Deif DVC 310 Installation And Commissioning Instructions

DEIF A/S · Frisenborgvej 33 · DK-7800 Skive · Tel.: [phone] · Fax: [phone] · [e-mail] · www.deif.com

INSTALLATION AND COMMISSIONING INSTRUCTIONS

Digital Voltage Controller, DVC 310

● Mounting

● Terminals and wiring

● Commissioning, using the EasyReg
software

Document no.: 4189340917C
SW version:

DVC 310 installation and commissioning
instructions 4189340917 UK

1. Introduction

1.1. About the Installation and commissioning instructions...........................................................................3

1.1.1. General purpose ...........................................................................................................................3

1.1.2. Intended users ..............................................................................................................................3

1.1.3. Revision information .....................................................................................................................3

1.1.4. Software version ...........................................................................................................................3

1.1.5. Getting technical support...............................................................................................................3

1.2. Warnings, safety and legal information..................................................................................................3

1.2.1. Warnings and notes.......................................................................................................................3

1.2.2. Safety issues ................................................................................................................................4

1.2.3. Factory settings ............................................................................................................................4

1.2.4. Electrostatic discharge awareness ...............................................................................................4

1.2.5. Legal information ..........................................................................................................................4

2. Installation, mounting and wiring

2.1. Installation..............................................................................................................................................5

2.2. Mounting.................................................................................................................................................5

2.2.1. Mounting the DVC 310..................................................................................................................5

2.2.2. Dimensions....................................................................................................................................6

2.2.3. Installation for CE compliance.......................................................................................................6

2.3. Wiring and terminals...............................................................................................................................8

2.3.1. Wiring diagram...............................................................................................................................8

3. Human Machine Interface

3.1. Human Machine Interface (HMI)..........................................................................................................10

3.1.1. Communication USB link ............................................................................................................10

3.1.2. Analogue I/O................................................................................................................................10

3.1.3. Digital I/O.....................................................................................................................................11

3.1.4. LEDs............................................................................................................................................11

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DVC 310 installation and commissioning
instructions 4189340917 UK

Introduction

1. Introduction

1.1 About the Installation and commissioning instructions

1.1.1 General purpose

These are the Installation and commissioning instructions for DEIF’s Digital Voltage Controller, DVC 310.
The general purpose is to provide information for the correct installation and commissioning of DVC 310.

Read this manual before installing or commissioning the DVC 310. Failure to do this could re­sult in human injury or damage to the equipment.

1.1.2 Intended users

The instructions are mainly intended for the people responsible for installing and commissioning the digital
AVR.

1.1.3 Revision information

The letter at the end of the document number on the front page indicates the revision number of this docu­ment.

The latest version of this document can be downloaded at www.deif.com. If you click on the revision letter to
the right of the document name, the revision history is displayed.

1.1.4 Software version

This document is based on the following software versions:

Software type Software version

DVC 310 firmware 220

EasyReg for DEIF 2.50

1.1.5 Getting technical support

You can read about service and support options on the DEIF website, www.deif.com. You can also find con­tact details on the DEIF website.

You have the following options if you need technical support for your controller:

● Technical documentation: All the product technical documentation is available on the DEIF website.

● Training: You can ask for training.

● Support: You can call or email DEIF. DEIF offers 24-hour support. There may also be a local DEIF sub­sidiary.

● Service: DEIF engineers can help with design, commissioning, operating and optimisation.

1.2 Warnings, safety and legal information

1.2.1 Warnings and notes

A number of warnings and notes are included in this document. These are highlighted, to separate them from
the general text.

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DVC 310 installation and commissioning
instructions 4189340917 UK

Warnings indicate potentially dangerous situations. If the guidelines are not followed, these sit­uations could result in death, personal injury or damaged equipment.

Notes provide general, helpful information.

Introduction

1.2.2 Safety issues

Installing and operating the unit may require work with dangerous currents and voltages. The installation must
only be carried out by authorised personnel who understand the risks involved in working with live electrical
equipment.

Hazardous live currents and voltages. Do not touch any terminals, especially the AC measure­ment inputs. Touching the terminals could lead to injury or death.

1.2.3 Factory settings

The DVC 310 is delivered pre-programmed from the factory with a set of factory settings. These are based on
average values and are therefore not necessarily correct for your alternator. All DVC 310 parameters must be
checked before running the installation.

1.2.4 Electrostatic discharge awareness

Protect the DVC 310 terminals from static discharge during installation. You must also protect the terminals if
you need to remove the AVR.

These precautions are no longer necessary once the controller is correctly installed and connected, as re­quired by the designer's wiring diagram.

1.2.5 Legal information

DEIF takes no responsibility for the installation or operation of the plant. Contact the alternator company if
you have any doubt about installing or operating the plant.

The controller must not be opened by unauthorised personnel. If opened, the warranty is void.

Disclaimer

DEIF A/S reserves the right to change any of the contents of this document without prior notice.

Trademarks

DEIF, power in control and the DEIF logo are trademarks of DEIF A/S.
Windows is a registered trademark of Microsoft Corporation in the United States and other countries.
All trademarks are the properties of their respective owners.

Copyright

© Copyright DEIF A/S 2012. All rights reserved.

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DVC 310 installation and commissioning
instructions 4189340917 UK

Installation, mounting and wiring

2. Installation, mounting and wiring

2.1 Installation

The DVC 310 is delivered in a sturdy carton to prevent shipping damage.

When you receive a system, check the part number against that of the requisition and packaging list for
agreement. Inspect for damage, and if there is evidence of such, immediately file a claim with the carrier and
notify the DEIF regional sales office, your sales representative or a sales representative at DEIF's head office
in Skive, Denmark.

If the unit is not installed immediately, store it in the original shipping package in a moisture and dust free
environment.

2.2 Mounting

2.2.1 Mounting the DVC 310

The DVC 310 is normally located in the generator terminal box. It is designed for mounting behind the panel.
Mounting hardware consists of four thread-forming screws, Ø 6 mm, that pass through the plastic shell of the
DVC 310 and go into the terminal box of the alternator.

The recommended torque range for the steel mounting screws is 4.07 to 4.52 newton metres (36 to 40 inch­pounds).

The unit must be mounted where the ambient temperature does not exceed the range (-40 to +65) °C.

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DVC 310 installation and commissioning
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2.2.2 Dimensions

Installation, mounting and wiring

2.2.3 Installation for CE compliance

In order for the DVC 310 to be CE (European Community) compliant, the end-user should follow a few rec­ommendations concerning mounting of the unit.

The DVC 310 can be mounted in the terminal box of the alternator (metal enclosure) or directly into the con­trol switchboard.

For mounting in a switchboard, see the picture below for an example.

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DVC 310 installation and commissioning
instructions 4189340917 UK

Installation, mounting and wiring

In this example, the DVC 310 is mounted in the back of a switchboard. The CAN bus cable will need a shiel­ded cable, and this shield will have to be mounted in the included CAN bus connector (2). The included
clamp-on ferrit core (1) needs to be mounted on the CAN bus cable between 5-20 mm from the included CAN
bus connector (2). The CAN bus cable shield should be terminated to ground (3) as close to the unit as possi­ble. See picture above.

The DVC 310 can also be mounted in the terminal box on an alternator. In this case it is also important to use
shielded CAN bus cable and make sure that the above recommendations are followed as well.

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DVC 310 installation and commissioning
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2.3 Wiring and terminals

2.3.1 Wiring diagram

Installation, mounting and wiring

The numbers in the diagram above indicate the following:

1 Power

AREP: Yellow wire on X2 - red wire on Z1 - green wire on X1 - black wire on Z2
PMG: X2, X1 and Z2
Shunt: X1 and X2

10 A fast-blow fuses externally mounted must be used in the three cases

2 Field excitation

The field winding + to the terminal F+
The field winding - to the terminal F-

3 Battery

Ensure the polarity is correct when connecting

The battery supply must be protected by a 1 A slow-blow fuse

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DVC 310 installation and commissioning
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4 Voltage sensing

Mains voltage: L1 and L2
Alternator voltage - single-phase: V and W
Three-phase: U, V and W

5 Current transformer(s)

Placing in parallel and measurement: CT on U
Measurements: CTs on V and W

6 Temperature sensor

PTC: See Mounting above
Pt100: See Mounting above

7 USB port

8 Digital I/O

Installation, mounting and wiring

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DVC 310 installation and commissioning
instructions 4189340917 UK

3. Human Machine Interface

3.1 Human Machine Interface (HMI)

The DVC 310 Human Machine Interface (HMI) consists of three elements:

- The USB link

- The I/O

- The LEDs

3.1.1 Communication USB link

Human Machine Interface

The EasyReg software and the DVC 310 communicate via a USB cable
(Universal Serial Bus). The connection on the DVC 310 is the B type.

3.1.2 Analogue I/O

This part of the board allows the operator to use the inputs to make manual settings and the outputs to check
certain data or to indicate whether certain AVR functions are working correctly or not. An external voltage (0
V to 10 V) is present, which can be used as a reference for an electronic device. The minimum analogue
input setting is 0 % and the maximum is 100 %.

The different BIAS types are:

- from an external potentiometer (1 kΩ)

- 4 to 20 mA

- 0 to 10 V

- ±10 V

The two analogue inputs can also be used to
achieve digital functions + / -.

NB: Make sure that the voltage applied on
analogue inputs does not exceed 10 V.

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DVC 310 installation and commissioning
instructions 4189340917 UK

Human Machine Interface

3.1.3 Digital I/O

I/O name Type Characteristics

DI1 Pull up input To be connected to 0 V

DI2

DO1 Opened collector Max. current: 60 mA

Voltage: 0 to 24 V

DO2 Dry contact 6 A, 30 Vdc/250 Vac (on resistor)

AL1 Opened collector Max. current: 60 mA

AL2

Voltage: 0 to 24 V

3.1.4 LEDs

Name Colour Meaning

Power ON Green The board is supplied with power

↓ Hz Red Speed drop

↑ / ↓ Volt Red Problem of over-voltage or under-voltage

↑ / ↓ Exc. Red Problem of over-excitation or under-excitation

Red Problem on the exciter field diode bridge

Fault

Manu Yellow Manual mode enabled

PF/KVAR Yellow Regulation of the power factor or reactive power enabled

U = U Yellow Alternator voltage = Mains voltage

USB Blue AVR connected to a PC

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