Page 1
Installation instructions
Document no.: 4189341185A
Advanced Genset Controller
AGC 150
DEIF A/S · Frisenborgvej 33 · DK-7800 Skive · Tel.: +45 9614 9614 · Fax: +45 9614 9615 · info@deif.com · www.deif.com
Page 2
1. Introduction
1.1 About the installation instructions...................................................................................................................................................................................3
1.1.1 General purpose.................................................................................................................................................................................................................3
1.1.2 Intended users of the Installation instructions........................................................................................................................................................3
1.1.3 List of technical documentation for AGC 150.........................................................................................................................................................3
1.2 Warnings and safety.................................................................................................................................................................................................................4
1.2.1 Safety during installation and operation................................................................................................................................................................... 4
1.2.2 Disable the breakers and the engine start...............................................................................................................................................................4
1.2.3 Factory settings...................................................................................................................................................................................................................4
1.2.4 Electrostatic discharge.....................................................................................................................................................................................................4
1.2.5 Data security........................................................................................................................................................................................................................ 4
1.3 Legal information.......................................................................................................................................................................................................................5
1.3.1 Third party equipment...................................................................................................................................................................................................... 5
1.3.2 Warranty.................................................................................................................................................................................................................................5
1.3.3 Disclaimer..............................................................................................................................................................................................................................5
1.3.4 Copyright................................................................................................................................................................................................................................5
2. Product description
2.1 General description.................................................................................................................................................................................................................. 6
2.1.1 General description........................................................................................................................................................................................................... 6
2.1.2 Controller variants..............................................................................................................................................................................................................6
3. Mounting
3.1 AGC 150 mounting and dimensions................................................................................................................................................................................7
3.1.1 Dimensions........................................................................................................................................................................................................................... 7
3.1.2 Tools and materials........................................................................................................................................................................................................... 7
3.1.3 Mounting instructions........................................................................................................................................................................................................8
4. Hardware
4.1 AGC 150 hardware.....................................................................................................................................................................................................................9
4.1.1 Rear side connections......................................................................................................................................................................................................9
5. Wiring
5.1 Wiring overview........................................................................................................................................................................................................................13
5.1.1 Wiring overview................................................................................................................................................................................................................ 13
5.2 AC connections........................................................................................................................................................................................................................14
5.2.1 AC connections................................................................................................................................................................................................................ 14
5.2.2 I4 current............................................................................................................................................................................................................................. 16
5.2.3 Current transformer ground.........................................................................................................................................................................................17
5.2.4 Voltage measurement fuses....................................................................................................................................................................................... 17
5.2.5 Analogue inputs................................................................................................................................................................................................................17
5.3 DC connections........................................................................................................................................................................................................................19
5.3.1 Digital inputs...................................................................................................................................................................................................................... 19
5.3.2 Digital outputs................................................................................................................................................................................................................... 19
5.3.3 Breaker wiring................................................................................................................................................................................................................... 20
5.3.4 Power supply and start..................................................................................................................................................................................................21
5.4 Communication........................................................................................................................................................................................................................ 21
5.4.1 CAN bus power management system.................................................................................................................................................................... 21
5.4.2 CAN bus engine communication...............................................................................................................................................................................22
5.4.3 Modbus................................................................................................................................................................................................................................ 22
INSTALLATION INSTRUCTIONS UK Page 2 of 22
Page 3
1. Introduction
1.1 About the installation instructions
1.1.1 General purpose
These are the Installation instructions for DEIF's Advanced Genset Controller, AGC 150. The Installation instructions provide
information for the correct installation of the controller, with primary focus on the physical installation of the equipment.
DANGER!
Read these instructions before installation of the AGC 150 controller, to avoid personal injury and damage to the
equipment.
1.1.2 Intended users of the Installation instructions
The Installation instructions are primarily intended for the people, who mount and wire up the controller. Designers may find it useful
to refer to the Installation instructions, when developing the system's wiring diagrams, and operators may find it useful to refer to the
Installation instructions while troubleshooting.
1.1.3 List of technical documentation for AGC 150
Document
Product sheet
Data sheet
Designer's handbook
Contents
• Short description
• Controller applications
• Main features and functions
• Technical data
• Protections
• Dimensions
• General description
• Functions and features
• Controller applications
• Controller types and variants
• Protections
• Inputs and outputs
• Technical specifications
• Principles
• General controller sequences, functions and protections
• GENSET controller
• Mains controller
• BTB controller
• Protections and alarms
• AC configuration and nominal settings
• Breaker and synchronisation
• Regulation
• Load sharing
• Hardware characteristics
• Modbus
Installation instructions
INSTALLATION INSTRUCTIONS UK Page 3 of 22
• Tools and materials
• Mounting
Page 4
Document Contents
• Minimum wiring for the controller
• Wiring communication
• Controller equipment (push-buttons and LEDs)
Operator's manual
Modbus tables
• Operating the system
• Alarms
• Log
• Modbus address list
◦ PLC addresses
◦ Corresponding controller functions
• Descriptions for function codes, function groups
1.2 Warnings and safety
1.2.1 Safety during installation and operation
Installing and operating the controller may require work with dangerous currents and voltages. The installation must only be carried
out by authorised personnel who understand the risks involved in working with electrical equipment.
DANGER!
Hazardous live currents and voltages. Do not touch any terminals, especially the AC measurement inputs and the relay
terminals. Touching the terminals could lead to injury or death.
1.2.2 Disable the breakers and the engine start
Disconnect or disable the breakers before connecting the controller power supply. Do not enable the breakers until after the wiring
and controller operation are thoroughly tested.
DANGER!
Unintended breaker closing can cause deadly and/or dangerous situations.
Disconnect or disable or block the engine start before connecting the controller power supply. Do not enable the engine start until
after the wiring and controller operation are thoroughly tested.
DANGER!
Unintended engine starts can cause deadly and/or dangerous situations.
1.2.3 Factory settings
The controller is delivered pre-programmed from the factory with a set of default settings. These settings are based on typical values
and may not be correct for your system. You must therefore check all parameters before using the controller.
1.2.4 Electrostatic discharge
Electrostatic discharge can damage the controller terminals. You must protect the terminals from electrostatic discharge during the
installation. When the controller is installed and connected, these precautions are no longer necessary.
1.2.5 Data security
To minimise the risk of data security breaches DEIF recommends to:
• As far as possible, avoid exposing controllers and controller networks to public networks and the Internet.
• Use additional security layers like a VPN for remote access, and install firewall mechanisms.
INSTALLATION INSTRUCTIONS UK Page 4 of 22
Page 5
• Restrict access to authorised persons.
1.3 Legal information
1.3.1 Third party equipment
DEIF takes no responsibility for the installation or operation of any third party equipment, including the genset. Contact the genset
company if you have any doubt about how to install or operate the genset.
1.3.2 Warranty
CAUTION
The AGC 150 controller is not to be opened by unauthorised personnel. If opened anyway, the warranty will be lost.
1.3.3 Disclaimer
DEIF A/S reserves the right to change any of the contents of this document without prior notice.
The English version of this document always contains the most recent and up-to-date information about the product. DEIF does not
take responsibility for the accuracy of translations, and translations might not be updated at the same time as the English document.
If there is a discrepancy, the English version prevails.
1.3.4 Copyright
©
Copyright DEIF A/S 2019. All rights reserved.
INSTALLATION INSTRUCTIONS UK Page 5 of 22
Page 6
2. Product description
2.1 General description
2.1.1 General description
The AGC 150 is a controller containing all necessary functions for protection and control of a genset, a mains breaker, and a bus tie
breaker. It can be used as a single controller for one genset, or a number of controllers can be connected in a complete power
management system for synchronising projects, island applications or running parallel to mains.
The AGC 150 is an economical solution for genset builders, who need a flexible generator protection and controller for small to large
genset applications.
The AGC 150 contains all necessary 3-phase measuring circuits, and all values and alarms are presented on the sunlight readable
LCD display screen.
2.1.2 Controller variants
The AGC 150 controller comes in these variants:
• Genset controller
• Mains controller
• BTB controller
INSTALLATION INSTRUCTIONS UK Page 6 of 22
Page 7
3. Mounting
157.9 mm (6.22 in)
173.3 mm (6.82 in)
217.9 mm (8.58 in)
233.3 mm (9.16 in)
44.7 mm
(1.76 in)
3.1 AGC 150 mounting and dimensions
3.1.1 Dimensions
3.1.2 Tools and materials
Tools required for mounting
Tool
Safety equipment
Screwdriver, PH2 or 5 mm flat Tighten the fixing screw clamps, torque 0.15 N·m (1.3 lb-in)
Wire stripper, pliers and cutters Prepare wiring and trim cable ties
CAUTION
Do not use power tools during the installation. Too much torque will damage the the screw clamps and/or the controller
housing.
Materials required for mounting and wiring
Materials
Four screw clamps Mounting the controller in the front panel
Wires and connectors Wiring third party equipment to the controller terminals
Used for
Personal protection, according to local standards and
requirements
Used for
INSTALLATION INSTRUCTIONS UK Page 7 of 22
Page 8
Materials Used for
*Click*
3.b.1 3.b.2 3.b.3 3.b.4
Ethernet cable
Cable ties Securing wiring and Ethernet cable
Connecting the controller communication between controllers
and/or external systems
3.1.3 Mounting instructions
The controller is designed for mounting in the panel front. Max. panel thickness: 4.5 mm (0.18 in).
Panel cutout:
• Width: 218.5 mm (8.60 in)
• Height: 158.5 mm (6.24 in)
• Tolerance: ± 0.3 mm (0.01 in)
1. Insert the controller in the panel.
2. Insert the screw clamps:
3. Tighten the screw clamps to 0.2 Nm.
INSTALLATION INSTRUCTIONS UK Page 8 of 22
Page 9
4. Hardware
1234567
8
9
1011121314151617181920212223242526272829303132333435363738
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
1 DC (+)
2 DC (-)
3 Not used
4 Emerg. stop
5 Run coil
6 Crank
7 D+
8 DC (+)
9 Out
10 Out
11 Out
12 Out
13 Out
14 Out
15 MB on
16 MB off
17 GB/TB on
18 GB/TB off
19 GND
20 In
21 In
22 In
23 In
24 Pos
25 SCR
26 Neg
27 High
28 Data (GND)
29 Low
30 High
31 Data (GND)
32 Low
33 Data + (A)
34 Data (GND)
35 Data - (B)
36 Data + (A)
37 Data (GND)
38 Data - (B)
Auto start/stop 39
In 40
In 41
In 42
In 43
In 44
In 45
In 46
MB on 47
MB off 48
GB/TB on 49
GB/TB off 50
GOV (-) 51
GOV (+) 52
Not used 53
AVR (-) 54
AVR (+) 55
I1 (S1) 56
I2 (S1) 57
I3 (S1) 58
Com (S2) 59
I4 (S1) 60
I4 (S2) 61
N 62
L1 63
L2 64
L3 65
N 66
L1 67
L2 68
L3 69
edis-TC
tne
rruc
CA)elbarugifnoc( tupni latigiD
AC voltage A-side AC voltage B-side
DC output (configurable)
Analogue input CAN A
Part #
Type
Meas volt
Meas curr.
UL/cUL
Supply
Protection
2034610001
AGC 150
100-690VAC, 50/60 Hz
UL/cUL: max. 600VAC
-/1A or -/5A, <0.3VA
Use listed or R/C (XODW2.8) CT
12/24
IP65
Controller type
Genset controller
Mains controller
BTB controller
CT-side
Gen
Mains
Bus A
A-side
Gen
Mains
Bus A
B-side
BB/Mains
BB
Bus B
AC connection
Ethernet (TCP/IP)
USB (B) Service port
Ind. Cont. Eq. Type 1
2KD2.
BEWARE OF HIGH VOLTAGE
ON TERMINALS 62-69
CAUTION
WARNING
SHORT ALL CURRENT TRANSFORMERS BEFORE
DISCONNECTING TERMINALS 56-61
600V CAT III
See product
documentation
S/N: 10001234501000030 2019/01
CAN B
ECU PMS
Tacho
Prod.Ord. No.: 1234657890
DEIF A/S
Frisenborgvej 33
DK-7800 Skive
Analogue output
R / I / U
Supply Engine start
RS485
Port 1
RS485
Port 2
1 2 3 4
5 6 7 8
9
10
4.1 AGC 150 hardware
4.1.1 Rear side connections
Table 4.1
Plug 1: Supply/Engine start
Terminal Text Function Technical data
1 Supply, DC (+) +12/24 V DC
6.5 to 36 V DC
2 Supply, DC (-) 0 V DC
3 Not used - -
4 Emerg. stop
5 Run coil Configurable Max. 3 A
6 Crank Configurable Max. 3 A
7 D+ See data sheet for technical data
Table 4.2 Plug 2: DC output
Terminal Text Function Technical data
Digital input and supply for terminals
5, 6 and 7
8 Digital output supply, DC (+)
9 Out Configurable Max. 500 mA
INSTALLATION INSTRUCTIONS UK Page 9 of 22
Page 10
Terminal Text Function Technical data
10 Out Configurable Max. 500 mA
11 Out Configurable Max. 500 mA
12 Out Configurable Max. 500 mA
13 Out Configurable Max. 500 mA
14 Out Configurable Max. 500 mA
15 MB on Configurable (application dependent) Max. 500 mA
16 MB off Configurable (application dependent) Max. 500 mA
17 GB/TB on
18 GB/TB off
Configurable (application dependent),
also used for BTB ON
Configurable (application dependent),
also used for BTB OFF
Max. 500 mA
Max. 500 mA
Table 4.3 Plug 3: Analogue input/MPU/CANbus
Terminal Text Function Technical data
19 GND Common Must be grounded to Engine GND
20 In Analogue input R/I/U
21 In Analogue input R/I/U
22 In Analogue input R/I/U
23 In Analogue input R/I/U
24 Pos. Tacho
25 SCR Tacho
26 Neg Tacho
27 High CAN A ECU Not isolated
28 Data (GND) CAN A ECU Not isolated
29 Low CAN A ECU Not isolated
30 High CAN B PMS Isolated
31 Data (GND) CAN B PMS Isolated
32 Low CAN B PMS Isolated
Table 4.4 Plug 4: RS485
Terminal Text Function Technical data
33 Data + (A) RS485-1 Isolated
34 Data (GND) RS485-1 Isolated
35 Data - (B) RS485-1 Isolated
36 Data + (A) RS485-2 Not isolated
37 Data (GND) RS485-2 Not isolated
38 Data - (B) RS485-2 Not isolated
INSTALLATION INSTRUCTIONS UK Page 10 of 22
Page 11
Table 4.5 Plug 5: Digital input
Terminal Text Function Technical data
39 In Configurable Negative switching only, < 100 Ω
40 In Configurable Negative switching only, < 100 Ω
41 In Configurable Negative switching only, < 100 Ω
42 In Configurable Negative switching only, < 100 Ω
43 In Configurable Negative switching only, < 100 Ω
44 In Configurable Negative switching only, < 100 Ω
45 In Configurable Negative switching only, < 100 Ω
46 In Configurable Negative switching only, < 100 Ω
47 MB on Configurable (application dependent) Negative switching only, < 100 Ω
48 MB off Configurable (application dependent) Negative switching only, < 100 Ω
49 GB/TB on
50 GB/TB off
Configurable (application dependent),
also used for BTB ON
Configurable (application dependent),
also used for BTB OFF
Negative switching only, < 100 Ω
Negative switching only, < 100 Ω
Table 4.6 Plug 6: Analogue output
Terminal Text Function Technical data
51 GOV (-) Voltage or PWM output Isolated
52 GOV (+) Voltage or PWM output Isolated
53 Not used - -
54 AVR (-) Voltage output Isolated
55 AVR (+) Voltage output Isolated
Table 4.7 Plug 7: AC current CT-side
Terminal Text Function Technical data
56 L1 (S1)
57 L2 (S1)
58 L3 (S1)
59 Com (S2) Common Must be connected to frame GND
60 L4 (S1) Neutral, Earth or Mains/Tie power
61 L4 (S2) Neutral, Earth or Mains/Tie power Must be connected to frame GND
Table 4.8 Plug 8: AC voltage measurement
Terminal Text Function Technical data
62 N A-side
63 L1 A-side
64 L2 A-side
65 L3 A-side
INSTALLATION INSTRUCTIONS UK Page 11 of 22
Page 12
Terminal Text Function Technical data
66 N B-side
67 L1 B-side
68 L2 B-side
69 L3 B-side
Table 4.9 Plug 9: PC connection
Description Function Technical data
USB connection Service port USB B
Table 4.10 Plug 9: Modbus connection
Description Function Technical data
RJ45 Modbus TCP/IP connection Ethernet
INSTALLATION INSTRUCTIONS UK Page 12 of 22
Page 13
5. Wiring
120120
+ -
+
‐
120
s2
s1
P2
P1
s2s1
P2P1
s2s1
P2P1
+
G
‐
‐‐
P2P1
s2
s1
L1
L2
L3
N
L1
L2
L3
N
+
F1 F2
F3
F4
F5
120 120
56 57 58 59 60 61 62 63 64 65 8 9 10 11 12 13 14 15 16 17 18 39 40 41 42 43 44 45 46 47 48 49 50 66 67 68 69
1 2
4 5 6 7 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 51 52 54 55
AC current CT-side DC output (configurable)
DC (+)
GB/TB off
GB/TB on
MB off
MB on
Out
Out
Out
Out
Out
Out
Digital input (configurable)
In
MB on
InInInInIn
In
In
Data + (A)
Data - (B)
L1 (s1)
L2 (s1)
L3 (s1)
Com (s2)
N
L1L2L3
N
L1L2L3
Low
High
Data (GND)
Pos
SCR
Neg
AVR (+)
AVR (-)
GOV (+)
GOV (
-)
D+
Crank
Run coil
Emerg.stop
InInIn
GND
In
CAN A ECU
RS485
Port 1
Tacho
Analogue output
Engine start Analogue inputSupply
DC (-)
DC (+)
L4 (s1)
L4 (s2)
AC voltage
B-side
AC voltage
A-side
ECU
GOV
AVR
Fuel
M
G
D+
B+
Engine
GND
GB MB
K1
K2 K1
MB
feedback
K2
GB
feedback
%
P T
MB off
GB/TB on
GB/TB off
CAN B PMS
Low
High
Data (GND)
RS485
Port 2
Data (GND)
Data + (A)
Data - (B)
Data (GND)
USBEternet
120
+ -
s2s1
P2P1
s2s1
P2P1
P2P1
s2
s1
USBEternet
120 120
P1P2
s1
s2
MB TB
K2 K1
L1
L2
L3
N
L1
L2
L3
N
56 57 58 59 60 61 62 63 64 65 8 9 10 11 12 13 14 1 5 16 17 18 39 40 41 42 43 44 45 46 47 48 49 50 66 67 68 69
1 2
4 5 6 7 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 51 52 54 55
AC current CT-side DC output (configurable)
DC (+)
GB/TB off
GB/TB on
MB off
MB on
Out
Out
Out
Out
Out
Out
Digital input (configurable)
In
MB on
InInInInIn
In
In
Data + (A)
Data - (B)
L1 (s1)
L2 (s1)
L3 (s1)
Com (s2)
N
L1L2L3
N
L1L2L3
Low
High
Data (GND)
Pos
SCR
Neg
AVR (+)
AVR (-)
GOV (+)
GOV (
-)
D+
Crank
Run coil
Emerg.stop
InInIn
GND
In
CAN A ECU
Tacho
Analogue output
Engine start Analogue inputSupply
DC (-)
DC (+)
L4 (s1)
L4 (s2)
AC voltage
B-side
AC voltage
A-side
MB off
GB/TB on
GB/TB off
CAN B PMS
Low
High
Data (GND)
Data (GND)
Data + (A)
Data - (B)
Data (GND)
+
F1
+
F3
F4
F5
‐
RS485
Port 1
RS485
Port 2
‐
‐‐
K1
MB
feedback
K2
GB
feedback
5.1 Wiring overview
5.1.1 Wiring overview
Figure 5.1
Typical wiring for genset
Figure 5.2 Typical wiring for mains
INSTALLATION INSTRUCTIONS UK Page 13 of 22
Page 14
Figure 5.3 Typical wiring for BTB
s2s1
P2P1
s2s1
P2P1
‐
‐
P2P1
s2
s1
+ -
USBEternet
+
F1
+
F3
F4
F5
120 120 120
‐
BTB
K2
K2
BTB
feedback
L1
L2
L3
N
L1
L2
L3
N
56 57 58 59 60 61 62 63 64 65 8 9 10 11 12 13 14 15 16 17 18 39 40 41 42 43 44 45 46 47 48 49 50 66 67 68 69
1 2
4 5 6 7 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 51 52 54 55
AC current CT-side DC output (configurable)
DC (+)
GB/TB off
GB/TB on
MB off
MB on
Out
Out
Out
Out
Out
Out
Digital input (configurable)
In
MB on
InInInInIn
In
In
Data + (A)
Data - (B)
L1 (s1)
L2 (s1)
L3 (s1)
Com (s2)
N
L1L2L3
N
L1L2L3
Low
High
Data (GND)
Pos
SCR
Neg
AVR (+)
AVR (-)
GOV (+)
GOV (
-)
D+
Crank
Run coil
Emerg.stop
InInIn
GND
In
CAN A ECU
Tacho
Analogue output
Engine start Analogue inputSupply
DC (-)
DC (+)
L4 (s1)
L4 (s2)
AC voltage
B-side
AC voltage
A-side
MB off
GB/TB on
GB/TB off
CAN B PMS
Low
High
Data (GND)
Data (GND)
Data + (A)
Data - (B)
Data (GND)
RS485
Port 1
RS485
Port 2
56
57
58
59
60
61
L1
L2
L3
N
L1 (s1)
L2 (s1)
L3 (s1)
L1
L2
L3
N
G
P2P1
s2
s1
P2P1
s2
s1
P2P1
s2
s1
Fuses:
• F1, F4, F5: 2 A MCB, c-curve
• F2: 6 A MCB, c-curve
• F3: 4 A MCB, b-curve
5.2 AC connections
5.2.1 AC connections
The AGC 150 can be wired up in three-phase, single phase or split phase configuration. The parameters for setting up the AC
connection is found under Settings > Basic settings > Measurement setup > Wiring connection > AC configuration..
INFO
Contact the switchboard manufacturer for information about required wiring for the specific application. Wiring suggestions
are shown below.
3-phase application
INSTALLATION INSTRUCTIONS UK Page 14 of 22
Page 15
3-phase application (4 wires)
L1
L2
L3
N
L1
L2
L3
N
G
62
63
64
65
66
67
68
69
N
N
F5F4
L1
L2
L3
L1
L2
L3
G
62
63
64
65
66
67
68
69
N
N
F5F4
L1
N
L1
N
F5
G
62
63
64
65
66
67
68
69
N
N
F4
3-phase application (3 wires)
When three-phase distribution systems are used, the neutral line (N) is only necessary if it is a three-phase + neutral system. If the
distribution system is a three-phase system without neutral, then do not connect the terminals 62 and 66.
Single-phase application
INSTALLATION INSTRUCTIONS UK Page 15 of 22
Page 16
Split phase L1/L2
L1
L2
N
L1
L2
N
F4 F5
G
62
63
64
65
66
67
68
69
N
N
L1
L3
N
L1
L3
N
G
62
63
64
65
66
67
68
69
N
N
F5F4
56
57
58
59
60
61
L1
L2
L3
N
L1
L2
L3
N
G
P1P2
s1
s2
P2P1
s2
s1
P2P1
s2
s1
Split phase L1/L3
Fuses F4, F5: 2 A MCB, c-curve
5.2.2 I4 current
Neutral/earth current or Mains power
INSTALLATION INSTRUCTIONS UK Page 16 of 22
Page 17
Mains controller tie power
56
57
58
59
60
61
L1
L2
L3
N
L1
L2
L3
N
P2P1
s2
s1
19
20
21
22
23
24
25
26
27
28
29
30
31
32
GND
In
In
In
In
A R V
Engine GND
5.2.3 Current transformer ground
The current transformer ground connection must be made on the s2 connection.
DANGER!
Failure to ground the current transformer could lead to injury or death.
5.2.4 Voltage measurement fuses
If the wires/cables must be protected with fuses, use max. 2 A slow blow fuses, dependent on the wires/cables to be protected.
5.2.5 Analogue inputs
Analogue input
All sensors must be wired to the Engine GND.
Analogue tacho input (MPU)
Connect the cable shield to terminal 25 (SCR). Do not ground the cable.
INSTALLATION INSTRUCTIONS UK Page 17 of 22
Page 18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
Pos
SCR
Neg
Tacho
Analogue tacho input (NPN)
19
20
21
22
23
24
25
26
27
28
29
30
31
32
Pos
SCR
Neg
Tacho
+
-
19
20
21
22
23
24
25
26
27
28
29
30
31
32
Pos
SCR
Neg
Tacho
-
Analogue tacho input (PNP)
INSTALLATION INSTRUCTIONS UK Page 18 of 22
Page 19
Analogue tacho input (W)
19
20
21
22
23
24
25
26
27
28
29
30
31
32
Pos
SCR
Neg
Charging alternator
W B-
39
40
41
42
43
44
45
46
47
48
49
50
In
In
In
In
In
In
In
In
MB on
MB off
8
9
10
11
12
13
14
15
16
17
18
DC (+)
Out
Out
Out
Out
Out
Out
MB on
MB off
GB/TB on
GB/TB off
F3
5.3 DC connections
5.3.1 Digital inputs
In order to be EN60255 compliant, when wiring is more than 10 m, a 4007 diode must be connected on each input.
5.3.2 Digital outputs
Fuse F3: 4 A MCB, c-curve
INSTALLATION INSTRUCTIONS UK Page 19 of 22
Page 20
5.3.3 Breaker wiring
8
9
10
11
12
13
14
15
16
17
18
DC (+)
MB on
MB off
GB/TB on
GB/TB off
-
K1 K2 K3 K4
F3
L1
L2
L3
N
L1
L2
L3
N
G
GB MB
K1
K2
K3
K4
8
9
10
11
12
13
14
15
16
17
18
DC (+)
MB on
MB off
GB/TB on
GB/TB off
-
K1 K3
F3
L1
L2
L3
N
L1
L2
L3
N
G
GB MB
K1K3
Pulse breaker wiring
Continuous breaker wiring
Fuse F3: 4 A MCB, b-curve
INSTALLATION INSTRUCTIONS UK Page 20 of 22
Page 21
5.3.4 Power supply and start
1
2
3
4
5
6
7
DC (+)
DC (-)
Not used
Emerg. stop
Run coil
Crank
D+
Fuel
M
G
D+
B+
F1 F2
19
20
21
22
23
24
25
26
27
28
29
30
31
32
PMS Hi
PMS Sh
PMS Lo
AGC 150 AGC 150 AGC 150
120120
PMS Hi
PMS Sh
PMS Lo
PMS Hi
PMS Sh
PMS Lo
Fuses:
• F1: 2 A MCB, c-curve
• F2: 6 A MCB, c-curve
5.4 Communication
5.4.1 CAN bus power management system
Recommended cable: Belden 3105A or equivalent, 24 AWG (0.5 mm2) twisted pair, shielded, impedance 120 Ω, <40 mΩ/m, min. 95
% shield coverage.
INSTALLATION INSTRUCTIONS UK Page 21 of 22
Page 22
5.4.2 CAN bus engine communication
1 A
1 GND
1 B
2 A
2 GND
2 B
33
34
35
36
37
38
Scada/PLC/
...
120
Scada/PLC/
...
120
Recommended cable: Belden 3105A or equivalent, 24 AWG (0.5 mm2) twisted pair, shielded, impedance 120 Ω, <40 mΩ/m, min. 95
% shield coverage.
In order to be EN60255 compliant, when wiring is more than 10 m, terminal 28 must be connected to GND.
5.4.3 Modbus
Recommended cable: Belden 3105A or equivalent, 24 AWG (0.5 mm2) twisted pair, shielded, impedance 120 Ω, <40 mΩ/m, min. 95
% shield coverage.
In order to be EN60255 compliant, when wiring is more than 10 m, the terminals 34 and 37 must be connected to GND.
INSTALLATION INSTRUCTIONS UK Page 22 of 22
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