Dee Zee DZ3530 User Manual

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Before returning this product to the store of purchase
Contact Dee Zee if you experience the following problems:
•MissingParts  •InstallationProblems/Questions  •WarrantyQuestions
1.800.779.2102
Reviewcompletewarrantypolicyandregisteryourproductat:
www.deezee.com
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Dee Zee Running Board Installation Instructions
Congratulations on your purchase of a quality Dee Zee product. Dee Zee is
recognized as having the highest quality running boards and accessories on
the market today. We have earned this reputation by offering our customers
a product they can be proud to place on their vehicles. Dee Zee meets all
the criteria of manufacturing a custom-fit product which guarantees it to
be the easiest product to install.
Note: Please take time to read all of the instructions before beginning this installation.
War ning! Please check for wiring or other obstr uctions before drilling any holes into the vehicle. If it is necessar y to drill any holes into the vehicle, Dee Zee recommends putting a sealant or rust inhibitor around all holes drilled into the body of the vehicle.
War ning! It is the sole responsibility of the vehicle owner to check for tire clearance.
War ning! It is unlawful and dangerous to ride on r unning boards or side box boards while the vehicle is in motion.
Cleaning Instructions: To maintain the bright finish of your Dee Zee running boards, clean with a mild deter gent. For our stainless steel products and accessories, the application of a high grade automotive type wax is recommended.
If you should happen to have any questions with this product or you have an
installation question, please feel fr ee to call us at:
1-800-779-8222
If you would like to find out mor e infor mation on Dee Zee’s products please
feel free to visit our website at:
WWW.DEEZEE.COM
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K2012P
K2013P
REG CAB
X2
K2014P
X2
B 2008LP
X3
REG CAB
X4
EC RSP
X4
B 1792P
X6
ROUGH STEP RUNNING BOARD INSTALLATION INSTRUCTION
DODGE RAM 2009-CURRENT DZ 3527, DZ 3528, DZ 3530
A B
EC RSP
X4
B 1792P
X6
REG CAB
X2
REG CAB
X8
B 2008RP
X3
B 1791P
X10
PN 70B
X8
REG CAB
X1
REG CAB
X8
REG CAB
X12
REG CAB
X4
PN 685
X2
PN 686
X12
PN 525
X18
PN 611
X6
BLACK
REG CAB
X12
REG CAB
X40
REG CAB
X20
PN 96B
X18
PN 72B
X52
PN 71B
X26
SIDE STEP TUBE LEFT HAND BRACKET
C D
RIGHT HAND BRACKET ANGLE BRACKETEND CAP
F G
H I J
NUTSERT SET TOOL 8mm HEX
NUTSERT
STRAP BRACKET
8mm X 25mm
FLANGE HEAD BOLT
E
K
1/4 X 3/4" HEX
HEAD BOLT
8mm THREADED
PLATE
L M
DZ 3527 1 of 8 12/11/2012
1/4 X 1" HEX 1/4" FLAT WASHER
HEAD BOLT
N
1/4" HEX NUT
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WRENCH/RATCHET
13mm, 15mm, 7/16"
Install the 8mm nutsert [I] as shown below.
The passenger's side is shown. The front of the vehicle is to the left of the picture.
TOOLS REQUIRED
1
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Use the nutsert set tool [H] to crimp the nutserts in the holes.
Hold the nut on the set tool with a 15mm wrench. Tighten the bolt in the set tool with a 13mm
Torque the nutserts to the spcification below to insure they are set correctly.
Put a 8mm x 25mm bolt [J] through the top hole in the braces and thread into the
8mm threaded plate [K] until the bolt starts to come through the threaded plate.
2
Repeat this for the other braces.
socket.
3
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When the brace is put up to the vehicle mounting location, the threaded plate
must go into the large slot above the nutserts previously installed.
Thread 2 of the 8mm x 25mm bolts [J] through the slots in the braces into the nutserts.
Only engage the bolts a few threads into the nutserts.
4
Repeat this step at the other two brace mounting locations.
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Push up on the brace to put tension on the threaded plate in the large slot. Tighten the bolt
with the threaded plate using a 13mm socket. Air tools are recommended for this.
After the bolt with the threaded plate is tightened, tighten the remaining 8mm bolts.
Repeat this step for the other brace locations.
5
Pre-assemble the end cap [D] and strap bracket [F] using two 1/4" short bolts [G], four washers [M],
and two nuts [N]. Leave the parts somewhat loose for the next step.
6
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Slide the pre-assembled end cap into the end of the board [A] until the end cap is flush with the
end of the board. The end cap must be inside the board and the strap bracket outside the board.
Tighten the bolts with a 7/16" wrench and socket.
Before attaching the second end cap, slide three of the strap bracket [F] into the running board.
For regular cab trucks, slide two of the strap bracket [F] into the running board.
7
Attach the other end cap.
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Align the strap brackets [F] that were placed inside the board in the previous step with the
braces that are attached to the vehicle. Place an angle brace [E] on the brace board mounting area.
Attach the board to the brace using the long 1/4" bolt [L], 1/4" washer [M], and 1/4" nut [N].
Do not completely tighten at this time.
8
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Align the board with the vehicle from from to back and in/out.
9
Once the board is in the desired location, tighten the bolts that attach the board to the brace
using a 7/16" wrench and socket.
Make sure all bolts are tightened. Repeat steps for other side.
DZ 3527 8 of 8 12/11/2012
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