Define Instruments Zen IoT Specifications

Edge Processing Interface
Modular Industrial IoT interface hardware solution
Designed for industrial and commercial IoT monitoring and interface applica­tions where reliability, rapid development and deployment are demanded. The Zen IoT hardware and monitoring solution delivers robust end to end eld mea­surement to cloud service integration.
Industrially hardened design and direct process interface design
IoT edge processor with real-time OS
Sophisticated embedded input conditioning and control functions including signal processing filters and alarms
Modular construction supports up to 22 measurement inputs, 8 analog output channels and up to 40 digital IO (including up to 7 relays)
Low power optimized design
Easily integrates with your existing automation system
Zen IoT
The Zen IoT natively supports MQTT IoT communications protocol. ModBus RTU master/slave communication interface port provides direct connection to metering and control automation. Potential applications include remote machine and process monitoring of pumping, HVAC, IAQ, and energy systems. Onboard logic, math and control functions allow customization to match application measurement and monitoring requirement.
Field process signals direct to wireless interface
Zen IoT converts, conditions and processes analog signals directly to wireless WiFi (801.11) or (eMTC) LTE Cat-M1. No additional wireless modem required.
Extra cloud interface security and Store and Forward data integrity
Connection and data security are paramount, the Zen IoT provides peace of mind with Transport Layer Security (TLS) protocol. During a network communications failure event the Zen IoT Store and Forward functions locally buers data, forwarding to the cloud server when network communications is reinstated, secure monitoring and recording with total data integrity.
Key features:
DCS Define Cloud Services (DCS) connection
MQTT with Transport Layer Security (TLS 1.2)
Data record store and forward record buffer
RTC record data time stamp at origin
Application logic and math functions
PC configuration tools, USB interface
Wireless WiFi (801.11) or (eMTC) LTE Cat-M1
Up to 22 analog inputs
Up to 40 digital input/outputs
8 Isolated process outputs (4-20mA)
Up to 7 Relay outputs
RS485 ModBus RTU master/slave interface
Local display (RS232C) interface port
AC mains and 24V low power operation
Cloud connection options
WiFi (801.11)
Enables LOS transmission up to 1500 (450m) using the supplied 3dBi wireless antenna.
(eMTC) LTE Cat-M1
4G cellular interface for Internet of Things (IoT) and machine-to-machine (M2M) communications.
Connection to IoT Cloud services
The Zen IoT is precongured to connect to Dene Cloud Services (DCS). Custom connection is available to your own or third party IoT server. Cloud communication is secured using TLS and uses MQTT IoT service transfer protocol. JSON packets contain industry standard SenML (Sensor mark-up language) data.
Simple setup with Dene WorkBench soware
Dene WorkBench congures the Zen IoT for analog and digital inputs, alarms, totalizers and counters, custom scaling for input linearization and scale setup. The cloud interface module congures data transfer to a cloud server.
Ordering Codes for Zen IoT
Model/Option Description Zen IoT
Zen IoT base conguration: MQTT cloud service interface – TLS security layer, store and forward record buer, RTC data time stamp, 4x isolated universal inputs (TC/RTD/V/mA/SCII)
85-265 V AC/DC power supply
10-32 V DC power supply
No Wireless communication
Cellular modem (eMTC) LTE Cat-M1
WiFi (801.11)
No Additional Analog IO
ADD 4x Universal input (iso­lated)
ADD 8x Universal input (iso­lated)
ADD 12x Universal input (iso­lated)
ADD 16x Process (4-20mA) input (non-isolated)
ADD 6x Universal input (iso­lated), 4x process (4-20mA) output (isolated)
ADD 8x Process (4-20mA) input (non-isolated), 8x process (4-20mA) output (isolated)
Non­Isolated Inputs With Exc. (4-20mA)
Partially Isolated Inputs (4-20mA)
2 4 ZEN6 ZEN6
2 4 HV
2 4 LV
2 4
2 4 CM1
2 4 WIF
2
2 8 UI4
2 12 UI8
2 16 UI 12
2 16 4 PI16
2 4 4 UI6E4
2 8 4 8 PI8E8
Total Universal Isolated Input (TC/ RTD/V/ mA)
Isolated Output (4-20mA)
Model Power
supply
Wireless Comms WiFi/ LTE
Added Analog IO Option
Required Accessories (Sold Separately)
BRIDGE-KEY
USB Bridge Key, required to program this instrument using free WorkBench soware.
Case Dimensions
3.86" (98mm)
5.51" (140mm)
DIN Rail
Rail
DIN
2
DIN Rail
Rail
DIN
F G H
28 29
19 20 21
22 23 24 25 26 27
E
13 14 15 16 17 18
J K
2
I
L
M
1.89"
2.87" (73mm)
(48mm)
5.75" (146mm)
4.72" (120mm)
DIN 35 Rail
4.45" (113mm)
3.98" (101mm)
3.86" (98mm)
(48mm)
1.73"
(73mm)
2.87"
Connectors – main processor
13 14 15 16 17 18
J K
E
F G H
19 20 21
22 23 24 25 26 27
I
L
M
28 29
N O
P Q
R
10 11 12
1 2 3 4 5 6 7
8 9
Color Label Facing Down Color Label Facing Up
(A & B) Relay outputs (C) Logic output open collector (D) RS485 Port (E) Analog (4-20mA) inputs (F) R232 Display Port (G) Digital inputs (H) Power supply (HV shown)
(J & K) Relay 1 & 2 (L) Digital outputs 5-10 (M) Digital inputs 1-8 (N & O) Relays 4 & 3 (P) Digital outputs 11-16 (Q) Digital inputs 9-16 (R) Universal analog inputs
(I) Universal analog inputs
Connectors – expansion IO
1.73" (48mm)
Radio Status
Mode
2.87" (73mm)
Radio Status
Mode
Dimensions of model congurations
1.73" wide (48mm) 2.87" wide (73mm) 3.86" wide (98mm)
Zen6-HV Zen6-HV-CM1-UI8 Zen6-HV-WIF-UI8-DIO12
Zen6-HV-CM1 Zen6-LV-CM1-PI16 Zen6-HV-CM1-PI16-DIO12
Zen6-LV-WIF Zen6-HV-WIF-UI6E4 Zen6-HV-CM1-PI8E8-DIO12
3.86" (98mm)
Radio Status
Mode
Non-isolated mA input
16 17 18
4–20mA
16 17 18
Tx
2 Wire Loop Powered
Transmitter, 4–20mA
Digital and logic input
Reed Switch or
Relay Contact
Selected digital input channel
COM
22 23 24 25 26 27
D D
D A
D B
D C
+24V EXC
Open Collector O/P
COM
D A
D B
22 23 24 25 26 27
Relay output
16 17 18
+ Signal
- Supply
+ Supply
Tx
3 Wire Loop Powered
Transmitter, 4–20mA
Selected digital input channel
+24V EXC
D D
D C
8 9
16 17 18
+ Signal
- Signal
+ Supply
Tx
4 Wire Loop Powered
Transmitter, 4–20mA
Digital Output
(5–30V DC)
Selected digital input channel
COM
22 23 24 25 26 27
D D
D A
D B
D C
+24V EXC
16 17 18
- Supply
4–20mA
NOTE The Digital Inputs can be congured in soware to be either Sinking (active low input) or Sourcing (active high input). The diagrams in this manual are for Sinking
wiring, which is the default conguration. To view Sourcing wiring, please refer to the help information provided in Dene WorkBench.
Process mA output
A+ B+ B
Congurable isolated universal input
RTD 3 Wire
Pt100/1000
-
Thermocouple
Potentiometer
RL
+24V
Open collector output (Sinking <500mA Max)
+24V
Analog Output
supply & load
Load
4−20mA
External
Warranty
Dene Instruments warrants that its products are free from defects in material and workmanship under normal use and service for a period of ve years from the date of shipment. Dene Instruments' obligations under this warranty are limited to replacement or repair, at its option, at it's factory, of any of the products which are returned to Dene Instruments' facility (within the applicable period aer shipment), transportation charges prepaid, and which are, aer examination, disclosed to the satisfaction of Dene Instruments to be defective.
Warranty does not apply to any equipment which has been repaired or altered, (except by Dene Instruments), or which has been subjected to misuse, negligence or accident. In no case shall Dene Instruments' liability exceed the original purchase price. The aforementioned provisions do not extend the original warranty period of any product which has been either repaired or replaced by Dene Instruments.
General specications
Power
Power supply 85–265V AC (HV) 10–32V DC (LV)
Power consumption 10W max, 6W typical
Excitation output
24V DC @ 200mA maximum. Total on
all +24V output pins
Data Logging
31,774 samples with up to 30 param­eters plus time stamp per sample. 32 MB capacity
Available with Real-Time Clock (RTC) option
RTC time base UTC
Local time in device with automatic daylight savings adjustment
Analog input
2x (4–20mA) process input
Input resolution 12 bits
Accuracy <±1.0% FSO (unless otherwise
stated in input specications)
Input isolation: Not isolated to power supply or digital inputs
General specications
Linearity & repeatability <±0.1% FSO
RF immunity <±1% eect FSO typical
Noise immunity (CMRR) 160dB tested
at 300V RMS 50Hz
Permanent memory (E2ROM) 100,000 writes per input parameter
Relay output
Digital input
Functions Status, up counter, up/down counter with direction, debounced counter, frequency, gated frequency
Counter register output 32 bit
Frequency range 0–10,000Hz
(Reduced to 0–1,000Hz in Sleep Mode)
Input types NPN, PNP, Clean Contact, Voltage 2–30V DC
Threshold 1.65V typical
Debounce counter range 0–100Hz
Isolation: Not isolated to power supply
or analog inputs
Comms
Protocols Modbus RTU, MQTT, RS485 or Dene ASCII, EIA485 compliant
Default comm port RS485. Selectable baud rate 2400–230400 baud Format 8 bit, no parity, 1 stop bit
RS232 display port meets TIA/EIA-232-F and ITU v28 standards
Functional isolation: 1,500VDC (1 min) Electrical isolation 42VAC/ DC (continu­ous)
Programming
USB programmable Via 'PC Setup' port using Bridge Key USB programmer (sold separately)
Dene WorkBench Simple congura­tion using Dene WorkBench:
deneinstruments.com/workbench
Wireless comms interface
WiFi (801.11)
Cellular modem (eMTC) LTE Cat-M1 Regions NA, E1 and AU
Over Air Updates
Over The Air updates are available for main plugins, custom macros, certi­cates, cloud adapter rmware updates (WiFi and cellular)
MQTT interface
Based on MQTT 3.1.1 with QoS 0 & 1
Construction
Casing DIN 35 rail mounting; Material: ABS inammability V0 (UL94)
Phoenix type removable screw terminal connectors
Dimensions (H x W x D)
6 input channels
3.98 x 1.73 x 4.72" (101 x 48 x 120mm)*
14 input channels
3.98 x 2.87 x 4.72" (101 x 73 x 120mm)*
22 input channels
3.98 x 3.86 x 4.72" (101 x 98 x 120mm)*
*Excludes antenna and connectors
Required mounting height with antenna
4.65" (118mm), WiFi model only
Environmental conditions
Operating temperature –40 to 176°F (–40 to 80°C)
Storage temperature –40 to 176°F (–40 to 80°C)
Operating humidity 5–85% RH max, non-condensing
Compliance approvals
EN-61326-1:2006
EMC: EN61326-1: 2006 Class A
EN61326-1: 2006 Industrial Locations
1 x Change over Form C Relay (15A 250V AC or 15A 30V DC)
2x Form A Relays (3A 250V AC or 3A 30V DC)
Logic output
1 x Logic output Open collector, (80mA maximum capacity)
TLS security protocol
Transport Layer Security (TLS) V1.2 with server certicate and X.509 client certicate authentication
EN50581: 2012 RoHS
Safety: EN61010, 1:2010, CuL (le listing pending)
General specications
Input
Input isolation 2,500V AC 1 minute between all input channels
Isolation test voltage 1000V DC for 1min (Analog input to digital input, analog input to analog input)
Input resolution 16 bits
Accurate to <±0.1% FSO
Thermocouple input
Thermocouple types
B= 32 to 3272°F (0 to 1800°C) E= -328 to 1292°F (-200 to 700°C) J= -328 to 1832°F (-200 to 1000°C) K= -328 to 2300°F (-200 to 1260°C) N= -328 to 2372°F (-200 to 1300°C) R= 32 to 3092°F (0 to 1700°C) S= 32 to 3092°F (0 to 1700°C) T= -328 to 752°F (-200 to 400°C)
Input impedance >500KΩ
T/C lead resistance 100Ω max
Cold junction compensation 14 to
140°F (–10 to 60°C)
CJC dri <0.02°c
Accuracy 0.1% of FSO ±1°C typical
Sensor open Upscale
RTD Input
RTD input type Pt100 3 wire RTD DIN 43760: 1980 RTD Pt1000 3 wire RTD
standard
Range
-328–572°F (-200–300°C) = 0.02°F (0.01°C) resolution
-328–1472°F (-200–800°C) = 0.1°F (0.1°C) resolution
Lead resistance 10Ω/lead max recom­mended
Sensor current 0.6mA continuous
Sensor fail upscale
Current Input
Range 0–20mA, 4–20mA
Input impedance 45Ω
Max over-range Protected by PTC to
24V DC
Linearity & repeatability 0.1% FSO max
Accuracy 0.1% FSO max
Channel separation 0.001% max
Ambient dri 0.003%/°C FSO typical
RF immunity 1% eect FSO typical
Voltage Input
Ranges ±200mV, –200mV to 1V, 0–10V, 0–18V
Input impedance >500KΩ on all ranges
Maximum over voltage 24V DC
Linearity & repeatability 0.1% FSO
max
Accuracy 0.1% FSO max
Channel separation 0.001% max
Ambient dri 0.003%/°C FSO typical
RF immunity 1% eect FSO typical
Potentiometer input
Potentiometer input 3-wire
Excitation voltage Variable
Potentiometer resistance <2kΩ low
pot, >2kΩ high pot
Field programmable zero 0–90% of span
Field programmable span 0.1–100%
Linearity & repeatability <±0.05% fso
Response time 100msec
Ambient dri <50ppm
Sensors Open collector (NPN, PNP),
TTL or Clean Contact
Debounce counter range 0–50Hz max
Counter register output 32 bit
Accuracy ±0.5%
Analog Output
Analog output type Loop powered, isolated 4–20mA or 20–4mA DC
Isolation Isolated to Digital IO GND
Isolation test voltage 1400Vrms for
1min. Working voltage 125V DC
Resolution 15 bits, 16000 steps
Loop drop 10V max
Linearity & repeatability 0.1% FSO max
Accuracy 0.1% FSO max
Digital I/O Expansion (optional)
4 x Form A Relays 3A (3A 250V AC or 3A 30V DC)
16 x Bipolar digital inputs 24V compat­ible. Up to 2.5KV RMS isolation. Inputs are separated into 2 isolated groups of 8 channels
12 x Digital open collector outputs.
Outputs are separated into 2 groups of
6. 0.5A max on each group. Non isolated.
Non-isolated Process input
Range 0–20mA, 4–20mA
Input impedance 45Ω
Max over-range Protected by PTC to
24V DC
Linearity & repeatability 0.1% FSO max
Isolation - none to other process
inputs, 2500V AC 1 minute to all other input/output
Ambient dri 0.003%/°C FSO typical
Accuracy
-328–572°F (-200–300°C) = ±0.1°C
-328–1472°F (-200–800°C) = ±0.3°C
Ambient dri 0.003°C/°C typical
Digital Pulse Input
Frequency range 0–2500.0Hz
Fast counter range 0–2500.0Hz
Frequency resolution 0.1Hz
Email: sales@deneinstruments.com | Dene Instruments Inc, 11516 Forest Heights Drive, Dallas, TX 75229
ZEN-SDS-191101 v4 © Dene Instruments
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