Deif RT-2 Installation Instructions Manual

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DEIF A/S Tel.: (+45) 9614 9614
DEIF A/S
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Installation instruct i ons
Angle position transmitter Type RT-2
Marine bridge instrumentat i on
4189350013C (UK)
Analogue output
for direct connection of one or more indicators
Measuring output:
DC current signal 0..20mA or 4..20mA
Potentiometer for adjusting span and zero
Angle position 0..90° or 0..140°
Continuous shaft rotation
Frisenborgvej 33, DK-7800 Skive Fax: (+45) 9614 9615 Denmark E-mail: deif@deif.com
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1. Brief description

The RT-2 converts the position angle of a shaft into a load-independent direct current signal, proportional to the angle position.

2. Technical data

Measuring input 0..90° or 0..140° (span adjustment –30/+5% of full scale) Measuring output
Output variable IA: Load-independent DC current, proportional to the input
angle.
Standard ranges: 4...20mA, 2 wire connection or
0...20mA, 3 or 4-wire connection adjustable with
a) External voltage: (load voltage) referring to DEIF illuminated instruments (e.g. VTR-3, TRI-2 and others) without electric isolation: H[V]>[∑Load
Example: System consists of 2 DLQ-ph, 1 VTR-3 and 1 TRI-2
voltage drop DLQ-ph 0.6V x 2 = 1.2V VTR-3 0.6V x 1 = 0.6V TRI-2 3.0V x 1 = 3.0V ΣLoad
Loop IA: System wired as 0...20mA.
This means I H[V] > 4.8V + 12V + 0.02A x 200Ω
H[V] > 20.8V DC
b) External resistance: (load resistance) without electric isolation R IA [mA]
IA = Output signal end value H[V] = Supply voltage (max. 33V DC) Load Load
Accuracy
Reference value: Measuring range Basic accuracy: Limit of error 0.5%
potentiometer
V+12V+(Loop
inst
= 4.8V
inst
: Cable resistance 200Ω
res
= 20mA.
A
max. [k] = H[V] – 12V
ext.
= Voltage drop in the instrument
inst
= The total resistance of cable in the loop.
res
res*IA
)V]
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Installation instructions, RT-2
Power supply H
DC voltage: 12...33V (Polarity reversal protection. The voltage must not fall below 12V.) Max. residual ripple: 10% p.p. Max. current consumption: Approx. 5mA + I
A
Mechanical withstand
Permissible vibration: 0...200Hz, 10 g continuous, 15 g for 2 h
200...500Hz, 5 g continuous, 10 g for 2 h
Shock: 3 x 50 g every 10 impulses in all 3 axes Permissible static load
on the shaft: Max. 1000N (radial) Max. 500N (axial)
If subjected to vibration the shaft load should be as low as
Mounting position: Any
possible to ensure optimum life of the bearing.
Material
Housing (main part): Steel Finish QPQ (nitro-carbonated) Rear (cover): Metal (aluminium) Cable glands: Metal
Regulations
Test voltage: 500Veff, 50Hz, 1 min. all electrical connections against housing
Housing protection: IP66 acc. to EN 60 529
Environmental conditions
Climatic rating: Temperature –25 to + 70°C Annual mean relative humidity 90%
Transportation and storage temperature: -40 to 80°C
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3. Mounting

Transmitter
Drilling and cut-out diagrams for mounting transmitters
directly
...with a bracket
Table 1 The M6 screws are needed for the “directly” mounted version and four M8 nuts and
bolts for transmitter “with a bracket”. The screws, respectively nuts and bolts are not supplied, because the required length varies according to the thickness of the mounting surface.
When deciding where to install the transmitter (measuring location), take care that the ambient conditions given in “Technical data” are not exceeded.
Make the cut-out or drill the holes in the item onto which the transmitter is to be mounted according to the corresponding drilling and cut-out diagram given in Table 1 and then fit the transmitter.
Pay attention when aligning and tightening the transmitter that the electrical zero and the zero of the item being measured coincide.
The holes in the mounting bracket are elongated for this purpose and permit the transmitter to be rotated in order to adjust the electrical zero to coincide with the zero of the measured device.
Similarly, it is advisable to elongate the three holes (6.5 mm diam.) drilled for “directly” mounted version (see upper drilling and cut-out diagram in Table 1).
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Installation instructions, RT-2
The electrical zero of the transmitter is marked on the end of the shaft and on the outside of the casing (see Fig. 1):
- left for rotation transmitters with the range of 0 to 90º (-30%/+5%) or
0 to 140º (-30%/+5%)
Fig. 1

4. Electrical connections

The cable glands are provided for making the electrical connections to the transmitter. Note that, ... ... the data required to carry out the prescribed measurement must correspond to
those marked on the nameplate (Fig. 2) of RT-2 (measuring input, measuring output, power supply)!
... the total voltage drop do not exceed the supply voltage H[V], see “Measuring output” a) in section 2 “Technical data” for maximum values of supply voltage H[V].
... the total loop resistance connected to the output (receiver plus leads) does not exceed the maximum permissible value R “Technical data” for the maximum values of R
! See “Measuring output” b) in Section 2
ext
!
ext
... twisted cores must be used for the measured variable input and output leads and routed as far away as possible from power cables!
In all other respects, observe all local regulations when selecting the type of electrical cable and installing them!
Fig. 2 Example of a nameplate.
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5. Connecting transmitter wit h scr ew terminals and cable gl ands

The transmitter is fitted with screw terminals and cable glands. There are 4 screw terminals (4.1) plus 1 ground terminal (4.2) which are accessible after removing the cover (3.1) (see Fig. 3). The maximum wire gauge the terminals can accept is 1.5
2
mm
.
Fig. 3 Rear (3) with terminals (4.1) and (4.2) and cable glands (4). Right: Cover (3.1) closed. Left: Exposed.
Remove the 3 screws (3.2) and take off the cover (3.1). Undo the gland nut and remove the pinch ring and seal from the gland opening. Place
these parts over the cable in the correct order and pass the end of the cable through the gland hole into the rear of the transmitter.
Strip the insulation to a suitable length of the leads and connect them to the terminals (4.1) and (4.2) according to the wiring diagram (Fig. 3).
Then fit the gland seal, pinch ring and nut. Tighten the gland nut and replace the cover.
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R
ext
= External resistance
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Installation instructions, RT-2
2-wire connection 3-wire connection 4-wire connection (4...20mA) (different mA-signals) (different mA-signals)
A = Measuring output ... ... as 2-wire connection (4...20 mA, signal in output/powering circuit) ... as 3 or 4-wire connection (different mA-signals) H = DC power supply H = 12...33V V.D. = Voltage drop
Fig. 4 Connection diagrams for 2, 3 or 4-wire connection, DC power supply.

6. Setting the beginning and end of the measuring range

The coarse adjustment of the beginning of the measuring range consists in aligning the zero of the measured device with the external zero mark on the transmitter. The procedure was described in Section 3 “Mounting”. This Section concerns the fine adjustment not only of the beginning of the range (ZERO), but also of the end of the scale (SPAN).
First, switch on the power supply to the transmitter. Remove the 3 screws (3.2) and the cover (3.1) (Fig 3). Place the measured devide at its zero position, i.e. the position at which the RT-2
should produce 0 mA (three or four-wire connection), respectively 4 mA (two-wire connection) at its output.
Should the output current differ by more than 2% from its initial value, repeat the coarse zero setting procedure described in Section 3 “Mounting”.
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Then adjust the “ZERO” potentiometer (Fig. 5) using a watchmaker’s screwdriver (2.3 mm diam.) so that the desired output current flows.
Fig. 5 Rear of the transmitter with the adjustments “ZERO”, “SPAN” Now rotate the measured device to its opposite limit position, i.e. the position at which
the RT-2 should produce 20 mA DC. Adjust the “SPAN” potentiometer with the screwdriver as before until precisely the
prescribed full-scale output current is measured at the output. Then recheck the zero point and correct on the ZERO potentiometer if necessary.
Check the full-scale value again. Repeat both adjustments until both zero point and full-scale value are precise.

7. Adaptation from 2-wire connection to 3 or 4-w ire connection and vice versa

If, however, a transmitter be changed from one to the other (see wiring diagrams in Fig. 4), the beginning and end of the measuring range must be readjusted.
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8. Mechanical connection

Mounting of linkage on the RT-2.
Mounting of ball joint.
Installation instructions, RT-2
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Cutting the length of the adjustable lever.
After adjusting the length (shorten when necessary), fix using mechanical means (welding, gluing, pinning).
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9. Dimensional drawings

RT-2 with screw terminals and glands. Without bracket
RT-2 with screw terminals and glands. With bracket.
Installation instructions, RT-2
Errors and changes excepted
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