access the Input Setup & Calibration menu (Section 6).
This button is used to save
your settings and advance
to the next step in the setup process.
This button is typically used to scroll through options or increase values in the
setup menu. Pressing this button from the main display allows you to view/reset the
PEAK value (see 2.3).
This button is typically used to scroll through options or decrease values in the
setup menu. Pressing this button from the main display allows you to view/reset the
VALLEY value (see 2.3).
48mm
(1.89")
96mm (3.78")
This button is used to access the Setpoint Setup menu (Section 7) and the
Setpoint Open Access menu (Section 8).
2.2 - Display brightness
To adjust the display brightness, press the and buttons together from the
main display. BRI appears and toggles with the current setting. Use the and
buttons to adjust the LED backlight, and then press to nish.
Pressing the and buttons from the main operational display allows instant
access to peak and valley values held in the controller's memory, as shown below.
PEAKMaximum measured process input since the unit was turned on or reset
VALLEYMinimum measured process input since the unit was turned on or reset
PEAK or VALLEY may be reset to zero by pressing the and buttons at the
same time while the variable is being displayed. These values may also be reset using
the function pins (see 3.6). Press at any time to return to normal operating mode.
3
WIRING
3.1 - Pinouts
ABC
D
E
F
Key
3.1A Relay Output (See 3.3)
3.1B Serial Port (See 3.5)
3.1C Analog Output (See 3.4)
3.1D Analog Input (See 3.2)
3.1E Function Pins (See 3.6)
3.1F Power Supply (See 3.7)
3.2 - Wire the analog input See 3.1D
The analog input module has an input type header that is congured for 0/4–20mA
input by default. This will need to be adjusted for voltage input applications.
Ideally you should do this before you continue wiring. Please see Section 5.
Note that you will also need to change the Input Mode in soware from the front
panel - see 6.2C.
G Slide the input module back into the meter case.
Make sure that it is sitting in the tracks on the le and right. Press rmly until the input module
is fully inserted and sits ush with the other boards that are visible from the back of the meter.
H Replace the back plate.
Begin by inserting the two lower tabs into the slots, and then position the upper tabs so that
they will not catch on the top lip of the meter case. Apply rm pressure until the back plate
clicks into place.
I Reconnect the plugs and return the meter to the panel installation.
Don't forget that once the unit is connected and powered up, you will need to
enter the Input Setup menu (6.2) and conrm that the correct Input Mode is
A Enter the calibration mode by pressing the button.
_ _ _ ENTER CAL PIN NUMBER scrolls across the display and toggles with 0. Use
the
press . If the correct PIN is entered, setup is started at 6.2.
If an incorrect PIN number is entered, _ _ _ INCORRECT PIN NUMBER – ACCESS DENIED scrolls across the display and it returns to normal operating mode.
You will have the opportunity to change your PIN number at the end of this section
(6.7). If you have forgotten your PIN number, see Section 9.
and buttons to enter your security code (factory default '1'). Then
6.2 - Input setup
A _ _ _ INPUT SETUP scrolls across the display and toggles with SKIP. Press to
skip to 6.3, or the button and then to ENTER input setup.
B _ _ _ MAINS FREQUENCY scrolls across the display. Use the
to select 50HZ or 60HZ, and then press .
C _ _ _ INPUT MODE scrolls across the display and toggles with the currently
selected input mode. Use the
2V (0–2V) or 10V (0–10V). Then press .
Note that if you change the INPUT MODE in this step, then the input header on the analog
input module may also need to be changed. See Section 5 for more information.
D _ _ _ DECIMAL POINT POSITION scrolls across the display and toggles with
the current selection. Use the and buttons to select NO DP (no decimal
point), 0.1, 0.12, 0.123, or 0.1234, and then press .
E _ _ _ DISPLAY ROUNDING scrolls across the display and toggles with the select-
Rounding is quoted in display counts and is not inuenced by decimal point position. For example, if your input signal is 5.3mA, the display will show: 5.3 (for rounding=NONE), 5.4 (for
rounding=2), 5.5 (for rounding=5), or 5.0 (for rounding=10).
6.3 - Calibration
A _ _ _ CALIBRATION TECHNIQUE scrolls across the display and toggles with
SKIP. Press to skip to 6.4, or use the and buttons to select a calibration method: either AUTO, MANUAL, or S.G. (secic gravity). Then press .
¨ If you selected AUTO, complete steps 6.3B–D now.
¨ If you selected MANUAL, complete steps 6.3E–F now.
¨ If you selected S.G., complete steps 6.3G now.
¨ If you selected SKIP, skip to 6.4 now.
AUTO (key-in) calibration uses zero and span values to calculate the scale and oset. This is the
most accurate calibration method, but requires known low and high input signals (or the use
of a calibrator).
MAN The manual calibration procedure uses low and high display values, and is intended for
a pre-calibrated sensor with a known output range. (For example 4mA=0 and 20mA=1000.) It
does not require any input signals to be applied to the controller during calibration.
S.G. The specic gravity calibration procedure allows the user to enter a scale factor which is
used to compensate for changes in the specic gravity of dierent substances. This does not
constitute a full calibration and assumes that either an automatic or manual calibration has
been applied previously with the S.G. value set to 1.0.
Auto calibration
B _ _ _ APPLY LOW INPUT SIGNAL – – – – ENTER LOW DISPLAY VALUE scrolls
across and toggles with the current selection. Apply the required low input sig-
nal, and wait a moment for the signal to stabilise. Then, using the
and
buttons, enter your low display value, and press to accept and continue.
C _ _ _ APPLY HIGH INPUT SIGNAL – – – – ENTER HIGH DISPLAY VALUE scrolls
across and toggles with the current selection. Apply the required high input
signal, and wait a moment for the signal to stabilise. Then, using the
and
buttons, enter your high display value, and press .
D If Auto calibration was successful, you will be directed out of the calibration
menu to the operational display without viewing any further scrolling messages. (To proceed to step 6.4, you must select SKIP at 6.3A.)
If calibration fails, _ _ _ CALIBRATION FAILED will scroll across the display and
you will be directed back to the operational display. The most likely cause of this
error is that the controller could not detect any change in input signal during
calibration. Check your signal and connections, and repeat the procedure.
Manual calibration
E _ _ _ ENTER DISPLAY VALUE FOR [LOW MA/V] scrolls across the display, and
toggles with the current low display value. Use the
and buttons to adjust
the display value for the low level input signal. Then press .
The text string for [LOW MA/V] is determined by your INPUT MODE (selected in 6.2C):
0MA (for 0–20mA), 4MA (for 4–20mA) or 0V (for 0–2V/0–10V).
F _ _ _ ENTER DISPLAY VALUE FOR [HIGH MA/V] scrolls across the display, and
toggles with the current high display value. Use the and buttons to adjust
the display value for the high level input signal. Then press .
The text string for [HIGH MA/V] is determined by your INPUT MODE (selected in 6.2C):
20MA (for 0/4–20mA), 2V (for 0–2V) or 10V (for 0–10V).
Manual calibration is now complete. You will be directed back to the operational display. (To proceed to step 6.4, you must select SKIP at 6.3A.)
Specic gravity
G _ _ _ SPECIFIC GRAVITY scrolls across and toggles with the current specic
gravity scale factor. Adjust this value using the
and buttons, and then
press to accept and return to the operational display.
(To proceed to step 6.4, you must select SKIP at 6.3A.)
The specic gravity calibration procedure allows the user to enter a scale factor which is used
to compensate for changes in the specic gravity of dierent substances. This does not consti-
tute a full calibration and assumes that either an automatic or manual calibration has been
applied previously with the S.G. value set to 1.0.
A _ _ _ AVERAGING PARAMETERS scrolls across and toggles with SKIP. Press
to skip to 6.5, or the button and then to ENTER averaging setup.
B _ _ _ AVE SAMPLES scrolls across the display and toggles with the currently
selected averaging. Using the
and buttons, alter the number of input
samples that the controller will average, and then press .
Increasing the number of samples will stabilise measurement, but it will also slow down response rates. A typical value is 4.
C _ _ _ AVE WINDOW scrolls across the display and toggles with the currently
selected averaging window value. Using the and buttons, alter the signal
averaging window. Then press .
If your input signal contains large noise spikes, you can increase the size of the averaging window to ensure that these are still averaged. However, increasing the window size too far will
reduce the ability of the controller to respond quickly to real changes in input signal. Setting
AVE WINDOW to 0 will give continuous averaging as per the selected averaging samples. A
typical value is 10% of your system capacity.
6.5 - Analog output setup
N.B. All new units are calibrated before shipping. Recalibration is only necessary if settings
are wiped or the unit's accuracy requires verication aer a long period of use. e.g. 1 year.
A _ _ _ ANALOG OUTPUT SETUP scrolls across the display and toggles with SKIP.
If your controller does not have analog output installed, (or you do not wish to
congure your analog output now), press to skip to 6.7. Otherwise, press
the button and then to ENTER analog output setup.
Otherwise, press the button and then to ENTER serial setup.
B _ _ _ SERIAL MODE scrolls across the display and toggles with the currently
selected serial mode. Using the
and buttons, choose either: ASCII (cus-
tom), MODBUS (RTU) or RNGR A (Ranger A), and then press .
C _ _ _ BAUD RATE scrolls across the display and toggles with the current selec-
tion. Use the
and buttons to select one of: 300, 600, 1200, 2400, 4800,
9600, 19200 or 38400. Then press .
D _ _ _ PARITY scrolls across the display and toggles with the current selection.
Using the
and buttons, select: NONE, ODD or EVEN, and then press .
E _ _ _ SERIAL ADDRESS scrolls across the display and toggles with the current
address. Use the
The serial address parameter is used to identify a particular device when it is used with other
devices in a system. (It applies particularly to MODBUS mode when used on an RS485 serial
network.) The serial address of the controller must be set to match the serial address dened
in the master device.
and buttons to alter the serial address, and press .
Refer to Appendix A for more information on serial modes and registers.
6.7 - Edit Cal PIN number
A _ _ _ EDIT CAL PIN NUMBER scrolls across the display and toggles with SKIP.
Press to skip and return to the operational display, or the button and
then to ENTER and change your PIN number.
B _ _ _ ENTER NEW CAL PIN NUMBER scrolls across the display and toggles
with the current PIN (default 1). Using the
calibration PIN number. Then press to exit to the operational display.
The soware in your controller will allow you to congure up to 6 setpoints,
however full functionality is only supported when relay output hardware is
installed.
(Setpoints with no corresponding relay output hardware may be used as simple LED
indicators, if desired. In this case, features requiring relay output functionality will
continue to appear in the setup menu, but will be ignored by the controller.)
SETPOINT SETUP
7.1 - Enter Setpoint PIN number
A Enter setpoint setup mode by pressing and holding the button for 3 seconds.
_ _ _ ENTER SP PIN NUMBER scrolls across the display and toggles with 0.
Use the
Then press . If the correct PIN is entered, setup is started at 7.2.
If an incorrect PIN number is entered, _ _ _ INCORRECT PIN NUMBER – ACCESS DENIED scrolls across the display and it returns to normal operating mode.
You will have the opportunity to change your PIN number at the end of this section
(7.3). If you have forgotten your PIN number, see Section 9.
and buttons to enter your security code (factory default '1').
7.2 - Setpoint setup
A _ _ _ EDIT SETPOINT scrolls across the display and toggles with SKIP. Press
now to skip to 7.3, or use the and buttons to select a setpoint to edit,
and then press .
B _ _ _ SP VALUE scrolls across the display and toggles with the current value for
the selected setpoint. Using the
which the selected setpoint will activate, and then press .
C _ _ _ SP ACTIVATION scrolls across the display and toggles with the current ac-
activation to operate ABOVE or BELOW the setpoint value, and then press .
ABOVE: Relay turns on above the setpoint value and o below it.
BELOW: Relay turns on below the setpoint value and o above it.
D _ _ _ SETPOINT TYPE scrolls across the display and toggles with the current
setting for the selected setpoint. Using the and buttons, select either
ALARM or CNTRL (control), and then press .
ALARM - SETPOINT VALUE controls setpoint
activation point. HYSTERESIS VALUE con-
trols setpoint deactivation point.
CNTRL - SETPOINT VALUE controls setpoint
deactivation point. HYSTERESIS VALUE con-
trols setpoint reactivation point.
Hysteresis
band
Hysteresis
band
Energised Below
Hysteresis
band
Hysteresis
band
Energised Below
E _ _ _ HYSTERESIS VALUE scrolls across the display and toggles with the hyster-
esis value for the selected setpoint. Use the and buttons to adjust this
value if required, and then press .
The HYSTERESIS VALUE denes the separation band between setpoint activation and deacti-
vation, and will operate as per the SETPOINT TYPE setting selected in 7.2D.
F _ _ _ MAKE DELAY scrolls across the display and toggles with the current make
delay time for the selected setpoint. This is the time delay between setpoint ac-
tivation, and when the relay turns on. Adjust this value in 0.1 second increments
using the and buttons, and then press .
G _ _ _ OPEN ACCESS TO SP VALUE scrolls across the display and toggles with the
open access permission setting for the selected setpoint. Use the
and to
select either YES or NO, and then press .
When enabled, this option allows the selected setpoint's value to be edited directly aer pressing the button, without needing to enter a PIN number or go through all of the other options. Each setpoint can individually have this option enabled or disabled. See Section 8.
H The step that you proceed to now will depend on which setpoint you are editing
(selected in 7.2A):
¨ If you are currently editing SP 1, skip to 7.2J now.
¨ If you are currently editing SP 2–4, continue to 7.2I now.
I _ _ _ TRAIL SP1 scrolls across the display and toggles with the trailing setting for
the selected setpoint. A setpoint with TRAIL SP1 enabled will trail the SP Value
of SP 1. (The setpoint value of the trailing setpoint will eectively become an
oset value.)
Using the and buttons, turn trailing OFF or ON, and then press .
J _ _ _ EDIT SETPOINT scrolls across the display and toggles with SKIP. You are
now back at 7.2A. To edit another setpoint, follow the instructions from 7.2A–J
again. If you do not wish to edit another setpoint, press
now to skip to 7.3.
7.3 - Edit SP PIN number
A _ _ _ EDIT SP PIN NUMBER scrolls across the display and toggles with SKIP.
Press to skip and return to the operational display, or the button and
then to ENTER and change your PIN number.
B _ _ _ ENTER NEW SP PIN NUMBER scrolls across the display and toggles with
the current PIN (default 1). Using the
number. Then press to exit to the operational display.
Start - Use 'S' for the start character of a command string (not case sensitive). This
must be the rst character in the string.
Controller Address - Use an ASCII number from '1' to '255' for the controller address.
If the character following the start character is not an ASCII number, then address '0' is assumed. All controllers respond to address '0'.
Read/Write Command - Use ASCII 'R' for read, 'U' for unformatted read, or 'W' for
write (not case sensitive). Any other character aborts the operation.
In Custom ASCII mode, data is normally read as formatted data (which includes decimals and
any text characters that may be selected to show units). However it is also possible to read unformatted data by using a 'U' in the read command. There is no unformatted write command,
as when writing to xed point registers, any decimal point and text characters are ignored.
Register Address - The register address for the read/write operation will be an ASCII
number from '1' to '65535'. This character must be specied for a write com-
mand, but may be omitted for a read command, (in which case the controller
will respond with the data value currently on the display).
Separator Character - The separator character can be either a space or a comma,
and is used to separate the register address from the data value.
Data Value - Must be an ASCII number. The absolute limits for this number are
–
1000000 to +1000000, but note that not all registers will accept this range.
Message Terminator - This is the last character, and must be either a '$' (dollar) or an
'*' (asterisk). Neither of these characters should be used elsewhere in the message string. If '$' is used, a 50ms minimum delay is inserted before a reply is sent.
If '*' is used, a 2ms minimum delay is inserted before a reply is sent.