods of Measurement of Radio Interference of Information
Technology Equipment
EN 50082--1 Electromagnetic Compatibility Generic Immunity
IEC 801--2 Electrostatic Discharge Requirements
IEC 801--3 Radiated Electromagnetic Field Requirements
IED 801--4 Electrical Fast Transient/Burst Requirements
iv
contents
INTRODUCTION 1.......................
MODEL IDENTIFICATION 2...............
SPECIFICATIONS 3......................
OPTIONS 4.............................
INSTALLATION
UNPACK 5...........................
CHECK FOR SHIPPING DAMAGE 6.....
CHECK FOR MISSING PARTS 6........
SECURE THE SORTER 6..............
INSTALL THE OPTIONS 7..............
INSTALL COIN BAGS / DRAWERS 8....
THE POWER CORD / SWITCH 9........
THE INSPECTION PAN / SHIELD 10.....
OPERATING THE SORTER
THE KEYSWITCH 12..................
THE CONTROL 13....................
TIME / DATE 15.......................
FEE PERCENT 15.....................
FIXED FEE 15........................
DISPLAYING QUANTITIES / TOTALS 16.
ACCEPTING QUANTITIES / TOTALS 17..
CLEARING QUANTITIES / TOTALS 18...
PROCESSING COIN 20................
WHEN YOU REACH A BAGSTOP 21....
BAGSTOP QUANTITY SELECTION 22...
CHANGING THE BAGSTOP
QUANITITY 23........................
OPERATOR DISPLAY MESSAGES
INTRODUCTION 25................
RAM ERROR 25...................
KEY SEQUENCE 25................
CLEAN SENSOR 26................
LOW BATTERY 26.................
COIN BACKUP 26..................
TOTAL NOT ZERO 26...............
RUN NO ACCEPT 27...............
PRINTER BUSY 27.................
OVERFLOW 27....................
COMMUNICATIONS ERROR 27......
INTERLOCK 27....................
v
vi
contents
PROGRAMMING
DEFAULT SETTINGS 28...............
INITIALIZING CONTROL FOR
PRINTER OPERATION 30..............
INITIALIZING CONTROL FOR
REMOTE BATCH DISPLAY 31..........
PROGRAMMING KEY SEQUENCES
1. SET TIME / DATE 32...............
2. DECIMAL PT / COMMA
SELECTION / POSITION 33.........
3. SET FEE PERCENT 35.............
4. SET FIXED FEE 36................
5. BATCH PRINT LENGTH /
NUMBER OF COPIES 37...........
6. GRAND PRINT LENGTH /
NUMBER OF COPIES 39...........
7. RS232 COMMUNICATION PORT PARAMETERS
7.0 SELECT BAUD RATE 41.......
7.1 SELECT PARITY 43...........
7.2 SELECT DATA BITS 44........
7.3 SELECT FORMATS 46.........
7.4 SELECT ACK / NAK ENABLE 49
7.5 SELECT DTR / DSR ENABLE 50
7.6 SELECT RTS / CTS ENABLE 51
8. SELECT PRINT ORDER
(VALUE / SIZE) 53.................
9. SELECT IF BAG STOPS ARE
ACTIVE / DISABLED 53............
10. SELECT RUN CONTINUOUSLY /
7--SECOND STOP 54..............
11. SELECT UNIT OR DOLLAR
DISPLAY 54.......................
12. PROGRAM BAG STOP VALUES 55..
13. PROGRAM COIN VALUES 57.......
CIRCUIT PROTECTION 59................
SORTER CLEANING / JAM REMOVAL 60...
SERVICE 64.............................
vii
viii
Introduction
introduction
The Mach 6 Coin Sorter and Counter is designed for ease of operation. Coins are sorted and counted at a rate of up to 3,000 dimes per minute (depending on the coin mix). The denomination and quantity totals are registered within the Control Module, and are selected for display at the Control Panel located on the front of the Module.
1. Inspection Pan Allows inspection of coin mix so that unwanted objects may be removed before coins enter the Sorting Area.
2. Power Switch Turns Main Power to Sorter on and off.
Display
3. Visual communications link between the Sorter and the Operator.
4. Control Communications link between the Sorter and the Operator. All Sorter operation is done here.
Keylock
5. Allows access to programming mode.
Assembly
(Rear of Sorter)
1
5
4
2
3
FIGURE #1
SORTER DESCRIPTION
1
Introduction
model identification
MODEL
6950002 USA 8
6950022 USA 8
6950028 USA ( 2 TOKEN ) 8
6950112 UK 8
6950127 AUSTRALIA 8
6950122 CANADA 6
6950143 MEXICO 8
6950145 MEXICO 8
6950150 SWITZERLAN D 7
6950160 PAKISTAN 5
6950204 RUSSIA 7
6950511 U.K. ( SAINSBURY ) 8
6950519 NEW ZEALAN D 6
6950551 SINGAPO RE 8
APPLICATION STATIONS
6950553 MALAYSIA 6
6950802 EURO 8
Note: ALL MODELS REQUIRING CE ( EUROPEAN COMMUNITY ) ARE PROPERLY CONFIGURED.
2
Introduction
specifications
Size; Height 11.340” (28.8 cm)
Width 16.730” (42.5 cm)
Depth 21.730” (55.2 cm)
Weight 47.180 lbs (21.4 kg)
Note: Weight is approximate and does not include Coin Drawers / Bag Attachments.
Sorting Speed ...........................
Up to 3000 Coins per Minute (depending on coin mix)
Operating Temperature Range.............
+40 to +100 Degrees Fahrenheit +5 to +38 Degrees Centigrade
Voltage 90--264 VAC 50 / 60 Cycle Coin Diameter Capability (Typical)
.590” (15mm) to 1.28” (32.4mm) Sorting Differential = .5mm (.020”) minimum)
Inspection Pan Capacity
Approximately 4500 coins (.705” / 18mm diameter)
Coin Drawer Capacity
Approximately 900 coins (.705” / 18mm diameter)
THIS EQUIPMENT MUST BE GROUNDED FORPROPER OPERATION. USE OF EXTENSION CORDS OR 3--2 ADAPTERS IS NOT RECOMMENDED. IF A 3--2 ADAPTER IS USED, THE GROUNDING WIRE OR TANG MUST BE CONNECTED TO THE BUILDING GROUND. FOR OPTIMUM SAFETY, THE POWER CORD SHOULD BE DISCONNECTED FROM THE POWER SOURCE BEFORE CLEANING OR SERVICING. THE SOCKET OR OUTLET SHOULD BE INSTALLED NEAR THE EQUIPMENT AND BE EASILY ACCESSIBLE.
3
Introduction
options
There are seven (7) options available. Each option is packaged separately, complete with Installation Instructions.
1. SORTER STAND ---- Secures Sorter and Bag Ring / Spout in proper configuration for bagging coin.
2. COIN DRAWERS ---- Receive sorted coins.
3. BAG CHUTE / SPOUT / RING ---­For bagging large coin quantities. Chute replaces Coin Drawer. The Spout / Ring attach to Sorter Stand.
4. MAGNET ---- Attaches to Inspection Pan to prevent unwanted metallic objects from entering the Sorting Area.
5. REMOTE BATCH DISPLAY ---- Allows the customer to observe the total as coins are sorted / counted.
Note: The Control must be “told” that a Remote Batch Display is connected. The procedure is discussed in the Programming Section later in this Guide.
6. PRINTER ---- Provides a permanent record (audit trail) of all transactions.
Note: The Control must be “told” that a Printer is connected. The procedure is discussed in the Programming Section later in this Guide.
7. SECURITY STAND ---- Similar to Item #1 (above), but encloses Coin Bags for security.
4
Introduction
installation
UNPACK (See FIGURE #2)
The internal packaging is designed not only for protection during shipment but to allow an easy means of removal from the shipping container.
LIFT HERE
LIFT HERE
FIGURE #2
PACKAGING
THE SORTER WEIGHS 47.18 POUNDS (21.4 KG). USE PROPER LIFTING TECHNIQUES OR USE A HELPER WHEN REMOVING THE SORTER FROM THE SHIPPING CARTON.
5
Introduction
installation
CHECK FOR SHIPPING DAMAGE
(2)
1/4” / 6.35MM
HOLES
1-5/8” / 41.3MM
15-1/8” / 384.2MM
1” / 39.4MM
FIGURE #3
COUNTERTOP INSTALLATION
The Sorter and all options were thoroughly tested after they were manufactured and carefully packaged when they left the factory.
ANY DAMAGE THAT MAY HAVE BEEN DONE IN SHIPMENT SHOULD BE REPORTED TO THE CARRIER IMMEDIATELY, AND THE SHIPPING CARTON(S) AND PACKAGING RETAINED FOR INSPECTION, IF NECESSARY.
CHECK FOR MISSING PARTS
Compare the items received against the original order. Notify your Authorized Sales / Service Representative of any discrepancies.
SECURE THE SORTER (IF DESIRED)
The Sorter will sit on a countertop or tabletop. It may be attached for security. A drilling guide is shown in FIGURE #3.
FIGURE #4
STAND INSTALLATION
Note: The distance from the front edge of
the countertop to the Sorter to be determined at installation. Allow sufficient clearance at the rear and right side of the Sorter to allow the Inspection Pan room to move freely throughout its travel range. Screw length should be 3/4” (maximum) plus the thickness of the countertop.
If bagging coin is desired, the Sorter must be attached to its own stand as shown in FIGURE #4.
Note: A Security Stand, utilizing a sliding drawer configuration to protect the coins is also available. Contact your Authorized Sales Representative for additional information.
6
Introduction
installation
RS232 CONNECTIONS
PORT 1 PORT 4PORT 3PORT 2
INSTALL THE OPTION(S) (IF ORDERED)
Install each option in accordance with the Installation Instructions provided with each kit. Cable connections are shown in FIGURE #5.
Note: The Printer must be connected to port #4 and the Remote Batch Display must be connected to port #3.
Note: The Control must be “told” that a Printer or Remote Display is connected. The setup procedure is discussed in the Programming section later in this Guide.
FIGURE #5
OPTION CABLE CONNECTIONS
UNIT COUNTS
BATCH ACCEPT
TIME 09:15 09/21/02 BATCH 1503--01 SUB 111 GRAND 09/21/02
.01 200 2.00 .05 260 13.00 .10 360 36.00 .25 1100 275.00 .50 76 38.00
1.00 50 50.00
TOTAL COIN 414.00
-- -- -- -- --
TOTAL 414.00
7
Introduction
installation
SPOUT
RING
COIN BAG
INSTALL COIN BAGS / COIN DRAWERS
Unpack the Coin Drawers (if ordered) and slide them into position. All Coin Drawers are identical in size and shape. If you are bagging coin, replace the Coin Drawers at those locations with the Chute / Spout configuration. To install a Coin Bag, lift the appropriate Ring and slip the Bag over the Spout. Slide the Ring down over the Bag to secure it in position with the slot in the Ring facing forward.
Note: Depending on the length and condition of the Coin Bag, folding the top over to provide a double fabric thickness may increase the holding capability of the ring.
FIGURE #6
COIN BAG INSTALLATION
10¢ -- 1000 Units $100.00 1¢ -- 750 Units $7.50 5¢ -- 500 Units $25.00 25¢ -- 400 Units $100.00
1.00 -- 300 Units $300.00 50¢ -- 250 Units $125.00
Rest the Coin Bag on the Stand Shelf to support the weight of the coin.
RECOMMENDED
COIN DRAWER
CAPACITIES
8
Introduction
installation
THE POWER CORD / SWITCH
Check the Power Cord supplied with the Sorter to ensure compatibility with local requirements. If a different plug connection is required, obtain the correct Power Cord assembly locally.
Be sure the Power Switch (See FIGURE #7) is in the “OFF” position, and then connect the Sorter end of the Power Cord as shown in FIGURE #8, and the opposite end to a properly grounded AC outlet of the appropriate voltage.
POWER SWITCH
FIGURE #7
POWER SWITCH
POWER CORD
FIGURE #8
POWER CORD CONNECTION
9
Introduction
installation
Note: Allow sufficient clearance at the rear
and sides of the Sorter to allow the Inspection Pan free movement throughout its travel range.
THE INSPECTION PAN / SHIELD
Lifting the corner as shown in FIGURE #9 allows the Pan to swing to the right and tilt upward, transferring the coins to the Sorting Disc. The second (next) batch of coins may then be placed in the Pan and inspected while the first batch is sorting. Returning the Pan to its “rest” position quiets the sorting operation considerably. If a Magnet is used, move the Inspection Pan to the right before lifting so the Magnet clears the Rear Housing / Printer. To remove the Pan for access to the sorting area, first close the Pan (“rest” position) then lift the rear of the Pan up slightly and (if a Printer is used) to the rear to remove, so that the Shield will not contact the Printer Bracket. Notches in the Inspection Pan allow addition of the Shield (if desired) to prevent spillage when processing large batches.
INSTALL SHIELD WITH SMOOTH SIDE UP.
LIFT
FIGURE #9
INSPECTION PAN
10
Operation
sorting stations
The Sorter has eight (8) Sorting Stations. They are numbered as shown in FIGURE #10. In some applications, not every Sorting Station would be used. The Coin Drawers for these Stations may be secured in position, if desired, by a single screw inserted in the bottom of the Drawer through the Baseplate.
A small label intended to remind the operator to examine the coin mix and remove objects that could cause damage is included with the Sorter. Usage is optional. A suggested location is shown in FIGURE #10.
WARNING LABEL
5--8
4
3
LIFT
2
1
DUMMY
FIGURE #10
SORTING STATIONS
11
Operation
the keyswitch
The Keyswitch, located to the left of the Control, provides access to the programming mode.
1. Enter the programming mode by turning the Keyswitch to the vertical position and holding the Batch Key down at power--up.
2. Exit the programming mode by turning the Keyswitch to the horizontal position.
KEY
KEYSWITCH
LOCKED = HORIZONTAL UNLOCKED = VERTICAL
12
FIGURE #11
KEYSWITCH
Complete programming instructions are discussed later in this Guide.
Operation
the control
BAG
STOP
OFF
BAG
COUNT
ACCEPTMOTOR ON /
FIGURE #12
CONTROL
BATCH GRAND
CLEAR
FUNCTION KEYS
MOTORON/OFF
Alternate function key that controls the Sorting Motor. Toggles between ON and OFF.
BATCH Displays the current Batch Total.
Repeated key depressions will display the Batch Total for each denomination.
GRAND Displays the current Grand Total.
Repeated key depressions will display the Grand Total for each denomination.
ACCEPT Accepts the value shown on the top
line of the Display into the next level (it is cleared out of the present level). If it is a Grand Accept, the total is not cleared.
Note: When the accept key is pressed, a message may appear on the Display to alert the operator to an error condition. Refer to “Operator Messages” later in this Guide for a listing and explanation.
BAG COUNT Displays the partial Bag Counts.
BAG STOP Displays current bagstop setting
by denomination.
13
Operation
the control
CLEAR Clears the value shown on the
Display. The exception to this rule is the “GRAND-- CLEAR -- ACCEPT” sequence, in which case the GRAND is cleared after the ACCEPT Key is pressed. If a Printer is connected, the output is sent to the Printer. If a Serial Port is configured for data output, it will be sent to that Port.
Note: The Sorter incorporates a power--up reset (clear) feature to clear all totals stored in batch and grand memory, as well as all bag count totals.
ALL TOTALS CLEAR
To ensure the Control is clear (Display at “.00”), hold the CLEAR Key on the Control down, and while holding, move the main Power Switch at the rear of the Sorter to on. The Control will cycle through a “self--check” sequence and then display:
For two (2) seconds, then return to display batch total.
14
Operation
time / date -- fee percent -- fixed fee
TIME / DATE
The Sorter contains a calendar and clock for operator convenicene and for controlling program functions.
Complete instructions for setting the clock are contained in the programming section later in this Guide.
FEE PERCENT
The Sorter has the capability of assessing a predetermined fee for coin processing.
This fee is programmable and may be from .01% -- 9.99%.
Complete instructions for setting the fee percent option are contained in the programming section later in this Guide.
FIXED FEE
The Sorter has the capability of assessing a fixed fee for coin processing.
This fee is programmable and may be from .01 -- 19.99.
Complete instructions for setting the fixed fee option are contained in the programming section later in this Guide.
15
Operation
displaying quantities and / or totals
1. Display Batch Total
Cycle the BATCH Key until the Display shows the following:
.00
BATCH TOTAL
Note: Batch totals must be displayed before the accept key is pressed for that particular batch total.
3. Display Grand Total
.00
GRAND TOTAL
Cycle the GRAND Key until the Display shows the following:
BATCH 13.25
.25 TOTAL
UNITS 53
.25 BAG COUNT
200.00
.05 BAG STOP
4. Display Batch, or Grand Individual Coin
Tot a ls
Cycle the BATCH, or GRAND Key to display the appropriate coin. Example: A batch total of .25.
5. Display Individual Bag
Cycle the BAG COUNT Key to select the appropriate coin (.25 Bag Count shown in Unit Mode). The Display can be shown in units or dollar value. Refer to the Programming section later in this guide for additional information.
6. Display Bagstop
Cycle the BAGSTOP Key to locate the appropriate coin. The bagstop setting can be displayed in unit or dollar value. Refer to the Programming section later in this guide for additional information.
Count
16
Operation
accepting quantities and / or totals
Note: Each time a Batch, or Grand total is
accepted an audit trail will print if the printer option is utilized.
1. Batch ACCEPT
With the Display in the BATCH TOTAL mode, press the ACCEPT Key once. The BATCH TOTAL is cleared, and the Control remains in the BATCH mode. The BATCH TOTAL is added to the GRAND TOTAL.
2. Grand ACCEPT (All Grand Totals remain)
With the Display in the GRAND TOTAL mode, press the ACCEPT Key once. The GRAND TOTAL remains on the Display. To clear the Display, refer to “Clearing Quantities and / or Totals” on the following pages. The GRAND TOTAL can be accepted only if the BATCH TOTAL is zero.
Note: The Printer must be allowed to finish the print cycle before attempting to accept a coin total or an operator message will appear. Refer to “Operator Messages” later in this Guide for additional information.
Note: If a batch or grand total is accepted and the Printer is off--line (sel light “off”), the tape will not advance far enough for proper tear--off. Turn the Printer Power Switch off, wait a few seconds, then on again. Press the “sel” key and continue operation.
17
Operation
clearing quantities and / or totals
Note: Always double--check your need to
clear. Quantities cannot be recalled!
The CLEAR function is used to remove information from memory.
1. Clear Batch Total
a. Press the BATCH Key (displays batch
b. Press the CLEAR Key once (the Display
c. Press the CLEAR Key again (the Display
total).
MUST be allowed to flash for two seconds).
resets to zero, resets all batch totals).
Note: If a batch total is cleared rather than accepted, the dollar amounts are not transferred to the grand total.
2. Clear Grand Total (without Audit Trail Printout)
a. Press the GRAND Key (displays grand
total).
b. Press the CLEAR Key once (the Display
MUST be allowed to flash for two seconds).
c. Press the CLEAR Key again (the Display
resets to zero, resets all grand totals).
18
124.86
GRAND TOTAL
Operation
clearing quantities and / or totals
3. Clear Grand Total (with Audit Trail Printout)
a. Press the GRAND Key (displays grand
total).
b. Press the CLEAR Key once (the Display
MUST be allowed to flash for two seconds). The Display must read “GRAND TOTAL”.
631.72
BAG COUNT TOTAL
c. Press the ACCEPT Key (the Display
resets to zero, resets all grand totals and printer prints an audit trail).
4. Clear All Partial Bag Counts
a. Cycle the BAG COUNT Key until the
Display shows the following:
b. Press the CLEAR Key once (the Display
MUST be allowed to flash for two seconds).
c. Press the CLEAR Key again (all partial
bag counts clear).
5. Clear Individual Bag Counts
a. Cycle the BAG COUNT Key until the
Cursor shows the coin to be cleared.
b. Press the CLEAR Key once (the Display
MUST be allowed to flash for two seconds).
c. Press the CLEAR Key again (the
individual total clears).
19
Operation
processing coin
LIFT
1. Place the coins for the first batch in the Inspection Pan and remove any unwanted objects.
2. Press the MOTOR ON / OFF Key on the Control to start the Sorting Motor.
3. Lift and tilt the Inspection Pan to transfer the coins into the Sorting Area.
4. When the sorting is complete, press the MOTOR ON / OFF Key on the Control to stop the Sorting Motor. (The Sorting Motor stops automatically approximately seven (7) seconds after the last coin has been processed if left unattended.)
FIGURE #13
INSPECTION PAN
REMOVE ANY DAMAGED COIN OR FOREIGN OBJECTS. FAILURE TO DO SO MAY DAMAGE THE ELASTIC DRIVE DISC, WHICH MAY NOT BE COVERED UNDER WARRANTY OR M/A CONTRACT.
THE (OPTIONAL) MAGNET WILL CATCH METAL ITEMS SUCH AS METALLIC COIN SLUGS, WASHERS, PAPER CLIPS, ETC., THAT SHOULD NOT ENTER THE SORTER.
IF A MAGNET IS USED, MOVE THE INSPECTION PAN TO THE RIGHT BEFORE LIFTING SO THE MAGNET CLEARS THE REAR HOUSING / PRINTER.
Note: The Sorter can be programmed to run continuously if desired. Refer to the programming section later in this guide to activate this feature.
5. The total batch amount for the coins sorted will appear on the Display. Press the ACCEPT Key on the Control to transfer the batch total to the Grand Total. An audit trail (printout) will print the Batch information if a Printer is properly connected.
Note: If the batch total does not print properly, or does not space (advance) the tape properly after printing, the printer may not be properly initialized. Refer to the Programming section later in this guide to initialize the Control.
6. Repeat Steps #1 through #5 for the second and all subsequent batches.
7. When all Batch Totals have been processed, press the GRAND--ACCEPT Keys to display and print the Grand Total of all coins processed.
Note: If it is desired to print and clear the grand total information, press grand, then press clear, then press accept.
20
OVER 03
.25 BAGSTOP
Operation
bagstop
The Sorter will stop when any of the coin denominations being sorted reaches a predetermined bagstop amount.
A. The Display will indicate which Sorting
Station has reached a bagstop, and the number of coins (if any) over the bagstop quantity.
B. Empty the Coin Drawer or exchange the
Coin Bag. Place the overage (if any) in the new drawer or bag.
C. Press the MOTOR ON / OFF Key.
1. If a second (or more) bagstop was reached, the Display will advance to the next coin at bagstop. The Display will show that coin’s denomination, and the number of coins (if any) over the bagstop quantity.
2. When there are no more stations at bagstop, the Display will return to show the Batch Total, and the Sorting Motor will start.
Note: If the bagstop selection is to be changed, press the Clear Key, change the selection (see section following), then press the Motor On / Off Key to continue operation.
21
Operation
bagstop selection
BAGSTOP QUANTITY SELECTION
Note: Bagstop quantities may be set (reset)
at any time the Sorter is at rest (no counting / sorting). If quantities are changed during coin processing, it is important that the number of coins currently in the coin bag must be less than the new bagstop quantity. Check (and clear if necessary) the bag count quantity of the selected coin before selecting the new bagstop setting, then proceed as follows:
These bagstop settings may be observed and selected (changed) as desired using the following procedure:
A. Cycle the BAG STOP Key to the desired
station. The Bagstop quantity previously selected for that station will be displayed.
B. Cycle the BAG COUNT Key to observe
each of the three preprogrammed bagstops for that station.
C. Press the ACCEPT Key to enter the new
bagstop quantity into memory.
22
Operation
bagstop quantities
CHANGING THE BAGSTOP QUANTITY
Three Bagstop quantities are operator selectable for each coin station. Each Station’s coin value (unit count if non--valued coin) and three selectable bagstop amounts are programmed at the time of manufacture. The values can be altered for your particular application. Refer to the Programming section later in this guide for this procedure. Totals and memory are retained by a service--replaceable, non--rechargeable lithium battery in the event of a power loss.
The Control permanent memory contains the following coin values and three pre--selected bagstop settings per Sorting Station.
The coin values and bagstop amounts shown in the chart below may be altered for your specific application. Refer to the Programming section later in this Guide for this procedure. These new coin values are held in memory which is retained by the battery during power outages.
Station No. Quantity Quantity Quantity
(Showing Coin Value) “A” “B” “C”
Station #1 10,000 5,000 1,000
Station #2 5,000 2,500 500
Station #3 4,000 2,000 400
Station #4 4,000 2,000 400
Station #5 1,000 500 100
Station #6 2,000 1,000 200
Station#7 -------- -------- --------
Station#8 -------- -------- --------
CHART “A”
PREPROGRAMMED QUANTITIES
23
Operation
bagstop quantities
Station No. Quantity Quantity Quantity
(Showing Coin Value) “A” “B” “C”
Station #1
Station #2
The following chart may be filled--in to show the values specifically programmed for your application. This will aid in proper selection of bagstop quantities and will be helpful in the event re--programming becomes necessary.
Station #3
Station #4
Station #5
Station #6
Station #7
Station #8
CHART “B”
REPROGRAMMED QUANTITIES
24
display messages
INTRODUCTION
Operation
MOTOR RUN SYMBOL
CHECK DRAWER AND
COVER INTERLOCKS
RAM / ROM ERROR
This feature allows the Control to alert the operator to an error condition. A Motor Run Symbol (located in the upper left corner of the Display), will appear while the Sorter Motor is running.
Should the Sorter stop for any reason, observe the Display. If the reason was a Sorter error, one of the following error messages will be displayed. If the reason was an operator error (lifting the Front Cover, removing a Coin Drawer, etc.), the Motor will stop and the Display will show:
Locate and eliminate the problem and continue operation.
11 messages are available:
1. RAM ERROR A problem has occurred in the electronics of the Sorter. Stop operation. Press the CLEAR Key to clear the Display. If the problem persists, disconnect Sorter from power and contact your Authorized Service Representative for assistance.
--CALL SERVICE
USE CORRECT
KEY SEQUENCE
2. KEY SEQUENCE Keys where not pressed in an acceptable sequence. Press the “CLEAR” Key to clear the Display and use the proper key sequence.
25
Operation
display messages
CLEAN
.25 SENSOR
3. CLEAN SENSOR An object has blocked a Coin Sensor. Disconnect the Sorter from power, locate and clean the dirty Sensor, reconnect the Sorter to power and resume operation.
Note: When the Clean Sensor Error has been corrected, the coin quantity for that station should be re--run to verify its accuracy.
Note: Proper cleaning procedures are discussed later in this Guide.
LOW BATTERY
--CALL SERVICE
CLEAR
COIN--BACKUP
CLEAR
BATCH TOTAL
4. LOW BATTERY The Battery in the Control has become too low to sustain totals in the event of a power loss. Contact your Authorized Service Representative for replacement.
5. COIN BACK--UP Coins have backed up in a Coin Drawer or Bag. Straighten the Coin Bag and / or shake the Coin Chute slightly to eliminate the coin jam. Change the Bag or empty the Drawer and resume operation.
6. TOT AL NOT ZERO This message will be displayed if the totals are not accepted in order. Clear the BATCH total before clearing a GRAND total.
26
NO ACCEPT
WHILE COUNTING
PRINTER BUSY
Operation
display messages
7. RUN NO ACCEPT Sorter cannot accept totals while coins are being sorted / counted. Wait for sorting to stop before accepting total.
8. PRINTER BUSY Totals cannot be accepted while Printer is operating. Wait for printing to stop before accepting total.
-- PLEASE WAIT
CLEAR GRAND,
WILL ROLL OVER
9. OVERFLOW The GRAND total has come within $10,000 of the maximum total possible. Complete the present batch, accept the total, clear and accept the Grand Total. If the total is not cleared, it will soon “roll over” and no longer show valid totals.
10.COMMUNICATIONS ERROR An error has occurred at the port shown on the Display. Check all physical connections between Sorter and Peripherals. If all connections are proper, check the port parameters and resume operations. If the problem persists, contact your Authorized Service Representative for assistance.
CHECK PORT 1
COMMUNICATIONS
CHECK DRAWER AND
COVER INTERLOCKS
11. INTERLOCK The Upper Front Cover is open or a Coin Drawer is not in position. Close the Cover, or place a Coin Drawer or Coin Chute in each sorting location and resume operation.
27
Programming
default settings
The Sorter is set when manufactured to the following default parameters. Each of the parameters may be changed to fit your specific application. Refer to the following section for these instructions. To enter the Programming Mode: 1) turn Keyswitch to vertical, 2) hold Batch Key down at power--up.
Press the “MOTOR ON / OFF ” Key to cycle through the programming mode, following the instructions to change the default settings. Once completed, press “BATCH” Key and then turn the Keyswitch to horizontal.
DEFAULT SETTINGS
Note: The settings described here are
standard defaults. Settings for specific countries or applications may be diifferent, and are selectable by the operator. If the display shows a RAM--ROM condition, the Sorter will revert to these standard
IF AN ERROR IS MADE DURING PROGRAMMING, AND THE DISPLAY APPEARS TO BE “LOCKED--UP” PREVENTING ADDITIONAL ENTRIES, SWITCH THE MAIN POWER SWITCH TO “OFF” TO COMPLETELY EXIT THE PORGRAMMING MODE.
SWITCH THE POWER BACK ON, RE--ENTER THE PROGRAMMING MODE AND CONTINUE OPERATION.
values.
1. SET TIME AND DATE Default = Day / Month / Year
2. DISPLAY DECIMAL POINT / COMMA (CHOICE AND LOCATION) Default = Decimal point in position .00
3. SET FEE PERCENT Maximum is 9.99%
4. SET FIXED FEE Maximum is 19.99
Note: If display = yes is initialized, the information will be sent to Port #4. Connect the Remote Batch Display to this port.
Note: If print = yes is initialized, the information will be sent to Port #3. Connect the Remote Printer to this port.
28
5. BATCH PRINT LENGTH / NUMBER OF COPIES Default = Long printout with 1 copy
6. GRAND PRINT LENGTH / NUMBER OF COPIES Default = Long printout with 1 copy
7. RS232 COMMUNICATION PORT PARAMETERS
Port #1
Port #2
Port #3
Port #4
Default = 9600 Baud / No Parity / 7 Data Bits / 1 / DTE / No Handshaking / No ACK NAK
Default = Same as Port #1
Default = Same as Port #1
Default = Same as Port #1
Programming
default settings
8. PRINT ORDER (VALUE / SIZE) Default = V alue
9. BAGSTOPS (Enable / Disabled) Default = Enable
10.RUN / AUTO--STOP Default = Stop after 7 seconds
11.BAGSTOP DISPLAY (units or dollars) Default = Dollars
12.COIN VALUES as shown in FIGURE #14
13.CURRENCY VALUES as shown in FIGURE #14
Programmed to specific values / quantities if specified. If none are specified the values / quantities will be as shown in the following chart:
SELECTION #1 SELECTION #2 SELECTION #3
COIN
VALUE
$.10 10000 1000.00 5000 500 .00 1000 1000.00
$.01 5000 50.00 2500 25.00 500 5.00
$.05 4000 200.00 2000 100.00 400 20.00
$.25 4000 1000.00 2000 500.00 400 100.00
$1.00 2000 2000.00 500 500.00 100 100.00
$.50 2000 1000.00 1000 500.00 200 100.00
DISABLED ---- -- ---- -- -- ---- ---- -- -- ---- -- ----
DISABLED ---- -- ---- -- -- ---- ---- -- -- ---- -- ----
UNITS DOLLAR
VALUE
COIN VALUE / BAGSTOP DEFAULT SETTINGS
UNITS DOLLAR
VALUE
FIGURE #14
UNITS DOLLAR
VALUE
29
Programming
printer initialization
INITIALIZING THE CONTROL FOR PRINTER OPERATION
The Sorter must be “told” that a Printer is connected, so that the proper communication link can be established.
Note: The Sorter must be in programming mode. To enter the programming mode, perform the steps below.
A. Connect the Printer to port #4 at the rear
of the Sorter.
B. Turn Keyswitch to vertical position, hold
Batch Key on Control down, and switch the Sorter Power Switch to ON.
PRINTER? PRESS
BATCH = Y, GRAND = N
The current selection will flash.
C. Cycle MOTOR ON / OFF Key until
Display shows:
D. Press the Batch Key (“Y”) to insure
Control Communications to the Printer.
E. Turn the Sorter Keyswitch to horizontal
position and back to the vertical position.
F. Switch Printer Power Switch ON.
G. Press “SEL” Key on Printer to place
Printer on--line (green light “ON” on “SEL” Key).
Note: If a Batch or Grand total is accepted and the printer has not been initialized, the Printer Tape may not advance far enough for proper tear--off. Initialize the Printer (steps a--h above). switch the Printer Power Switch off, wait a few seconds, then switch the Printer on again.
30
Programming
remote display initialization
INITIALIZING THE CONTROL FOR REMOTE DISPLAY OPERATION
The Sorter must be “told” that a Remote Display is connected, so that the proper communication link can be established.
Note: The Sorter must be in programming mode. To enter the programming mode, perform the steps below.
A. Connect Remote Display to Port #3 at
rear of Sorter.
B. Turn Keyswitch to vertical position, hold
Batch Key on Control down, and switch the Sorter Power Switch to ON.
DISPLAY? PRESS
BATCH = Y, GRAND = N
The current selection will flash.
C. Press MOTOR ON / OFF Key twice.
Display will show:
D. Press the Batch Key (“Y”) to insure
Control Communications to the Remote Display.
E. Turn the Sorter Keyswitch to horizontal (
-- ) position and back to the vertical ( l ) position..
31
Programming
time / date
PROGRAMMING KEY SEQUENCES
The following pages explain in detail all the steps necessary to properly program the features of the Sorter.
1. SET TIME / DATE
A. Turn Keyswitch to vertical position, hold
Batch Key on Control down, and switch the Sorter Power Switch to ON.
B. Cycle the MOTOR ON / OFF Key until
the Display shows:
SET CLOCK
USE GRAND KEY
TIME 11:22
DATE 10/28/2002
C. Press the GRAND Key.
D. The Display will show (example):
E. Press the BAGSTOP Key to highlight the
digit to be changed.
F. Cycle the BAG COUNT Key to until the
desired number is shown.
G. Repeat steps E and F for all digits.
H. Press the ACCEPT Key to accept the
changes and return to the Programming Mode.
I. Press the MOTOR ON / OFF Key to
return to the programming mode.
32
or
Turn the Keyswitch to the horizontal position to exit the programming mode.
Note: 1) 24 hour time is displayed / printed
in hours / minutes
2) date is displayed as day (dd), month (mm), year (yy).
DECIMAL PT SPECS
--USE BAG STP / CNT
Programming
decimal point / comma
2. DECIMAL POINT / COMMA SELECTION AND DISPLAY LOCATION
A. Turn Keyswitch to vertical position, hold
Batch Key on Control down, and switch the Sorter Power Switch to ON.
B. Cycle MOTOR ON / OFF Key until
Display shows:
C. To select Decimal Point / Comma
1. Press BAG STOP Key. Display will show:
DISPLAY WILL USE
DECIMAL POINT
OR
DISPLAY WILL USE
COMMA
Repeated depressions of the BAG STOP Key will select between the Displays. When the Display you require is shown, either:
Press the BAG COUNT Key to select the Decimal Point / Comma position (See “D” below).
OR
Press the MOTOR ON / OFF Key to select the next parameter.
OR
Turn the Keyswitch to horizontal, then back to vertical to exit the programming mode.
D. To select Decimal Point / Comma
position:
33
Programming
decimal point / comma
1. Press BAG COUNT Key. Display will show one of the following:
OR
.00
POINT LOCATION
POINT LOCATION
POINT LOCATION
0.
OR
OR
.000
0
NO DECIMAL POINT
.0
POINT LOCATION
E. When the Display shows the location you
require, exit using one of the following:
Press the MOTOR ON / OFF Key to select the next parameter.
OR
Turn the Keyswitch to horizontal, then back to vertical to exit the programming mode.
34
FEE PERCENT
USE BATCH KEY
Programming
fee percent
3. SET FEE PERCENT
A. Turn Keyswitch to vertical position, hold
Batch Key on Control down, and switch the Sorter Power Switch to ON.
B. Cycle the MOTOR ON / OFF Key until
the Display shows:
C. Press the BATCH Key.
D. The Display will show (example):
HUNDREDTHS OF %
Note: 100 = 1%
0
E. Press the GRAND Key. The digit (0) will
flash.
F. Cycle the BAG COUNT Key to increment
( increase ) the number.
G. Cycle the BAG STOP Key to decrement
( decrease ) the number.
Note: The maximum % that can be entered is 999 = 9.99%.
H. Repeat steps F and G for each additional
digit.
I. When all required changes are complete
press the ACCEPT Key to enter the fee percent into memory.
J. Press the MOTOR ON / OFF Key to
return to the programming mode.
or
Turn the Keyswitch to the horizontal position to exit the programming mode.
35
Programming
fixed fee
FIXED FEE
USE BATCH KEY
4. SET FIXED FEE
A. Turn Keyswitch to vertical position, hold
Batch Key on Control down, and switch the Sorter Power Switch to ON.
B. Cycle the MOTOR ON / OFF Key until
the Display shows:
C. Press the GRAND Key.
D. The Display will show (example) and the
digit (0) will flash:
0
HUND. OF CURR.
Note: 100 = 1.00
E. Cycle the GRAND Key to select the digit
to be changed.
F. Cycle the BAG COUNT Key to increment
( increase ) the value.
G. Cycle the BAG STOP Key to decrement
( decrease ) the value.
Note: The maximum value that can be entered is 1999 = 19.99.
H. Repeat steps E through G for each
additional digit.
I. When all required changes are complete
press the ACCEPT Key to enter the fee percent into memory.
J. Press the MOTOR ON / OFF Key to
return to the programming mode.
or
36
Turn the Keyswitch to the horizontal position to exit the programming mode.
SET BATCH PRINT
Programming
batch print length / # copies
5. BATCH PRINT LENGTH / NUMBER OF COPIES
A. Turn Keyswitch to vertical position, hold
Batch Key on Control down, and switch the Sorter Power Switch to ON.
B. Cycle MOTOR ON / OFF Key until
Display shows:
--USE BAG STP / CNT
BATCH --LONG--
PRINTOUT
OR
C. To select length of Printout:
1. Press BAG STOP Key. Display will show:
BATCH --SHORT--
PRINTOUT
Repeated depressions of the BAG STOP
Key will select between the Displays. When the Display you require is shown, either:
Press the BAG COUNT Key to select the number of printout copies (See “D” below).
OR
Press the MOTOR ON / OFF Key to select the next parameter.
OR
BATCH 1
# OF PRINTOUTS
Turn the Keyswitch to horizontal, then back to vertical to exit the programming mode.
D. To select number of printout copies;
1. Repeatedly press the BAG COUNT Key. The Display increments from 0 to 4 copies.
37
Programming
batch print length / # copies
E. Exit using one of the following:
Press the MOTOR ON / OFF Key to select the next parameter.
OR
Turn the Keyswitch to horizontal, then back to vertical to exit the programming mode.
Examples of long and short Batch printouts are shown in FIGURE #15.
BATCH ACCEPT
TIME 09:15 09/21/02 BATCH 1503--01 SUB 111 GRAND 09/21/02
.01 200 2.00 .05 260 13.00 .10 360 36.00 .25 1100 275.00 .50 76 38.00
1.00 50 50.00
TOTAL COIN 414.00
-- -- -- -- --
TOTAL 414.00
LONG
FIGURE #15
BATCH PRINTOUTS
BATCH ACCEPT
TIME 09:15 09/21/02 BATCH 1503--01 SUB 111 GRAND 09/21/02 TOTAL 414.00
SHORT
38
SET GRAND PRINT
Programming
grand print length / # copies
6. GRAND PRINT LENGTH / NUMBER OF COPIES
A. Turn Keyswitch to vertical position, hold
Batch Key on Control down, and switch the Sorter Power Switch to ON.
B. Cycle MOTOR ON / OFF Key until
Display shows:
--USE BAG STP / CNT
GRAND --LONG--
PRINTOUT
OR
C. To select length of Printout, Press the
BAG STOP Key. The Display will show:
GRAND --SHORT--
PRINTOUT
Cycling the BAG STOP Key will select between the Displays. When the Display you require is shown, either:
Press the BAG COUNT Key to select the number of printout copies (See “D” below).
OR Press MOTOR ON / OFF Key to select next parameter.
OR Turn the Keyswitch to horizontal, then back to vertical to exit the programming mode.
GRAND 1
# OF PRINTOUTS
D. To select number of printout copies,
repeatedly press the BAG COUNT Key. The Display increments from 0 to 4 copies.
E. Exit using one of the following:
Press MOTOR ON / OFF Key to select next parameter.
OR Turn the Keyswitch to horizontal, then back to vertical to exit the programming mode.
Examples of long and short Grand printouts are shown in FIGURE #16.
39
Programming
grand print length / # copies
GRAND ACCEPT
TIME 15:09 09/21/02 GRAND 09/21/02 PARTIAL BAG TOTALS
.01 1536 15.36 .05 1416 70.80 .10 2280 288.00 .25 2537 634.25 .50 522 261.00
1.00 18 18.00
------ -- ---- -- ----
TOTAL 1227.41
$ OF BAGS
.10 1 .01 1 .05 2 .25 5
1.00 2 .50 1
GRAND ACCEPT
TIME 15:09 09/21/02 GRAND 09/21/02
TOTAL 8284.56
SHORT
GRAND TOTALS
.01 4000 40.00 .05 5200 260.00 .10 7200 720.00 .25 22002 5500.50 .50 1520 760.00
1.00 1000 1000.00
TOTAL COIN 8280.50
-- -- -- -- -­TOTAL 8280.50 PC CNT 40922 SORT CNT 9
MEDIA 10.00
1.00 41.00
5.00 30.00
10.00 10.00
TOTAL CURR. 81.00
------ -- ---- -- ----
ID TOTALS ID # 01 328.50 ID # 02 162.75 ID # 03 148.30 ID # 04 189.60 ID # 05 239.25
40
FIGURE #16
GRAND PRINTOUTS
LONG
INTERFACE CHART
Programming
baud rate
7. RS232 COMMUNICATION PORT PARAMETERS
Model Display
M5 / M7 OUTPUT FORMAT 7 -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- 1--2--3--4 OPTION 4
0036886 6 -- -- -- 19.2K 8 NONE -- -- -- 3 -- -- -- -- -- --
0036888 1 0033131 9600 8 NONE RTS 1--2--3--4 -- -- -- PORT 4
M3540 / 3550
CTZN PNTR
DEPROS -- -- -- -- -- -- 1200 -- -- -- -- -- -- -- -- -- 1 ENHANCED ALL SET W/ PC--CASH
Interface
Cable
A 0035561 9600 8 NONE RTS 1--2--3--4 OPTION 3 PORT 4
Baud Rate
Data
Bits
Parity
RTS
/CTS
Port(s)
Display
Selection
OUTPUT FORMAT
7.0 SELECT BAUD RATE
Comments
OLD PRINTER
PROGRAM PORTS
USE BAG STOP KEY
SELECT PORT NO.,
USE BG COUNT KEY
EXAMPLE: PORT #1
PORT 1; 9600, N, 7, 1
DTE
A. Turn Keyswitch to vertical position, hold
Batch Key on Control down, and switch the Sorter Power Switch to ON.
B. Cycle MOTOR ON / OFF Key until
Display shows:
C. Press BAG STOP Key. The Display will
show:
D. Cycle the BAG COUNT Key until the
Display shows the port you wish to change.
41
Programming
parity
SELECT BAUD RATE
THEBAUDRATETHATYOUSELECT WILL APPLY ONLY TO THE PORT YOU HAVE SELECTED IN ITEM “D” ABOVE.
E. Cycle the BAG STOP Key until the
Display shows the following:
F. Cycle the BAG COUNT Key until the
Display shows the desired baud rate.
USE BG COUNT KEY
EXAMPLE:
9600
PORT 1 BAUD RATE
BE SURE DISPLAY SHOWS CORRECT
PORT NUMBER
(TO CHANGE, SEE ITEM “D”)
Note: BAUD RATES AVAILABLE: 300 / 1200 / 2400 / 9600 / 19,200
G. Cycle the Bag Count Key to display the
Baud Rate you require.
H. Exit using one of the following:
Press BAG STOP Key to select the next communications parameter
OR
42
Press MOTOR ON / OFF Key to select the next programming parameter
OR
Turn the Keyswitch to horizontal, then back to vertical to exit the programming mode.
PROGRAM PORTS
USE BAG STOP KEY
SELECT PORT NO.,
Programming
parity
7.1 SELECT PARITY
A. Turn Keyswitch to vertical position, hold
Batch Key on Control down, and switch the Sorter Power Switch to ON.
B. Cycle MOTOR ON / OFF Key until
Display shows:
C. Press BAG STOP Key. The Display will
show the following:
USE BG COUNT KEY
EXAMPLE: PORT #1
PORT 1; 9600, N, 7, 1
DTE
SELECT PARITY
USE BG COUNT KEY
D. Cycle the BAG COUNT Key until the
Display shows the port you wish to change.
THEBAUDRATETHATYOUSELECT WILL APPLY ONLY TO THE PORT YOU HAVE SELECTED IN ITEM “D” ABOVE.
E. Cycle the BAG STOP Key until the
Display shows:
F. Cycle the BAG COUNT Key to display
the parity you require (none, even, or odd).
EXAMPLE:
NONE
PORT 1 PARITY
BE SURE DISPLAY SHOWS
CORRECT PORT NUMBER
(TO CHANGE, SEE ITEM “D”)
43
Programming
data bits
G. Exit using one of the following:
Press BAG STOP Key to select the next communications parameter
OR
Press MOTOR ON / OFF Key to select the next programming parameter
OR
Turn the Keyswitch to horizontal, then back to vertical to exit the programming mode.
PROGRAM PORTS
USE BAG STOP KEY
SELECT PORT NO.,
USE BG COUNT KEY
EXAMPLE: PORT #1
PORT 1; 9600, N, 7, 1
7.2 SELECT DATA BITS
A. Turn Keyswitch to vertical position, hold
Batch Key on Control down, and switch the Sorter Power Switch to ON.
B. Cycle MOTOR ON / OFF Key until
Display shows:
C. Press BAG STOP Key. The Display will
show the following:
D. Cycle the BAG COUNT Key until the
Display shows the port you wish to change.
DTE
44
THE DATA BITS THAT YOU SELECT WILL APPLY ONLY TO THE PORT YOU HAVE SELECTED IN ITEM “D” ABOVE.
Programming
formats
E. Cycle the BAG STOP Key until the
Display shows:
SELECT DATA BITS
USE BG COUNT KEY
EXAMPLE:
7
PORT 1 DATA BITS
BE SURE DISPLAY SHOWS CORRECT
PORT NUMBER
(TO CHANGE, SEE ITEM “D” ABOVE)
F. Cycle the BAG COUNT Key to display
the data bits you require (7 or 8).
G. Exit using one of the following:
Press BAG STOP Key to select the next communications parameter
OR
Press MOTOR ON / OFF Key to select the next programming parameter
OR
Turn the Keyswitch to horizontal, then back to vertical to exit the programming mode.
45
Programming
formats
7.3 SELECT FORMATS
A. Turn Keyswitch to vertical position, hold
Batch Key on Control down, and switch the Sorter Power Switch (see FIGURE #7) to ON.
PROGRAM PORTS
USE BAG STOP KEY
SELECT PORT NO.,
USE BG COUNT KEY
EXAMPLE: PORT #1
PORT 1; 9600, N, 7, 1
DTE
B. Cycle MOTOR ON / OFF Key until
Display shows:
C. Press BAG STOP Key. The Display will
show:
D. Cycle the BAG COUNT Key until the
Display shows the port you wish to change.
THEFORMATTHATYOUSELECTWILL APPLY ONLY TO THE PORT YOU HAVE SELECTED IN ITEM “D”.
SELECT FORMAT,
USE BG COUNT KEY
46
E. Cycle the BAG STOP Key until the
Display shows:
F. Cycle the BAG COUNT Key to select
one of the following five formats:
Note: Be sure that Display shows correct port #
DISPLAY FORMAT WHERE USED
1 Prn Sends Printer Format
* 2 Cur 1 2620
* 3 Cur 2 2650, 2800
* 4 Cur 3 8643, 8625, 8672
5 Enhanced Bar Code Reader/Computer Control
6 Display Remote Display
* 7 Opt 4 Mach 5/7 Printer Format
*8 Opt1 NotUsed
* 9 Opt 2 2620 3D
* A Opt 3 Printer Citizen HD
*B Opt5 NotUsed
*C Opt6 JetScan
Programming
formats
* NOT USED WITH BASIC CONTROL
PORT 3; 9600, N, 8, 6
DTE
PORT 4; 9600, N, 8, 1
DTE
EXAMPLES
SENDS REMOTE DISPLAY FORMAT TO PORT #3
SENDS PRINTER FORMAT TO PORT #4
47
Programming
formats
1. Printer Format
FORMAT PRN
PORT 3 FORMAT
BATCH ACCEPT
TIME 09:15 09/21/02 BATCH 1503--01 SUB 111 GRAND 09/21/02
FIXED FIELDS
TOTAL COIN 414.00
TOTAL 414.00
A typical print format is shown in FIGURE #17. It contains a header, fixed and variable fields.
.01 200 2.00 .05 260 13.00 .10 360 36.00 .25 1100 275.00 .50 76 38.00
1.00 50 50.00
-- -- -- -- --
VARIABLE FIELDS
CURRENCY COUNTER
PORT 1 FORMAT
ENHANCED MODE
PORT 1 FORMAT
FIGURE #17
PRINT FORMAT
2. Currency Counter Format
Sets the Port output format for compatibility with Currency Counters.
3. Enhanced Mode Format
Allows external (remote) commands to control all Sorter functions.
48
PROGRAM PORTS
Programming
ack / nak
7.4 SELECT ACK / NAK ENABLE
A. Turn Keyswitch to vertical position, hold
Batch Key on Control down, and switch the Sorter Power Switch to ON.
B. Cycle MOTOR ON / OFF Key until
Display shows:
USE BAG STOP KEY
SELECT PORT NO.,
USE BG COUNT KEY
EXAMPLE: PORT #1
PORT 1; 9600, N, 7, 1
DTE
C. Press BAG STOP Key. The Display will
show:
D. Cycle the BAG COUNT Key until the
Display shows the port you wish to change.
THE ACK / NAK THAT YOU SELECT WILL APPLY ONLY TO THE PORT YOU HAVE SELECTED IN ITEM “D”.
E. Cycle the BAG STOP Key until the
Display shows the following:
ENABLE ACK / NAK ?
USE BG COUNT KEY
EXAMPLE:
DISABLED
PORT 1 ACK / NAK
BE SURE DISPLAY SHOWS
CORRECT PORT NUMBER
(TO CHANGE, SEE ITEM “D” ABOVE)
F. Cycle the BAG COUNT Key to enable or
disable ACK / NAK.
49
Programming
dtr / dsr
G. Exit using one of the following:
Press BAG STOP Key to select the next communications parameter
OR
Press MOTOR ON / OFF Key to select the next programming parameter
OR
Turn the Keyswitch to horizontal, then back to vertical to exit the programming mode.
PROGRAM PORTS
USE BAG STOP KEY
SELECT PORT NO.,
USE BG COUNT KEY
EXAMPLE: PORT #1
7.5 SELECT DTR / DSR ENABLE (NOT AVAILABLE ON PORT #3 or PORT #4)
A. Turn Keyswitch to vertical position, hold
Batch Key on Control down, and switch the Sorter Power Switch to ON.
B. Cycle MOTOR ON / OFF Key until
Display shows:
C. Press BAG STOP Key. The Display will
show:
D. Cycle the BAG COUNT Key until the
Display shows the port you wish to change.
PORT 1; 9600, N, 7, 1
DTE
50
THE DTR / DCR THAT YOU SELECT WILL APPLY ONLY TO THE PORT YOU HAVE SELECTED IN ITEM “D”.
ENABLE DTR / DSR
USE BG COUNT KEY
EXAMPLE:
PORT 1 DTR / DSR
Programming
rts / cts
E. Cycle the BAG STOP Key until the
Display shows:
F. Cycle the BAG COUNT Key to enable or
disable DTR / DSR.
ENABLED
BE SURE DISPLAY SHOWS CORRECT
PORT NUMBER
(TO CHANGE, SEE ITEM “D”)
G. Exit using one of the following:
Press BAG STOP Key to select the next communications parameter
OR
Press MOTOR ON / OFF Key to select the next programming parameter
OR
Turn the Keyswitch to horizontal, then back to vertical to exit the programming mode.
7.6 SELECT RTS / CTS ENABLE
A. Turn Keyswitch to vertical position, hold
Batch Key on Control down, and switch the Sorter Power Switch to ON.
PROGRAM PORTS
USE BAG STOP KEY
B. Cycle MOTOR ON / OFF Key until
Display shows:
51
Programming
rts / cts
SELECT PORT NO.,
USE BG COUNT KEY
EXAMPLE: PORT #1
PORT 1; 9600, N, 7, 1
DTE
C. Press BAG STOP Key. The Display will
show:
D. Cycle the BAG COUNT Key until the
Display shows the port you wish to change.
ENABLE RTS / CTS
USE BG COUNT KEY
EXAMPLE:
DISABLED
PORT 1 RTS / CTS
BE SURE DISPLAY SHOWS CORRECT
PORT NUMBER
(TO CHANGE, SEE ITEM “D”)
THE RTS / CTS THAT YOU SELECT WILL APPLY ONLY TO THE PORT YOU HAVE SELECTED IN ITEM “D”.
E. Cycle the BAG STOP Key until the
Display shows:
F. Cycle the BAG COUNT Key to enable or
disable RTS / CTS.
G. Exit using one of the following:
Press BAG STOP Key to select the next communications parameter
52
OR
Press MOTOR ON / OFF Key to select the next programming parameter
OR
Turn the Keyswitch to horizontal, then back to vertical to exit the programming mode.
SET PRINT ORDER
Programming
print order / bagstops
8. SELECT PRINT ORDER BY VALUE / SIZE.
A. Turn Keyswitch to vertical position, hold
Batch Key on Control down, and switch the Sorter Power Switch to ON.
B. Cycle MOTOR ON / OFF Key until
Display shows:
USE BAG STOP KEY
PRINT COINS IN
ORDER OF VALUE
BAG STOPS ACTIVE?
C. Cycle BAG STOP Key to select either of
the following choices:
PRINT COINS IN
OR
ORDER OF SIZE
D. When the Display shows your choice,
exit by pressing the MOTOR ON / OFF Key for the next programming selection or turning the Keyswitch to horizontal, then back to vertical to exit the programming mode.
9. SELECT IF BAG STOPS ARE ACTIVE OR DISABLED.
A. Turn Keyswitch to vertical position, hold
Batch Key on Control down, and switch the Sorter Power Switch to ON.
B. Cycle MOTOR ON / OFF Key until
Display shows:
USE BAG STOP KEY
BAG STOPS ARE
ACTIVE
C. Cycle BAG STOP Key to select either of
the following choices:
BAG STOPS ARE
OR
DISABLED
D. When the Display shows your choice,
exit by pressing the MOTOR ON / OFF Key for the next programming selection or turning the Keyswitch to horizontal, then back to vertical to exit the programming mode.
53
Programming
7--second / unit--dollar display
10.SELECT RUN CONTINUOUSLY OR
SET RUN / AUTOSTOP
7--SECOND AUTO STOP.
A. Turn Keyswitch to vertical position, hold
Batch Key on Control down, and switch the Sorter Power Switch to ON.
B. Cycle MOTOR ON / OFF Key until
Display shows:
USE BAG STOP KEY
SORTER STOPS
AFTER 7 SECONDS
UNIT OR VALUE?
C. Cycle BAG STOP Key to select either of
the following choices:
SORTER RUNS
OR
CONTINUOUSLY
D. When the Display shows your choice,
exit by pressing the MOTOR ON / OFF Key for the next programming selection or turning the Keyswitch to horizontal, then back to vertical to exit the programming mode.
11.SELECT UNIT OR DOLLAR DISPLAY FOR BAG STOP AND COUNT.
A. Turn Keyswitch to vertical position, hold
Batch Key on Control down, and switch the Sorter Power Switch to ON.
B. Cycle MOTOR ON / OFF Key until
Display shows:
USE BAG STOP KEY
BAG COUNTS / STOPS
ARE DOLLAR VALUE
54
C. Cycle BAG STOP Key to select either of
the following choices:
BAG COUNTS / STOPS
OR
ARE UNIT VALUE
D. When the Display shows your choice,
exit by pressing the MOTOR ON / OFF Key for the next programming selection or turning the Keyswitch to horizontal, then back to vertical to exit the programming mode.
SELECT BAG STOPS
Programming
bagstop values
12.PROGRAM BAG STOP VALUES
Note: To avoid miscounting and / or drawer
spills, select a drawer stop quantity that does not fill the drawer above the molded--in “fill--line” (approximately 3/4 full).
A. Turn Keyswitch to vertical position, hold
Batch Key on Control down, and switch the Sorter Power Switch to ON.
B. Cycle MOTOR ON / OFF Key until
Display shows:
--USE BATCH KEY
EXAMPLE:
OR
5000
.01 -- STOP 1
5000
.01 -- STOP 1
C. Cycle BATCH Key to display the coin to
be changed. The existing value for that coin will be displayed.
D. Cycle the ACCEPT Key to show the
three choices available for that coin.
2500
OR
.01 -- STOP 2
500
.01 -- STOP 3
E. When the Display shows the choice to
be changed:
1. Cycle the GRAND Key to the digit column to be changed. The digit will flash.
55
Programming
coin values
2. Cycle the BAG STOP Key to decrement (decrease) the digit value. Cycle the BAG COUNT Key to increment (increase) the digit value.
Note: All entries are in unit values only !!!
F. To reset all bag stop settings to their
default settings, press the CLEAR Key.
G. Exit using one of the following:
Cycle the BATCH Key to move to the next Bagstop to be programmed
OR
Press the MOTOR ON / OFF Key to select the next programming choice
OR
Turn the Keyswitch to horizontal, then back to vertical to exit the programming mode.
Note: This will return the Control to normal operation. Cycle the bagstop key to the desired station and select the desired quantity. Refer to “bagstop quantity selection” in earlier in this Guide for additional information.
56
SET COIN SPECS
--USE BATCH KEY
Programming
coin values
13. PROGRAM COIN VALUES.
A. Turn Keyswitch to vertical position, hold
Batch Key on Control down, and switch the Sorter Power Switch (see FIGURE #7) to ON.
B. Cycle MOTOR ON / OFF Key until
Display shows:
C. Cycle BATCH Key to display the station
to be changed. The existing information for that coin will be displayed. Refer to FIGURE #10 for coin locations.
DISABLED
COIN 3 VALUE
COIN TYPE
COIN 3 VALUE
OR
OR
D. If you wish to change the existing coin
value, proceed to Step “E”. If the coin is to be disabled (no count), programmed for a token count (unit count -- does not add to totals), or changed to a coin type (denomination value -- adds to total),
E. Cycle the ACCEPT Key until the Display
required is shown.
UNIT TOKEN TYPE
COIN 3 VALUE
TOKEN W / VALUE
COIN 3 VALUE
57
Programming
coin values
F. Enter the changes desired using the
Numeric Keypad.
G. Depending on selection chosen in step
“D”, the Display will change to one of the following examples:
DISABLED
COIN 3 VALUE
OR
UNIT T #1
COIN 3 VALUE
NO COUNT UNIT TOKEN TYPE
.01
TOKE # .01
OR
COIN 3 VALUE
COIN TYPE
TOKEN W / VALUE
H. If an error is made during entry, press the
CE Key to clear the Display and enter the proper coin value.
I. Exit using one of the following:
Cycle the BATCH Key to move to the next coin to be programmed
OR
COIN 3 VALUE
58
Press the MOTOR ON / OFF Key to select the next programming choice
OR
Turn the Keyswitch to horizontal, then back to vertical to exit the programming mode.
Circuit Protection
fuse replacement
The Sorter employs one Fuse in each leg of the incoming AC line. If either Fuse becomes inoperative, the Sorter will stop.
DISCONNECT SORTER FROM POWER BEFORE EXAMINING OR REPLACING FUSES. ALWAYS REPLACE THE FUSE WITH THE CORRECT SIZE AND TYPE FOR CONTINUED CIRCUIT PROTECTION.
PORT 1 PORT 4PORT 3PORT 2
A coin (or other article) jam severe enough to stop the Sorting Motor will cause the Power Supply to go into a “foldback” (semi--shutdown) mode; and, if left unattended, will eventually blow one or both of the fuses.
FUSES
FIGURE #18
FUSE LOCATION
59
Operator Maintenance
sorter cleaning / jam removal
!!! IMPORTANT SAFETY INFORMATION !!!
DISCONNECT THE POWER CORD FROM THE POWER SOURCE BEFORE CLEANING OR REMOVING A JAMMED COIN OR OTHER OBJECT. THE COIN TOTALS AND BAGSTOP QUANTITIES WILL BE RETAINED BY THE BATTERY BACKUP CIRCUITRY WHEN THE POWER CORD IS DISCONNECTED.
A. CLEANING / JAM REMOVAL
Many cleaning- -related accidents are caused by failure to follow basic safety rules or written precautions. Accidents can be avoided if the operator is completely familiar with the Sorter and its operation.
Improper or inadequate maintenance or care of the Sorter can be dangerous and could result in damage to the Sorter or personal injury or death to you or other persons.
NEVER ATTEMPT CLEANING WHEN THE SORTER IS CONNECTED TO POWER.
NEVER ALLOW TOOLS, FINGERS, HAIR, OR CLOTHING TO COME NEAR MOVING PARTS.
60
The frequency of any cleaning program must be determined by the operator, and will ultimately be controlled by operational environment (condition of coin, frequency of use, etc.). The Power Cord should always be disconnected before cleaning.
Operator Maintenance
sorter cleaning / jam removal
1. General Cleaning
The Sorter should be kept clean and free from dirt and dust. Clean the outside with a soft cloth and a mild soap. NEVER use alcohol, Ketone, or any harsh chemicals on the outside surfaces. NEVER spray any liquid directly onto the Control or inside the Sorter. A small portable vacuum is handy for removing coin dust buildups from surfaces inside the Sorter.
2. Cleaning Coin Sensors / Clearing Jams in Sorting Area
Should a badly bent or mutilated coin or other object enter the sorting area, it could become jammed and must be removed before further operation.
The Coin Sensors, located at the coin exit points, control the counting and must be kept clean and free of dirt buildups, coin dust, bag strings, etc., at all times.
Should either situation arise, proceed as follows:
a. Disconnect the Sorter from Power.
b. Close the Inspection Pan completely and
then lift straight up to remove.
c. Lift the Top Cover for access to the
finned Elastic Sorting Disc.
Note: A short metal rod, attached to the Front Cover will drop down when the Cover is raised to support the cover in the upright (open) position.
d. Remove the Disc by removing the
Elastomeric (O--Ring) Retainer and unscrewing the large knob in the middle of the Disc.
e. Referring to FIGURE #19, remove the
protective foam strip and CAREFULLY clean the channel, then clean each Count Sensor with a cotton--tipped swab.
f. Reverse the process to replace the Disc.
61
Operator Maintenance
sorter cleaning / jam removal
FIGURE #19
COUNT SENSOR CLEANING
g. Close the Upper Front Cover and replace
the Inspection Pan. Connect the Sorter to Power, and, if desired, test for proper operation with coin as follows:
62
Operator Maintenance
sorter cleaning / jam removal
3. Clearing jams in the Receiving Area.
Should a Coin Drawer or Bag become overfilled, a Sensor will stop the Sorting Motor.
The likely causes for this condition are:
a. Incorrect Bag Stop setting for size of
Drawer or Bag.
b. Failure to empty Drawer or Bag at Bag
Stop.
c. Improperly installed or folded Coin Bag.
If a Coin Drawer is overfilled, remove the Drawer slowly so that coins are not spilled.
If a Coin Bag is overfilled, the coins will also back--up inside the Coin Chute. Straighten the Bag and / or shake the Chute to allow the coins to fall / settle.
If the jam persists, carefully remove the Chute (place your hand under the Chute to retain the coins), empty the Chute into the Coin Bag, replace the Chute and resume operation.
63
Support
service
SERVICE
A worldwide network of factory--trained service specialists are available either on call or for execution of preventative maintenance programs scheduled through formal service contracts.
Our policy is to continually improve products. We reserve the right to change specifications and / or designs without notice.
64
DDDDEEEELLLLAAAARRRRUUUUEEEE CCCCAAAASSSSHHHHSSSSYYYYSSSSTTTTEEEEMMMMSSSS
DDDDEEEELLLLAAAARRRRUUUUEEEE
CCCCAAAASSSSHHHHSSSSYYYYSSSSTTTTEEEEMMMMSSSSIIIINNNNCCCC....
Walton Road Farlington, Portsmouth
De La Rue
Hampshire PO6 1TJ England
Tel: +44 (0) 1705 383161 Fax: +44 (0) 1705 325822
Web: http://www.delarue.com
Box 200 705 S. 12th Street Watertown, WI 53094 USA
Tel: (920) 262-3300 Fax: (920) 261-1783
Reference: 0000407
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