de Jong Duke essense User Manual

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Preface
Please read this user manual before using the Essence coffee machine and keep it for reference. This user manual is valid for the machine supplied by the manufacturer, including the options installed by the manufacturer. The manufacturer accepts no liability for any damage resulting from incorrect or improper use of the machine, or resulting from modifications that have not been authorised by the manu­facturer. This user manual gives instructions on the operation and maintenance of the machine. Moreover, it gives solutions to irregular behaviour that may occur.
This user manual cannot be regarded as a substitute to the training and instruction, but must be seen as an addition to the training, and as such only used for reference purposes. Activities for which proper training is required are marked and should only be carried out by trained staff. Instructions for installation and reparation are available in a technical manual. When the machine needs maintenance only original parts of the manufacturer should be used. Only properly trained personnel may carry out repairs, install the machines or transport the machines.
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www.filterfresh.nl
published: www.dejongduke.nl © 2004 / design and photography: www.npk.nl
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user manual
Essence
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Contents
1 Safety
1.1 Safety risks 2
1.2 Safety and warnings 2
1.3 Norms and standards 2
2 Description of the machine
2.1 General 3
2.2 The machine exterior and interior (see fold out) 3
2.3 Display and keys 3
2.4 Type plate 3
2.5 Technical specifications 3
3 Installation
3.1 Installing the machine 5
3.2 Placing the machine 5
3.3 Switch off the machine 5
4 Using the Essence
4.1 Preparing a drink 5
4.2 Reading out the counters 5
5 Maintenance and cleaning
5.1 Daily maintenance 6
5.2 Weekly maintenance 8
5.3 Monthly maintenance 10
6 Filling
6.1 Filling the water tank 11
6.2 Filling the coffee canister 12
6.3 Filling the topping canister 13
7 Messages on the display
7.1 Error messages requiring a service engineer 14
7.2 Messages you can solve yourself 15
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1. Safety
1.1 Safety risks
• Be careful! This machine serves hot drinks.
• The outlet of the machine may tap drops of hot liquid in between ordering drinks.
1.2 Safety and warnings
• Put the brewer outlet down during daily maintenance (see 5.1, step 4)
• Do not use aggressive cleaning products or abrasives to clean (parts of) the machine.
• Be careful! The water system (boiler, pipes, etc.) may contain hot water.
• Do not shake the machine while in use.
• Do not use water in or near the machine unless the instructions explicitly give direction to do so.
• Do not use a damaged machine. If in doubt, contact your supplier first.
• Do not leave the key in the door when leaving the machine unattended.
• If a fault occurs, disconnect the machine from the electricity supply and from the water supply.
• Do not lean on the door when open.
• Do not use an extension cable.
• Connection on the water supply must be according to national regulations.
• The machine may only be in locations where it can be overseen by trained personnel.
1.3 Norms and standards
The machine is built according to CE norms and complies with the following standards:
• Machine standard: 89/392/EEG.
• EMC standard: 89/336/EEG.
The machine complies with the following norms:
• EN 292: Safety of machines.
• UL and Cul 751: norm vending machines.
(10)
On/off Power cord Water connection
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2 Description of the machine
2.1 General
This is a semi-automatic hot drink machine, with (optional) vending accessories. Always place a cup before pressing a drink selection key. You can adjust for weaker or stronger taste with the up/down scroll keys (3). Your supplier can make further adjustments to the strength and sizes of the drinks.
2.2 The machine exterior and interior
See fold out.
2.3 Display and keys
2.3.1 Drink selection keys
There are five drink selection keys (4). The left part of the water key gives one cup of hot water, the smaller right part on the water key gives hot water continuously. Optionally this key will give steam.
Two cups of espresso or double espresso
Large coffee
Hot water or steam while key pressed
2.3.2 Display and service keys
The display (2) shows the selected drink, strength settings, messages and counter read outs. The up/down scroll keys (3) allow to adjust the strength. The ‘<’ escape and ‘>’ enter keys allow to cancel or confirm messages on the display.
2.3.3 Service keyboard
This service keyboard (A) is used for cleaning (see 5) and for reading the counters (see 4.2). The service engineer uses it to change the settings of the machine. Key * = Program key Key 4 = Rinse mixer Key 5 = Run grinder/coffee I Key 6 = Run grinder/coffee II Key 7 = Rinse brewer Key 8 = Run brewer Other keys are used by the service engineer.
(A)
3
1
4
7
2
5
8
3
Program
Abo rt Recei ve Send
*
0 #
6
9
Coffe e I Coffe e II
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2.4 Type plate
The type plate (C) shows:
• Manufacturer
• Serial number
• Type/model specification
• Date of construction
• Water connection
2.5 Technical specifications
Dimensions of the machine: Width 550 mm/21.7 inch Height 605 mm/23.8 inch Depth 500 mm/19.7 inch Weight (empty) 30 kg/66.2 lbs
Electrical connection 240 Volt AC +/- 10%, 50 Hz +/- 2% max. capacity 3,0 kW 110 Volt AC +/- 10%, 50 Hz +/- 2% max. capacity 1.4 kW
Water pressure 0,5 - 6 bar (50 kpa ­600 kpa).
Without water connection: use the hand filled water tank.
Hourly performance: approx. 120 cups depending on product and volume.
Noise level:
• Standby 0 dB
• Regular coffee 58 dB
• Espresso using whole beans 68 dB
3 Installation
3.1 Installing the machine
Installation, transportation and adjustment of the machine should only be carried out by properly trained service personnel. Their instructions about transportation, unpacking and installation of the machine, are available in the technical manual.
3.2 Placing the machine
Place the machine on a level surface in a hygienic dry room, with a temperature between 5°C and 40°C (40F - 100F).
3.3 Switch off the machine
If the machine will not be used for some time, for example over the weekend, it is recommended to switch off the water supply and the electricity. The main (on/off) switch (10) is located on the back of the machine.
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4 Using the Essence
4.1 Preparing a drink
1 Place cup under outlet. 2 Set the strength of your beverage
using the up/down scroll keys (3).
3 Press a drink selection key (4). After
cup is filled, the display will signal ‘beep’ and indicate ‘coffee ready’.
Place the outlet extension (magnetic) if small cups are used.
4.2 Reading out the counters
Use the service keyboard (A) and the scroll keys (3). With the ‘<’ escape key you can leave any menu item to return to the previous menu item.
1 Press the ‘program*’ key twice on the
service keyboard. A menu appears on the display.
2 Go to ‘counters’ by using the up/down
scroll keys.
3 Press ‘>’ enter to go into the counters
menu.
4 Scroll down to ‘free’ or ‘paid’ counters
and press ‘>’ enter. The display shows the counter scores.
5 Press ‘<’ escape key to end the
counters read out.
(3)
5
>
<
<
>
escape scroll down scroll up enter
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5 Maintenance and cleaning
5.1 Daily maintenance
Not performing the daily maintenance work has a harmful influence on the quality of the products and can lead to malfunctioning of the machine.
Step 1. Refill
1 Unlock (1) and open the doors. 2 Refill topping (see 6.3) and coffee
(see 6.2) if required.
Step 2. Cleaning the topping outlet
1 Rotate the topping outlet (G) upwards
and take it off. 2 Clean it with a dry brush. 3 Be sure it is dry when replacing it. 4 Turn it downwards.
(G) (H)
Step 3. Cleaning the coffee funnel
1 Remove the coffee funnel (H) 2 Clean it with a dry brush. 3 Be sure it is dry when replacing it.
Step 4. Flushing mixer and CoEx® brewer
1 Remove the drip tray (9) by pulling it
towards you. 2 Place a jug under the brewer outlet. 3 Click the brewer outlet (K) down and
pull the lock forward. 4 Press key 4 on the service keyboard.
Hot water will flow through the mixer.
Hold key until clean water comes out. 5 Press key 7 on the service keyboard
to flush hot water through the CoEx®
brewer. Repeat flushing until clean
water comes out. 6 Unlock the brewer outlet by pushing
the lock inwards.
(K) (K)
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Step 5. Cleaning the outlet extension
1 Remove the outlet extension by
pulling it down (magnetic, see 4.1)
2 Clean it with a brush and hot water.
Step 6. Cleaning the waste container and the internal drip tray
1 Remove the waste container (M).
Empty it and clean it.
2 Remove the internal drip tray (N).
Empty it and clean it.
3 Clean bottom of the machine with a
dry brush or a soft damp cloth.
4 Replace the waste container and the
internal drip tray.
Step 7. Cleaning the drip tray
1 Take the grid (8) out of the tray and
remove the top part.
2 Empty the drip tray and flush all parts
with warm water. Dry the parts.
3 Replace the drip tray.
Step 8. Cleaning the exterior
1 Clean the outside of the machine
with a soft damp cloth.
(9) (N) (M)
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5.2 Weekly maintenance
Not performing the weekly maintenance work has a harmful influence on the quality of the ingredients and can lead to malfunctioning of the machine.
Step 1. Open de doors
1 Unlock (1) and open the doors.
Step 2. Cleaning the coffee canisters
1 Remove the coffee funnel (H) 2 Pull both canister locks forward. 3 Remove the coffee canister lid. 4 Remove coffee canister (E) and
empty it.
5 Clean the coffee canister (F) with
a dry brush.
6 Clean the coffee canister platform
with a soft damp cloth.
7 Make sure the coffee canister is
dry when replacing it. 8 Refill the coffee canister (see 6.2). 9 Open both cannister locks by
pushing them back.
Step 3. Cleaning the topping canister
1 Turn the topping outlet (G) upwards,
remove the topping canister (D) and empty it (see 6.3).
2 Remove the topping outlet (G) and
clean all topping canister parts with a dry brush.
3 Replace the topping outlet, in the
upward position.
4 Clean the topping canister platform
with a soft damp cloth.
5 Fill and replace the topping canister.
(D/G)
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Step 4. Cleaning the mixer
(I/J)
1 Remove the mixer tube (J). 2 Turn the bayonet catch counter clock
wise (approx. 10º) and pull the mixer
(I) parts towards you. 3 Rinse out all loose parts with hot
water. 4 Replace the mixer into the machine.
Assembling of the mixing system is
carried out in reversed order of the
disassembling. 5 Turn the topping outlet downwards.
Step 5. Cleaning the CoEx® brewer
1 Remove the brewer outlet: Press it
down and pull out the knob at the right (see 5.1, step 4). Then remove the left part by lifting it upwards.
2 Press the sides to split the two parts
of the brewer outlet (K).
3 Rinse the brewer outlet with hot
water while cleaning both parts, inside and outside, with a brush.
4 Remove the CoEx® brewer (L): pull the
fixation handle upwards and pull the brewer towards you at the same time.
5 Rinse out the CoEx® brewer with
warm water while cleaning it with a brush.
6 Dry the CoEx® brewer and the
brewer outlet. 7 Replace the CoEx® brewer. 8 Assembling of the brewer outlet on
the CoEx® brewer is carried out in
reversed order.
Step 6. Take a test drink
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(L)(K)
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5.3 Monthly maintenance
Not performing the monthly mainte­nance work has a harmful influence on the quality of the ingredients and can lead to malfunctioning of the machine. Apart from the weekly maintenance, the following tasks have to be performed monthly to ensure a correctly operating machine and an optimal quality of the coffee.
Step 1. Cleaning the coffee- and topping canisters with water
1 Remove the coffee canister and
empty it (6.2).
2 Remove the topping canister and
empty it (see 6.3).
3 Rinse out the canisters with warm
water until all coffee and topping residues are removed.
5 Make sure that each canister is dry
inside and outside. If it is not completely dry, the coffee may form lumps, which may block the system.
6 Fill the topping canister and replace
it into the machine (see 6.3).
7 Replace the coffee canister into the
machine and fill it (see 6.2).
8 Open the canister locks (5.2 step 2).
Step 2. Running a cleaning cycle
1 Press the program key on the service
keyboard twice. 3 Select the cleaning cycle. 4 Place a cleaning pill in the CoEx®
brewer. 5 Place a jug under the brewer outlet. 6 Click the brewer outlet down and pull
the lock forward (5.1 step 4). 7 Press ‘>’ enter to start the cleaning
cycle, which takes about six minutes. 8 Unlock brewer outlet.
(L)
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6 Filling
6.1 Filling the water tank
Only for hand fill application.
1 Unlock and open left door. 2 Remove the water tank (P) by pulling
it towards you.
3 Fill the water tank with fresh and
clean water. 4 Replace the water tank. 5 Close the door and lock it.
(P)
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6.2 Filling the coffee canister
Fill up the coffee canister for one or two days to keep the coffee fresh. Make sure that the coffee canister remains filled with a layer of at least 4 cm of ingredients. Use ingredients which are recommended by the supplier of the machine.
Use beans and/or ground coffee in accordance with the type of your Essence machine.
Coffee canisters (I or II):
• Ground coffee/Beans
• Beans/Beans
• Ground coffee/Ground coffee
Fill up the coffee canisters: 1 Unlock the left door. 2 Open the canister lid (E). 3 Fill with beans and/or ground coffee
according to I or II. 4 Replace the canister lid and lock
the door. 5 Take a test drink.
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Canister I Canister II
Essence BG
Essence Twin B
Essence Twin G
G Ground coffee
B Beans
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6.3 Filling the topping canister
1 Unlock and open the left door. 2 Turn the topping outlet (G) upwards. 3 Lift up the the topping canister (D) at
the front, until the positioning ridge comes out of the hole.
4 Pull the topping canister towards you
to take it out of the machine. 5 Remove the topping canister lid. 6 Fill the canister with topping and
replace the topping canister lid. 7 Replace the topping canister into the
machine: Slide the topping canister
backwards until you can fit the
positioning ridge back into the hole. 8 Turn the topping outlet downwards. 9 Take a test drink. 10 Close the door and lock it.
(D/G)
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7 Messages on the display
Switch off the machine and water supply and call the service engineer.
There is no water in the pressure boilers.
The water system is leaking water.
A too high temperature is detected,
The temperature sensor is not functioning correctly.
This sensor is disconnected.
The internal sensors are disconnected.
The electronic controll system is not working correctly.
7.1 Error messages requiring a service engineer
No water in boiler
Inlet valve/water leaking
Water temperature too high
Shortcut temperature sensor
Disconnected temperature sensor
Sensors disconnected
Communication error
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When the given solutions don't work please always contact the service engineer.
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7.2 Messages you can solve yourself
Water tank needs filling
Close left door
Place cannister lid
Place waste container
Empty internal drip tray
No coffee in brewer
Not enough water in your cup
CoEx brewer not in position
No water connected
Install water tank
Filling pressure boiler
ERROR 1
Wait until the water tank is filled. In hand fill mode: fill the water tank (P).
Close both doors.
The coffee cannister lid (E) is not placed correctly, replace it.
Replace the waste container (M).
Empty and clean internal drip tray (N).
Fill the coffee canister(s), replace the coffee funnel (H) and/or open the canister lock.
Empty this cup, try again. Empty it and retry the same selection.
Replace the CoEx brewer (L).
Open/connect the water connection (see 1.3) and restart the machine.
Install the hand fill water tank (P).
The hot water system is filling, wait.
The cleaning cycle in not finished. Restart the cleaning cycle.
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Copyright © 2004, J.M. de Jong DUKE Automatenfabriek B.V. All rights reserved. Although this user manual has been written with the utmost care, De Jong DUKE auto­matenfabriek b.v. accepts no liability for inaccuracies or omissions. No liability is accepted for the consequences due to operation of the equipment in accordance with the information contained in these instructions.
J.M. de Jong DUKE Automatenfabriek B.V. reserves the right to alter the specifications and the information in this manual at any time and without prior notification to the purchaser. No part of this publication may be stored in a retrieval system, or transmitted, in any form or by any means without prior permission of the publisher.
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1 2 3
4 5 6 7 8 9 10
A B C D E F G H I J K L M N O P
Exterior of the Essence
Machine lock Display Scroll keys (strength selection): escape/scroll down/scroll up/enter Drink selection keys Espresso or coffee outlet Milk outlet Hot water or steam outlet Grid Drip tray On/off switch (see 1.3)
Interior of the Essence
Service keyboard ConfigCard and dataconnection Type plate Topping canister Canister lid Coffee canisters Topping outlet Coffee funnel Mixer Mixer tube Brewer outlet CoEx® brewer Waste container Internal drip tray Internal drip tray sensor Water tank
E
1
7
4
3
7
8
9
6
10
2
H
D
G
P
K
F
A
B
L
M
N
O
C
I
J
5
5
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