Dee Zee DZ370331 User Manual

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Before returning this product to the store of purchase
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1.800.779.2102
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INSTALLATION INSTRUCTIONS

3”& 4” 90DEG BENT END SIDEBARS

97-03, 04 HERITAGE FORD REGULAR CAB F150, F250 LIGHT DUTY

PART# DZ 370331/370332/370333
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3”& 4” 90DEG BENT END SIDEBARS
97-03, 04 HERITAGE FORD REGULAR CAB F150, F250 LIGHT DUTY
Page 1 of 2 7/8/09Rev4(DP)
PARTS LIST:
1
Driver/Left Sidebar
2
10mm Offset Double Bolt Plates (for front)
1
Passenger/Right Sidebar
2
10mm Double Bolt Plates (for rear)
1
Driver/Left Front Mounting Bracket
8
10mm ID x 27mm OD x 3mm Flat Washers
1
Passenger/Right Front Mounting Bracket
8
10mm Lock Washers
1
Driver/Left Rear Mounting Bracket
8
10mm Hex Nuts
1
Passenger/Right Rear Mounting Bracket
8
8mm x 25mm Hex Bolts
4
1/2” x 2” Hex Bolts
16
8mm x 24mm OD x 2mm Flat Washers
4
1/2” Lock Washers
8
8mm Lock Washers
4
1/2” ID x 1 1/2” OD x 1/8 Flat Washers
8
8mm Hex Nuts
PROCEDURE:
1. REMOVE CONTENTS FROM BOX. VERIFY ALL PARTS ARE PRESENT. READ INSTRUCTIONS CAREFULLY BEFORE STARTING INSTALLATION.
2. From under the driver side front of the vehicle, remove the oval grommet located on the inside
of the rocker panel, (Figure 1). Insert (1) Offset Double Bolt Plate, (with threaded studs toward the top), into the factory oval hole, (Figure 2).
3. Locate the driver side front Mounting Bracket. Hold the Double Bolt Plate from one side while you position and attach the Mounting Bracket to the opposite side. Secure the Bolt Plate with one 10mm Flat Washer, 10mm Lock Washer and 10mm Hex Nut. Proceed to install the rest of the hardware to secure the Mounting Bracket to the Double Bolt Plate. (Figure 3). Do not tighten hardware at this time.
4. Align the Mounting Bracket with holes in the pinch weld. Attach the Mounting Bracket to the pinch weld using the included (2) 8mm x 25mm Hex Bolts, (4) 8mm Flat Washers, (2) 8mm Lock Washers and (2) 8mm Hex Nuts. NOTE: Insert Bolt with Flat Washer from the outside-in. Do not tighten hardware at this time.
5. Moving to the rear, use one of the (centered) Double Bolt Plates and hardware to install the Rear Bracket. Repeat steps 2 – 4 for driver side rear Mounting Bracket. Depending on model year, slots in rear Mounting Brackets may align with only one factory hole along pinch weld, (Figure 4). If desired, installer may drill through Pinch Weld for second Pinch Weld bolt, (included). IMPORTANT: Do not drill for second hole until the Sidebar has been completely installed and adjusted to properly locate the Mounting Bracket on the vehicle. Do not tighten hardware at this time.
6. Once the Mounting Brackets have been partially installed, carefully unpack and separate the driver and passenger Sidebar. NOTE: Step pad typically goes toward front of vehicle to match
Driver Side
Front Mounting
Driver Side Rear Mounting Bracket
Passenger Side Front Mounting Bracket
Passenger Side Rear Mounting Bracket
Offset Double Bolt Plates (for front)
Double Bolt Plates
Installation
Complete
Step pad toward front of vehicle
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3”& 4” 90DEG BENT END SIDEBARS
97-03, 04 HERITAGE FORD REGULAR CAB F150, F250 LIGHT DUTY
Page 2 of 2 7/8/09Rev4(DP)
footwell. Position Sidebar onto Mounting Brackets using the included (2) 1/2” x 2” Hex Head Bolts, (2) 1/2” Lock Washers, and (2) 1/2” Flat Washers, (Figure 4). Do not tighten hardware.
7. Level and adjust the Sidebar, drill for second Pinch Weld Bolt if necessary, then tighten all hardware at this time.
8. Repeat steps 2 – 7 for passenger Sidebar installation.
9. Do periodic inspections of the installation to make sure all hardware is secure and tight.
To protect your investment, wax this product after installing. Regular waxing is recommended to add a
protective layer over the finish. Do not use any type of polish or wax that may contain abrasives that could damage the finish. For stainless steel: Aluminum polish may be used to polish small scratches and scuffs on the finish. Mild soap may be used also to clean the Sidebar. For gloss black finishes: Mild soap may be used to clean the Sidebar.
Driver Side Installation Pictured
Remove this grommet
Offset Double Bolt Plate (front)
Fig 1
Fig 2
Bolts to Top
(Fig 4) Rear Mounting Bracket installation
(Fig 3) Front Mounting Bracket installation
Front
Centered Double Bolt Plate 10mm Lock Washers 10mm Flat Washers 10mm Hex Nuts
Offset Double Bolt Plate 10mm Lock Washers 10mm Flat Washers 10mm Hex Nuts
Rear
Align holes in brackets with holes in pinch weld. Secure with: 8mm x 25mm Hex Bolts 8mm Hex Nuts 8mm Lock Washers 8mm Flat Washers
1/2" x 2" Hex Bolt 1/2" Lock Washer 1/2" Flat Washer
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