Deif PPU, PPM Installation Instructions Manual

DEI

F

A/

S

PPU Power Management (PPM)

4189340409I (UK)

Installation Instructions

 Diesel generator I/O

s

 Shaft generator/Shore connection I/Os  Bus tie generator I/Os  Wiring

DEIF A/S, Frisenborgvej 33 Tel.: +45 9614 9614, Fax: +45 9614 9615 DK-7800 Skive, Denmark E-mail: deif@deif.com, URL: www.deif.com

PPM Installation Instructions

DEIF A/S Page 2 of 69

Table of contents

1.

ABOUT THIS DOCUMENT .................................................................................................... 3

INTENDED USERS.......................................................................................................................... 3

CONTENTS/OVERALL STRUCTURE .................................................................................................. 3

DEFINITIONS ................................................................................................................................ 3

2. WARNINGS AND LEGAL INFORMATION ........................................................................... 4

LEGAL INFORMATION AND RESPONSIBILITY ..................................................................................... 4

ELECTROSTATIC DISCHARGE AWARENESS ..................................................................................... 4

SAFETY ISSUES ............................................................................................................................ 4

3. GENERAL HARDWARE DESCRIPTION .............................................................................. 5

HARDWARE .................................................................................................................................. 5

4. DIESEL GENERATOR I/OS ................................................................................................... 6

DG UNIT WITH PMS PROCESSOR .................................................................................................. 6

DG UNIT WITHOUT PMS PROCESSOR .......................................................................................... 20

5. SHAFT GENERATOR I/OS .................................................................................................. 34

SG WITH FIXED FREQUENCY ....................................................................................................... 34

6. BUS TIE BREAKER I/OS ..................................................................................................... 45

BUS TIE BETWEEN DG AND SG ................................................................................................... 45

7. ADDITIONAL OPERATOR PANEL ..................................................................................... 54

INSTALLATION OF AOP-2 ............................................................................................................ 54

8. WIRINGS .............................................................................................................................. 57

AC CONNECTIONS (3-PHASE) ...................................................................................................... 57

INTERNAL CANBUS WIRING ......................................................................................................... 58

OPTION H2, MODBUS RTU ......................................................................................................... 58

LOAD SHARING LINES .................................................................................................................. 60

MECHANICAL SPEED GOVERNOR (STANDARD) .............................................................................. 61

AVR WITH RELAY OUTPUTS......................................................................................................... 61

ELECTRONIC SPEED GOVERNOR .................................................................................................. 62

AVR WITH ANALOGUE OUTPUTS (REQUIRES OPTION D) ................................................................ 62

BINARY INPUTS ........................................................................................................................... 63

BINARY INPUTS WITH WIRE BREAK SUPERVISION .......................................................................... 63

ANALOGUE INPUTS ..................................................................................................................... 64

OPTOCOUPLER OUTPUTS FOR EXTERNAL COUNTER ...................................................................... 64

9. GENERAL DATA ................................................................................................................. 65

TECHNICAL SPECIFICATIONS ....................................................................................................... 65

UNIT DIMENSIONS ....................................................................................................................... 68

PANEL CUTOUT (IN MM) ............................................................................................................... 69

PPM Installation Instructions

DEIF A/S Page 3 of 69

1. About this document

This document is the Installation Instructions for DEIF’s PPU Power Management system PPM. The document mainly includes general hardware description, I/O lists for diesel, shaft and bus tie generator, wiring descriptions and FAT information.

The general purpose of these installation instructions is to give the user important information to be used in the installation of the PPM system.

Intended users

These installation instructions are mainly intended for the panel builder designer in charge. On the basis of this document, the panel builder designer will give the electrician the information he needs in order to install the PPM system, e.g. detailed electrical drawings. In some cases the electrician may use these installation instructions himself.

Contents/overall structure

This document is divided into chapters, and in order to make the structure simple and easy to use, each chapter will begin from the top of a new page.

Definitions

Throughout this document a number of notes and warnings will be presented. To ensure that these are noticed, they will be highlighted in order to separate them from the general text.

Notes

Warnings

Please make sure that you read this manual before starting to work with the PPM system. Failure to do this could result in damaging the equipment or even worse injury of personnel.

The notes provide general information which will be helpful for the reader to bear in mind.

The warnings indicate a potentially dangerous situation which could result in death, personal injury or damaged equipment, if certain guidelines are not followed.

PPM Installation Instructions

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2. Warnings and legal information

Legal information and responsibility

DEIF takes no responsibility for installation or operation of the generator sets. If there is any doubt about how to install or operate the generator sets controlled by the PPM system, the company responsible for the installation or the operation of the sets must be contacted.

Electrostatic discharge awareness

Sufficient care must be taken to protect the terminals against static discharges during the installation. Once the system is installed and connected, these precautions are no longer necessary.

Safety issues

Installing the system implies work with dangerous currents and voltages. Therefore, the installation should only be carried out by authorised personnel who understand the risks involved in working with live electrical equipment.

Be aware of the hazardous live currents and voltages. Do not touch any AC measurement inputs as this could lead to injury or death.

The system units are not to be opened by unauthorised personnel. If opened anyway,

the warranty will be lost.

PPM Installation Instructions

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3. General hardware description

Hardware

The unit housing is divided into board slot positions. This means that the unit consists of a number of printed circuit boards (PCBs) mounted in numbered slots. The green terminal blocks are then mounted in the PCBs. Some of these board slots are standard, and some are intended for options. The board slot positions are arranged as illustrated below.

Term. DG SG/SC TB Description

Slot #1 1-28 Standard Standard Standard Power supply board

Slot #2 29-36 H2 H2 H2 Option: External comm.

Slot #3 37-64 Standard Standard Standard Load sharing and

input/output board

Slot #4 65-72 Standard

Not used Not used

Outputs for governor/AVR according to choice of types

Slot #5 73-89 Standard Standard Standard AC measuring

Slot #6 90-125 F1,

M15, M16, M18

F1, M15, M16, M18

Option: F1 analogue transducer outputs, M15 (4 x 0(4)…20 mA inputs), M16 (7 x binary inputs), M18 (4 x relay outputs)

Slot #7 98-125 Standard Standard

Not used

Engine interface board

Slot #8 126-133 Standard Standard Standard Internal CANbus

Unit top side overview

An overview of the terminals is presented below. The slot positions are as follows:

Ethernet

787776757473

96 979594929190 93

89888785 8683 8482818079

727169 70686765 66

62 6359 60 615856 575553 54 645251504947464443 45 4841403837 39 42

USB Memory Service port Display

Ethernet

PMS CAN

Engine CAN

USB

Power Self check ok Alarm inhibit

SLOT # 1

SLOT # 3

SLOT # 5

SLOT # 7

SLOT # 2

SLOT # 4

SLOT # 6

SLOT # 8

PPM Installation Instructions

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4. Diesel generator I/Os

DG unit with PMS processor

Terminal strip overviews

Slots #1, #2, #5 and #6

36

SLOT # 2

external comm.

OPTION H2

363636 35353535 34343434 33333333 32323232 31313131 30303030 29292929 28282828 27272727 26262626 25252525 24242424 23232323 22222222 21212121 20202020 19191919 18181818 17171717 16161616 15151515 14141414 13131313 12121212 11111111 10101010

9999 8888 7777 6666 5555 4444 3333 2222 1111

36363636 35353535 34343434 33333333 32323232 31313131 30303030 29292929 28282828 27272727 26262626 25252525 24

242424 23232323 22222222 21212121 20202020 19191919 18181818 17171717 16161616 15151515 14141414 13131313 12121212 11111111 10101010

9999 8888 7777 6666 5555 4444 3333 2222 1111

36363636 35353535 34343434 33333333 32323232 31313131 30303030 29292929 28282828 27272727 26262626 25252525 24242424 23232323 22222222 21212121 20202020 19191919 18181818 17171717 16161616 15151515 14141414 13131313 12121212 11111111 10

101010

9999 8888 7777 6666 5555 4444 3333 2222 1111

36363636 35353535 34343434 33333333 32323232 31313131 30303030 29292929 28282828 27272727 26262626 25252525 24242424 23232323 22222222 21212121 20202020 19191919 18181818 17171717 16161616 15151515 14141414 13131313 12121212 11111111 10101010

9999 8888 7777 6666 5555 4444 3333 2222 1111

COMMON (TERM. 23-27)

PMS CONTROL

Configurable/Secured ON

Configurable/Secured OFF

Shore pos. OFF

Forced SWBD

COMMON (TERM. 20-21)

Configurable (Relay 26)

Configurable (Relay 27)

binary optocoupler

SLOT # 1

inputs

CB ON

Sync.

transistor output

relay output

CB OFF

Open breaker

RELAY 4

PMS

Alarm

RELAY 3

Configurable/Trip NEL2 RELAY 2

Configurable/Trip NEL1 RELAY 1

STATUS

relay

97979797 96969696 95959595 94949494 93939393 92929292 91919191 90909090

89898989 88888888 87878787 86868686 85858585 84848484 83838383 82828282 81818181 80808080 79797979 78787878 77777777 76767676 75757575 74747474 73737373

97979797 96969696 95959595 94949494 93939393 92929292 91919191 90909090

89898989 88888888 87878787 86868686 85858585 84848484 83838383 82828282 8181

8181 80808080 79797979 78787878 77777777 76767676 75757575 74747474 73737373

97979797 96969696 95959595 94949494 93939393 92929292 91919191 90909090

89898989 88888888 87878787 86868686 85858585 84848484 83838383 82828282 81818181 80808080 79797979 78787878 77777777 76767676 75757575 74747474 73737373

97979797 96969696 95959595 94949494 93939393 92929292 91919191 90909090

89898989 88888888 87878787 86868686 85858585 84848484 83838383 82828282 8181

8181 80808080 79797979 78787878 77777777 76767676 75757575 74747474 73737373

SLOT # 6

SLOT # 5

OPTION F1 M15, M16, M18

L2L2L2L2L2L2L2L2L2L2L2L2

L3 Neutral L2L2

L1 Neutral L3

L2

L1 S2 (l) S1 (k)

L3 AC CURRENT

S2 (l) S1 (k)

L2 AC CURRENT

S2 (l) S1 (k)

L1 AC CURRENT

GENERATOR VOLTAGE

BUSBAR VOLTAGE

various inputs/ outputs

Supply

DC Power

The functionality of the boards in slot #2 and slot #6 is optional.

PPM Installation Instructions

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Slots #3, #4, #7 and #8

The functionality of the boards in slot #4 is optional.

72

SLOT # 4

727272 71717171 70707070 69696969 68686868 67676767 66666666 65656565 64646464 63636363 62626262 61616161 60606060 59595959 58585858 57575757 56565656 55555555 54545454 53535353 52525252 51515151 50505050 49494949 48484848 47474747 46464646 45454545 44444444 43434343 42424242 41414141 40404040 39393939 38383838 37373737

72727272 71717171 70707070 69696969 68686868 67676767 66666666 65656565 64646464 63636363 62626262 61616161 60606060 59595959 58

585858 57575757 56565656 55555555 54545454 53535353 52525252 51515151 50505050 49494949 48484848 47474747 46464646 45454545 44444444 43434343 42424242 41414141 40404040 39393939 38383838 37373737

72727272 71717171 70707070 69696969 68686868 67676767 66666666 65656565 64646464 63636363 62626262 61616161 60606060 59595959 58585858 57575757 56565656 55555555 54545454 53535353 52525252 51515151 50505050 49494949 48484848 47474747 46464646 45454545 44

444444 43434343 42424242 41414141 40404040 39393939 38383838 37373737

7272 71717171 70707070 69696969 68686868 67676767 66666666 65656565 64646464 63636363 62626262 61616161 60606060 59595959 58585858 57575757 56565656 55555555 54545454 53535353 52525252 51515151 50505050 49494949 48484848 47474747 46464646 45454545 44444444 43434343 42424242 41414141 40404040 39393939 38383838 37373737

Configurable

COMMON (TERM. 43-55)

SLOT # 3

RELAY 9

RELAY 8

RELAY 7

RELAY 6

133133133133 132132132132 131131131131 130130130130 129129129129 128128128128 127127127127 126126126126

114114114114 113113113113 112112112112 111111111111 110110110110 109109109109 108108108108 107107107107 106106106106 105105105105 104104104104 103103103103 102102102102 101101101101 100100100100

99999999

133133133133 132132132132 131131131131 130130130130 129129129129 128128128128 127127127127 126126126126

114114114114 113113113113 112112112112 111111111111 110110110110 109109109109 108108108108 107107107107 106106106106 105105105105 104104104104 103103103103 102102102102 101101101101 100100100100

99999999

133

133133133 132132132132 131131131131 130130130130 129129129129 128128128128 127127127127 126126126126

114114114114 113113113113 112112112112 111111111111 110110110110 109109109109 108108108108 107107107107 106106106106 105105105105 104104104104 103103103103 102102102102 101101101101 100100100100

99999999

133133133133 132132132132 131131131131 130130130130 129129129129 128128128128 127127127127 126126126126

114114114114 113113113113 112112112112 111111111111 110110110110 109109109109 108108108108 107107107107 106106106106 105105105105 104104104104 103103103103 102102102102 101101101101 100100100100

99999999

SLOT # 8

SLOT # 7

GND 4-20 mA Configurable GND HC2 variable load/Configurable GND

internal comm.

125125125125 124124124124 123123123123 122122122122 121121121121 120120120120 119119119119 118118118118 117117117117 116116116116 115115115115

98

relay outputs

Lower

Raise

SPEED

Configurable

Start ACKN. HC 2/Configurable

Start ACKN. HC 1/Configurable

CB CLOSED

CB OPEN

Load dependent stop block

Configurable ALARM INHIBIT 2/Configurable ALARM INHIBIT 1/Configurable

binary optocoupler inputs

NOT USED!

REACTIVE (Q) LOAD SHARING

COMMON SET POINTS

ACTIVE (P) LOAD SHARING

-10..0..10 VDC

-5....0....5 VDC

CAN-HCAN-HCAN-HCAN-H

CAN-LCAN-LCAN-LCAN-L CAN-HCAN-HCAN-HCAN-H

CAN-LCAN-LCAN-LCAN-L

EMERGENCY STOPEMERGENCY STOPEMERGENCY STOPEMERGENCY STOP ConfigurableConfigurableConfigurableConfigurable

COMMONCOMMONCOMMONCOMMON

CAN-HCAN-HCAN-HCAN-H

CAN-LCAN-LCAN-LCAN-L CAN-HCAN-HCAN-HCAN-H

CAN-LCAN-LCAN-LCAN-L

EMERGENCY STOPEMERGENCY STOPEMERGENCY STOPEMERGENCY STOP ConfigurableConfigurableConfigurableConfigurable

COMMONCOMMONCOMMONCOMMON

CAN-HCAN-HCAN-HCAN-H

CAN-LCAN-LCAN-LCAN-L CAN-HCAN-HCAN-HCAN-H

CAN-LCAN-LCAN-LCAN-L

EMERGENCY STOPEMERGENCY STOPEMERGENCY STOPEMERGENCY STOP ConfigurableConfigurableConfigurableConfigurable

COMMONCOMMONCOMMONCOMMON

CAN-HCAN-HCAN-H

CAN-LCAN-LCAN-LCAN-L CAN-HCAN-HCAN-HCAN-H

CAN-LCAN-LCAN-LCAN-L

EMERGENCY STOPEMERGENCY STOPEMERGENCY STOPEMERGENCY STOP ConfigurableConfigurableConfigurableConfigurabl e/Shaft ( or Shore) mode

RPM PICKUP

COMMONCOMMONCOMMONCOMMON (TERM. 104-106)

REMOTE STARTREMOTE STARTREMOTE STARTREMOTE START RUNNING FEEDBACKRUNNING FEEDBACKRUNNING FEEDBACKRUNNING FEEDBACK READY FOR OPERATIONREADY FOR OPERATIONREADY FOR OPERATIONREADY FOR OPERATION

COMMON (TERM. 114-118) REMOTE STOP REMOTE STARTREMOTE STARTREMOTE STARTREMOTE START RUNNING FEEDBACKRUNNING FEEDBACKRUNNING FEEDBACKRUNNING FEEDBACK READY FOR OPERATIONREADY FOR OPERATIONREADY FOR OPERATIONREADY FOR OPERATION

RELAY 20

RELAY 19

RELAY 18

START PREPARE

STOP

START

Configurable/Split mode Configurable/Auto mode Configurable/Semi-auto mode

Configurable Configurable Configurable

binary optocoupler inputs

0,5.....70 VAC

10...10000 Hz

with wire break supervision

analogue transducer inputs

HC1 variable load/Configurable

Configurable (Relay 13)/Lower U (option D)

Configurable (Relay 12)/Raise U (option D)

HC 2 FIXED LOAD/Configurable

HC 1 FIXED LOAD/Configurable HC 2 CONNECTED/Configurable HC 1 CONNECTED/Configurable

HC 2 REQUEST/Configurable HC 1 REQUEST/Configurable

BLACKOUT

AVR

Not used

Not used Not used

PPM Installation Instructions

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Terminal strip description

Slot #1, power supply and binary I/O

For the relay outputs the following terms will be used:

NO means Normally Open NC means Normally Closed Com. means common terminal for the relay in question

Term. Function Technical data Description

1 +12/24V DC 12/24V DC

-25/+30%

Power supply

2 0V DC 3 NC Status relay Normally closed relay, processor/power supply status

supervision

4 Com. 24 V/1A 5 NO Relay 1 Configurable/Trip NEL 1 6 Com. 250V AC/8A 7 NC 8 NO Relay 2 Configurable/Trip NEL 2 9 Com. 250V AC/8A 10 NC 11 NO Relay 3 PMS alarm 12 Com. 250V AC/8A 13 NC 14 NO Relay 4 CB OFF

Open breaker (deload)/trip

15 Com. 250V AC/8A 16 NC 17 NO Relay 5 CB ON

Close breaker (synchronising)

18 Com. 250V AC/8A 19 NC 20 Open collector 1 Transistor out configurable as standard relay output (relay number

26)

21 Open collector 2 Transistor out configurable as standard relay output (relay number

27) 22 Com. Common Common terminal for terminals 20 and 21 23 Binary input Optocoupler Configurable/Secured mode ON 24 Binary input Optocoupler Configurable/Secured mode OFF

25 Binary input Optocoupler Shore connection breaker position OFF

26 Binary input Optocoupler Forced switchboard control 27 Binary input Optocoupler PMS control 28 Com. Common Common for terminals 23-27

The power supply must be protected with a 1A fuse.

PPM Installation Instructions

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Slot #2, external communication (option)

Option H2 (RS485 Modbus RTU).

Term. Function Description

29 DATA + (A) Modbus RTU, RS485 30 Not used 31 DATA - (B) 32 Not used 33 DATA + (A) 34 Not used 35 DATA - (B) 36 Not used

The serial communication line should be terminated between DATA + and DATA - with a resistor equal to the cable impedance.

Slot #3, binary I/O

Term. Function Technical data Description

37 -5…0…5V DC Analogue I/O Active load sharing line 38 Com. Common Common for load sharing lines 39 -5…0…5V DC Analogue I/O Reactive load sharing 40 -10…0…10V DC Analogue input

NOT USED

41 Com. Common 42 -10…0…10V DC Analogue input 43 Binary input Optocoupler Blackout input from external relay (all breakers in

position OFF) 44 Binary input Optocoupler Heavy consumer 1 request/configurable 45 Binary input Optocoupler Heavy consumer 2 request/configurable 46 Binary input Optocoupler Heavy consumer 1 connected/configurable 47 Binary input Optocoupler Heavy consumer 2 connected/configurable 48 Binary input Optocoupler Heavy consumer 1 fixed load/configurable 49 Binary input Optocoupler Heavy consumer 2 fixed load/configurable 50 Binary input Optocoupler Alarm Inhibit 1/configurable 51 Binary input Optocoupler Alarm Inhibit 2/configurable 52 Binary input Optocoupler Configurable. User programmable 53 Binary input Optocoupler Load dependent stop blocking 54 Binary input Optocoupler CB open 55 Binary input Optocoupler CB closed 56 Com. Common Common for terminals 43-55 57 NO Relay 6 Start acknowledge Heavy consumer 1/configurable 58 Com. 250V AC 8A 59 NO Relay 7 Start acknowledge Heavy consumer 2/configurable 60 Com. 250V AC 8A 61 NO Relay 8 Configurable. User programmable 62 Com. 250V AC 8A 63 NO Relay 9 Configurable. User programmable 64 Com. 250V AC 8A

PPM Installation Instructions

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Slot #4, GOV/AVR (standard)

GOV/AVR relay output card (GOV standard) (voltage control option D).

Term. Function Technical data Description

65 NO Relay 10

250V AC, 8A

Generator GOV

Increase frequency 66 Com. 67 NO Relay 11

250V AC, 8A

Generator GOV

Decrease frequency 68 Com. 69 NO Relay 12

250V AC, 8A

Generator AVR (option D)

Increase voltage/configurable

70 Com. 71 NO Relay 13

250V AC, 8A

Generator AVR (option D)

Decrease voltage/configurable

72 Com.

Option E1

GOV/AVR analogue output card.

Term. Function Description

65 Not used 66 +/-20 mA out Speed governor setpoint output 67 0 68 Not used 69 Not used 70 +/-20 mA out AVR voltage setpoint output 71 0 72 Not used

If necessary the current outputs can be converted to voltage using a resistor across the terminals (250  will convert the +/-20 mA into +/-5V DC).

Voltage control setpoint to AVR is an option. If a combination of analogue signals and relay signals is needed, then option EF4 is to be used.

PPM Installation Instructions

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Option EF2

Analogue speed governor output and one transducer output.

Term. Function Description

65 Not used 66 +/-20 mA Speed governor setpoint output 67 0 68 Not used 69 Not used 70 0(4) - 20 mA out Analogue output 3 71 0 72 Not used

These outputs are active outputs, meaning that they have an internal power supply. The outputs are galvanically separated from each other and from the rest of the unit. Via the display or the PC programming software individual outputs can be selected to represent any AC measuring value and related values e.g. power, power factor, frequency etc. Outputs can be selected to be either 0…20 mA or 4…20 mA in the PC utility software. If necessary, the current outputs can be converted to voltage using a resistor across the terminals (500  will convert the 0-20 mA into 010V DC).

PPM Installation Instructions

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Option EF4

Combination output for governor and AVR (option EF4).

Term. Function Description

65 ANA + Analogue +/-20 mA for GOV or AVR 66 ANA 67 Not used 68 Not used 69 GOV relay up Relay output for GOV or AVR

Raise speed or voltage

70 GOV relay up 71 GOV relay down Relay output for GOV or AVR

Lower speed or voltage

72 GOV relay down

In the menu system it is possible to set the speed governor to either binary or analogue output. With option D this selection regarding AVR control is also possible.

On the PCB there is only one set of relay outputs and one analogue output. This means that if the relay outputs are used for speed control, then the analogue output will be used for the AVR, and vice versa.

Slot #5, AC measuring

Term. Function Technical data Description

73 I L1 s1 Generator current L1 1/5 A AC input 74 I L1 s2 75 I L2 s1 Generator current L2 1/5 A AC input 76 I L2 s2 77 I L3 s1 Generator current L3 1/5 A AC input 78 I L3 s2 79 U L1 Generator voltage L1 Max. 690V AC phase - phase value 80

Not used

81 U L2 Generator voltage L2 Max. 690V AC phase - phase value 82

Not used

83 U L3 Generator voltage L3 Max. 690V AC phase - phase value 84 U neutral Generator voltage

neutral

For land-based applications only

85 U L1 Bus voltage L1 Max. 690V AC phase - phase value 86

Not used

87 U L2 Bus voltage L2 Max. 690V AC phase - phase value 88 U neutral Bus voltage neutral For land-based applications only 89 U L3 Bus voltage L3 Max. 690V AC phase - phase value

Current inputs are galvanically separated. Max. 0.3 VA per phase. Voltage measurements are available (phase to phase) from 100V AC to 690V AC.

PPM Installation Instructions

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Slot #6, inputs/outputs (I/Os)

Option F1

Analogue transducer output.

Term. Function Description

90 Not used 91 0 Analogue output 1, selectable 92 0(4) - 20 mA out 93 Not used 94 Not used 95 0 Analogue output 2, selectable 96 0(4) - 20 mA out 97 Not used

These outputs are active outputs, meaning that they have an internal power supply. The outputs are galvanically separated from each other and from the rest of the unit. Via the display or the PC programming software individual outputs can be selected to represent any AC measuring value and related values e.g. power, power factor, frequency etc. Outputs can be selected to be either 0…20 mA or 4…20 mA in the PC utility software. If necessary, the current outputs can be converted to voltage using a resistor across the terminals (500  will convert the 0-20 mA into 010V DC).

Option M15

4 x analogue 4-20 mA inputs.

Term. Function Description

90 Input 90 common Common 91 Analogue input 91+ 4-20 mA in 92 Input 92 common Common 93 Analogue input 93+ 4-20 mA in 94 Input 94 common Common 95 Analogue input 95+ 4-20 mA in 96 Input 96 common Common 97 Analogue input 97+ 4-20 mA in

Option M16

7 x binary inputs.

Term. Function Description

90 Common Common 91 Digital input Configurable 92 Digital input Configurable 93 Digital input Configurable 94 Digital input Configurable 95 Digital input Configurable 96 Digital input Configurable 97 Digital input Configurable

PPM Installation Instructions

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Option M18

4 x relay outputs.

Term. Function Description

90 Relay output 14

250V AC, 8A max.

Configurable 91 92 Relay output 15

250V AC, 8A max.

Configurable 93 94 Relay output 16

250V AC, 8A max.

Configurable 95 96 Relay output 17

250V AC, 8A max.

Configurable 97

Slot #7, engine interface board

Term. Function Technical data Description/preconfiguration

98 Analogue input 1 + +4…20 mA in Heavy consumer 1 variable load/configurable 99 Analogue input 1 - GND 100 Analogue input 2 + +4…20 mA in Heavy consumer 2 variable load/configurable 101 Analogue input 2 - GND 102 Analogue input 3 + +4…20 mA in Configurable. User-programmable 103 Analogue input 3 - GND 104 Binary input With wire break

supervision Wire break resistor: 100 

Configurable. User-programmable 105 Binary input Configurable. User-programmable 106 Binary input Configurable. User-programmable 107 Common Common terminals for 104-106 108 Tacho input 0.5…70V AC

10…10.000 Hz

RPM/magnetic pick-up/overspeed 109 Tacho input 110 Binary input Optocoupler Configurable/Semi-auto mode 111 Binary input Optocoupler Configurable/Auto mode 112 Binary input Optocoupler Configurable/Split mode 113 Binary input Optocoupler Configurable/Shaft (or Shore) mode 114 Binary input Optocoupler External emergency stop activated 115 Binary input Optocoupler Ready for operation (ON = ready, OFF = blocked) 116 Binary input Optocoupler Running feedback 117 Binary input Optocoupler Remote start (only active in SEMI-AUTO plant

mode) 118 Binary input Optocoupler Remote stop (only active in SEMI-AUTO plant

mode) 119 Com. Common Common for terminals 114-118 120 NO Relay 18

250V AC/8A

Start 121 Com. 122 NO Relay 19

250V AC/8A

Stop coil/running coil (selectable) 123 Com. 124 NO Relay 20

250V AC/8A

Start prepare 125 Com.

PPM Installation Instructions

DEIF A/S Page 15 of 69

The engine interface board consists of configurable inputs and outputs. The configuration is performed via the PC utility software, and the default settings can be changed to the relevant settings. For input configuration, upload the parameter list from the unit and select the input in question. Then a configuration dialog box will appear, and the settings can be changed. The standard title (e.g. 4-20 mA in no. 1) can be changed, and the new title will also be shown in the display. The minimum and maximum values of the 4-20 mA input can be adjusted:

 Value: Nominal heavy consumer power (e.g. 400 kW)  Min.: Value corresponding to 4 mA (e.g. 0 kW)  Max.: Value corresponding to 20 mA (e.g. 400 kW)

The inputs can be used as high or low alarms. As a ‘high alarm’ the alarm will appear, when the measured value is higher than the alarm limit, and as a ‘low alarm’ the alarm will appear, when the measured value is lower than the alarm limit.

Slot #8, internal communication

Term. Function Description

126 Not used CANbus communication line between the units

For internal use only!

127 Not used 128 Can-L 129 Not used 130 Can-H 131 Can-L 132 Not used 133 Can-H

PPM Installation Instructions

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Binary inputs

Term. Name Function

23 Configurable/Secured mode ON This input is programmable from the PC utility

software/Input for activating the secured mode (pulse signal)

24 Configurable/Secured mode OFF This input is programmable from the PC utility

software/Input for deactivating the secured mode (pulse signal)

25 Shore connection breaker position

OFF

The shore connection breaker is in position OFF. When the shore connection breaker is connected, the generator breaker ON sequence is blocked.

26 Forced switchboard control If the input is set, the entire system will be forced into

switchboard control. (Regulation is deactivated).

27 PMS control The unit is set to be in power management control or in

switchboard control.

43 Blackout Signal from an external relay. All generator breakers

are in position OFF. This signal is used for the blackout start sequence in case of missing power management.

44 HC 1 request/configurable

When this input is active, the heavy consumer has been requested for operation. The power management is calculating the power demand and starts the necessary number of diesel generators (not in SEMIAUTO mode). The HC request information is also indicated at the AOP-2/Configurable. User-programmable.

45 HC 2 request/configurable

46 HC 1 connected/configurable The heavy consumer in question is in operation and

connected to the busbar/Configurable. User-programmable.

47 HC 2 connected/configurable

48 HC 1 fixed load/configurable

When this input is activated (ON), then the heavy consumer in question is using 100% of its load and 0% is reserved. A deactivated input (OFF) means that 0% of the load is used and 100% is reserved/ Configurable. User-programmable.

49 HC 2 fixed load/configurable

50 Alarm inhibit 1/configurable External input for inhibit of selected alarms/ Configur-

able. User-programmable.

51 Alarm inhibit 2/configurable External input for inhibit of selected alarms/ Configur-

able. User-programmable. 52 Configurable. User-programmable This input is programmable from the PC utility software. 53 Load dependent stop block The load dependent stop function is blocked when the

binary input is set. This will also be indicated at the

AOP-2. 54 CB open Breaker feedback signal. The connection breaker is in

position ON. 55 CB closed Breaker feedback signal. The connection breaker is in

position OFF. 104 Configurable. User-programmable This input is programmable from the PC utility software.

This input has wire break supervision and therefore

needs a potentially free contact. The wire break

resistor is 100 .

105 Configurable. User-programmable This input is programmable from the PC utility software.

This input has wire break supervision and therefore

needs a potentially free contact. The wire break

resistor is 100 .

PPM Installation Instructions

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106 Configurable. User-programmable This input is programmable from the PC utility software.

This input has wire break supervision and therefore

needs a potentially free contact. The wire break

resistor is 100 .

110 Configurable/Semi-auto mode This input is programmable from the PC utility

software/Input for activating the semi-auto mode (pulse

signal). 111 Configurable/Auto mode This input is programmable from the PC utility

software/Input for activating the auto mode (pulse

signal). 112 Configurable/Split mode This input is programmable from the PC utility

software/Input for activating the split mode (pulse

signal). 113 Configurable/Shaft (or shore) mode This input is programmable from the PC utility

software/Input for activating the shaft (or shore) mode

(pulse signal). 114 Emergency stop The emergency stop input has been activated.

The engine is shutting down. 115 Ready for operation The diesel engine is ready for operation. When this

input is OFF, the diesel engine is blocked for start/CB

ON. 116 Running feedback The diesel engine has achieved the running status =

ON. 117 Remote start Remote input for start + CB ON. (Only available in

SEMI-AUTO mode). 118 Remote stop Remote input for CB OFF + stop. (Only available in

SEMI-AUTO mode).

Analogue transducer inputs

Term. Name Function

98 HC 1 power feedback/configurable Analogue power feedback for heavy consumer no. 1

regarding the adjustable setpoint. 4..20 mA (0 kW…HC 1 max. kW)/Configurable. User-programmable.

100 HC 2 power feedback/configurable Analogue power feedback for heavy consumer no. 2

regarding to the adjustable setpoint. 4..20 mA (0 kW…HC 2 max. kW)/Configurable. User-programmable.

102 Configurable. User programmable Configurable analogue alarm input.

Adjustable setpoint (4..20 mA).

PPM Installation Instructions

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Relay outputs

Term. Name Function

3 Status relay The status relay on the power supply board is a normally closed

relay with the purpose of processor and power supply supervision.

4 5 Configurable/

Trip NEL 1/(RELAY 1)

Configurable. User-programmable/Trip of the NEL (Non Essential Load) group no. 1 due to measured underfrequency, overcurrent or push load on the busbar. The output can be selected to be normally open (NO, terminal 5-6) or normally closed (NC, terminal 6-7).

6 7

8 Configurable/

Trip NEL 2/(RELAY 2)

Configurable. User-programmable/Trip of the NEL (Non Essential Load) group no. 2 due to measured underfrequency, overcurrent or push load on the busbar. The output can be selected to be normally open (NO, terminal 8-9) or normally closed (NC, terminal 9-10).

9 10

11 PMS alarm

(RELAY 3)

A PMS alarm has been activated. All alarms in the system activate the PMS alarm output. The output will be reset when the alarm condition disappears The output can be selected to be normally open (NO, terminal 11-12) or normally closed (NC, terminal 12-13).

12 13

14 CB OFF

(RELAY 4)

Connection breaker OFF signal. When this output is active, the generator breaker will open. The output can be selected to be normally open (NO, terminal 14-15) or normally closed (NC, terminal 15-16).

15 16

17 CB ON

(RELAY 5)

Connection breaker ON signal. When this output is active, the generator breaker will close. The output can be selected to be normally open (NO, terminal 17-18) or normally closed (NC, terminal 18-19).

18 19

20 Configurable (RELAY

26)

Configurable digital output (transistor output type)

21 Configurable (RELAY

27)

Configurable digital output (transistor output type)

57 START ACKN. HC

1/configurable (RELAY 6)

The heavy consumer is ready for operation as long as this output is active. The available power on the busbar is above max. HC power Configurable. User-programmable.

58

59 START ACKN. HC

2/configurable (RELAY 7)

60

61 Configurable

(RELAY 8)

This output is user-programmable. 62 63 Configurable

(RELAY 9)

This output is user-programmable. 64 65 Increase of speed

(RELAY 10)

Increase of speed. The signal is connected to the speed governor. A

speed droop of 4% (+/-2%) has to be adjusted in the speed

governor.

66

67 Decrease of speed

(RELAY 11)

Decrease of speed. The signal is connected to the speed governor.

A speed droop of 4% (+/-2%) has to be adjusted in the speed

governor.

68

69 Increase of voltage

(Option D)/configurable (RELAY 12)

Increase of voltage. The signal is connected to the AVR. A voltage

droop of 4% (+/-2%) has to be adjusted in the AVR/Configurable.

User-programmable.

70

71 Decrease of voltage

(Option D)/configurable (RELAY 13)

Decrease of voltage. The signal is connected to the AVR. A voltage

droop of 4% (+/-2%) has to be adjusted in the AVR/Configurable.

User-programmable.

72

120 START

(RELAY 18)

Start output to the diesel engine is activated = ON. 121

122 STOP Stop output to the diesel engine is activated. Stop coil or running

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123 (RELAY 19)

coil can be selected.

124 START PREPARE

(RELAY 20)

The start prepare output is activated, before the start output is

activated. This could be preglow or preheating of the engine.

125

PPM Installation Instructions

DEIF A/S Page 20 of 69

DG unit without PMS processor

Terminal strip overviews

Slots #1, #2, #5 and #6

The functionality of the boards in slot #2 and slot #6 is optional.

36

SLOT # 2

external comm.

OPTION H2

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COMMON (TERM. 23-27)

PMS CONTROL

Configurable

COMMON (TERM. 20-21)

Configurable (Relay 26)

Configurable (Relay 27)

binary optocoupler

SLOT # 1

inputs

CB ON

Sync.

transistor output

relay output

CB OFF

Open breaker

RELAY 4

PMS

Alarm

RELAY 3

RELAY 2

RELAY 1