Dekko 36HX, 36B, 52H, 36BX, 36H User Manual

®
Heavy Duty Power Equipment
Owner’s Manual
This manual contains important safety instructions for the gasoline engine powered
lawnmower models: 36B, 36BX, 36H, 36HX, 52H, 52HX
READ SAFETY WARNINGS AND OPERATING INSTRUCTIONS CAREFULLY.
SAVE THIS MANUAL.
DO NOT RETURN THIS LAWN MOWER
TO THE STORE!
HAVE QUESTIONS OR NEED HELP?
call 24 hrs / 7-days a week help-line: [1] 800-393-0668
Have the following information ready when you call us:
Date of Purchase: _______________________ Location of Purchase: _______________________ Serial # - Mower: _______________________ Serial # - Engine: _______________________ Serial # - Transmission _______________________
DEK® is registered trademark of GXi International, LLC Clayton, NC 27520 USA
No part of this publication can be printed or copied without written permission.
NOTE:
Mower and engine life are ex-
tended greatly through the use
of frequent lubrications, oil
changes and providing routine
maintenance. To protect your
investment, do not forget to
perform routine maintenance.
®
Heavy Duty Power Equipment
See our website at www.DEKPowerUSA.com or contact us at 919-550-3221 for more details on our full line of DEK Heavy Duty Power Equipment product as shown below:
Generators, Welder Generators & Accessories
A complete range of gasoline generators from 4 kW of continuous power, to 7.5 kW models. They are ideal for a wide range of applications from recreational usage to com­mercial duty emergency power and construction site power. Accessories include genera­tor kits, generator covers, heavy duty extension cords & twist lock adaptors.
Pressure Washers & Accessories
2650 PSI axial pressure washer and 2700 PSI, 3200 PSI, 3600 PSI, 4000 PSI pressure washers that utilize a proprietary triplex, commercial grade pump design that is rated to exceed 500 hours of usage. The pressure washers include industry leading corrosion resistance, Never-go-Flat tires, a folding frame design for compact storage and many other innovations. Accessories include detergent concentrate, nozzles, quick connects, hoses and wands.
Chipper Shredder
Driven by a powerful 13 hp engine, this chipper is capable of devouring 3”x4” lumber without hesitation. Loaded with innovative features and designed for durability. No com­peting products are in the same class as this chipper shredder. Ideal for residential, com­mercial, and rental use. Comes complete with a trailer hitch for lawn and garden tractors or ATVs.
Lawn Mowers & Accessories
36” and 52” commercial landscaper grade zero-radius lawn mowers, brush mowers, and tow behind mowers. Heavy duty decks, dual belt drive and hydro drive systems. Ideal for commercial and heavy duty residential applications. Key features include a quick height adjustment and a floating deck design. Accessories include a riding sulkies, mulching kits, and grass catchers.
Heavy Duty Power Equipment
About the DEK Belt Drive Lawn Mower Manual
36B, 36BX, 36H, 36HX, 52H, 52HX
Congratulations on the purchase of your new DEK commercial mower. We at GXi International are confi­dent that this mower will provide you with the best performance, outstanding quality, and great durability when operated and maintained as directed in this manual.
1. This manual contains assembly, operating, safety, adjustment, maintenance, and troubleshooting instructions. BEFORE OPERATING YOUR LAWN MOWER, CAREFULLY READ THIS MANUAL IN ITS ENTIRITY.
2. This owner’s manual is considered a permanent part of the mower. It must be available to all of the operators and/or person(s) servicing the mower. Should the mower be resold, this manual must remain with the mower.
3. All information, illustrations, and specifications contained in this manual were in effect at the time of the publica­tion. GXi International reserves the right to add, delete or modify specifications and/or designs without notice.
4. If you ever have questions in regards to the operation, maintenance or safety of your mower, please contact the
DEK technical service line at 1-800-393-0668.
Table of Contents
Safety Information
Safety Warnings .………………………………………………………………...………………………………………….. Before Use of Equipment …………………………………………………………………………………………………... Operation of Equipment – Safety Cautions ………………………………..……………………………………………... Safety Information Decals …………………………………………………………………………………………………..
Operating the Mower
Product Specifications……………………………………………………………………………………………………….. Control Panel Component Identification…………………..…………...………………………………………………….. Lawn Mower Component Identification...…………………………………………………………………………………... Assembly Instructions…………………………………………………………………………………………….7 through 11
Starting the Engine………………………………………………………………………………………………………....
Moving Forward.……………………………………………………………………………………………………………… Turning the Mower……………………………………………………… …………………………………………………… Stopping the Mower………………………………………………………………………………………………………….. Moving in Reverse…………………………………………………………………………………………………………… Mowing………………………………………………………………………………………………………………………... Changing Cut Height..……………………………………………………………………………………………………….. Removing Blades……………………………………………………………………… …………………………………….
Service and Maintenance
Maintenance Schedule………………………………………………………………………………………………...…… Fuel……………………………………………………………………………………………………………………………. Engine Oil…………………………………………………………………………………………………………………….. Air Filter………………………………………………………………………………………………………………………. Tire Pressure………………………………………………………………………………………………………………… Blades………………………………………………………………………………………………………………………… Cleaning the Mower……………………………………………………… …………………………………………………. Lubrication Points………………………………………………………………………… ………………………………….
Adjustments Drive Belt Adjustments………………………………………………………………………………………………………. Wheel Brake Adjustments…………………………………………………………………………………………………….
Engine to Blade Belt……………………………………………………………………………………… …………………. Blade to Blade Belt……………………………………………………………………………………… ………………….. Engine to Transmission Belt………………………………………………………………………………………………..
Safety Interlock System…………………………………………………………………………………………………….. Troubleshooting Guide…………………………………………………………………………………………………………….. Warranty……………………………………………………………………………………………………………………………...
4 4 4 5
5 6 6
12 12 12 12 12 13 14 14
15 15 15 15 15 15 15 16
17 17 17 17 18 18
19 22
Rev: 8/2008
DEK® is exclusively distributed by GXi International, LLC
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Heavy Duty Power Equipment
Safety Information and Warnings
36B, 36BX, 36H, 36HX, 52H, 52HX
This owner’s manual is considered a permanent part of the lawn mower and should remain with the lawn mower if resold. The information and specifications included in this publication were in effect at the time of approval for printing.
GXi International, LLC, exclusive marketer of DEK Heavy Duty Power Equipment, reserves the right to discontinue or change specifications or design at any time without notice and without incurring any obligation whatsoever. No part of this publication may be reproduced without written permission.
EMISSION CONTROL SYSTEM INFORMATION
The U.S. and California Clean Air Acts EPA and California regulations require all manufacturers to fur­nish written instructions describing the operation and mainte­nance of emission control systems. The following instructions and procedures must be followed in order to keep the emissions from your DEK engine within the emission standards.
SAFETY LABEL LOCATIONS
These labels warn you of potential hazards that can cause seri­ous injury. Read them carefully. If a label comes off or becomes hard to read, contact your DEK lawn mower dealer for a re­placement.
SAFETY INFORMATION
DEK lawn mowers are designed to give safe and dependable service if operated according to instructions. Read and under­stand this owner’s manual before operating your lawn mower.
OPERATOR RESPONSIBILITY
Know how to stop the lawn mower quickly in case of emer­gency. Understand the use of all lawn mower controls, output receptacles, and connections. Be sure that anyone who oper­ates the lawn mower receives proper instruction. Do not let children operate the lawn mower without parental supervision.
Mower Inspection
For your safety, inspect the lawn mower before each use of op­eration. In order to inspect your lawn mower, the following condi­tions should be met: the lawn mower should be on a flat and level surface, with the ignition switch off, key removed, and blades dis­engaged. Also the spark plug wire should be off of the spark plug.
1. Walk around the mower and look for any fluid spills or leaks on or underneath the mower. Remove any and all exces­sive debris, dirt, and/or fluids.
2. Look for signs of damage or excessive wear. Check the tightness of all nuts, bolts, pins, and screws. Tighten any that may be loose and replace any that are missing.
3. Be sure the safety interlock controls are operating properly so that the engine cannot be started unless the ground speed control lever is in neutral and the blades are disen­gaged.
4. Check the mower blades for any damage or abnormal wear and replace in sets so that they are balanced.
5. Check the tire pressure on all four tires. See page 15 for instructions
6. Check the belts for proper wear and correct tension. See pages 17 and 18 for instructions.
7. Check engine oil and air filters as recommended by the en-
Operation of Equipment - Safety Cautions
WARNING
DANGER: GASOLINE IS HIGHLY FLAMMABLE AND EXPLO­SIVE. Do not add fuel while the engine is running or is hot. Keep open flames, sparks, and heat away from the fuel and store fuel in containers specifically designed for that purpose. ADD FUEL OUTDOORS ONLY AND IF THE FUEL IS SPILLED, DO NOT START THE ENGINE. Manually push the mower away from the spill and wipe up immediately.
WARNING
Do not use your DEK lawn mower to carry passengers. When people, especially children, an pets are close by, avoid mowing since rotating blades can throw rocks and other items, which can cause serious injury.
Before Using Your DEK Lawn Mower
CAUTION
When operating your DEK lawn mower, wear protective clothing while mowing. Long pants and safety glasses will help reduce the risk of injury from thrown objects. It is recommended that adequate footwear, such as steel toe shoes with aggressive soles, be worn to help protect your feet and maintain traction on slopes or uneven grounds. Always wear hearing protection.
Inspecting Your Lawn Mowing Area
Inspect the area where your DEK lawn mower will be used. Check for stones, sticks, wire, and other foreign objects. These objects may become projectiles that can cause serious injury and/or deat h when struck by the mower.
1) Do not operate the engine in a confined space where dangerous carbon monoxide fumes can collect. Carbon monoxide is odorless, tasteless, and can be fatal.
2) Mow only in daylight.
3) Make sure the mower is in neutral and the blades are disengaged be­fore attempting to start the engine.
4) Do not stop or start suddenly when going uphill. Never use riding at­tachments on slopes since there is an increase risk that they might roll over.
5) Avoid steeps slopes and use extreme caution when changing directions while operating on a slope.
6) Be extremely careful when operating on a slope or when the grass is damp or wet. Reduced traction could cause sliding. Never mow by pulling the mower back towards you because you might slip.
7) Watch for traffic when crossing surfaces other than grass (i.e. transport­ing) loading a trailer or vehicle, or when the mower is not in use.
8) Never operate the mower with defective guards, shields, or without the safety devices securely mounted in place.
9) Never direct discharge of material toward bystanders nor allow anyone near the mower during operation.
10) Do not change the governor settings or over speed the engine.
11) Always stop the engine whenever you leave the mower, even for a moment.
12) To help reduce the risk of a fire hazard, keep the engine and the area around the engine free of grass, leaves or any other type of foreign material.
13) Beware of cutting edges. Always wear gloves for safety when perform­ing blade maintenance activities. Beware on multiple blade units since the rotation of one blade may cause the rotation of the other blade.
14) Do not store or operate the mower with the grass chute deflector in the raised position. Serious injury could occur.
Rev: 8/2008
DEK® is exclusively distributed by GXi International, LLC
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Heavy Duty Power Equipment
IMPORTANT! The mower belts are adjusted to ensure the blades stop turning within 7 seconds of releasing the blade control lever. If you are making any belt adjustments whatsoever, for your safet y and the safety of others around you, you must ensure the belts are re-adjusted to achieve this design specification.
Safety Decal Identification
The labels found below are located on your mower to warn you of potential hazards and provide you with important safety information. If these decals become difficult to read or are missing from the mower, please contact your DEK mower dealer for a replacement.
Safety Decals & Product Specifications
36B, 36BX, 36H, 36HX, 52H, 52HX
Product Specifications
Lawn Mower 36B 36BX 36H 36HX 52H 52HX
Product Type Cutting Width Engine Engine Start Transmission Type Manufacturer Speeds
Deck Type
Cutting Height Blade Engagement
Blade Tip Speed Anti-Scalping Rollers No. Blades/ Length Control System Fuel/Capacity
Rear Drive Tires Front Caster Tires
Brake System
Weight Height/Length
Commercial, 0-turn Commercial, 0-turn Commercial, 0-turn Commercial, 0-turn Commercial, 0-turn Commercial, 0-turn
36” 36” 36” 36” 52” 52”
11hp Honda 13hp DEK 13hp Honda 14hp DEK 16hp Honda, v-twin 14hp DEK
Recoil Electric / Recoil Recoil Electric / Recoil Electric Electric
Gear Gear Hydrostatic Hydrostatic Hydrostatic Hydrostatic
Peerless Peerless Hydro-Gear Hydro-Gear Hydro-Gear Hydro-Gear
5 forward/1 reverse 5 forward/1 reverse Variable Variable Variable Variable
Floating,
quick change
1.5”- 4.5”
½” increments Manual clutch Manual clutch Manual clutch Manual clutch Manual clutch Manual clutch
18,750 ft/min 18,750 ft/min 18,750 ft/min 18,750 ft/min 18,750 ft/min 18,500 ft/min
None None None None 3 front/2 rear 3 front/2 rear 2/18” 2/18” 2/18” 2/18” 3/18” 3/18”
Pistol Grip Pistol Grip EZ Lever EZ Lever EZ Lever EZ Lever
Gasoline/4.5 gals. Gasoline/4.5 gals. Gasoline/4.5 gals. Gasoline/4.5 gals. Gasoline/4.5 gals. Gasoline/4.5 gals.
13” X 6.5”
turf tread 9” X 3.5”
smooth tread
6” band brakes 6” band brakes
Approx. 450 lbs. Approx. 450 lbs. Approx. 450 lbs. Approx. 450 lbs. Approx. 510 lbs. Approx. 510 lbs.
45” x 72” 45” x 72” 45” x 72” 45” x 72” 45” x 72” 45” x 72”
Floating,
quick change
1.5”- 4.5”
½” increments
13” X 6.5”
turf tread
9” X 3.5”
smooth tread
Floating,
quick change
1.5”- 4.5”
½” increments
16” X 6.5”
turf tread
9” X 3.5”
smooth tread
Hydraulic service/
manual parking break
Models
Floating,
quick change
1.5”- 4.5”
½” increments
16” X 6.5”
turf tread
9” X 3.5”
smooth tread
Hydraulic service/
manual parking break
Floating,
quick change
1.5”- 4.5”
½” increments
18” X 8.5”
turf tread
9” X 3.5”
smooth tread
Hydraulic service/
manual parking break
Floating,
quick change
1.5”- 4.5”
½” increments
18” X 8.5”
turf tread
9” X 3.5”
smooth tread
Hydraulic service/
manual parking break
Rev: 8/2008
DEK® is exclusively distributed by GXi International, LLC
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Heavy Duty Power Equipment
Control Panel Identification
Throughout this manual, instructions are given on the operation of your DEK mower. We recommend that while going through this manual, you have your mower available for quick and easy access in order to orient yourself with the con­trols, maintenance, and orientation of different parts. Please read through the manual before operating.
Below, you will find a diagram of the control panel. Please take the time to familiarize yourself with the mower controls.
Gear Drive Models Hydro Drive Models
Control Panel and Lawn Mower Components
Blade Control Lever
Brake
Operator Presence Controls
Throttle/Choke Control
Key Switch
Forward / reverse speed control
Gear Shift Lever
36B, 36BX, 36H, 36HX, 52H, 52HX
Lawn Mower Feature Identification (some features may appear different than shown, depending on the model)
“Operator present” safety switches Blade control lever
Hydro brake / lock (hydro models only)
Control panel Handle bar height adjustment Muffler (HOT!)
Height adjustment pins (4) Side discharge chute Scalping wheels
Fuel tank Pulley guard
Hydro Drive Models
Rev: 8/2008
Hydro system by-pass release pins allow the wheels to spin freely (pull out and detent two pins for free wheeling).
DEK® is exclusively distributed by GXi International, LLC
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Heavy Duty Power Equipment
Assembly Instructions Step 1: Front Wheel Assembly
Note: some mowers may be shipped with the front wheels pre-assembled.
A) Remove packaging materials surrounding the front
wheels and remove the bolt threaded into the front wheel. Retain this bolt and washer for future use.
B) Unscrew the fastener holding the bolt to the steel ship-
ping rack. Set the nut and bolt aside. It will be re-used
in the mower assembly process. C) Remove the mower from the steel shipping rack. D) Slide the front wheel pivot shaft through the sleeve. If
the fit is tight, apply some grease to the pivot shaft. E) Secure the shaft in place with the bolt and hardware that
were provided with the wheel.
36B, 36BX, 36H, 36HX, 52H, 52HX
F) Repeat steps A through E for the second front wheel. G) Apply grease to the front wheel sleeve grease fittings
when complete.
Rev: 8/2008
DEK® is exclusively distributed by GXi International, LLC
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