Coin Sorter and Counter
W / Basic Control & RS232 Interface
DE LA RUE
CASH SYSTEMS INC.
Box 200
705 S. 12th Street
Watertown, WI 53094 USA
Tel:( 920 ) 262- 3300 ( Sales )
( 800 ) 527- 2638 ( Supplies )
Fax:( 920 ) 261- 1783 ( Sales )
( 920 ) 262- 3374 ( Supplies )
Web: http://www.delarue.com
Dear Customer,
Thank you for purchasing the Model 6950 Coin Sorter / Counter from De La Rue. This product is
yet another step to fulfilling our mission:
To enable the secure and cost effective availability of cash
when and where people need it.
This innovative product incorporates the very latest technology for you to process coins faster and
more accurately than ever before. It contains De La Rue designed and patented components
which make this product unique.
Additional benefits of the Model 6950 are:
S Compact size
S 3000 coins per minute
S Quiet operation
S Tabletop or stand- alone operation
S Battery backup
S Sorts up to 8 different denominations
S Large capacity tilting inspection pan
S Selectable bagstops
S Auto-ranging power supply for
world-wide voltages
S Lockout security to protect operating information
S High speed printer
S Remote display
S Three levels of memory
With over 100 years’ experience in the design, development and manufacture of world class coin
processors, De La Rue supplies more products world-wide than any other manufacturer. Quality is
paramount in our manufacturing process and we are proud to hold certificates for European quality
directives for both safety and electromagnetic standards. In addition to this, manufacturing sites
have been awarded ISO9001 quality certificates.
To ensure maximum life from your Sorter, we recommend that it is regularly serviced. To assist
you, we provide worldwide service and support through our network of branch offices and
authorized distributors. Please contact them for the location of your nearest service office.
We wish you many years of carefree use.
De La Rue
Cash Systems Inc.
De La Rue
Cash Systems Inc.
a division of
De La Rue International Ltd.
Registered Office
Box 200
705 S. 12th Street
Watertown, WI 53094 USA
i
FCC Interference Statement
Warning
This equipment generates, uses and can radiate radio frequency energy and if not installed and used in
accordance with the instruction manual may cause interference to radio and television reception. It has
been tested and found to comply with the limits for a Class A or Class B computing device pursuant to
Subpart J of Part 15 of FCC Rules which are designed to provide reasonable protection against such
interference in a residential installation. However, there is no guarantee that interference will not occur
in a particular installation. If this equipment does cause interference with radio or television reception,
which can be determined by turning the equipment off and on, the user is encouraged to try to correct
the interference by taking one or more of the following measures:
n Reorient the receiving (radio/TV) antenna
n Move the sorter to the right or left with respect to the receiver
n Move the sorter away from the receiver
n Plug the sorter into a different outlet so that the sorter and receiver are on different branch circuits.
Warning: Only equipment certified to comply with the Class A or Class B limits may be attached to
this currency counter. Operation with noncertified equipment is likely to cause radio and TV reception interference.
Peripherals should be interfaced using only shielded cables to maintain FCC Class A or Class B certification and to reduce the possibility of interference with radio and television reception.
Reference material
If this equipment does cause reception interference, the user should contact an authorized sales or
service representative for suggestions. Two booklets, the CIB Interference Handbook and the CIB Telephone Interference Booklet are provided by the Compliance and Information Bureau of the Federal
Communications Commission. To obtain copies, call the Bureau at (202) 418-1100 or on the Internet at
http://www.fcc.gov/cib.
De La Rue International Limited is pleased to give detailed specifications of its products in this manual
but expressly reserves the right to vary these at its discretion at any time without notice. As the Company’s products and services are continuously being developed it is important for customers to check that
the information herein includes the latest particulars. This manual is for general guidance only and may
contain inappropriate information under particular conditions of use. All recommendations and suggestions issued by or on behalf of the Company in whatever form, are subject to the Company’s terms and
conditions of sale, of which a copy will be supplied on request. This document is not part of a contract
or license, save insofar as may be expressly agreed.
E De La Rue International Limited 1997
All items of technical information, advice, knowhow, drawings, designs, specifications and other items
communicated in this document are confidential and remain the property of De La Rue International
Limited and shall not be disclosed to a third party without written consent of De La Rue International
Limited.
The above duty of confidence also entails a prohibition of reproduction of this text without authority, in
writing from De La Rue International Limited.
ii
user guide
Model 6950
Coin Sorter / Counter
W / Basic Control
& RS232 Interface
SAFE OPERATION OFTHISPRODUCT ISDEPENDENTUPON PROPER
INSTALLATION WITH COMPATIBLE EQUIPMENT AND BY AN AUTHORIZED SALES
OR SERVICE REPRESENTATIVE. INCOMPLETE OR INCORRECT INSTALLATION
MAY RESULT IN DAMAGE TO THE EQUIPMENT OR PERSONAL INJURY.
ACCIDENTS AND COUNTINGINACCURACIES CANBE AVOIDED IFTHE
OPERATOR ISCOMPLETELY FAMILIARWITHTHISPRODUCTAND ITS
OPERATION. ONLY COINS / TOKENS WITHIN THE RANGES DESCRIBED IN THE
SPECIFICATIONS SECTION OF THIS GUIDE SHOULD BE PROCESSED. ANY / ALL
OTHER OBJECTS SHOULD BE REMOVED FROM THE COIN MIX BEFORE
PROCESSING. NEVER ALLOW TOOLS, FINGERS, HAIR OR LOOSE CLOTHING
NEAR MOVING PARTS. NO ATTEMPT SHOULD BE MADE TO DISASSEMBLE THIS
PRODUCT. IF SERVICE IS REQUIRED, CONTACT YOUR AUTHORIZED SERVICE
REPRESENTATIVE.
THIS IS NOT A
SELF--SERVICE PRODUCT
OPERATION OF THIS PRODUCT
SHOULD BE PERFORMED ONL
BY PROPERLY TRAINED
PERSONS.
DELARUE ACCEPTS NO LIABILITY FOR
ANY LOSS OR DAMAGE ARISING OUT OF
THE UNAUTHORIZED USE, MODIFICATION
OR ADJUSTMENT OF THE PRODUCT OR
RELATED EQUIPMENT DESCRIBED OR
REFERRED TO IN THIS DOCUMENT.
Y
The information contained herein is proprietary
and is not to be used for purposes other than
.
as an aid in the operation and/or maintenance
of the equipment described herein and is further not to be released or reproduced by anyone without the written permission of:
DE LA RUE
CASH SYSTEMS INC.
BOX 200
705 SOUTH 12TH STREET
WATERTOWN, WISCONSIN 53094
USA
#0000407
REV 01ALL RIGHTS RESERVEDin USA
COPYRIGHT 2002Printed
iii
user guide
Declaration of conformity
Manufacturer & responsible personDetails of product
DE LA RUECoin Sorter / Counter
CASH SYSTEMS INC.
Box 200
705 S. 12th StreetModel types
Watertown, WI 53094 USA
Telephone: (920) 262 - 33006950000 -- 6950999 (230V)
Fax: (920) 261 - 1783
This product conforms to the essential requirements of:
Directive 73 / 23 / EECLow voltage electrical equipment (safety)
and conformity has been demonstrated by meeting the applicable requirements of the
following standards:
EN 60 950Safety of Information T echnology Equipment including Electrical
Business Equipment
EN 55014Limits & Methods of Measurement of Radio Interference of Information
Technology Equipment
EN 50082--1Electromagnetic Compatibility Generic Immunity
IEC 801--2Electrostatic Discharge Requirements
IEC 801--3Radiated Electromagnetic Field Requirements
IED 801--4Electrical Fast Transient/Burst Requirements
iv
contents
INTRODUCTION1.......................
MODEL IDENTIFICATION2...............
SPECIFICATIONS3......................
OPTIONS4.............................
INSTALLATION
UNPACK5...........................
CHECK FOR SHIPPING DAMAGE6.....
CHECK FOR MISSING PARTS6........
SECURE THE SORTER6..............
INSTALL THE OPTIONS7..............
INSTALL COIN BAGS / DRAWERS8....
THE POWER CORD / SWITCH9........
THE INSPECTION PAN / SHIELD10.....
OPERATING THE SORTER
THE KEYSWITCH12..................
THE CONTROL13....................
TIME / DATE15.......................
FEE PERCENT15.....................
FIXED FEE15........................
DISPLAYING QUANTITIES / TOTALS16.
ACCEPTING QUANTITIES / TOTALS17..
CLEARING QUANTITIES / TOTALS18...
PROCESSING COIN20................
WHEN YOU REACH A BAGSTOP21....
BAGSTOP QUANTITY SELECTION22...
CHANGING THE BAGSTOP
QUANITITY23........................
OPERATOR DISPLAY MESSAGES
INTRODUCTION25................
RAM ERROR25...................
KEY SEQUENCE25................
CLEAN SENSOR26................
LOW BATTERY26.................
COIN BACKUP26..................
TOTAL NOT ZERO26...............
RUN NO ACCEPT27...............
PRINTER BUSY27.................
OVERFLOW27....................
COMMUNICATIONS ERROR27......
INTERLOCK27....................
v
vi
contents
PROGRAMMING
DEFAULT SETTINGS28...............
INITIALIZING CONTROL FOR
PRINTER OPERATION30..............
INITIALIZING CONTROL FOR
REMOTE BATCH DISPLAY31..........
PROGRAMMING KEY SEQUENCES
1.SET TIME / DATE32...............
2.DECIMAL PT / COMMA
SELECTION / POSITION33.........
3.SET FEE PERCENT35.............
4.SET FIXED FEE36................
5.BATCH PRINT LENGTH /
NUMBER OF COPIES37...........
6.GRAND PRINT LENGTH /
NUMBER OF COPIES39...........
7.RS232 COMMUNICATION PORT
PARAMETERS
7.0 SELECT BAUD RATE41.......
7.1 SELECT PARITY43...........
7.2 SELECT DATA BITS44........
7.3 SELECT FORMATS46.........
7.4 SELECT ACK / NAK ENABLE 49
7.5 SELECT DTR / DSR ENABLE 50
7.6 SELECT RTS / CTS ENABLE 51
8.SELECT PRINT ORDER
(VALUE / SIZE)53.................
9.SELECT IF BAG STOPS ARE
ACTIVE / DISABLED53............
10. SELECT RUN CONTINUOUSLY /
7--SECOND STOP54..............
11. SELECT UNIT OR DOLLAR
DISPLAY54.......................
12. PROGRAM BAG STOP VALUES55..
13. PROGRAM COIN VALUES57.......
CIRCUIT PROTECTION59................
SORTER CLEANING / JAM REMOVAL60...
SERVICE64.............................
vii
viii
Introduction
introduction
The Mach 6 Coin Sorter and Counter is
designed for ease of operation. Coins are sorted
and counted at a rate of up to 3,000 dimes per
minute (depending on the coin mix). The
denomination and quantity totals are registered
within the Control Module, and are selected for
display at the Control Panel located on the front
of the Module.
1. Inspection Pan
Allows inspection of coin mix so that
unwanted objects may be removed before
coins enter the Sorting Area.
2. Power Switch
Turns Main Power to Sorter on and off.
Display
3.
Visual communications link between the
Sorter and the Operator.
4. Control
Communications link between the Sorter
and the Operator. All Sorter operation is
done here.
Keylock
5.
Allows access to programming mode.
Assembly
(Rear of Sorter)
1
5
4
2
3
FIGURE #1
SORTER DESCRIPTION
1
Introduction
model identification
MODEL
6950002USA8
6950022USA8
6950028USA ( 2 TOKEN )8
6950112UK8
6950127AUSTRALIA8
6950122CANADA6
6950143MEXICO8
6950145MEXICO8
6950150SWITZERLAN D7
6950160PAKISTAN5
6950204RUSSIA7
6950511U.K. ( SAINSBURY )8
6950519NEW ZEALAN D6
6950551SINGAPO RE8
APPLICATIONSTATIONS
6950553MALAYSIA6
6950802EURO8
Note: ALL MODELS REQUIRING CE ( EUROPEAN COMMUNITY )
ARE PROPERLY CONFIGURED.
2
Introduction
specifications
Size;Height 11.340” (28.8 cm)
Width16.730” (42.5 cm)
Depth 21.730” (55.2 cm)
Weight 47.180 lbs (21.4 kg)
Note: Weight is approximate and does not
include Coin Drawers / Bag Attachments.
Sorting Speed ...........................
Up to 3000 Coins per Minute
(depending on coin mix)
Operating Temperature Range.............
+40 to +100 Degrees Fahrenheit
+5 to +38 Degrees Centigrade
THIS EQUIPMENT MUST BE GROUNDED FORPROPER OPERATION. USE OF EXTENSION
CORDS OR 3--2 ADAPTERS IS NOT RECOMMENDED. IF A 3--2 ADAPTER IS USED, THE
GROUNDING WIRE OR TANG MUST BE CONNECTED TO THE BUILDING GROUND. FOR
OPTIMUM SAFETY, THE POWER CORD SHOULD BE DISCONNECTED FROM THE POWER
SOURCE BEFORE CLEANING OR SERVICING. THE SOCKET OR OUTLET SHOULD BE
INSTALLED NEAR THE EQUIPMENT AND BE EASILY ACCESSIBLE.
3
Introduction
options
There are seven (7) options available. Each
option is packaged separately, complete with
Installation Instructions.
1. SORTER STAND ---- Secures Sorter and
Bag Ring / Spout in proper configuration for
bagging coin.
2. COIN DRAWERS ---- Receive sorted coins.
3. BAG CHUTE / SPOUT / RING ---For bagging large coin quantities. Chute
replaces Coin Drawer. The Spout / Ring
attach to Sorter Stand.
4. MAGNET ---- Attaches to Inspection Pan to
prevent unwanted metallic objects from
entering the Sorting Area.
5. REMOTE BATCH DISPLAY ---- Allows the
customer to observe the total as coins are
sorted / counted.
Note: The Control must be “told” that a
Remote Batch Display is connected. The
procedure is discussed in the Programming
Section later in this Guide.
6. PRINTER ---- Provides a permanent record
(audit trail) of all transactions.
Note: The Control must be “told” that a
Printer is connected. The procedure is
discussed in the Programming Section later
in this Guide.
7. SECURITY STAND ---- Similar to Item #1
(above), but encloses Coin Bags for
security.
4
Introduction
installation
UNPACK (See FIGURE #2)
The internal packaging is designed not only for
protection during shipment but to allow an easy
means of removal from the shipping container.
LIFT
HERE
LIFT
HERE
FIGURE #2
PACKAGING
THE SORTER WEIGHS 47.18 POUNDS
(21.4KG).USEPROPERLIFTING
TECHNIQUES OR USE A HELPER WHEN
REMOVING THE SORTER FROM THE
SHIPPING CARTON.
5
Introduction
installation
CHECK FOR SHIPPING DAMAGE
(2)
1/4” / 6.35MM
HOLES
1-5/8” / 41.3MM
15-1/8” / 384.2MM
1” / 39.4MM
FIGURE #3
COUNTERTOP INSTALLATION
The Sorter and all options were thoroughly
tested after they were manufactured and
carefully packaged when they left the factory.
ANY DAMAGE THAT MAY HAVE BEEN
DONE IN SHIPMENT SHOULD BE
REPORTED TO THE CARRIER
IMMEDIATELY, AND THE SHIPPING
CARTON(S) AND PACKAGING RETAINED
FOR INSPECTION, IF NECESSARY.
CHECK FOR MISSING PARTS
Compare the items received against the original
order. Notify your Authorized Sales / Service
Representative of any discrepancies.
SECURE THE SORTER
(IF DESIRED)
The Sorter will sit on a countertop or tabletop. It
may be attached for security. A drilling guide is
shown in FIGURE #3.
FIGURE #4
STAND INSTALLATION
Note: The distance from the front edge of
the countertop to the Sorter to be
determined at installation. Allow sufficient
clearance at the rear and right side of the
Sorter to allow the Inspection Pan room to
move freely throughout its travel range.
Screw length should be 3/4” (maximum) plus
the thickness of the countertop.
If bagging coin is desired, the Sorter must be
attached to its own stand as shown in
FIGURE #4.
Note: A Security Stand, utilizing a sliding
drawer configuration to protect the coins is
also available.
Contact your Authorized Sales
Representative for additional information.
6
Introduction
installation
RS232 CONNECTIONS
PORT 1PORT 4PORT 3PORT 2
INSTALL THE OPTION(S)
(IF ORDERED)
Install each option in accordance with the
Installation Instructions provided with each kit.
Cable connections are shown in FIGURE #5.
Note: The Printer must be connected to port
#4 and the Remote Batch Display must be
connected to port #3.
Note: The Control must be “told” that a
Printer or Remote Display is connected. The
setup procedure is discussed in the
Programming section later in this Guide.
FIGURE #5
OPTION CABLE CONNECTIONS
UNIT COUNTS
BATCHACCEPT
TIME 09:1509/21/02
BATCH1503--01
SUB111
GRAND09/21/02
Unpack the Coin Drawers (if ordered) and slide
them into position. All Coin Drawers are
identical in size and shape. If you are bagging
coin, replace the Coin Drawers at those
locations with the Chute / Spout configuration.
To install a Coin Bag, lift the appropriate Ring
and slip the Bag over the Spout. Slide the Ring
down over the Bag to secure it in position with
the slot in the Ring facing forward.
Note: Depending on the length and
condition of the Coin Bag, folding the top
over to provide a double fabric thickness
may increase the holding capability of the
ring.
Rest the Coin Bag on the Stand Shelf to support
the weight of the coin.
RECOMMENDED
COIN DRAWER
CAPACITIES
8
Introduction
installation
THE POWER CORD / SWITCH
Check the Power Cord supplied with the Sorter
to ensure compatibility with local requirements.
If a different plug connection is required, obtain
the correct Power Cord assembly locally.
Be sure the Power Switch (See FIGURE #7) is
in the “OFF” position, and then connect the
Sorter end of the Power Cord as shown in
FIGURE #8, and the opposite end to a properly
grounded AC outlet of the appropriate voltage.
POWER
SWITCH
FIGURE #7
POWER SWITCH
POWER
CORD
FIGURE #8
POWER CORD CONNECTION
9
Introduction
installation
Note: Allow sufficient clearance at the rear
and sides of the Sorter to allow the
Inspection Pan free movement throughout
its travel range.
THE INSPECTION PAN / SHIELD
Lifting the corner as shown in FIGURE #9
allows the Pan to swing to the right and tilt
upward, transferring the coins to the Sorting
Disc. The second (next) batch of coins may
then be placed in the Pan and inspected while
the first batch is sorting. Returning the Pan to its
“rest” position quiets the sorting operation
considerably. If a Magnet is used, move the
Inspection Pan to the right before lifting so the
Magnet clears the Rear Housing / Printer. To
remove the Pan for access to the sorting area,
first close the Pan (“rest” position) then lift the
rear of the Pan up slightly and (if a Printer is
used) to the rear to remove, so that the Shield
will not contact the Printer Bracket. Notches in
the Inspection Pan allow addition of the Shield
(if desired) to prevent spillage when processing
large batches.
INSTALL SHIELD WITH
SMOOTH SIDE UP.
LIFT
FIGURE #9
INSPECTION PAN
10
Operation
sorting stations
The Sorter has eight (8) Sorting Stations. They
are numbered as shown in FIGURE #10. In
some applications, not every Sorting Station
would be used. The Coin Drawers for these
Stations may be secured in position, if desired,
by a single screw inserted in the bottom of the
Drawer through the Baseplate.
A small label intended to remind the operator to
examine the coin mix and remove objects that
could cause damage is included with the Sorter.
Usage is optional. A suggested location is
shown in FIGURE #10.
WARNING LABEL
5--8
4
3
LIFT
2
1
DUMMY
FIGURE #10
SORTING STATIONS
11
Operation
the keyswitch
The Keyswitch, located to the left of the Control,
provides access to the programming mode.
1.Enter the programming mode by turning the
Keyswitch to the vertical position and
holding the Batch Key down at power--up.
2.Exit the programming mode by turning the
Keyswitch to the horizontal position.
KEY
KEYSWITCH
LOCKED= HORIZONTAL
UNLOCKED = VERTICAL
12
FIGURE #11
KEYSWITCH
Complete programming instructions are
discussed later in this Guide.
Operation
the control
BAG
STOP
OFF
BAG
COUNT
ACCEPTMOTOR ON /
FIGURE #12
CONTROL
BATCHGRAND
CLEAR
FUNCTION KEYS
MOTORON/OFF
Alternate function key that controls
the Sorting Motor. Toggles between
ON and OFF.
BATCHDisplays the current Batch Total.
Repeated key depressions will
display the Batch Total for each
denomination.
GRANDDisplays the current Grand Total.
Repeated key depressions will
display the Grand Total for each
denomination.
ACCEPT Accepts the value shown on the top
line of the Display into the next level
(it is cleared out of the present
level). If it is a Grand Accept, the
total is not cleared.
Note: When the accept key is pressed, a
message may appear on the Display to alert
the operator to an error condition. Refer to
“Operator Messages” later in this Guide for a
listing and explanation.
BAG COUNT Displays the partial Bag Counts.
BAG STOPDisplays current bagstop setting
by denomination.
13
Operation
the control
CLEARClears the value shown on the
Display. The exception to this rule is
the “GRAND-- CLEAR -- ACCEPT”
sequence, in which case the
GRAND is cleared after the
ACCEPT Key is pressed. If a Printer
is connected, the output is sent to
the Printer. If a Serial Port is
configured for data output, it will be
sent to that Port.
Note: The Sorter incorporates a power--up
reset (clear) feature to clear all totals stored
in batch and grand memory, as well as all
bag count totals.
ALL TOTALS CLEAR
To ensure the Control is clear (Display at
“.00”), hold the CLEAR Key on the Control
down, and while holding, move the main
Power Switch at the rear of the Sorter to on.
The Control will cycle through a “self--check”
sequence and then display:
For two (2) seconds, then return to display
batch total.
14
Operation
time / date -- fee percent -- fixed fee
TIME / DATE
The Sorter contains a calendar and clock for
operator convenicene and for controlling
program functions.
Complete instructions for setting the clock are
contained in the programming section later in
this Guide.
FEE PERCENT
The Sorter has the capability of assessing a
predetermined fee for coin processing.
This fee is programmable and may be from
.01% -- 9.99%.
Complete instructions for setting the fee percent
option are contained in the programming section
later in this Guide.
FIXED FEE
The Sorter has the capability of assessing a
fixed fee for coin processing.
This fee is programmable and may be from
.01 -- 19.99.
Complete instructions for setting the fixed fee
option are contained in the programming section
later in this Guide.
15
Operation
displaying quantities and / or totals
1. Display Batch Total
Cycle the BATCH Key until the Display
shows the following:
.00
BATCH TOTAL
Note: Batch totals must be displayed before
the accept key is pressed for that particular
batch total.
3. Display Grand Total
.00
GRAND TOTAL
Cycle the GRAND Key until the Display
shows the following:
BATCH13.25
.25TOTAL
UNITS53
.25BAG COUNT
200.00
.05BAG STOP
4. Display Batch, or Grand Individual Coin
Tot a ls
Cycle the BATCH, or GRAND Key to display
the appropriate coin. Example: A batch total
of .25.
5. Display Individual Bag
Cycle the BAG COUNT Key to select the
appropriate coin (.25 Bag Count shown in
Unit Mode). The Display can be shown in
units or dollar value. Refer to the
Programming section later in this guide for
additional information.
6. Display Bagstop
Cycle the BAGSTOP Key to locate the
appropriate coin. The bagstop setting can be
displayed in unit or dollar value. Refer to the
Programming section later in this guide for
additional information.
Count
16
Operation
accepting quantities and / or totals
Note: Each time a Batch, or Grand total is
accepted an audit trail will print if the printer
option is utilized.
1. Batch ACCEPT
With the Display in the BATCH TOTAL
mode, press the ACCEPT Key once. The
BATCH TOTAL is cleared, and the Control
remains in the BATCH mode. The BATCH
TOTAL is added to the GRAND TOTAL.
2. Grand ACCEPT (All Grand Totals remain)
With the Display in the GRAND TOTAL
mode, press the ACCEPT Key once. The
GRAND TOTAL remains on the Display. To
clear the Display, refer to “Clearing
Quantities and / or Totals” on the following
pages. The GRAND TOTAL can be
accepted only if the BATCH TOTAL is zero.
Note: The Printer must be allowed to finish
the print cycle before attempting to accept a
coin total or an operator message will
appear. Refer to “Operator Messages” later
in this Guide for additional information.
Note: If a batch or grand total is accepted
and the Printer is off--line (sel light “off”), the
tape will not advance far enough for proper
tear--off. Turn the Printer Power Switch off,
wait a few seconds, then on again. Press
the “sel” key and continue operation.
17
Operation
clearing quantities and / or totals
Note: Always double--check your need to
clear. Quantities cannot be recalled!
The CLEAR function is used to remove
information from memory.
1. Clear Batch Total
a. Press the BATCH Key (displays batch
b. Press the CLEAR Key once (the Display
c. Press the CLEAR Key again (the Display
total).
MUST be allowed to flash for two
seconds).
resets to zero, resets all batch totals).
Note: If a batch total is cleared rather than
accepted, the dollar amounts are not
transferred to the grand total.
2.Clear Grand Total (without Audit
Trail Printout)
a. Press the GRAND Key (displays grand
total).
b. Press the CLEAR Key once (the Display
MUST be allowed to flash for two
seconds).
c. Press the CLEAR Key again (the Display
resets to zero, resets all grand totals).
18
124.86
GRAND TOTAL
Operation
clearing quantities and / or totals
3.Clear Grand Total (with Audit
Trail Printout)
a. Press the GRAND Key (displays grand
total).
b. Press the CLEAR Key once (the Display
MUST be allowed to flash for two
seconds). The Display must read
“GRAND TOTAL”.
631.72
BAG COUNT TOTAL
c. Press the ACCEPT Key (the Display
resets to zero, resets all grand totals and
printer prints an audit trail).
4. Clear All Partial Bag Counts
a. Cycle the BAG COUNT Key until the
Display shows the following:
b. Press the CLEAR Key once (the Display
MUST be allowed to flash for two
seconds).
c. Press the CLEAR Key again (all partial
bag counts clear).
5. Clear Individual Bag Counts
a. Cycle the BAG COUNT Key until the
Cursor shows the coin to be cleared.
b. Press the CLEAR Key once (the Display
MUST be allowed to flash for two
seconds).
c. Press the CLEAR Key again (the
individual total clears).
19
Operation
processing coin
LIFT
1. Place the coins for the first batch in the
Inspection Pan and remove any unwanted
objects.
2. Press the MOTOR ON / OFF Key on the
Control to start the Sorting Motor.
3. Lift and tilt the Inspection Pan to transfer the
coins into the Sorting Area.
4. When the sorting is complete, press the
MOTOR ON / OFF Key on the Control to
stop the Sorting Motor. (The Sorting Motor
stops automatically approximately seven (7)
seconds after the last coin has been
processed if left unattended.)
FIGURE #13
INSPECTION PAN
REMOVE ANY DAMAGED COIN OR
FOREIGN OBJECTS. FAILURE TO DO
SO MAY DAMAGE THE ELASTIC DRIVE
DISC, WHICH MAY NOT BE COVERED
UNDERWARRANTYORM/A
CONTRACT.
THE(OPTIONAL)MAGNETWILL
CATCHMETALITEMSSUCHAS
METALLIC COIN SLUGS, WASHERS,
PAPER CLIPS, ETC., THAT SHOULD
NOT ENTER THE SORTER.
IF A MAGNET IS USED, MOVE THE
INSPECTIONPAN TO THERIGHT
BEFORE LIFTING SO THE MAGNET
CLEARSTHEREARHOUSING/
PRINTER.
Note: The Sorter can be programmed to run
continuously if desired. Refer to the
programming section later in this guide to
activate this feature.
5. The total batch amount for the coins sorted
will appear on the Display. Press the
ACCEPT Key on the Control to transfer the
batch total to the Grand Total. An audit trail
(printout) will print the Batch information if a
Printer is properly connected.
Note: If the batch total does not print
properly, or does not space (advance) the
tape properly after printing, the printer may
not be properly initialized. Refer to the
Programming section later in this guide to
initialize the Control.
6. Repeat Steps #1 through #5 for the second
and all subsequent batches.
7. When all Batch Totals have been processed,
press the GRAND--ACCEPT Keys to display
and print the Grand Total of all coins
processed.
Note: If it is desired to print and clear the
grand total information, press grand, then
press clear, then press accept.
20
OVER03
.25BAGSTOP
Operation
bagstop
The Sorter will stop when any of the coin
denominations being sorted reaches a
predetermined bagstop amount.
A. The Display will indicate which Sorting
Station has reached a bagstop, and the
number of coins (if any) over the bagstop
quantity.
B. Empty the Coin Drawer or exchange the
Coin Bag. Place the overage (if any) in
the new drawer or bag.
C. Press the MOTOR ON / OFF Key.
1. If a second (or more) bagstop was reached,
the Display will advance to the next coin at
bagstop. The Display will show that coin’s
denomination, and the number of coins (if
any) over the bagstop quantity.
2. When there are no more stations at bagstop,
the Display will return to show the Batch
Total, and the Sorting Motor will start.
Note: If the bagstop selection is to be
changed, press the Clear Key, change the
selection (see section following), then press
the Motor On / Off Key to continue operation.
21
Operation
bagstop selection
BAGSTOP QUANTITY SELECTION
Note: Bagstop quantities may be set (reset)
at any time the Sorter is at rest (no counting
/ sorting). If quantities are changed during
coin processing, it is important that the
number of coins currently in the coin bag
must be less than the new bagstop quantity.
Check (and clear if necessary) the bag
count quantity of the selected coin before
selecting the new bagstop setting, then
proceed as follows:
These bagstop settings may be observed and
selected (changed) as desired using the
following procedure:
A. Cycle the BAG STOP Key to the desired
station. The Bagstop quantity previously
selected for that station will be displayed.
B. Cycle the BAG COUNT Key to observe
each of the three preprogrammed
bagstops for that station.
C. Press the ACCEPT Key to enter the new
bagstop quantity into memory.
22
Operation
bagstop quantities
CHANGING THE BAGSTOP
QUANTITY
Three Bagstop quantities are operator
selectable for each coin station. Each Station’s
coin value (unit count if non--valued coin) and
three selectable bagstop amounts are
programmed at the time of manufacture. The
values can be altered for your particular
application. Refer to the Programming section
later in this guide for this procedure. Totals and
memory are retained by a service--replaceable,
non--rechargeable lithium battery in the event of
a power loss.
The Control permanent memory contains the
following coin values and three pre--selected
bagstop settings per Sorting Station.
The coin values and bagstop amounts shown in
the chart below may be altered for your specific
application. Refer to the Programming section
later in this Guide for this procedure. These new
coin values are held in memory which is
retained by the battery during power outages.
Station No.QuantityQuantityQuantity
(Showing Coin Value)“A”“B”“C”
Station #110,0005,0001,000
Station #25,0002,500500
Station #34,0002,000400
Station #44,0002,000400
Station #51,000500100
Station #62,0001,000200
Station#7------------------------
Station#8------------------------
CHART “A”
PREPROGRAMMED QUANTITIES
23
Operation
bagstop quantities
Station No.QuantityQuantityQuantity
(Showing Coin Value)“A”“B”“C”
Station #1
Station #2
The following chart may be filled--in to show the
values specifically programmed for your
application. This will aid in proper selection of
bagstop quantities and will be helpful in the
event re--programming becomes necessary.
Station #3
Station #4
Station #5
Station #6
Station #7
Station #8
CHART “B”
REPROGRAMMED QUANTITIES
24
display messages
INTRODUCTION
Operation
MOTOR RUN
SYMBOL
CHECK DRAWER AND
COVER INTERLOCKS
RAM / ROM ERROR
This feature allows the Control to alert the
operator to an error condition. A Motor Run
Symbol (located in the upper left corner of the
Display), will appear while the Sorter Motor is
running.
Should the Sorter stop for any reason, observe
the Display. If the reason was a Sorter error,
one of the following error messages will be
displayed. If the reason was an operator error
(lifting the Front Cover, removing a Coin Drawer,
etc.), the Motor will stop and the Display will
show:
Locate and eliminate the problem and continue
operation.
11 messages are available:
1. RAM ERROR
A problem has occurred in the electronics of
the Sorter. Stop operation. Press the CLEAR
Key to clear the Display. If the problem
persists, disconnect Sorter from power and
contact your Authorized Service
Representative for assistance.
--CALL SERVICE
USE CORRECT
KEY SEQUENCE
2. KEY SEQUENCE
Keys where not pressed in an acceptable
sequence. Press the “CLEAR” Key to clear
the Display and use the proper key
sequence.
25
Operation
display messages
CLEAN
.25 SENSOR
3. CLEAN SENSOR
An object has blocked a Coin Sensor.
Disconnect the Sorter from power, locate
and clean the dirty Sensor, reconnect the
Sorter to power and resume operation.
Note: When the Clean Sensor Error has
been corrected, the coin quantity for that
station should be re--run to verify its
accuracy.
Note: Proper cleaning procedures are
discussed later in this Guide.
LOW BATTERY
--CALL SERVICE
CLEAR
COIN--BACKUP
CLEAR
BATCH TOTAL
4. LOW BATTERY
The Battery in the Control has become too
low to sustain totals in the event of a power
loss. Contact your Authorized Service
Representative for replacement.
5. COIN BACK--UP
Coins have backed up in a Coin Drawer or
Bag. Straighten the Coin Bag and / or shake
the Coin Chute slightly to eliminate the coin
jam. Change the Bag or empty the Drawer
and resume operation.
6. TOT AL NOT ZERO
This message will be displayed if the totals
are not accepted in order. Clear the BATCH
total before clearing a GRAND total.
26
NO ACCEPT
WHILE COUNTING
PRINTER BUSY
Operation
display messages
7. RUN NO ACCEPT
Sorter cannot accept totals while coins are
being sorted / counted. Wait for sorting to
stop before accepting total.
8. PRINTER BUSY
Totals cannot be accepted while Printer is
operating. Wait for printing to stop before
accepting total.
-- PLEASE WAIT
CLEAR GRAND,
WILL ROLL OVER
9. OVERFLOW
The GRAND total has come within $10,000
of the maximum total possible. Complete the
present batch, accept the total, clear and
accept the Grand Total. If the total is not
cleared, it will soon “roll over” and no longer
show valid totals.
10.COMMUNICATIONS ERROR
An error has occurred at the port shown on
the Display. Check all physical connections
between Sorter and Peripherals. If all
connections are proper, check the port
parameters and resume operations. If the
problem persists, contact your Authorized
Service Representative for assistance.
CHECK PORT 1
COMMUNICATIONS
CHECK DRAWER AND
COVER INTERLOCKS
11. INTERLOCK
The Upper Front Cover is open or a Coin
Drawer is not in position. Close the Cover, or
place a Coin Drawer or Coin Chute in each
sorting location and resume operation.
27
Programming
default settings
The Sorter is set when manufactured to the following default parameters. Each of the parameters may
be changed to fit your specific application. Refer to the following section for these instructions. To enter
the Programming Mode: 1) turn Keyswitch to vertical, 2) hold Batch Key down at power--up.
Press the “MOTOR ON / OFF ” Key to cycle through the programming mode, following the instructions
to change the default settings. Once completed, press “BATCH” Key and then turn the Keyswitch to
horizontal.
DEFAULT SETTINGS
Note: The settings described here are
standard defaults. Settings for specific
countries or applications may be diifferent,
and are selectable by the operator.
If the display shows a RAM--ROM condition,
the Sorter will revert to these standard
IFANERRORISMADEDURING
PROGRAMMING,AND THEDISPLAY
APPEARSTOBE“LOCKED--UP”
PREVENTINGADDITIONALENTRIES,
SWITCH THE MAIN POWER SWITCH TO
“OFF”TOCOMPLETELYEXITTHE
PORGRAMMING MODE.
SWITCHTHEPOWERBACKON,
RE--ENTER THE PROGRAMMING MODE
AND CONTINUE OPERATION.
values.
1. SET TIME AND DATE
Default = Day / Month / Year
2. DISPLAY DECIMAL POINT / COMMA
(CHOICE AND LOCATION)
Default = Decimal point in position .00
3. SET FEE PERCENT
Maximum is 9.99%
4. SET FIXED FEE
Maximum is 19.99
Note: If display = yes is initialized, the
information will be sent to Port #4. Connect
the Remote Batch Display to this port.
Note: If print = yes is initialized, the
information will be sent to Port #3. Connect
the Remote Printer to this port.
28
5. BATCH PRINT LENGTH / NUMBER OF
COPIES
Default = Long printout with 1 copy
6. GRAND PRINT LENGTH / NUMBER OF
COPIES
Default = Long printout with 1 copy
7. RS232 COMMUNICATION PORT
PARAMETERS
Port #1
Port #2
Port #3
Port #4
Default =
9600 Baud / No Parity / 7 Data Bits / 1
/ DTE / No Handshaking / No ACK NAK
Default =
Same as Port #1
Default =
Same as Port #1
Default =
Same as Port #1
Programming
default settings
8. PRINT ORDER (VALUE / SIZE)
Default = V alue
9. BAGSTOPS (Enable / Disabled)
Default = Enable
10.RUN / AUTO--STOP
Default = Stop after 7 seconds
11.BAGSTOP DISPLAY (units or dollars)
Default = Dollars
12.COIN VALUES
as shown in FIGURE #14
13.CURRENCY VALUES
as shown in FIGURE #14
Programmed to specific values / quantities if
specified. If none are specified the values /
quantities will be as shown in the following
chart:
The Sorter must be “told” that a Printer is
connected, so that the proper communication
link can be established.
Note: The Sorter must be in programming
mode. To enter the programming mode,
perform the steps below.
A. Connect the Printer to port #4 at the rear
of the Sorter.
B. Turn Keyswitch to vertical position, hold
Batch Key on Control down, and switch
the Sorter Power Switch to ON.
PRINTER?PRESS
BATCH = Y,GRAND = N
The current selection will flash.
C. Cycle MOTOR ON / OFF Key until
Display shows:
D. Press the Batch Key (“Y”) to insure
Control Communications to the Printer.
E. Turn the Sorter Keyswitch to horizontal
position and back to the vertical position.
F. Switch Printer Power Switch ON.
G. Press “SEL” Key on Printer to place
Printer on--line (green light “ON” on
“SEL” Key).
Note: If a Batch or Grand total is accepted
and the printer has not been initialized, the
Printer Tape may not advance far enough for
proper tear--off. Initialize the Printer (steps
a--h above). switch the Printer Power Switch
off, wait a few seconds, then switch the
Printer on again.
30
Programming
remote display initialization
INITIALIZING THE CONTROL FOR
REMOTE DISPLAY OPERATION
The Sorter must be “told” that a Remote Display
is connected, so that the proper communication
link can be established.
Note: The Sorter must be in programming
mode. To enter the programming mode,
perform the steps below.
A. Connect Remote Display to Port #3 at
rear of Sorter.
B. Turn Keyswitch to vertical position, hold
Batch Key on Control down, and switch
the Sorter Power Switch to ON.
DISPLAY?PRESS
BATCH = Y,GRAND = N
The current selection will flash.
C. Press MOTOR ON / OFF Key twice.
Display will show:
D. Press the Batch Key (“Y”) to insure
Control Communications to the Remote
Display.
E. Turn the Sorter Keyswitch to horizontal (
-- ) position and back to the vertical ( l )
position..
31
Programming
time / date
PROGRAMMING KEY
SEQUENCES
The following pages explain in detail all the
steps necessary to properly program the
features of the Sorter.
1.SET TIME / DATE
A. Turn Keyswitch to vertical position, hold
Batch Key on Control down, and switch
the Sorter Power Switch to ON.
B. Cycle the MOTOR ON / OFF Key until
the Display shows:
SET CLOCK
USE GRAND KEY
TIME11:22
DATE10/28/2002
C. Press the GRAND Key.
D. The Display will show (example):
E. Press the BAGSTOP Key to highlight the
digit to be changed.
F. Cycle the BAG COUNT Key to until the
desired number is shown.
G. Repeat steps E and F for all digits.
H. Press the ACCEPT Key to accept the
changes and return to the Programming
Mode.
I.Press the MOTOR ON / OFF Key to
return to the programming mode.
32
or
Turn the Keyswitch to the horizontal
position to exit the programming mode.
Note:1) 24 hour time is displayed / printed
in hours / minutes
2) date is displayed as day (dd),
month (mm), year (yy).
DECIMAL PT SPECS
--USE BAG STP / CNT
Programming
decimal point / comma
2. DECIMAL POINT / COMMA SELECTION
AND DISPLAY LOCATION
A. Turn Keyswitch to vertical position, hold
Batch Key on Control down, and switch
the Sorter Power Switch to ON.
B. Cycle MOTOR ON / OFF Key until
Display shows:
C. To select Decimal Point / Comma
1. Press BAG STOP Key. Display will show:
DISPLAY WILL USE
DECIMAL POINT
OR
DISPLAY WILL USE
COMMA
Repeated depressions of the BAG STOP
Key will select between the Displays.
When the Display you require is shown,
either:
Press the BAG COUNT Key to select the
Decimal Point / Comma position (See “D”
below).
OR
Press the MOTOR ON / OFF Key to
select the next parameter.
OR
Turn the Keyswitch to horizontal, then
back to vertical to exit the programming
mode.
D. To select Decimal Point / Comma
position:
33
Programming
decimal point / comma
1. Press BAG COUNT Key. Display will show
one of the following:
OR
.00
POINT LOCATION
POINT LOCATION
POINT LOCATION
0.
OR
OR
.000
0
NO DECIMAL POINT
.0
POINT LOCATION
E. When the Display shows the location you
require, exit using one of the following:
Press the MOTOR ON / OFF Key to
select the next parameter.
OR
Turn the Keyswitch to horizontal, then
back to vertical to exit the programming
mode.
34
FEE PERCENT
USE BATCH KEY
Programming
fee percent
3.SET FEE PERCENT
A. Turn Keyswitch to vertical position, hold
Batch Key on Control down, and switch
the Sorter Power Switch to ON.
B. Cycle the MOTOR ON / OFF Key until
the Display shows:
C. Press the BATCH Key.
D. The Display will show (example):
HUNDREDTHS OF %
Note:100 = 1%
0
E. Press the GRAND Key. The digit (0) will
flash.
F. Cycle the BAG COUNT Key to increment
( increase ) the number.
G. Cycle the BAG STOP Key to decrement
( decrease ) the number.
Note:The maximum % that can be
entered is 999 = 9.99%.
H. Repeat steps F and G for each additional
digit.
I.When all required changes are complete
press the ACCEPT Key to enter the fee
percent into memory.
J. Press the MOTOR ON / OFF Key to
return to the programming mode.
or
Turn the Keyswitch to the horizontal
position to exit the programming mode.
35
Programming
fixed fee
FIXED FEE
USE BATCH KEY
4.SET FIXED FEE
A. Turn Keyswitch to vertical position, hold
Batch Key on Control down, and switch
the Sorter Power Switch to ON.
B. Cycle the MOTOR ON / OFF Key until
the Display shows:
C. Press the GRAND Key.
D. The Display will show (example) and the
digit (0) will flash:
0
HUND. OF CURR.
Note:100 = 1.00
E. Cycle the GRAND Key to select the digit
to be changed.
F. Cycle the BAG COUNT Key to increment
( increase ) the value.
G. Cycle the BAG STOP Key to decrement
( decrease ) the value.
Note:The maximum value that can be
entered is 1999 = 19.99.
H. Repeat steps E through G for each
additional digit.
I.When all required changes are complete
press the ACCEPT Key to enter the fee
percent into memory.
J. Press the MOTOR ON / OFF Key to
return to the programming mode.
or
36
Turn the Keyswitch to the horizontal
position to exit the programming mode.
SET BATCH PRINT
Programming
batch print length / # copies
5. BATCH PRINT LENGTH / NUMBER OF
COPIES
A. Turn Keyswitch to vertical position, hold
Batch Key on Control down, and switch
the Sorter Power Switch to ON.
B. Cycle MOTOR ON / OFF Key until
Display shows:
--USE BAG STP / CNT
BATCH--LONG--
PRINTOUT
OR
C. To select length of Printout:
1. Press BAG STOP Key. Display will show:
BATCH--SHORT--
PRINTOUT
Repeated depressions of the BAG STOP
Key will select between the Displays.
When the Display you require is shown,
either:
Press the BAG COUNT Key to select the
number of printout copies (See “D”
below).
OR
Press the MOTOR ON / OFF Key to
select the next parameter.
OR
BATCH1
# OF PRINTOUTS
Turn the Keyswitch to horizontal, then
back to vertical to exit the programming
mode.
D. To select number of printout copies;
1. Repeatedly press the BAG COUNT Key.
The Display increments from 0 to 4 copies.
37
Programming
batch print length / # copies
E. Exit using one of the following:
Press the MOTOR ON / OFF Key to
select the next parameter.
OR
Turn the Keyswitch to horizontal, then
back to vertical to exit the programming
mode.
Examples of long and short Batch
printouts are shown in FIGURE #15.
BATCHACCEPT
TIME 09:1509/21/02
BATCH1503--01
SUB111
GRAND09/21/02
Sets the Port output format for compatibility
with Currency Counters.
3. Enhanced Mode Format
Allows external (remote) commands to
control all Sorter functions.
48
PROGRAM PORTS
Programming
ack / nak
7.4SELECT ACK / NAK ENABLE
A. Turn Keyswitch to vertical position, hold
Batch Key on Control down, and switch
the Sorter Power Switch to ON.
B. Cycle MOTOR ON / OFF Key until
Display shows:
USE BAG STOP KEY
SELECT PORT NO.,
USE BG COUNT KEY
EXAMPLE: PORT #1
PORT 1; 9600, N, 7, 1
DTE
C. Press BAG STOP Key. The Display will
show:
D. Cycle the BAG COUNT Key until the
Display shows the port you wish to
change.
THE ACK / NAK THAT YOU SELECT WILL
APPLY ONLY TO THE PORT YOU HAVE
SELECTED IN ITEM “D”.
E. Cycle the BAG STOP Key until the
Display shows the following:
ENABLE ACK / NAK ?
USE BG COUNT KEY
EXAMPLE:
DISABLED
PORT 1ACK / NAK
BE SURE DISPLAY SHOWS
CORRECT PORT NUMBER
(TO CHANGE, SEE ITEM “D” ABOVE)
F. Cycle the BAG COUNT Key to enable or
disable ACK / NAK.
49
Programming
dtr / dsr
G. Exit using one of the following:
Press BAG STOP Key to select the next
communications parameter
OR
Press MOTOR ON / OFF Key to select
the next programming parameter
OR
Turn the Keyswitch to horizontal, then
back to vertical to exit the programming
mode.
PROGRAM PORTS
USE BAG STOP KEY
SELECT PORT NO.,
USE BG COUNT KEY
EXAMPLE: PORT #1
7.5SELECT DTR / DSR ENABLE
(NOT AVAILABLE ON PORT #3 or
PORT #4)
A. Turn Keyswitch to vertical position, hold
Batch Key on Control down, and switch
the Sorter Power Switch to ON.
B. Cycle MOTOR ON / OFF Key until
Display shows:
C. Press BAG STOP Key. The Display will
show:
D. Cycle the BAG COUNT Key until the
Display shows the port you wish to
change.
PORT 1; 9600, N, 7, 1
DTE
50
THE DTR / DCR THAT YOU SELECT WILL
APPLY ONLY TO THE PORT YOU HAVE
SELECTED IN ITEM “D”.
ENABLE DTR / DSR
USE BG COUNT KEY
EXAMPLE:
PORT 1DTR / DSR
Programming
rts / cts
E. Cycle the BAG STOP Key until the
Display shows:
F. Cycle the BAG COUNT Key to enable or
disable DTR / DSR.
ENABLED
BE SURE DISPLAY SHOWS CORRECT
PORT NUMBER
(TO CHANGE, SEE ITEM “D”)
G. Exit using one of the following:
Press BAG STOP Key to select the next
communications parameter
OR
Press MOTOR ON / OFF Key to select
the next programming parameter
OR
Turn the Keyswitch to horizontal, then
back to vertical to exit the programming
mode.
7.6SELECT RTS / CTS ENABLE
A. Turn Keyswitch to vertical position, hold
Batch Key on Control down, and switch
the Sorter Power Switch to ON.
PROGRAM PORTS
USE BAG STOP KEY
B. Cycle MOTOR ON / OFF Key until
Display shows:
51
Programming
rts / cts
SELECT PORT NO.,
USE BG COUNT KEY
EXAMPLE: PORT #1
PORT 1; 9600, N, 7, 1
DTE
C. Press BAG STOP Key. The Display will
show:
D. Cycle the BAG COUNT Key until the
Display shows the port you wish to
change.
ENABLE RTS / CTS
USE BG COUNT KEY
EXAMPLE:
DISABLED
PORT 1RTS / CTS
BE SURE DISPLAY SHOWS CORRECT
PORT NUMBER
(TO CHANGE, SEE ITEM “D”)
THE RTS / CTS THAT YOU SELECT WILL
APPLY ONLY TO THE PORT YOU HAVE
SELECTED IN ITEM “D”.
E. Cycle the BAG STOP Key until the
Display shows:
F. Cycle the BAG COUNT Key to enable or
disable RTS / CTS.
G. Exit using one of the following:
Press BAG STOP Key to select the next
communications parameter
52
OR
Press MOTOR ON / OFF Key to select
the next programming parameter
OR
Turn the Keyswitch to horizontal, then
back to vertical to exit the programming
mode.
SET PRINT ORDER
Programming
print order / bagstops
8. SELECT PRINT ORDER BY
VALUE / SIZE.
A. Turn Keyswitch to vertical position, hold
Batch Key on Control down, and switch
the Sorter Power Switch to ON.
B. Cycle MOTOR ON / OFF Key until
Display shows:
USE BAG STOP KEY
PRINT COINS IN
ORDER OF VALUE
BAG STOPS ACTIVE?
C. Cycle BAG STOP Key to select either of
the following choices:
PRINT COINS IN
OR
ORDER OF SIZE
D. When the Display shows your choice,
exit by pressing the MOTOR ON / OFF
Key for the next programming selection
or turning the Keyswitch to horizontal,
then back to vertical to exit the
programming mode.
9. SELECT IF BAG STOPS ARE
ACTIVE OR DISABLED.
A. Turn Keyswitch to vertical position, hold
Batch Key on Control down, and switch
the Sorter Power Switch to ON.
B. Cycle MOTOR ON / OFF Key until
Display shows:
USE BAG STOP KEY
BAG STOPS ARE
ACTIVE
C. Cycle BAG STOP Key to select either of
the following choices:
BAG STOPS ARE
OR
DISABLED
D. When the Display shows your choice,
exit by pressing the MOTOR ON / OFF
Key for the next programming selection
or turning the Keyswitch to horizontal,
then back to vertical to exit the
programming mode.
53
Programming
7--second / unit--dollar display
10.SELECT RUN CONTINUOUSLY OR
SET RUN / AUTOSTOP
7--SECOND AUTO STOP.
A. Turn Keyswitch to vertical position, hold
Batch Key on Control down, and switch
the Sorter Power Switch to ON.
B. Cycle MOTOR ON / OFF Key until
Display shows:
USE BAG STOP KEY
SORTER STOPS
AFTER 7 SECONDS
UNIT OR VALUE?
C. Cycle BAG STOP Key to select either of
the following choices:
SORTER RUNS
OR
CONTINUOUSLY
D. When the Display shows your choice,
exit by pressing the MOTOR ON / OFF
Key for the next programming selection
or turning the Keyswitch to horizontal,
then back to vertical to exit the
programming mode.
11.SELECT UNIT OR DOLLAR
DISPLAY FOR BAG STOP AND COUNT.
A. Turn Keyswitch to vertical position, hold
Batch Key on Control down, and switch
the Sorter Power Switch to ON.
B. Cycle MOTOR ON / OFF Key until
Display shows:
USE BAG STOP KEY
BAG COUNTS / STOPS
ARE DOLLAR VALUE
54
C. Cycle BAG STOP Key to select either of
the following choices:
BAG COUNTS / STOPS
OR
ARE UNIT VALUE
D. When the Display shows your choice,
exit by pressing the MOTOR ON / OFF
Key for the next programming selection
or turning the Keyswitch to horizontal,
then back to vertical to exit the
programming mode.
SELECT BAG STOPS
Programming
bagstop values
12.PROGRAM BAG STOP VALUES
Note: To avoid miscounting and / or drawer
spills, select a drawer stop quantity that
does not fill the drawer above the molded--in
“fill--line” (approximately 3/4 full).
A. Turn Keyswitch to vertical position, hold
Batch Key on Control down, and switch
the Sorter Power Switch to ON.
B. Cycle MOTOR ON / OFF Key until
Display shows:
--USE BATCH KEY
EXAMPLE:
OR
5000
.01 -- STOP 1
5000
.01 -- STOP 1
C. Cycle BATCH Key to display the coin to
be changed. The existing value for that
coin will be displayed.
D. Cycle the ACCEPT Key to show the
three choices available for that coin.
2500
OR
.01 -- STOP 2
500
.01 -- STOP 3
E. When the Display shows the choice to
be changed:
1. Cycle the GRAND Key to the digit column to
be changed. The digit will flash.
55
Programming
coin values
2. Cycle the BAG STOP Key to decrement
(decrease) the digit value. Cycle the BAG
COUNT Key to increment (increase) the
digit value.
Note: All entries are in unit values only !!!
F. To reset all bag stop settings to their
default settings, press the CLEAR Key.
G. Exit using one of the following:
Cycle the BATCH Key to move to the
next Bagstop to be programmed
OR
Press the MOTOR ON / OFF Key to
select the next programming choice
OR
Turn the Keyswitch to horizontal, then
back to vertical to exit the programming
mode.
Note: This will return the Control to normal
operation. Cycle the bagstop key to the
desired station and select the desired
quantity. Refer to “bagstop quantity
selection” in earlier in this Guide for
additional information.
56
SET COIN SPECS
--USE BATCH KEY
Programming
coin values
13. PROGRAM COIN VALUES.
A. Turn Keyswitch to vertical position, hold
Batch Key on Control down, and switch
the Sorter Power Switch (see
FIGURE #7) to ON.
B. Cycle MOTOR ON / OFF Key until
Display shows:
C. Cycle BATCH Key to display the station
to be changed. The existing information
for that coin will be displayed. Refer to
FIGURE #10 for coin locations.
DISABLED
COIN 3 VALUE
COIN TYPE
COIN 3 VALUE
OR
OR
D. If you wish to change the existing coin
value, proceed to Step “E”. If the coin is
to be disabled (no count), programmed
for a token count (unit count -- does not
add to totals), or changed to a coin type
(denomination value -- adds to total),
E. Cycle the ACCEPT Key until the Display
required is shown.
UNIT TOKEN TYPE
COIN 3 VALUE
TOKENW / VALUE
COIN 3 VALUE
57
Programming
coin values
F. Enter the changes desired using the
Numeric Keypad.
G. Depending on selection chosen in step
“D”, the Display will change to one of the
following examples:
DISABLED
COIN 3 VALUE
OR
UNITT#1
COIN 3 VALUE
NO COUNTUNIT TOKEN TYPE
.01
TOKE#.01
OR
COIN 3 VALUE
COIN TYPE
TOKEN W / VALUE
H. If an error is made during entry, press the
CE Key to clear the Display and enter
the proper coin value.
I.Exit using one of the following:
Cycle the BATCH Key to move to the
next coin to be programmed
OR
COIN 3 VALUE
58
Press the MOTOR ON / OFF Key to
select the next programming choice
OR
Turn the Keyswitch to horizontal, then
back to vertical to exit the programming
mode.
Circuit Protection
fuse replacement
The Sorter employs one Fuse in each leg of the
incoming AC line. If either Fuse becomes
inoperative, the Sorter will stop.
DISCONNECT SORTER FROM POWER
BEFORE EXAMINING OR REPLACING
FUSES. ALWAYS REPLACE THE FUSE
WITH THE CORRECT SIZE AND TYPE
FORCONTINUEDCIRCUIT
PROTECTION.
PORT 1PORT 4PORT 3PORT 2
A coin (or other article) jam severe enough to
stop the Sorting Motor will cause the Power
Supply to go into a “foldback” (semi--shutdown)
mode; and, if left unattended, will eventually
blow one or both of the fuses.
FUSES
FIGURE #18
FUSE LOCATION
59
Operator Maintenance
sorter cleaning / jam removal
!!! IMPORTANT SAFETY
INFORMATION !!!
DISCONNECT THE POWER CORD FROM
THEPOWERSOURCEBEFORE
CLEANING OR REMOVING A JAMMED
COIN OR OTHER OBJECT. THE COIN
TOTALS AND BAGSTOP QUANTITIES
WILL BE RETAINED BY THE BATTERY
BACKUP CIRCUITRY WHEN THE POWER
CORD IS DISCONNECTED.
A. CLEANING / JAM REMOVAL
Many cleaning- -related accidents are
caused by failure to follow basic safety
rules or written precautions. Accidents
can be avoided if the operator is
completely familiar with the Sorter and its
operation.
Improper or inadequate maintenance or
care of the Sorter can be dangerous and
could result in damage to the Sorter or
personal injury or death to you or other
persons.
NEVER ATTEMPT CLEANING WHEN THE
SORTER IS CONNECTED TO POWER.
NEVER ALLOW TOOLS, FINGERS, HAIR,
OR CLOTHING TO COME NEAR MOVING
PARTS.
60
The frequency of any cleaning program must be
determined by the operator, and will ultimately
be controlled by operational environment
(condition of coin, frequency of use, etc.). The
Power Cord should always be disconnected
before cleaning.
Operator Maintenance
sorter cleaning / jam removal
1. General Cleaning
The Sorter should be kept clean and free
from dirt and dust. Clean the outside with a
soft cloth and a mild soap. NEVER use
alcohol, Ketone, or any harsh chemicals on
the outside surfaces. NEVER spray any
liquid directly onto the Control or inside the
Sorter. A small portable vacuum is handy for
removing coin dust buildups from surfaces
inside the Sorter.
2. Cleaning Coin Sensors / Clearing Jams in
Sorting Area
Should a badly bent or mutilated coin or
other object enter the sorting area, it could
become jammed and must be
removed before further operation.
The Coin Sensors, located at the coin exit
points, control the counting and must be
kept clean and free of dirt buildups, coin
dust, bag strings, etc., at all times.
Should either situation arise, proceed as
follows:
a. Disconnect the Sorter from Power.
b. Close the Inspection Pan completely and
then lift straight up to remove.
c. Lift the Top Cover for access to the
finned Elastic Sorting Disc.
Note: A short metal rod, attached to the
Front Cover will drop down when the Cover
is raised to support the cover in the upright
(open) position.
d. Remove the Disc by removing the
Elastomeric (O--Ring) Retainer and
unscrewing the large knob in the middle
of the Disc.
e. Referring to FIGURE #19, remove the
protective foam strip and CAREFULLY
clean the channel, then clean each
Count Sensor with a cotton--tipped swab.
f.Reverse the process to replace the Disc.
61
Operator Maintenance
sorter cleaning / jam removal
FIGURE #19
COUNT SENSOR CLEANING
g. Close the Upper Front Cover and replace
the Inspection Pan. Connect the Sorter
to Power, and, if desired, test for proper
operation with coin as follows:
62
Operator Maintenance
sorter cleaning / jam removal
3. Clearing jams in the Receiving Area.
Should a Coin Drawer or Bag become overfilled,
a Sensor will stop the Sorting Motor.
The likely causes for this condition are:
a. Incorrect Bag Stop setting for size of
Drawer or Bag.
b. Failure to empty Drawer or Bag at Bag
Stop.
c. Improperly installed or folded Coin Bag.
If a Coin Drawer is overfilled, remove the
Drawer slowly so that coins are not spilled.
If a Coin Bag is overfilled, the coins will also
back--up inside the Coin Chute. Straighten the
Bag and / or shake the Chute to allow the coins
to fall / settle.
If the jam persists, carefully remove the Chute
(place your hand under the Chute to retain the
coins), empty the Chute into the Coin Bag,
replace the Chute and resume operation.
63
Support
service
SERVICE
A worldwide network of factory--trained service
specialists are available either on call or for
execution of preventative maintenance
programs scheduled through formal service
contracts.
Our policy is to continually improve products.
We reserve the right to change specifications
and / or designs without notice.