Deep Sea Electronics Plc DSE8660 MKII Operator's Manual

057-259 ISSUE: 1
DEEP SEA ELECTRONICS PLC
DSE8660 MKII Operator Manual
Author: Fady Atallah
DSE8660 MKII Operator Manual
057-259 ISSUE: 1 Page 2 of 146
Deep Sea Electronics Plc Highfield House Hunmanby North Yorkshire YO14 0PH ENGLAND
Sales Tel: +44 (0) 1723 890099 Sales Fax: +44 (0) 1723 893303
E-mail: sales@deepseaplc.com Website: www.deepseaplc.com
DSE8660 MKII Operator Manual
© Deep Sea Electronics Plc All rights reserved. No part of this publication may be reproduced in any material form (including photocopying or storing in any medium by electronic means or other) without the written permission of the copyright holder except in accordance with the provisions of the Copyright, Designs and Patents Act 1988. Applications for the copyright holder’s written permission to reproduce any part of this publication must be addressed to Deep Sea Electronics Plc at the address above.
The DSE logo and the names DSEGenset
®
, DSEAts® and DSEPower® are UK registered trademarks
of Deep Sea Electronics PLC. Any reference to trademarked product names used within this publication is owned by their respective
companies. Deep Sea Electronics Plc reserves the right to change the contents of this document without prior
notice.
Amendments Since Last Publication
Amd. No.
Comments
1 Initial Release
DSE8660 MKII Operator Manual
Page 3 of 146 057-259 ISSUE: 1
TABLE OF CONTENTS
Section Page
1 INTRODUCTION .................................................................................................. 7
1.1 CLARIFICATION OF NOTATION........................................................................................ 8
1.2 GLOSSARY OF TERMS ..................................................................................................... 8
1.3 BIBLIOGRAPHY ............................................................................................................... 10
1.3.1 INSTALLATION INSTRUCTIONS ............................................................................... 10
1.3.2 MANUALS .................................................................................................................. 10
1.3.3 TRAINING GUIDES .................................................................................................... 11
1.3.4 THIRD PARTY DOCUMENTS .................................................................................... 11
2 SPECIFICATION ................................................................................................ 12
2.1 OPERATING TEMPERATURE ......................................................................................... 12
2.1.1 SCREEN HEATER OPERATION (WHEN FITTED) ..................................................... 12
2.2 REQUIREMENTS FOR UL ................................................................................................ 12
2.3 TERMINAL SPECIFICATION ............................................................................................ 13
2.4 POWER SUPPLY REQUIREMENTS................................................................................. 13
2.4.1 MODULE SUPPLY INSTRUMENTATION DISPLAY ................................................... 13
2.5 VOLTAGE & FREQUENCY SENSING .............................................................................. 14
2.6 CURRENT SENSING ........................................................................................................ 14
2.6.1 VA RATING OF THE CTS .......................................................................................... 15
2.6.2 CT POLARITY ............................................................................................................ 16
2.6.3 CT PHASING ............................................................................................................. 16
2.6.4 CT CLASS.................................................................................................................. 16
2.7 INPUTS ............................................................................................................................. 17
2.7.1 DIGITAL INPUTS ....................................................................................................... 17
2.8 OUTPUTS ......................................................................................................................... 17
2.8.1 CONFIGURABLE VOLT-FREE RELAY OUTPUTS C & D........................................... 17
2.8.2 CONFIGURABLE DC OUTPUTS E, F, G, H, I & J ...................................................... 17
2.9 COMMUNICATION PORTS .............................................................................................. 18
2.10 COMMUNICATION PORT USAGE ................................................................................ 19
2.10.1 USB SLAVE PORT (PC CONFIGURATION) .............................................................. 19
2.10.1.1 USB HOST PORT (USB STORAGE DEVICE CONNECTION) ............................. 19
2.10.2 RS232 PORT ............................................................................................................. 20
2.10.2.1 RECOMMENDED EXTERNAL MODEMS ............................................................ 20
2.10.2.2 RECOMMENDED PC RS232 SERIAL PORT ADD-ONS ..................................... 21
2.10.3 RS485 PORT ............................................................................................................. 22
2.10.3.1 CABLE SPECIFICATION ..................................................................................... 22
2.10.3.2 RECOMMENDED PC RS485 SERIAL PORT ADD-ONS ..................................... 23
2.10.4 ETHERNET PORT ..................................................................................................... 24
2.10.4.1 DIRECT PC CONNECTION ................................................................................. 25
2.10.4.2 CONNECTION TO BASIC ETHERNET ............................................................... 26
2.10.4.3 CONNECTION TO COMPANY INFRASTRUCTURE ETHERNET ....................... 27
2.10.4.4 CONNECTION TO THE INTERNET .................................................................... 28
2.10.4.5 FIREWALL CONFIGURATION FOR INTERNET ACCESS .................................. 29
2.10.5 MSC (MULTI-SET COMMUNICATIONS) LINK ........................................................... 30
2.10.7 CAN PORT ................................................................................................................. 31
2.10.8 DSENET® (EXPANSION MODULES) ......................................................................... 31
2.11 SOUNDER ..................................................................................................................... 32
2.11.1 ADDING AN EXTERNAL SOUNDER .......................................................................... 32
2.12 ACCUMULATED INSTRUMENTATION......................................................................... 32
2.13 DIMENSIONS AND MOUNTING .................................................................................... 33
2.13.1 DIMENSIONS............................................................................................................. 33
2.13.2 PANEL CUTOUT ........................................................................................................ 33
2.13.3 WEIGHT ..................................................................................................................... 33
2.13.4 FIXING CLIPS ............................................................................................................ 34
2.13.5 CABLE TIE FIXING POINTS ...................................................................................... 35
2.13.6 SILICON SEALING GASKET ...................................................................................... 35
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2.14 APPLICABLE STANDARDS ......................................................................................... 36
2.14.1 ENCLOSURE CLASSIFICATIONS ............................................................................. 38
2.14.1.1 IP CLASSIFICATIONS......................................................................................... 38
2.14.1.2 NEMA CLASSIFICATIONS .................................................................................. 38
3 INSTALLATION ................................................................................................. 39
3.1 USER CONNECTIONS ..................................................................................................... 39
3.2 CONNECTION DESCRIPTIONS ....................................................................................... 40
3.2.1 DC SUPPLY & DC OUTPUTS .................................................................................... 40
3.2.2 MSC & DSENET® ....................................................................................................... 41
3.2.3 OUTPUT C & D & V1 (MAINS) VOLTAGE & FREQUENCY SENSING ....................... 42
3.2.4 V2 (BUS) VOLTAGE & FREQUENCY SENSING ........................................................ 42
3.2.5 MAINS CURRENT TRANSFORMERS........................................................................ 43
3.2.6 BUS/LOAD CURRENT TRANSFORMER ................................................................... 44
3.2.6.1 ADVANTAGES OF BUS/LOAD CT ...................................................................... 44
3.2.7 DIGITAL INPUTS ....................................................................................................... 45
3.2.8 RS485 ........................................................................................................................ 46
3.2.9 RS232 ........................................................................................................................ 47
3.2.10 USB SLAVE (PC CONFIGURATION) CONNECTOR .................................................. 48
3.2.11 USB HOST (DATA LOGGING) CONNECTOR ............................................................ 48
3.3 TYPICAL WIRING DIAGRAM (3 PHASE, 4 WIRE STAR) ................................................. 49
3.4 ALTERNATE TOPOLOGY WIRING DIAGRAMS .............................................................. 50
3.4.1 3 PHASE 3 WIRE DELTA ........................................................................................... 50
3.4.2 SINGLE PHASE (L1 & N) 2 WIRE .............................................................................. 51
3.4.3 SINGLE PHASE (L1 & L2) 3 WIRE ............................................................................. 52
3.4.4 SINGLE PHASE (L1 & L3) 3 WIRE ............................................................................. 52
3.4.5 2 PHASE (L1 & L2) 3 WIRE ........................................................................................ 53
3.4.6 2 PHASE (L1 & L3) 3 WIRE ........................................................................................ 53
3.4.7 BUS AND LOAD CURRENT TRANSFORMER POSITION ......................................... 54
3.4.7.1 3 PHASE, 4 WIRE WITH A BUS CURRENT TRANSFORMER ............................ 54
3.4.7.2 3 PHASE, 4 WIRE WITH A LOAD CURRENT TRANSFORMER .......................... 55
3.5 TYPICAL ARRANGEMENT OF DSENET® ........................................................................ 56
3.6 TYPICAL ARRANGEMENT OF MSC LINK ....................................................................... 57
3.7 TYPICAL SINGLE LINE APPLICATION DRAWINGS ....................................................... 58
3.7.1 MULTI GENERATORS FOR PRIME POWER............................................................. 58
3.7.2 MULTI GENERATORS FOR PRIME POWER WITH BUS COUPLERS ...................... 59
3.7.3 MULTI GENERATORS WITH SINGLE SYNCHRONISING TRANSFER SWITCH ....... 60
3.7.4 MULTI GENERATORS WITH TWO SYNCHRONISING TRANSFER SWITCHES ....... 61
3.7.5 MULTI GENERATORS & SYNCHRONISING TRANSFER SWITCHES ...................... 62
3.7.6 MULTI GENERATORS & TRANSFER SWITCHES WITH BUS COUPLER ................. 63
3.7.7 SINGLE GENERATOR EXPORTING (BASE LOADING) POWER .............................. 64
3.7.8 MULTI GENERATORS EXPORTING (BASE LOADING) POWER .............................. 65
3.7.9 EARTH SYSTEMS ..................................................................................................... 66
3.7.9.1 NEGATIVE EARTH ............................................................................................. 66
3.7.9.2 POSITIVE EARTH ............................................................................................... 66
3.7.9.3 FLOATING EARTH.............................................................................................. 66
4 DESCRIPTION OF CONTROLS ........................................................................ 67
4.1 CONTROL PUSH BUTTONS ............................................................................................ 68
4.2 VIEWING THE INSTRUMENT PAGES .............................................................................. 72
4.2.1 STATUS ..................................................................................................................... 73
4.2.1.1 ELECTRICAL TRIP ............................................................................................. 73
4.2.2 MAINS........................................................................................................................ 74
4.2.2.2 SYNCHROSCOPE OPERATION ......................................................................... 75
4.2.3 BUS ........................................................................................................................... 76
4.2.3.1 COMMISSIONING SCREENS ............................................................................. 77
4.2.4 EXPANSION .............................................................................................................. 78
4.2.5 ALARMS .................................................................................................................... 79
4.2.6 EVENT LOG ............................................................................................................... 80
4.2.7 SERIAL PORT ............................................................................................................ 81
4.2.7.1 RS232 SERIAL PORT ......................................................................................... 81
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4.2.7.2 RS485 SERIAL PORT ......................................................................................... 85
4.2.8 ABOUT....................................................................................................................... 86
4.2.8.1 MODULE INFORMATION.................................................................................... 86
4.2.8.2 ETHERNET ......................................................................................................... 87
4.2.8.3 DATA LOGGING ................................................................................................. 88
4.3 USER CONFIGURABLE INDICATORS ............................................................................ 89
5 OPERATION ...................................................................................................... 90
5.1 QUICKSTART GUIDE ....................................................................................................... 90
5.1.1 STARTING THE GENERATOR(S).............................................................................. 90
5.1.2 STOPPING THE GENERATOR(S) ............................................................................. 91
5.2 STOP/RESET MODE ........................................................................................................ 92
5.3 MANUAL MODE ............................................................................................................... 93
5.3.1 STARTING SEQUENCE............................................................................................. 93
5.3.2 LOADING GENERATOR BUS .................................................................................... 94
5.3.2.1 BUS MODE ......................................................................................................... 94
5.3.2.2 MAINS MODE ..................................................................................................... 94
5.3.3 UNLOADING GENERATOR BUS ............................................................................... 95
5.3.4 STOPPING SEQUENCE ............................................................................................ 95
5.4 TEST MODE ..................................................................................................................... 96
5.4.1 STARTING SEQUENCE............................................................................................. 96
5.4.2 LOADING GENERATOR BUS .................................................................................... 97
5.4.2.1 BUS MODE ......................................................................................................... 97
5.4.2.2 MAINS MODE ..................................................................................................... 97
5.4.3 UNLOADING GENERATOR BUS (FROM CONTINUOUS PARALLEL)....................... 98
5.4.4 UNLOADING GENERATOR BUS (FROM ISLAND MODE) ........................................ 98
5.4.5 STOPPING SEQUENCE ............................................................................................ 98
5.5 AUTOMATIC MODE ........................................................................................................ 99
5.5.1 WAITING IN AUTO MODE ......................................................................................... 99
5.5.2 STARTING SEQUENCE............................................................................................. 99
5.5.3 GENERATOR BUS AVAILABLE ............................................................................... 100
5.5.3.1 BUS MODE ....................................................................................................... 100
5.5.3.2 MAINS MODE ................................................................................................... 100
5.5.4 UNLOADING GENERATOR BUS ............................................................................. 101
5.5.5 STOPPING SEQUENCE .......................................................................................... 101
5.6 MULTIPLE MAINS OPERATION .................................................................................... 102
5.6.1 8660 PRIORITY ....................................................................................................... 102
5.6.2 DSE8660 MKII LOAD CT.......................................................................................... 103
5.7 SCHEDULER .................................................................................................................. 104
5.7.1 STOP/RESET MODE ............................................................................................... 104
5.7.2 MANUAL MODE ....................................................................................................... 104
5.7.3 TEST MODE ............................................................................................................ 105
5.7.4 AUTO MODE............................................................................................................ 105
5.8 MSC COMPATIBILITY MODE ........................................................................................ 106
5.9 SMS CONTROL .............................................................................................................. 107
5.10 DEAD BUS SYNCHRONISING (AUTO MODE) ........................................................... 108
5.10.1 BENEFIT OF SYSTEM ............................................................................................. 108
5.10.2 HARDWARE REQUIREMENTS ............................................................................... 108
5.10.3 OPERATION ............................................................................................................ 109
6 PROTECTIONS................................................................................................ 110
6.1 ALARMS ......................................................................................................................... 110
6.2 INDICATIONS ................................................................................................................. 111
6.3 WARNING ALARMS ....................................................................................................... 112
6.4 ELECTRICAL TRIP ALARMS ......................................................................................... 116
6.5 MAINS DECOUPLING ALARMS .................................................................................... 120
7 FRONT PANEL CONFIGURATION ................................................................. 121
7.1 MAIN CONFIGURATION EDTIOR .................................................................................. 122
7.1.1 ACESSING THE MAIN CONFIGURATION EDTIOR ................................................. 122
7.1.2 ENTERING PIN ........................................................................................................ 122
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7.1.3 EDITING A PARAMETER ......................................................................................... 123
7.1.4 EXITING THE MAIN CONFIGURATION EDITOR ..................................................... 123
7.1.5 ADJUSTABLE PARAMETERS ................................................................................. 124
7.2 ‘RUNNING’ CONFIGURATION EDITOR ......................................................................... 125
7.2.1 ACCESSING THE ‘RUNNING’ CONFIGURATION EDITOR ..................................... 125
7.2.2 ENTERING PIN ........................................................................................................ 125
7.2.3 EDITING A PARAMETER ......................................................................................... 125
7.2.4 EXITING THE ‘RUNNING’ CONFIGURATION EDITOR ............................................ 126
7.2.5 RUNNING EDITOR PARAMETERS ......................................................................... 126
8 COMMISSIONING............................................................................................ 127
8.1 BASIC CHECKS ............................................................................................................. 127
8.2 DSE 4 STEPS TO SUCCESSFUL SYNCHRONISING..................................................... 128
8.2.1 CONTROL................................................................................................................ 129
8.2.1.1 DETERMINING CONNECTIONS AND SETTINGS FOR GOVERNORS ............ 129
8.2.1.2 DETERMINING CONNECTIONS AND SETTINGS FOR AVRS ......................... 131
8.2.2 METERING .............................................................................................................. 133
8.2.2.1 CTS ON THE RIGHT PHASE ............................................................................ 133
8.2.2.2 CTS IN THE RIGHT DIRECTION....................................................................... 133
8.2.3 COMMUNICATIONS ................................................................................................ 134
8.2.4 SYNC CHECKS ....................................................................................................... 135
8.2.4.1 INCORRECTLY WIRED BREAKER ................................................................... 136
8.2.4.2 CORRECTLY WIRED BREAKER ...................................................................... 137
9 FAULT FINDING .............................................................................................. 138
9.1 STARTING ...................................................................................................................... 138
9.2 INSTRUMENTS .............................................................................................................. 139
9.3 LOADING ....................................................................................................................... 139
9.4 COMMUNICATIONS ....................................................................................................... 140
9.5 MISCELLANEOUS ......................................................................................................... 141
10 MAINTENANCE, SPARES, REPAIR AND SERVICING .............................. 142
10.1 PURCHASING ADDITIONAL CONNECTOR PLUGS FROM DSE ............................... 142
10.1.1 PACK OF PLUGS..................................................................................................... 142
10.1.2 INDIVIDUAL PLUGS ................................................................................................ 142
10.2 PURCHASING ADDITIONAL FIXING CLIPS FROM DSE ........................................... 142
10.3 PURCHASING ADDITIONAL SEALING GASKET FROM DSE ................................... 143
10.4 DSENET® EXPANSION MODULES............................................................................. 143
11 WARRANTY ................................................................................................. 144
12 DISPOSAL .................................................................................................... 144
12.1 WEEE (WASTE ELECTRICAL AND ELECTRONIC EQUIPMENT) ............................. 144
Introduction
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1 INTRODUCTION
This document details the installation and operation requirements of the DSE8660 MKII module and is part of the DSE
Genset® range of products.
The manual forms part of the product and should be kept for the entire life of the product. If the product is passed or supplied to another party, ensure that this document is passed to them for reference purposes. This is not a controlled document. DSE do not automatically inform on updates. Any future updates of this document are included on the DSE website at www.deepseaplc.com
The DSE86xx MKII series is designed to provide differing levels of functionality across a common platform. This allows the generator OEM greater flexibility in the choice of controller to use for a specific application.
The DSE8660 MKII module is designed to provide differing levels of functionality across a common platform. This allows the generator OEM greater flexibility in the choice of controller to use for a specific application.
Synchronsing and Load Sharing features are included within the controller, along with the necessary protections for such a system.
The user also has the facility to view the system operating parameters via the text LCD display. The DSE8660 MKII module has been designed to monitor the mains (utility) supply and automatically
start/stop one or more generator sets equipped with DSE8610 MKII controllers depending upon the status of the mains (utility) supply.
The powerful ARM microprocessor contained within the module allows for incorporation of a range of complex features:
Text based LCD display True RMS Voltage Current and Power monitoring USB, RS232, RS485 and Ethernet Communications Fully configurable inputs for use as alarms or a range of different functions. Synchronising and load sharing with load demand start/stop Integral PLC to help provide customisation where required Data Logging R.O.C.O.F. and vector shift protection for detection of mains failure when in parallel with the mains.
The DSE Configuration Suite PC Software allows alteration of selected operational sequences, timers, alarms and operational sequences. Additionally, the module’s integral front panel configuration editor allows adjustment of this information.
Access to critical operational sequences and timers for use by qualified engineers, can be protected by a security code. Module access can also be protected by PIN code. Selected parameters can be changed from the module’s front panel.
The module is housed in a robust plastic case suitable for panel mounting. Connections to the module are via locking plug and sockets.
Introduction
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1.1 CLARIFICATION OF NOTATION
Clarification of notation used within this publication.
NOTE:
Highlights an essential element of a procedure to ensure correctness.
CAUTION!
Indicates a procedure or practice, which, if not strictly observed, could result in damage or destruction of equipment.
WARNING!
Indicates a procedure or practice, which could result in injury to personnel or loss of life if not followed correctly.
1.2 GLOSSARY OF TERMS
Term
Description
DSE8000 MKII, DSE8xxx MKII
All modules in the DSE8xxx MKII range.
DSE8600 MKII, DSE86xx MKII
All modules in the DSE86xx MKII range.
DSE8660 MKII DSE8660 MKII module/controller DSE8x10 DSE8610, DSE8610 MKII, DSE8710 and DSE8810 module/controller DSE8x60 DSE8660, DSE8660 MKII, DSE8760 and DSE8860 module/controller DSE8x80 DSE8680 module/controller CAN Controller Area Network
Vehicle standard to allow digital devices to communicate to one another.
CDMA Code Division Multiple Access.
Cell phone access used in small number of areas including parts of the USA and Australia.
CT Current Transformer
An electrical device that takes a large AC current and scales it down by a fixed ratio to a smaller current.
BMS Building Management System
A digital/computer based control system for a building’s infrastructure.
GSM Global System for Mobile communications. Cell phone technology used in most of
the World.
HMI Human Machine Interface
A device that provides a control and visualisation interface between a human and a
process or machine. IDMT Inverse Definite Minimum Time IEEE Institute of Electrical and Electronics Engineers LED Light Emitting Diode MSC Multi-Set Communication PLC Programmable Logic Controller
A programmable digital device used to create logic for a specific purpose. R.O.C.O.F. Rate Of Change Of Frequency SCADA Supervisory Control And Data Acquisition
A system that operates with coded signals over communication channels to
provide control and monitoring of remote equipment SCR Selective Catalytic Reduction
A process that uses DEF with the aid of a catalyst to convert nitric oxide and
nitrogen dioxide into nitrogen and water to reduce engine exhaust emission. Continued over page…
Introduction
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Term
Description
SIM Subscriber Identity Module.
The small card supplied by the GSM/CDMA provider that is inserted into the cell
phone, GSM modem or DSEGateway device to give GSM/GPRS connection. SMS Short Message Service
The text messaging service of mobile/cell phones. SPN Suspect Parameter Number
A part of DTC that indicates what the failure is, e.g. oil pressure, coolant
temperature, turbo pressure etc.
Introduction
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1.3 BIBLIOGRAPHY
This document refers to, and is referred by the following DSE publications which are obtained from the DSE website: www.deepseaplc.com or by contacting DSE technical support: support@deepseaplc.com.
1.3.1 INSTALLATION INSTRUCTIONS
Installation instructions are supplied with the product in the box and are intended as a ‘quick start’ guide only.
DSE Part Description
053-032 DSE2548 LED Expansion Annunciator Installation Instructions 053-033 DSE2130 Input Expansion Installation Instructions 053-034 DSE2157 Output Expansion Installation Instructions 053-125 DSE2131 Ratio-metric Input Expansion Installation Instructions 053-126 DSE2133 RTD/Thermocouple Input Expansion Installation Instructions 053-134 DSE2152 Ratio-metric Output Expansion Installation Instructions 053-184 DSE8660 MKII Installation Instructions
1.3.2 MANUALS
Product manuals are obtained from the DSE website: www.deepseaplc.com or by contacting DSE technical support: support@deepseaplc.com.
DSE
Part Description
N/A DSEGencomm (MODBUS protocol for DSE controllers)
057-045
Guide to Synchronising and Load Sharing Part 1
(Usage of DSE Load Share Controllers in synchronisation / load sharing systems.) 057-046 Guide to Synchronising and Load Sharing Part 2 (Governor & AVR Interfacing) 057-047 Load Share System Design and Commissioning Guide 057-082 DSE2130 Input Expansion Operator Manual 057-083 DSE2157 Output Expansion Operator Manual 057-084 DSE2548 Annunciator Expansion Operator Manual 057-139 DSE2131 Ratio-metric Input Expansion Manual 057-140 DSE2133 RTD/Thermocouple Expansion Manual 057-141 DSE2152 Ratio-metric Output Expansion Manual 057-151 DSE Configuration Suite PC Software Installation & Operation Manual 057-175 PLC Programming Guide For DSE Controllers 057-220 Options for Communications with DSE Controllers 057-257 DSE8660 MKII Configuration Suite PC Software Manual
Introduction
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1.3.3 TRAINING GUIDES
Training guides are provided as ‘hand-out’ sheets on specific subjects during training sessions and contain specific information regarding to that subject.
DSE
Part Description
056-001 Four Steps To Synchronising 056-005 Using CTs With DSE Products 056-006 Introduction to Comms 056-010 Over Current Protection 056-011 MSC Link 056-013 Load Demand Scheme 056-021 Mains Decoupling 056-022 Breaker Control 056-024 GSM Modem 056-026 kW, kvar, kVA and pf. 056-030 Module PIN Codes 056-032 xx60 with no bus breaker 056-033 Synchronising Requirements 056-036 Expansion Modules 056-042 Bus mode or Mains mode 056-043 Sync Process 056-047 Out of Sync and Failed To Close 056-051 Sending DSEGencom Control Keys 056-053 Recommended Modems 056-069 Firmware Update 056-072 Dead Bus Synchronising 056-075 Adding Language Files 056-076 Reading DSEGencom Alarms 056-079 Reading DSEGencom Status 056-080 MODBUS 056-081 Screen Heaters 056-082 Override Gencomm PLC Example 056-083 Synchronising & Loadsharing 056-086 G59
1.3.4 THIRD PARTY DOCUMENTS
The following third party documents are also referred to:
Reference
Description
ISBN 1-55937-879-4
IEEE Std C37.2-1996 IEEE Standard Electrical Power System Device Function Numbers and Contact Designations. Institute of Electrical and
Electronics Engineers Inc ISBN 0-7506-1147-2 Diesel generator handbook. L.L.J. Mahon ISBN 0-9625949-3-8 On-Site Power Generation. EGSA Education Committee.
Specification
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2 SPECIFICATION
2.1 OPERATING TEMPERATURE
Module
Specification
DSE86xx MKII -30 ºC +70 ºC (-22 ºF +158 ºF ) Display Heater Variants -40 ºC +70 ºC (-40 ºF +158 ºF )
2.1.1 SCREEN HEATER OPERATION (WHEN FITTED)
Screen Heater Function
Specification
Turn On When Temperature Falls Below -10 ºC (+14 ºF) Turn Off When Temperature Rises Above -5 ºC (+23 ºF)
2.2 REQUIREMENTS FOR UL
Description
Specification
Screw Terminal Tightening Torque
4.5 lb-in (0.5 Nm)
Conductors
Terminals suitable for connection of conductor size 12 AWG to 26 AWG (0.5 mm² to 2.0 mm²). Conductor protection must be provided in accordance with NFPA 70, Article 240 Low voltage circuits (35 V or less) must be supplied from the engine starting battery or an isolated secondary circuit. The communication, sensor, and/or battery derived circuit conductors shall be separated and secured to maintain at least ¼” (6 mm) separation from the generator and mains connected circuit conductors unless all conductors are rated 600 V or greater.
Current Inputs
Must be connected through UL Listed or Recognized isolating current
transformers with the secondary rating of 5 A max. Communication Circuits Must be connected to communication circuits of UL Listed equipment Output Pilot Duty 0.5 A
Mounting
Suitable for use in type 1 Enclosure Type rating with surrounding air
temperature -22 ºF to +158 ºF (-30 ºC to +70 ºC)
Suitable for pollution degree 3 environments when voltage sensing inputs
do not exceed 300 V. When used to monitor voltages over
300 V device to be installed in an unventilated or filtered ventilation
enclosure to maintain a pollution degree 2 environment. Operating Temperature -22 ºF to +158 ºF (-30 ºC to +70 ºC) Storage Temperature -40 ºF to +176 ºF (-40 ºC to +80 ºC)
Specification
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2.3 TERMINAL SPECIFICATION
Description
Specification
Connection Type
Two part connector. Male part fitted to module Female part supplied in module packing case - Screw terminal, rising clamp, no internal spring.
Example showing cable entry and screw
terminals of a 10 way connector
Minimum Cable Size 0.5 mm² (AWG 24) Maximum Cable Size 2.5 mm² (AWG 12) Tightening Torque 0.5 Nm (4.5 lb-in) Wire Strip Length 7 mm (9/32”)
2.4 POWER SUPPLY REQUIREMENTS
Description
Specification
Minimum Supply Voltage 5 V continuous Cranking Dropouts
Able to survive 0 V for 100 ms providing the supply was at least
was greater than 5 V for 2 seconds before the dropout and
recovers to 5 V afterwards. Maximum Supply Voltage 35 V continuous (60 V protection) Reverse Polarity Protection -35 V continuous
Maximum Operating Current
530 mA at 12 V
280 mA at 24 V Maximum Standby Current
320 mA at 12 V
120 mA at 24 V Maximum Current When In Sleep Mode
140 mA at 12 V
75 mA at 24 V Typical Power (Controller On, Heater Off)
3.8 W to 4.1 W
Typical Power (Controller On, Heater On)
6.8 W to 7.1 W
2.4.1 MODULE SUPPLY INSTRUMENTATION DISPLAY
Description
Specification
Range 0 V to 70 V DC (Maximum continuous operating voltage of 35 V DC) Resolution 0.1 V Accuracy 1 % full scale (±0.35 V)
Specification
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2.5 VOLTAGE & FREQUENCY SENSING
Description
Specification
Measurement Type True RMS conversion Sample Rate 40 kHz Harmonics Up to 21st or better Input Impedance
300 k phase to neutral
Phase To Neutral
15 V (minimum required for sensing frequency) to 415 V AC
(absolute maximum)
Suitable for 345 V AC nominal
(±20 % for under/overvoltage detection)
Phase To Phase
25 V (minimum required for sensing frequency) to 720 V AC
(absolute maximum)
Suitable for 600 V AC nominal
(±20 % for under/overvoltage detection) Common Mode Offset From Earth 100 V AC (max)
Resolution
1 V AC phase to neutral
2 V AC phase to phase Accuracy
±1 % of full scale phase to neutral
±2 % of full scale phase to phase Minimum Frequency 3.5 Hz Maximum Frequency 75.0 Hz Frequency Resolution 0.1 Hz Frequency Accuracy ±0.05 Hz
2.6 CURRENT SENSING
Description
Specification
Measurement Type True RMS conversion Sample Rate 40 kHz Harmonics Up to 21st or better Nominal CT Secondary Rating 1 A and 5 A Maximum Continuous Current 5 A Overload Measurement 15 A
Absolute Maximum Overload
50 A for 0.2 second
30 A for 5 second Burden
0.5 VA (0.02 current shunts)
Common Mode Offset
70 V peak plant ground to CT common terminal under fault
condition Resolution 25 mA Accuracy ±1 % of Nominal (excluding CT error)
Specification
Page 15 of 146 057-259 ISSUE: 1
2.6.1 VA RATING OF THE CTS
NOTE: Details for 4 mm² cables are shown for reference only. The connectors on the DSE
modules are only suitable for cables up to 2.5 mm².
The VA burden of the module on the CTs is 0.5 VA. However depending upon the type and length of cabling between the CTs and the module, CTs with a greater VA rating than the module are required.
The distance between the CTs and the
measuring module should be estimated and cross-referenced against the chart opposite to find the VA burden of the cable itself.
If the CTs are fitted within the alternator top box, the star point (common) of the CTs should be connected to system ground (earth) as close as possible to the CTs. This minimises the length of cable used to connect the CTs to the DSE module.
Example:
If 1.5 mm² cable is used and the distance from the CT to the measuring module is 20 m, then the burden of the cable alone is approximately 15 VA. As the burden of the DSE controller is .5 VA, then a CT with a rating of at least 15 VA + 0.5 VA = 15.5 VA must
be used. 0.5 VA, then a CT with a rating of at least 15 VA + 0.5 VA = 15.5 VA must be used. If 2.5 mm² cables are used over the same distance of 20 m, then the burden of the cable on the CT is approximately 7 VA. CT’s required in this instance is at least 7.5 VA (7 + 0.5).
Specification
057-259 ISSUE: 1 Page 16 of 146
2.6.2 CT POLARITY
NOTE: Take care to ensure correct polarity of the CT primary as shown above. If in doubt,
check with the CT supplier.
Take care to ensure the correct polarity of the CTs. Incorrect CT orientation leads to negative kW readings when the set is supplying power. Take note that paper stick-on labels on CTs that show the orientation are often incorrectly placed on the CT. It is more reliable to use the labelling in the case moulding as an indicator to orientation (if available).
To test orientation, run the generator in island mode (not in parallel with any other supply) and load the generator to around 10 % of the set rating. Ensure the DSE module shows positive kW for all three individual phase readings.
To Generator
To Load
Polarity of CT Primary
2.6.3 CT PHASING
Take particular care that the CTs are connected to the correct phases. For instance, ensure that the CT on phase 1 is connected to the terminal on the DSE module intended for connection to the CT for phase 1.
Additionally ensure that the voltage sensing for phase 1 is actually connected to generator phase 1. Incorrect connection of the phases as described above results in incorrect power factor (pf) measurements, which in turn results in incorrect kW measurements.
One way to check for this is to make use of a single-phase load. Place the load on each phase in turn, run the generator and ensure the kW value appears in the correct phase. For instance if the load is connected to phase 3, ensure the kW figure appears in phase 3 display and not in the display for phase 1 or 2.
2.6.4 CT CLASS
Ensure the correct CT type is chosen. For instance if the DSE module is providing over current protection, ensure the CT is capable of measuring the overload level required to protect against, and at the accuracy level required.
For instance, this may mean fitting a protection class CT (P15 type) to maintain high accuracy while the CT is measuring overload currents.
Conversely, if the DSE module is using the CT for instrumentation only (current protection is disabled or not fitted to the controller), then measurement class CTs can be used. Again, bear in mind the accuracy required. The DSE module is accurate to better than 1% of the full-scale current reading. To maintain this accuracy, fit a Class 0.5 or Class 1 CT.
Check with the CT manufacturer for further advice on selecting CTs.
Labelled as p1,
k
or K
Labelled as p2, l or L
Specification
Page 17 of 146 057-259 ISSUE: 1
2.7 INPUTS
2.7.1 DIGITAL INPUTS
Description
Specification
Number
12 configurable digital inputs
(16 when Analogue Inputs are configured as digital inputs) Arrangement Contact between terminal and ground Low Level Threshold 2.1 V minimum High Level Threshold 6.6 V maximum Maximum Input Voltage +50 V DC with respect to plant supply negative Minimum Input Voltage -24 V DC with respect to plant supply negative Contact Wetting Current 7 mA typical Open Circuit Voltage 12 V typical
2.8 OUTPUTS
2.8.1 CONFIGURABLE VOLT-FREE RELAY OUTPUTS C & D
Description
Specification
Type
Normally used for load switching control Fully configurable volt-free relays. Output C normally closed and Output D normal open.
Rating 8 A resistive at 250 V AC
2.8.2 CONFIGURABLE DC OUTPUTS E, F, G, H, I & J
Description
Specification
Type Fully configurable, supplied from DC supply terminal 2. Rating 2 A resistive at module supply.
Specification
057-259 ISSUE: 1 Page 18 of 146
2.9 COMMUNICATION PORTS
NOTE: All communication ports can be used at the same time.
Description
Specification
USB Slave Port
Type B USB 2.0 For connection to PC running DSE Configuration Suite Max distance 6 m (20 feet)
USB Host Port
Type A USB 2.0 Capability to add a maximum of 16 GB USB storage device for data recording only
RS232 Serial Port
Non – isolated Max Baud rate 115 k baud subject to configuration TX, RX, RTS, CTS, DSR, DTR, DCD Male 9 way D type connector Max distance 15 m (50 feet)
2 x RS485 Serial Ports
Isolated Data connection 2 wire + common Half Duplex Data direction control for Transmit (by s/w protocol) Max Baud Rate 115 k baud subject to configuration External termination required (120 ) Max common mode offset 70 V (on board protection transorb) Max distance 1.2 km (¾ mile)
Ethernet Auto detecting 10/100 Mbit Ethernet port.
MSC (Multi Set Communication) and CAN Port
NOTE: For additional length, the DSE124 CAN & MSC Extender is available. For more information, refer to DSE Publication: 057-116 DSE124 Operator Manual
Standard implementation of ‘Slow mode’, up to 250K bits/s Data connection 2 wire + common Isolated External termination required (120 ) Max common mode offset 70 V (on board protection transorb) Max distance 250 M using Belden 9841 Cable or equivalent
DSENet® (Expansion Comms) Port
Non-isolated Data connection 2 wire + common Half Duplex Data direction control for Transmit (by s/w protocol) Baud Rate of 115 k baud Internal termination fitted (120 ) Max common mode offset ±5 V Max distance 1.2 km (¾ mile)
Specification
Page 19 of 146 057-259 ISSUE: 1
2.10 COMMUNICATION PORT USAGE
2.10.1 USB SLAVE PORT (PC CONFIGURATION)
NOTE: DSE stock 2 m (6.5 feet) USB type A to type B cable, DSE Part Number: 016-125.
Alternatively they are purchased from any PC or IT store.
NOTE: The DC supply must be connected to the module for configuration by PC.
NOTE: For further details of module configuration, refer to DSE Publication: 057-257
DSE8660 MKII Configuration Suite PC Software Manual.
The USB port is provided to give a simple means of connection between a PC and the controller. Using the DSE Configuration Suite Software, the operator is then able to control the module, starting or stopping the engine, selecting operating modes, etc.
Additionally, the various operating parameters (such as coolant temperature, oil pressure, etc.) of the engine are available to be viewed or changed.
To connect a module to a PC by USB, the following items are required:
DSE86xx MKII Controller
DSE Configuration Suite PC Software (Supplied on configuration suite software CD or available from www.deepseaplc.com).
2.10.1.1 USB HOST PORT (USB STORAGE DEVICE CONNECTION)
USB Type A connection for an of external USB storage device of maximum 16 GB for instrumentation data logging.
Specification
057-259 ISSUE: 1 Page 20 of 146
2.10.2 RS232 PORT
NOTE: For direct connection an RS232 null modem (crossover) cable is required. This is
rated to a maximum cable length of 15 m.
NOTE: For a single module to PC connection and distances up to 6 m (20 feet) the USB connection method is more suitable and provides for a lower cost alternative to RS485 (which is more suited to longer distance connections).
The RS232 port on the controller supports the MODBUS RTU protocol and is for connection to a single MODBUS master device only.
The MODBUS register table for the controller is available upon request from the DSE Technical Support Department.
RS232 is for short distance communication (max 15m) and is typically used to connect the controller to a telephone or GSM modem for more remote communications.
The various operating parameters (such as coolant temperature, oil pressure, etc.) of the remote engine are viewed or changed.
Many PCs are not fitted with an internal RS232 serial port. DSE DOES NOT recommend the use of USB to RS232 convertors but can recommend PC add-ons to provide the computer with an RS232 port.
2.10.2.1 RECOMMENDED EXTERNAL MODEMS
NOTE: For GSM modems a SIM card is required, supplied by the GSM network provider: For SMS only, a ‘normal’ voice SIM card is required. This enables the controller to send SMS
messages to designated mobile phones upon status and alarm conditions. For a data connection to a PC running DSE Configuration Suite Software, a ‘special’ CSD
(Circuit Switched Data) SIM card is required that enables the modem to answer an incoming data call. Many ‘pay as you go’ services do not provide a CSD (Circuit Switched Data) SIM card.
Multitech Global Modem – MultiModem ZBA (PSTN)
Sierra Fastrak Xtend GSM modem kit (PSU, Antenna and modem)*
Specification
Page 21 of 146 057-259 ISSUE: 1
2.10.2.2 RECOMMENDED PC RS232 SERIAL PORT ADD-ONS
NOTE: DSE have no business tie to Brainboxes. Over many years, our own engineers have used these products and are happy to recommend them.
NOTE: For further details of setting up the devices below, refer to the manufacture whose details are below.
Remember to check these parts are suitable for your PC. Consult your PC supplier for further advice.
Brainboxes PM143 PCMCIA RS232 card (for laptop PCs)
Brainboxes VX-001 Express Card RS232 (for laptops and nettops PCs)
Brainboxes UC246 PCI RS232 card (for desktop PCs)
Brainboxes PX-246 PCI Express 1 Port RS232 1 x 9 Pin (for desktop PCs)
Supplier:
Brainboxes
Tel: +44 (0)151 220 2500 Web: http://www.brainboxes.com Email: Sales: sales@brainboxes.com
Specification
057-259 ISSUE: 1 Page 22 of 146
2.10.3 RS485 PORT
NOTE: For a single module to PC connection and distances up to 6 m (20 feet) the USB connection method is more suitable and provides for a lower cost alternative to RS485 (which is more suited to longer distance connections).
The RS485 port on the controller supports the MODBUS RTU protocol and is for connection to a single MODBUS master device only.
The DSE MODBUS register table for the controller is available upon request from the DSE Technical Support Department.
RS485 is used for point-to-point cable connection of more than one device (maximum 32 devices) and allows for connection to PCs, PLCs and Building Management Systems (to name just a few devices).
One advantage of the RS485 interface is the large distance specification (1.2 km when using Belden 9841 (or equivalent) cable. This allows for a large distance between the module and a PC running the DSE Configuration Suite software. The operator is then able to control the module, starting or stopping the engine, selecting operating modes, etc.
The various operating parameters (such as coolant temperature, oil pressure, etc.) of the remote engine are viewed or changed.
Many PCs are not fitted with an internal RS485 serial port. DSE DOES NOT recommend the use of USB to RS485 convertors but can recommend PC add-ons to provide the computer with an RS485port.
2.10.3.1 CABLE SPECIFICATION
NOTE: DSE recommend Belden 9841 (or equivalent) cable for RS485 communication. This is rated to a maximum cable length of 1.2 km. DSE Stock Belden 9841 cable, DSE Part Number: 016-030.
Description
Specification
Cable Type Two core screened and shielded twisted pair Cable Characteristics
120 impedance Low capacitance
Recommended Cable
Belden 9841 Belden 9271
Maximum Cable Length
1200 m (¾ mile) when using Belden 9841 or direct equivalent. 600 m (656 yards) when using Belden 9271 or direct equivalent.
RS485 Topology “Daisy Chain” Bus with no stubs (spurs) RS485 Termination
120 . Not fitted internally to module. Must be fitted externally to the ‘first’ and ‘last’ device on the RS485 link.
Specification
Page 23 of 146 057-259 ISSUE: 1
2.10.3.2 RECOMMENDED PC RS485 SERIAL PORT ADD-ONS
NOTE: DSE have no business tie to Brainboxes. Over many years, our own engineers have used these products and are happy to recommend them.
NOTE: For further details of setting up the devices below, refer to the manufacture whose details are below.
Remember to check these parts are suitable for your PC. Consult your PC supplier for further advice.
Brainboxes PM154 PCMCIA RS485 card (for laptops PCs) Set to ‘Half Duplex, Autogating” with ‘CTS True’ set to ‘enabled’
Brainboxes VX-023 ExpressCard 1 Port RS422/485 (for laptops and nettop PCs)
Brainboxes UC320 PCI Velocity RS485 card (for desktop PCs) Set to ‘Half Duplex, Autogating” with ‘CTS True’ set to ‘enabled’
Brainboxes PX-324 PCI Express 1 Port RS422/485 (for desktop PCs)
Supplier: Brainboxes
Tel: +44 (0)151 220 2500 Web: http://www.brainboxes.com Email: Sales: sales@brainboxes.com
Specification
057-259 ISSUE: 1 Page 24 of 146
2.10.4 ETHERNET PORT
The Ethernet port on the controller supports the Modbus TCP protocol and is for connection for up to five Modbus master devices.
NOTE: For further details of module configuration, refer to DSE Publication: 057-238
DSE8610 MKII Configuration Suite PC Software Manual.
The DSE MODBUS register table for the controller is available upon request from the DSE Technical Support Department.
Ethernet is used for point-to-point cable connection of more than one device and allows for connection to PCs, PLCs and Building Management Systems (to name just a few devices).
One advantage of the Ethernet interface is the ability to interface into an existing LAN (Local Area Network) connection for remote connection via an internet connection. This allows for a large distance between the module and a PC running the DSE Configuration Suite software. The operator is then able to control the module, starting or stopping the engine, selecting operating modes, etc.
The various operating parameters (such as coolant temperature, oil pressure, etc.) of the remote engine are viewed or changed.
NOTE: For a single module to PC connection and distances up to 6 m (20 feet) the USB connection method is more suitable and provides for a lower cost alternative to Ethernet (which is more suited to longer distance connections).
NOTE: DSE stock 2 m (6.5 feet) Ethernet Cable, DSE Part Number: 016-137. Alternatively they can be purchased from any PC or IT store.
Specification
Page 25 of 146 057-259 ISSUE: 1
2.10.4.1 DIRECT PC CONNECTION Requirements
Ethernet cable (see below)
PC with Ethernet port
Ethernet Cable Wiring Detail
NOTE: DSE stock 2 m (6.5 feet) Ethernet Cable, DSE Part Number: 016-137. Alternatively they can be purchased from any PC or IT store.
Pin Connection 1
(T568A)
Connection 2 (T568A)
1
white/green stripe
white/green stripe
2
green solid
green solid
3
white/orange stripe
white/orange stripe
4
blue solid
blue solid
5
white/blue stripe
white/blue stripe
6
orange solid
orange solid
7
white/brown stripe
white/brown stripe
8
brown solid
brown solid
Network Cable
Specification
057-259 ISSUE: 1 Page 26 of 146
2.10.4.2 CONNECTION TO BASIC ETHERNET Requirements
Ethernet cable (see below)
Working Ethernet (company or home network)
PC with Ethernet port
Ethernet Cable Wiring Detail
NOTE: DSE stock 2 m (6.5 feet) Ethernet Cable, DSE Part Number: 016-137. Alternatively they can be purchased from any PC or IT store.
Pin Connection 1 (T568A)
Connection 2 (T568A)
1
white/green stripe
white/green stripe
2
green solid
green solid
3
white/orange stripe
white/orange stripe
4
blue solid
blue solid
5
white/blue stripe
white/blue stripe
6
orange solid
orange solid
7
white/brown stripe
white/brown stripe
8
brown solid
brown solid
Ethernet Router or ADSL Router
Ethernet Cable
Specification
Page 27 of 146 057-259 ISSUE: 1
2.10.4.3 CONNECTION TO COMPANY INFRASTRUCTURE ETHERNET Requirements
DSE module with the ability to connect to Ethernet
Ethernet cable (see below)
Working Ethernet (company or home network)
PC with Ethernet port
Ethernet Cable Wiring Detail
NOTE: DSE stock 2 m (6.5 feet) Ethernet Cable, DSE Part Number: 016-137. Alternatively they can be purchased from any PC or IT store.
Pin Connection 1 (T568A)
Connection 2 (T568A)
1
white/green stripe
white/green stripe
2
green solid
green solid
3
white/orange stripe
white/orange stripe
4
blue solid
blue solid
5
white/blue stripe
white/blue stripe
6
orange solid
orange solid
7
white/brown stripe
white/brown stripe
8
brown solid
brown solid
PC Network
Wall
Connection
Sockets
Ethernet Router or ADSL Router
Ethernet
Cable
For the advanced Engineer, this cable has both ends terminated as
T568A or T568B.
Specification
057-259 ISSUE: 1 Page 28 of 146
2.10.4.4 CONNECTION TO THE INTERNET Requirements
Ethernet cable (see below)
Working Ethernet (company or home network)
Working Internet connection (ADSL or DSL recommended)
Ethernet Cable Wiring Detail
NOTE: DSE stock 2 m (6.5 feet) Ethernet Cable, DSE Part Number: 016-137. Alternatively
they can be purchased from any PC or IT store.
Pin Connection 1 (T568A)
Connection 2 (T568A)
1
white/green stripe
white/green stripe
2
green solid
green solid
3
white/orange stripe
white/orange stripe
4
blue solid
blue solid
5
white/blue stripe
white/blue stripe
6
orange solid
orange solid
7
white/brown stripe
white/brown stripe
8
brown solid
brown solid
DSL or ADSL
Router
Optional ‘Local’
Site PC
INTERNET
PC Remote From
Generator Site
The DSL/ADSL
router routes
external network
traffic
Ethernet
Cable
DSL or ADSL
Router
Specification
Page 29 of 146 057-259 ISSUE: 1
2.10.4.5 FIREWALL CONFIGURATION FOR INTERNET ACCESS
NOTE: For further details of module configuration, refer to DSE Publication: 057-257
DSE8660 MKII Configuration Suite PC Software Manual.
As modem/routers differ enormously in their configuration, it is not possible for DSE to give a complete guide to their use with the module. However it is possible to give a description of the requirements in generic terms. For details of how to achieve the connection to your modem/router you are referred to the supplier of your modem/router equipment.
The module makes its data available over Modbus TCP and as such communicates over the Ethernet using a Port configured via the DSE Configuration Suite software.
You must configure your modem/router to allow inbound traffic on this port. For more information you are referred to your WAN interface device (modem/router) manufacturer.
It is also important to note that if the port assigned (setting from software “Modbus Port Number”) is already in use on the LAN, the module cannot be used and another port must be used.
Outgoing Firewall Rule
As the module makes its user interface available to standard web browsers, all communication uses the chosen port. It is usual for a firewall to make the same port outgoing open for communication.
Incoming Traffic (Virtual Server)
Network Address and Port Translation (NAPT) allows a single device, such as the modem/router gateway, to act as an agent between the Internet (or "public external network") and a local (or "internal private") network. This means that only a single, unique IP address is required to represent an entire group of computers.
For our application, this means that the WAN IP address of the modem/router is the IP address we need to access the site from an external (internet) location.
When the requests reach the modem/router, we want this passed to a ‘virtual server’ for handling, in our case this is the module.
Result: Traffic arriving from the WAN (internet) on port xxx is automatically sent to IP address set within the configuration software on the LAN for handling.
Specification
057-259 ISSUE: 1 Page 30 of 146
2.10.5 MSC (MULTI-SET COMMUNICATIONS) LINK
NOTE: For further details of module configuration, refer to DSE Publication: 057-257
DSE8660 MKII Configuration Suite PC Software Manual.
NOTE: A termination resistor MUST be fitted to the first and last unit on the MSC link. For connection details, refer to section entitled Typical Arrangement of MSC Link elsewhere in this document.
NOTE: DSE recommend Belden 9841 (or equivalent) cable for MSC communication. This is rated to a maximum cable length of 250 m. DSE Stock Belden 9841 cable, DSE Part Number: 016-030.
NOTE: By default the MSC link of the DSE8xxx modules are not compatible with the DSE55xx/DSE75xx modules. For details on enabling compatibility, refer to section entitled MSC Compatibility elsewhere in this document.
The MSC link is the interconnection cable between all DSE synchronising controllers and must not be connected to any device other than DSE equipment designed for connection to the MSC link.
Description
Specification
Cable Type Two core screened and shielded twisted pair Cable Characteristics
120 Low capacitance
Recommended Cable
Belden 9841 Belden 9271
Maximum Cable Length
NOTE: For additional length, the DSE124 CAN & MSC Extender is available. For more information, refer to DSE Publication: 057-116 DSE124 Operator Manual
250 m (¾ mile) when using Belden 9841 or direct equivalent. 125 m (656 yards) when using Belden 9271 or direct equivalent.
MSC Topology “Daisy Chain” Bus with no stubs (spurs) MSC Termination
120 . Must be fitted externally to the first and last module.
Maximum DSE8xxx and DSE8xxx MKII Modules
NOTE: If any number of DSE8x60 are on the MSC link, a maximum of 2x DSE8x80 can be used. For each DSE8x80 used, the number of available DSE8x60s to be used reduces.
Total 40 devices made up of DSE8x10 (up to 32), DSE8x60 (up to 16) and DSE8x80 (up to 16)
This gives the possibility of:
32 generators (DSE8x10) and 8 synchronising transfers (DSE8x60)
32 generators (DSE8x10) and 8 generator bus couplers (DSE8x80)
24 generators (DSE8x10) and 16 synchronising transfers (DSE8x60)
24 generators (DSE8x10) and 16 generator bus couplers (DSE8x80)
32 generators (DSE8x10), 14 synchronising transfers (DSE8x60)
and 2 generator bus couplers (DSE8x80)
Specification
Page 31 of 146 057-259 ISSUE: 1
2.10.7 CAN PORT
NOTE: At the time of writing this document the CAN Port is not available. The CAN Port functionality is to be made available in a future update. Contact DSE technical support for further information, support@deepseaplc.com.
2.10.8 DSENET® (EXPANSION MODULES)
NOTE: For further details of module configuration, refer to DSE Publication: 057-257 DSE8660 MKII Configuration Suite PC Software Manual.
NOTE: As a termination resistor is internally fitted to the controller, the controller must be the ‘first’ unit on the DSENet® link. A termination resistor MUST be fitted to the ‘last’ unit on the DSENet® link. For connection details, refer to section entitled Typical Arrangement of
DSENet® elsewhere in this document.
NOTE: DSE recommend Belden 9841 (or equivalent) cable for DSENet
®
communication. This is rated to a maximum cable length of 1.2 km. DSE Stock Belden 9841 cable, DSE Part Number: 016-030.
DSENet
®
is the interconnection cable between the host controller and the expansion module(s) and must not be connected to any device other than DSE equipment designed for connection to the DSENet
®
Description
Specification
Cable Type Two core screened and shielded twisted pair Cable Characteristics
120 Low capacitance
Recommended Cable
Belden 9841 Belden 9271
Maximum Cable Length
1200 m (¾ mile) when using Belden 9841 or direct equivalent. 600 m (656 yards) when using Belden 9271 or direct equivalent.
DSENet® Topology “Daisy Chain” Bus with no stubs (spurs) DSENet® Termination
120 . Fitted internally to host controller. Must be fitted externally to the ‘last’ expansion module.
Maximum Expansion Modules
Total 20 devices made up of DSE2130 (up to 4), DSE2131 (up to 4), DSE2133 (up to 4), DSE2152 (up to 4), DSE2157 (up to 10), DSE2548 (up to 10)
This gives the possibility of : Maximum 32 additional 0-10 V or 4-20 mA outputs (DSE2152) Maximum 80 additional relay outputs (DSE2157) Maximum 80 additional LED indicators Maximum 24 additional RTD or thermocouple inputs (DSE2133). Maximum 32 additional inputs (Can be configured as either digital, or resistive when using DSE2130) Maximum 40 additional flexible inputs (All can be configured as either digital, resistive, 0-10 V or 4-20 mA when using DSE2131)
Specification
057-259 ISSUE: 1 Page 32 of 146
2.11 SOUNDER
The module features an internal sounder to draw attention to warning, electrical trip and shutdown alarms.
Description
Specification
Sounder Level 64 db at 1 m
2.11.1 ADDING AN EXTERNAL SOUNDER
Should an external alarm or indicator be required, this can be achieved by using the DSE Configuration Suite PC software to configure an auxiliary output for Audible Alarm, and by configuring an auxiliary input for Alarm Mute (if required).
The audible alarm output activates and de-activates at the same time as the module’s internal sounder. The Alarm mute input and internal Lamp Test / Alarm Mute button activate ‘in parallel’
with each other. Either signal mutes both the internal sounder and audible alarm output. Example of configuration to achieve external sounder with external alarm mute button:
2.12 ACCUMULATED INSTRUMENTATION
NOTE: When an accumulated instrumentation value exceeds the maximum number as
listed below, the value is reset and begins counting from zero again.
Accumulated instrumentation are set/reset using the DSE Configuration Suite PC software. Depending upon module configuration, this may have been PIN number locked by the panel supplier.
Specification
Page 33 of 146 057-259 ISSUE: 1
2.13 DIMENSIONS AND MOUNTING
2.13.1 DIMENSIONS
245 mm x 184 mm x 51 mm (9.6 ” x 7.2 ” x 2.0 ”)
2.13.2 PANEL CUTOUT
220 mm x 159 mm (8.7” x 6.3”)
2.13.3 WEIGHT
0.98 kg (2.16 lb)
Specification
057-259 ISSUE: 1 Page 34 of 146
2.13.4 FIXING CLIPS
NOTE: In conditions of excessive vibration, mount the module on suitable anti-vibration
mountings.
The module is held into the panel fascia using the supplied fixing clips. Withdraw the fixing clip screw (turn anticlockwise) until only the pointed end is protruding from the clip.
Insert the three ‘prongs’ of the fixing clip into the slots in the side of the module case. Pull the fixing clip backwards (towards the back of the module) ensuring all three prongs of the clip are inside their allotted slots. Turn the fixing clip screws clockwise until they make contact with the panel fascia. Turn the screw a quarter of a turn to secure the module into the panel fascia. Care must be taken not to over tighten the fixing clip screws.
Fixing clip fitted to module
Fixing clip
Specification
Page 35 of 146 057-259 ISSUE: 1
2.13.5 CABLE TIE FIXING POINTS
Cable tie fixing points are included on the rear of the module’s case to aid wiring. This additionally provides strain relief to the cable loom by removing the weight of the loom from the screw connectors, reducing the chance of future connection failures.
Care must be taken not to over tighten the cable tie (for instance with cable tie tools) to prevent the risk of damage to the module case.
Cable Tie Fixing Point With Cable And Tie In Place
2.13.6 SILICON SEALING GASKET
NOTE: For purchasing a silicon gasket from DSE, see the section entitled Maintenance,
Spares, Repair and Servicing elsewhere in this document.
The silicon gasket provides improved sealing between module and the panel fascia. The gasket is fitted to the module before installation into the panel fascia. Take care to ensure the gasket is correctly fitted to the module to maintain the integrity of the seal.
Gasket fitted to module
Sealing gasket
Specification
057-259 ISSUE: 1 Page 36 of 146
2.14 APPLICABLE STANDARDS
Standard
Description
BS 4884-1 This document conforms to BS4884-1 1992 Specification for presentation of
essential information. BS 4884-2 This document conforms to BS4884-2 1993 Guide to content BS 4884-3 This document conforms to BS4884-3 1993 Guide to presentation BS EN 60068-2-1 (Minimum temperature)
-30 °C (-22 °F)
BS EN 60068-2-2 (Maximum temperature)
+70 °C (158 °F) BS EN 60950 Safety of information technology equipment, including electrical business
equipment BS EN 61000-6-2 EMC Generic Immunity Standard (Industrial) BS EN 61000-6-4 EMC Generic Emission Standard (Industrial) BS EN 60529 (Degrees of protection provided by enclosures)
IP65 (front of module when installed into the control panel with the optional
sealing gasket)
IP42 (front of module when installed into the control panel WITHOUT being
sealed to the panel) UL508 NEMA rating (Approximate)
12 (Front of module when installed into the control panel with the optional
sealing gasket).
2 (Front of module when installed into the control panel WITHOUT being
sealed to the panel) IEEE C37.2 (Standard Electrical Power System Device Function Numbers and Contact Designations)
Under the scope of IEEE 37.2, function numbers can also be used to
represent functions in microprocessor devices and software programs.
The controller is device number 11L-8000 (Multifunction device protecting
Line (generator) –module).
As the module is configurable by the generator OEM, the functions covered
by the module vary. Depending on module configuration, the device
numbers included within the module could be:
2 – Time delay starting or closing relay
3 – Checking or interlocking relay
5 – Stopping device
6 – Starting circuit breaker
8 – Control power disconnecting device
10 – Unit sequence switch
11 – Multifunction device
15 – Speed or frequency matching device.
25 – Synchronising or synchronism check relay
26 – Apparatus thermal device
27AC – AC undervoltage relay
27DC – DC undervoltage relay
29 – Isolating contactor or switch
30 – Annunciator relay
37 – Undercurrent or underpower relay (USING INTERNAL PLC EDITOR)
41 – Field circuit breaker
42 – Running circuit breaker
44 – Unit sequence relay
Continued over the page...
Specification
Page 37 of 146 057-259 ISSUE: 1
Standard
Description
IEEE C37.2 (Standard Electrical Power System Device Function Numbers and Contact Designations)
Continued… 46 – Reverse-phase or phase-balance current relay
48 – Incomplete sequence relay 50 – Instantaneous overcurrent relay 51 – AC time overcurrent relay 52 – AC circuit breaker 55 – Power factor relay (USING INTERNAL PLC EDITOR) 59AC – AC overvoltage relay 59DC – DC overvoltage relay 62 – Time delay stopping or opening relay 71 – Level switch 74 – Alarm relay 78 – Phase-angle measuring relay 79 – Reclosing relay (USING INTERNAL PLC EDITOR) 81 – Frequency relay 83 – Automatic selective control or transfer relay 86 – Lockout relay
In line with our policy of continual development, Deep Sea Electronics, reserve the right to change specification without notice.
Specification
057-259 ISSUE: 1 Page 38 of 146
2.14.1 ENCLOSURE CLASSIFICATIONS
2.14.1.1 IP CLASSIFICATIONS
The modules specification under BS EN 60529 Degrees of protection provided by enclosures
IP65
(Front of module when module is installed into the control panel with the optional sealing gasket).
IP42
(front of module when module is installed into the control panel WITHOUT being sealed to the panel)
First Digit
Second Digit
Protection against contact and ingress of solid objects Protection against ingress of water 0 No protection 0 No protection 1 Protected against ingress solid objects with a diameter
of more than 50 mm. No protection against deliberate access, e.g. with a hand, but large surfaces of the body are prevented from approach.
1 Protection against dripping water falling vertically. No harmful effect
must be produced (vertically falling drops).
2 Protected against penetration by solid objects with a
diameter of more than 12 mm. Fingers or similar objects prevented from approach.
2 Protection against dripping water falling vertically. There must be no
harmful effect when the equipment (enclosure) is tilted at an angle up to 15° from its normal position (drops falling a t an angle).
3 Protected against ingress of solid objects with a
diameter of more than 2.5 mm. Tools, wires etc. with a thickness of more than 2.5 mm are prevented from approach.
3 Protection against water falling at any angle up to 60° from the
vertical. There must be no harmful effect (spray water).
4 Protected against ingress of solid objects with a
diameter of more than 1 mm. Tools, wires etc. with a thickness of more than 1 mm are prevented from approach.
4 Protection against water splashed against the equipment
(enclosure) from any direction. There must be no harmful effect (splashing water).
5 Protected against harmful dust deposits. Ingress of
dust is not totally prevented but the dust must not enter in sufficient quantity to interface with satisfactory operation of the equipment. Complete protection against contact.
5 Protection against water projected from a nozzle against the
equipment (enclosure) from any direction. There must be no harmful effect (water jet).
6 Protection against ingress of dust (dust tight).
Complete protection against contact.
6 Protection against heavy seas or powerful water jets. Water must
not enter the equipment (enclosure) in harmful quantities (splashing over).
2.14.1.2 NEMA CLASSIFICATIONS
NOTE: There is no direct equivalence between IP / NEMA ratings. IP figures shown are
approximate only.
12
(Front of module when module is installed into the control panel with the optional sealing gasket).
2
(Front of module when module is installed into the control panel WITHOUT being sealed to the panel)
1
IP30
Provides a degree of protection against contact with the enclosure equipment and against a limited amount of falling dirt.
2
IP31
Provides a degree of protection against limited amounts of falling water and dirt.
3
IP64
Provides a degree of protection against windblown dust, rain and sleet; undamaged by the formation of ice on the enclosure.
3R
IP32
Provides a degree of protection against rain and sleet:; undamaged by the formation of ice on the enclosure.
4 (X)
IP66
Provides a degree of protection against splashing water, windblown dust and rain, hose directed water; undamaged by the formation of ice on the enclosure. (Resist corrosion).
12/12K
IP65
Provides a degree of protection against dust, falling dirt and dripping non corrosive liquids.
13
IP65
Provides a degree of protection against dust and spraying of water, oil and non corrosive coolants.
Installation
Page 39 of 146 057-259 ISSUE: 1
3 INSTALLATION
The module is designed to be mounted on the panel fascia. For dimension and mounting details, see the section entitled Dimension and Mounting elsewhere in this document.
3.1 USER CONNECTIONS
NOTE: Availability of some terminals depends upon module version. Full details are given
in the section entitled Terminal Description elsewhere in this manual.
To aid user connection, icons are used on the rear of the module to help identify terminal functions. An example of this is shown below.
Terminals 1 to 14
Terminals 52 to 58
USB Host
Terminals 48 to 51
UL Ratings
Terminals 23 to 39
Terminals 40 to 47
Terminals 59 to 70
RS232 Port
Terminals 71 to 76
USB Slave
Ethernet Port
Installation
057-259 ISSUE: 1 Page 40 of 146
3.2 CONNECTION DESCRIPTIONS
3.2.1 DC SUPPLY & DC OUTPUTS
NOTE: When the module is configured for operation with an electronic engine, Fuel and Start output requirements may be different. For further details on connection to electronic engines, refer to DSE Publication: 057-004 Electronic Engines And DSE Wiring
NOTE: For further details of module configuration, refer to DSE Publication: 057-257 DSE8660 MKII Configuration Suite PC Software Manual.
Pin
No
Description
Cable
Size
Notes
1
DC Plant Supply Input (Negative)
2.5 mm² AWG 13
Connect to ground where applicable.
2
DC Plant Supply Input (Positive)
2.5 mm² AWG 13
Supplies the module and DC Outputs E, F, G, H, I & J
3 Not Connected
4 Not Connected
5 Not Connected
D+
W/L
6 Not Connected
7 DC Output E
1.0 mm² AWG 18
Plant Supply Positive from terminal 2. 2 A DC rated.
8 DC Output F
1.0 mm² AWG 18
Plant Supply Positive from terminal 2. 2 A DC rated.
9 DC Output G
1.0 mm² AWG 18
Plant Supply Positive from terminal 2. 2 A DC rated.
10 DC Output H
1.0 mm² AWG 18
Plant Supply Positive from terminal 2. 2 A DC rated.
11 DC Output I
1.0 mm² AWG 18
Plant Supply Positive from terminal 2. 2 A DC rated.
12 DC Output J
1.0 mm² AWG 18
Plant Supply Positive from terminal 2. 2 A DC rated.
13 Not Connected
14 Not Connected
Installation
Page 41 of 146 057-259 ISSUE: 1
3.2.2 MSC & DSENET®
NOTE: For further details of module configuration, refer to DSE Publication: 057-257 DSE8660 MKII Configuration Suite PC Software Manual.
NOTE: Screened 120 ΩΩΩ impedance cable specified for use with CAN must be used for the MSC link. DSE stock and supply Belden cable 9841 which is a high quality 120 ΩΩΩ impedance cable suitable for CAN use (DSE part number 016-030)
NOTE: As a termination resistor is internally fitted to the controller, the controller must be the ‘first’ unit on the DSENet® link. A termination resistor MUST be fitted to the ‘last’ unit on the DSENet® link. For connection details, refer to section entitled Typical Wiring Diagram elsewhere in this document.
Pin
No
Description
Cable
Size
Notes
23 Not Connected 24 Not Connected 25 Not Connected
ECU
26 Not Connected
27 Not Connected
28 Not Connected
29
DSENet
®
Expansion B
0.5 mm²
AWG 20
Use only 120 CAN or RS485 approved cable
30
DSENet
®
Expansion A
0.5 mm²
AWG 20
Use only 120 CAN or RS485 approved cable
31
DSENet
®
Expansion Screen
Shield
Use only 120 CAN or RS485 approved cable
MSC
32 MSC Port H
0.5 mm²
AWG 20
Use only 120 CAN or RS485 approved cable
33 MSC Port L
0.5 mm²
AWG 20
Use only 120 CAN or RS485 approved cable
34 MSC Port Screen Shield
Use only 120 CAN or RS485 approved cable
GOV
35 Not Connected
36 Not Connected
Not Connected
AVR
38 Not Connected
39 Not Connected
Installation
057-259 ISSUE: 1 Page 42 of 146
3.2.3 OUTPUT C & D & V1 (MAINS) VOLTAGE & FREQUENCY SENSING
NOTE: The below table describes connections to a three phase, four wire supply. For alternative wiring topologies, see the section entitled Alternate Topology Wiring Diagrams elsewhere in this document.
Pin
No
Description
Cable
Size
Notes
40
Normally Closed Volt-Free Relay Output C
1.0mm²
AWG 18
Normally configured to control the mains contactor coil
41
1.0mm²
AWG 18
42
Normally Open Volt-Free Relay Output D
1.0mm²
AWG 18
Normally configured to control the bus contactor coil
43
1.0mm²
AWG 18
V1
44 Mains L1 (U) Voltage Sensing
1.0 mm² AWG 18
Connect to mains L1 (U) output (AC) (Recommend 2 A fuse)
45 Mains L2 (V) Voltage Sensing
1.0 mm² AWG 18
Connect to mains L2 (V) output (AC) (Recommend 2 A fuse)
46 Mains L3 (W) Voltage Sensing
1.0 mm² AWG 18
Connect to mains L3 (W) output (AC) (Recommend 2 A fuse)
47 Mains Neutral (N) Input
1.0 mm² AWG 18
Connect to mains Neutral terminal (AC)
3.2.4 V2 (BUS) VOLTAGE & FREQUENCY SENSING
NOTE: The below table describes connections to a three phase, four wire Bus supply. For alternative wiring topologies, see the section entitled Alternate Topology Wiring Diagrams elsewhere in this document.
Pin
No
Description
Cable
Size
Notes
V2
48 Bus L1 (R) Voltage Sensing
1.0 mm²
AWG 18
Connect to Bus L1 (R) output (AC) (Recommend 2 A fuse)
49 Bus L2 (S) Voltage Sensing
1.0 mm² AWG 18
Connect to Bus L2 (S) output (AC) (Recommend 2 A fuse)
50 Bus L3 (T) Voltage Sensing
1.0 mm² AWG 18
Connect to Bus L3 (T) output (AC) (Recommend 2 A fuse)
51 Bus Neutral (N) Input
1.0 mm² AWG 18
Connect to Bus Neutral terminal (AC)
Installation
Page 43 of 146 057-259 ISSUE: 1
3.2.5 MAINS CURRENT TRANSFORMERS
WARNING!: Do not disconnect this plug when the CTs are carrying current. Disconnection will open circuit the secondary of the C.T.’s and dangerous voltages may then develop. Always ensure the CTs are not carrying current and the CTs are short circuit connected before making or breaking connections to the module.
NOTE: The module has a burden of 0.5VA on the CT. Ensure the CT is rated for the burden of the controller, the cable length being used and any other equipment sharing the CT. If in doubt, consult your CT supplier.
NOTE: Take care to ensure correct polarity of the CT primary as shown below. If in doubt, check with the CT supplier.
CT LABELLING
p1, k or K is the primary of the CT that ‘points’ towards the MAINS p2, l or L is the primary of the CT that ‘points’ towards the LOAD s1 is the secondary of the CT that connects to the DSE Module’s input for the CT measuring (I1,I2,I3) s2 is the secondary of the CT that should be commoned with the s2 connections of all the other CTs
and connected to the CT common terminal of the module.
TO MAINS
TO LOAD SWITCH DEVICE
POLARITY OF CT PRIMARY
PIN No
DESCRIPTION
CABLE SIZE
NOTES
52 CT Secondary for Mains L1
2.5mm²
AWG 13
Connect to s1 secondary of L1 monitoring CT
53 CT Secondary for Mains L2
2.5mm²
AWG 13
Connect to s1 secondary of L2 monitoring CT
54 CT Secondary for Mains L3
2.5mm²
AWG 13
Connect to s1 secondary of L3 monitoring CT
55 DO NOT CONNECT 56
Common for CTs connected to L1,L2,L3 (s2)
2.5mm²
AWG 13
Connect to s2 secondary of L1,L2,L3 monitoring CTs
labelled as p1,
k
or K
labelled as p2,
l
or L
Installation
057-259 ISSUE: 1 Page 44 of 146
3.2.6 BUS/LOAD CURRENT TRANSFORMER
WARNING!: Do not disconnect this plug when the CT is carrying current. Disconnection will open circuit the secondary of the C.T. and dangerous voltages may then develop. Always ensure the CT is not carrying current and the CT is short circuit connected before making or breaking connections to the module.
NOTE: Bus/Load CT is NOT REQUIRED in a system including only one mains supply (with one DSE8x60 controller). See section below detailing advantages of the Bus/Load CT in a multiple mains (multiple DSE8x60) system.
NOTE: The module has a burden of 0.5VA on the CT. Ensure the CT is rated for the burden of the controller, the cable length used and any other equipment sharing the CT. If in doubt, consult your CT supplier.
NOTE: Take care to ensure correct polarity of the CT primary as shown below. If in doubt, check with the CT supplier.
Pin No
Description
CABLE SIZE
NOTES
57 CT Secondary for Bus/Load CT
2.5mm²
AWG 13
Connect to s1 secondary of Bus/Load CT
58 CT Secondary for Bus/Load CT
2.5mm²
AWG 13
Connect to s2 secondary of Bus/Load CT
3.2.6.1 ADVANTAGES OF BUS/LOAD CT
The Bus/Load CT is only required when there is more than one DSE8x60 on the same system. When the Bus/Load CT is fitted, the DSE8x60 transfers the right amount of load to the mains before
disconnecting the bus, preventing the generator(s) from being shock loaded/unloaded. Without the Bus/Load CT, the DSE8x60 does not know how much load to transfer to the mains when
other DSE8x60’s are still in island mode. The DSE8x60 would transfer a pre-determined amount of load before disconnecting the bus from the mains. This would lead to there being too much load or not enough load transferred, and the generator(s) would be shock loaded/unloaded as the bus disconnect from the mains.
Installation
Page 45 of 146 057-259 ISSUE: 1
3.2.7 DIGITAL INPUTS
NOTE: For further details of module configuration, refer to DSE Publication: 057-257 DSE8660 MKII Configuration Suite PC Software Manual.
Pin No
Description
Cable
Size
Notes
59 Configurable Digital Input A
0.5 mm²
AWG 20
Switch To Negative
60 Configurable Digital Input B
0.5 mm²
AWG 20
Switch To Negative
61 Configurable Digital Input C
0.5 mm²
AWG 20
Switch To Negative
62 Configurable Digital Input D
0.5 mm²
AWG 20
Switch To Negative
63 Configurable Digital Input E
0.5 mm²
AWG 20
Switch To Negative
64 Configurable Digital Input F
0.5 mm²
AWG 20
Switch To Negative
65 Configurable Digital Input G
0.5 mm²
AWG 20
Switch To Negative
66 Configurable Digital Input H
0.5 mm²
AWG 20
Switch To Negative
67 Configurable Digital Input I
0.5 mm²
AWG 20
Switch To Negative
68 Configurable Digital Input J
0.5 mm²
AWG 20
Switch To Negative
69 Configurable Digital Input K
0.5 mm²
AWG 20
Switch To Negative
70 Configurable Digital Input L
0.5 mm²
AWG 20
Switch To Negative
Installation
057-259 ISSUE: 1 Page 46 of 146
3.2.8 RS485
NOTE: For further details of module configuration, refer to DSE Publication: 057-257 DSE8660 MKII Configuration Suite PC Software Manual.
NOTE: A 120 termination resistor must be fitted across terminals A and B if the DSE module is the first or last device on the R485 link.
NOTE: Screened 120 ΩΩΩ impedance cable specified for use with RS485 must be used for the RS485 link.
DSE stock and supply Belden cable 9841 which is a high quality 120 ΩΩΩ impedance cable suitable for CAN use (DSE part number 016-030)
Pin
No
Description
Cable
Size
Notes
RS485
1
71 RS485 Port Screen Shield
Use only 120 CAN or RS485 approved cable
72 RS485 Port B (+)
0.5 mm²
AWG 20
Connect to RXD+ and TXD+ Use only 120 CAN or RS485 approved cable
73 RS485 Port A (-)
0.5 mm²
AWG 20
Connect to RXD- and TXD­Use only 120 CAN or RS485 approved cable
RS485
2
74 RS485 Port Screen Shield Use only 120 CAN or RS485 approved cable 75 RS485 Port B (+)
0.5 mm²
AWG 20
Connect to RXD+ and TXD+ Use only 120 CAN or RS485 approved cable
76 RS485 Port A (-)
0.5 mm²
AWG 20
Connect to RXD- and TXD­Use only 120 CAN or RS485 approved cable
Installation
Page 47 of 146 057-259 ISSUE: 1
3.2.9 RS232
NOTE: For further details of module configuration, refer to DSE Publication: 057-257 DSE8660 MKII Configuration Suite PC Software Manual.
Description
Notes
Socket for connection to a modem or PC with DSE Configuration Suite Software
Supports MODBUS RTU protocol or external modem
View looking into the male connector on the module
PIN No
Notes
1 Received Line Signal Detector (Data Carrier Detect) 2 Received Data 3 Transmit Data 4 Data Terminal Ready 5 Signal Ground 6 Data Set Ready 7 Request To Send 8 Clear To Send 9 Ring Indicator
Installation
057-259 ISSUE: 1 Page 48 of 146
3.2.10 USB SLAVE (PC CONFIGURATION) CONNECTOR
NOTE: The USB connection cable between the PC and the module must not be extended beyond 5 m (yards). For distances over 5 m, it is possible to use a third party USB extender. Typically, they extend USB up to 50 m. The supply and support of this type of equipment is outside the scope of Deep Sea Electronics PLC.
CAUTION!: Care must be taken not to overload the PCs USB system by connecting more than the recommended number of USB devices to the PC. For further information, consult your PC supplier.
NOTE: For further details of module configuration, refer to DSE Publication: 057-257 DSE8660 MKII Configuration Suite PC Software Manual.
Description
Cable
Size
Notes
Socket for connection to PC with DSE Configuration Suite Software
0.5 mm² AWG 20
This is a standard USB type A to type B connector.
3.2.11 USB HOST (DATA LOGGING) CONNECTOR
NOTE: For further details on how to add and remove a USB storage device, refer to section entitled Data Logging Pages elsewhere in this document.
NOTE: For further details of module configuration, refer to DSE Publication: 057-257
DSE8660 MKII Configuration Software Manual.
Description
Storage Size
Notes
Socket for connection to USB storage device for data logging
Maximum
16 GB
USB storage device must be formatted as FAT, not FAT32.
Installation
Page 49 of 146 057-259 ISSUE: 1
3.3 TYPICAL WIRING DIAGRAM (3 PHASE, 4 WIRE STAR)
NOTE: It is recommended NOT to fit UV coils on the mains breaker.
As every system has different requirements, these diagrams show only a typical system and do not intend to show a complete system.
Genset manufacturers and panel builders may use these diagrams as a starting point; however always refer to the completed system diagram provided by the system manufacturer for complete wiring detail.
Further wiring suggestions are available in the following DSE publications, available at www.deepseaplc.com to website members.
DSE Part
Description
056-011 MSC Link 056-022 Breaker Control (Training guide)
Installation
057-259 ISSUE: 1 Page 50 of 146
3.4 ALTERNATE TOPOLOGY WIRING DIAGRAMS
The controller is factory configured to connect to a 3 phase, 4 wire Star connected system. This section details connections for alternative AC topologies. Ensure to configure the controller to suit the required topology.
NOTE: For further details of module configuration, refer to DSE Publication: 057-257 DSE8660 MKII Configuration Software Manual.
3.4.1 3 PHASE 3 WIRE DELTA
NOTE: The below diagram is applicable for the following AC topologies: 3 Phase 4 Wire Delta L1-N-L2, 3 Phase 4 Wire Delta L1-N-L3 and 3 Phase 4 Wire Delta L2-N-L3. For further details of module configuration to suit these different topologies, refer to DSE Publication: 057-257 DSE8660 MKII Configuration Suite PC Software Manual.
Installation
Page 51 of 146 057-259 ISSUE: 1
3.4.2 SINGLE PHASE (L1 & N) 2 WIRE
Installation
057-259 ISSUE: 1 Page 52 of 146
3.4.3 SINGLE PHASE (L1 & L2) 3 WIRE
3.4.4 SINGLE PHASE (L1 & L3) 3 WIRE
Installation
Page 53 of 146 057-259 ISSUE: 1
3.4.5 2 PHASE (L1 & L2) 3 WIRE
3.4.6 2 PHASE (L1 & L3) 3 WIRE
Installation
057-259 ISSUE: 1 Page 54 of 146
3.4.7 BUS AND LOAD CURRENT TRANSFORMER POSITION
NOTE: Bus/Load CT is NOT REQUIRED in a system including only one mains supply (with one DSE8660 MKII controller). See section below detailing advantages of the Bus/Load CT in a multiple mains (multiple DSE8x60) system.
NOTE: For further details of module configuration, refer to DSE Publication: 057-257 DSE8660 MKII Configuration Suite PC Software Manual.
3.4.7.1 3 PHASE, 4 WIRE WITH A BUS CURRENT TRANSFORMER
Installation
Page 55 of 146 057-259 ISSUE: 1
3.4.7.2 3 PHASE, 4 WIRE WITH A LOAD CURRENT TRANSFORMER
Installation
057-259 ISSUE: 1 Page 56 of 146
3.5 TYPICAL ARRANGEMENT OF DSENET®
NOTE: For further details of module configuration, refer to DSE Publication: 057-257 DSE8660 MKII Configuration Suite PC Software Manual.
NOTE: Screened 120 ΩΩΩ impedance cable specified for use with CAN must be used for the DSENet® (RS485) connection.
DSE stock and supply Belden cable 9841 which is a high quality 120ΩΩΩ impedance cable suitable for DSENet® use (DSE part number 016-030)
Twenty (20) devices can be connected to the DSENet
®
, made up of the following devices :
Device
Max
imum
Number
S
upported
DSE2130 Input Expansion 4 DSE2131 Input Expansion 4 DSE2133 Input Expansion 4 DSE2152 Relay Output Expansion 4 DSE2157 Relay Output Expansion 10 DSE2548 LED Expansion 10
Installation
Page 57 of 146 057-259 ISSUE: 1
3.6 TYPICAL ARRANGEMENT OF MSC LINK
NOTE: For further details of module configuration, refer to DSE Publication: 057-257 DSE8660 MKII Configuration Suite PC Software Manual.
NOTE: Screened 120 ΩΩΩ impedance cable specified for use with CAN must be used for the DSENet® (RS485) connection.
DSE stock and supply Belden cable 9841 which is a high quality 120ΩΩΩ impedance cable suitable for DSENet® use (DSE part number 016-030)
NOTE: A termination resistor MUST be fitted to the first and last unit on the MSC link.
NOTE: If any number of DSE8x60 are on the MSC link, a maximum of 2x DSE8x80 can be used. For each DSE8x80 used, the number of available DSE8x60s to be used reduces.
Total of 40 DSE modules can be connected to the MSC link made up of DSE8x10 (up to 32), DSE8x60 (up to 16) and DSE8x80 (up to 16)
This gives the possibility of:
32 generators (DSE8x10) and 8 synchronising transfers (DSE8x60)
32 generators (DSE8x10) and 8 generator bus couplers (DSE8x80)
24 generators (DSE8x10) and 16 synchronising transfers (DSE8x60)
24 generators (DSE8x10) and 16 generator bus couplers (DSE8x80)
32 generators (DSE8x10), 14 synchronising transfers (DSE8x60) and
2 generator bus couplers (DSE8x80)
Installation
057-259 ISSUE: 1 Page 58 of 146
3.7 TYPICAL SINGLE LINE APPLICATION DRAWINGS
3.7.1 MULTI GENERATORS FOR PRIME POWER
NOTE: The below diagram is available in a larger scale contact DSE technical support for further information, support@deepseaplc.com.
Installation
Page 59 of 146 057-259 ISSUE: 1
3.7.2 MULTI GENERATORS FOR PRIME POWER WITH BUS COUPLERS
NOTE: The below diagram is available in a larger scale. Contact DSE technical support for further information, support@deepseaplc.com.
Installation
057-259 ISSUE: 1 Page 60 of 146
3.7.3 MULTI GENERATORS WITH SINGLE SYNCHRONISING TRANSFER SWITCH
NOTE: The below diagram is available in a larger scale. Contact DSE technical support for further information, support@deepseaplc.com.
Installation
Page 61 of 146 057-259 ISSUE: 1
3.7.4 MULTI GENERATORS WITH TWO SYNCHRONISING TRANSFER SWITCHES
NOTE: The below diagram is available in a larger scale. Contact DSE technical support for further information, support@deepseaplc.com.
Installation
057-259 ISSUE: 1 Page 62 of 146
3.7.5 MULTI GENERATORS & SYNCHRONISING TRANSFER SWITCHES
NOTE: The below diagram is available in a larger scale. Contact DSE technical support for further information, support@deepseaplc.com.
Installation
Page 63 of 146 057-259 ISSUE: 1
3.7.6 MULTI GENERATORS & TRANSFER SWITCHES WITH BUS COUPLER
NOTE: The below diagram is available in a larger scale. Contact DSE technical support for further information, support@deepseaplc.com.
Installation
057-259 ISSUE: 1 Page 64 of 146
3.7.7 SINGLE GENERATOR EXPORTING (BASE LOADING) POWER
Installation
Page 65 of 146 057-259 ISSUE: 1
3.7.8 MULTI GENERATORS EXPORTING (BASE LOADING) POWER
NOTE: The below diagram is available in a larger scale contact DSE technical support for further information, support@deepseaplc.com.
Installation
057-259 ISSUE: 1 Page 66 of 146
3.7.9 EARTH SYSTEMS
3.7.9.1 NEGATIVE EARTH
The typical wiring diagrams located within this document show connections for a negative earth system (the battery negative connects to Earth).
3.7.9.2 POSITIVE EARTH
When using a DSE module with a Positive Earth System (the battery positive connects to Earth), the following points must be followed:
Follow the typical wiring diagram as normal for all sections except the earth points. All points shown as Earth on the typical wiring diagram should connect to battery negative (not earth).
3.7.9.3 FLOATING EARTH
Where neither the battery positive nor battery negative terminals are connected to earth the following points must to be followed:
Follow the typical wiring diagram as normal for all sections except the earth points. All points shown as Earth on the typical wiring diagram should connect to battery negative (not earth).
Description of Controls
Page 67 of 146 057-259 ISSUE: 1
4 DESCRIPTION OF CONTROLS
CAUTION: The module may instruct an engine start event due to external influences. Therefore, it is possible for the engine to start at any time without warning. Prior to performing any maintenance on the system, it is recommended that steps are taken to remove the battery and isolate supplies.
NOTE: The following descriptions detail the sequences followed by a module containing the standard ‘factory configuration’. Always refer to your configuration source for the exact sequences and timers observed by any particular module in the field.
Control of the module is via push buttons mounted on the front of the module with
Stop/Reset Mode , Manual Mode ,
Test Mode
,
Auto Mode , Alarm Mute/Lamp
Test , Start , Transfer to Mains
and Transfer to Generator Bus functions. For normal operation, these are the only controls which need to be operated. Details of their operation are provided later in this document.
Menu Navigation
Module Display
Stop / Reset
Mode
Manual
Mode
Auto
Mode
Alarm Mute
& Lamp Test
Start
Four configurable status LEDs
Close Bus (Manual Mode Only)
Open Mains (Manual Mode Only)
Bus Breaker LED
Selected Mode Indication LED
Test
Mode
Description of Controls
057-259 ISSUE: 1 Page 68 of 146
4.1 CONTROL PUSH BUTTONS
NOTE: For further details, see section entitled Operation elsewhere in this manual.
Icon Description
Stop / Reset
Mode
This button places the module into its Stop/Reset Mode . This clears any alarm conditions for which the triggering criteria have been removed. If the
generator is running on load and the module is put into Stop/Reset Mode , the module automatically opens the generator bus breaker (‘Close Bus’ become inactive) and instructs the DSE8x10 module to enter the return delay. Should any form of Remote Start Signal be present while operating in this mode, a start request to the DSE8x10 module over the MSC Link does not occur.
Manual
Mode
This button places the module into its Manual Mode .
Once in
Manual Mode ,
the module responds to the Start button to send a start request to the DSE8x10 module over the MSC Link. The module monitors the MSC Link for feedback from the DSE8x10 module to confirm the generator bus is available.
If the generator bus is running off-load in the Manual Mode and a Start Signal becomes active, the module automatically instructs the changeover device to place the generator bus on load (‘Close Bus’ becomes active), synchronising to the Mains if required. Upon removal of the Start On Load Signal, the generator bus
remains on load until either the Stop/Reset Mode or Auto Mode is selected.
Also in Manual Mode ,
the module responds to the Transfer to Mains and
Transfer to Generator Bus buttons after the generator bus is available. Synchronising occurs automatically if required.
Test Mode
This button places the module into its Test Mode .
Once in Test Mode ,
the module responds to the Start button to send a start request to the DSE8x10 module over the MSC Link. The module monitors the MSC Link for feedback from the DSE8x10 module to confirm the generator bus is available.
Once the generator bus is available, it is automatically placed on load (‘Close Bus becomes active), synchronising to the Mains if required. Depending upon module configuration, the generator bus remains in constant parallel with the Mains or proceeds to run in island operation (‘Close Mains becomes inactive).
The generator bus remains on load until either the Stop/Reset Mode or Auto Mode is selected.
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Page 69 of 146 057-259 ISSUE: 1
NOTE: For further details, see section entitled Operation elsewhere in this manual.
Icon Description
Auto Mode
This button places the module into its Auto Mode .
This mode allows the module to control the function of the system automatically. The module monitors various Start Signals and once a start request is made, sends a start request to the DSE8x10 module over the MSC Link. The module monitors the MSC Link for feedback from the DSE8x10 module to confirm the generator bus is available.
Once the generator bus is available and if requested, it is automatically placed on load (‘Close Bus’ becomes active), synchronising to the Mains if required. Upon removal of the Start On Load Signal, the module starts the Return Delay Timer and once expired, the generator bus is taken off load (‘Close Bus becomes inactive). The module then waits for next start event.
Alarm Mute / Lamp Test
This button de-activates the audible alarm on the module, the Audible Alarm output (if configured) and illuminates all of the LEDs on the module’s facia.
Start
This button is only active in Manual Mode
.
Pressing the Start button in Manual Mode
sends a start request to the
DSE8x10 module over the MSC Link.
N
avigation
Keys
Used for navigating the instrumentation, event log and configuration screens.
Description of Controls
057-259 ISSUE: 1 Page 70 of 146
NOTE: For further details, see section entitled ‘Operation’ elsewhere in this manual.
Icon Description
Transfer to Mains
The Transfer to Mains
button control the operation of the mains load
switching and is only active in Manual Mode once the generator bus is available.
‘Normal’ Breaker Button Control
Synchronising NOT Enabled: Pressing the Transfer to Mains button when the Mains is available and off load, the generator bus load switch is opened (‘Close Bus becomes inactive) and the mains load switch is closed (‘Close Mains becomes active). Further presses of the
Transfer to Mains button have no effect.
Synchronising Enabled: Pressing the Transfer to Mains button when the Mains is available and off load, the module synchronise the Generator Bus to the Mains. The mains load switch is then closed in parallel with the Generator Bus (‘Close Mains & Close Bus’ are active).
Further presses of the Transfer to Mains button ramps the entire load from the Generator Bus to the Mains. Once done, the Generator Bus load switch opens (‘Close Bus becomes inactive) leaving just the mains supplying the load.
‘Alternative’ Breaker Button Control
Synchronising NOT Enabled: Pressing the Transfer to Mains button when the Mains is available and off load, the generator bus load switch is opened (‘Close Bus becomes inactive) and the mains load switch is closed (‘Close Mains becomes active). Further presses of the
Transfer to Mains button opens and closes the mains load switch (‘Close Mains changes state) and leaves the bus load switch in the open position (‘Close Bus remains inactive).
Synchronising is enabled: Pressing the Transfer to Mains button when the Mains is available and off load, the module synchronise the Generator Bus to the Mains. The mains load switch is then closed in parallel with the Generator Bus (‘Close Mains & Close Bus’ are active).
Further presses of the Transfer to Mains button ramps the entire load from the Mains to the Generator Bus. Once done, the Mains load switch opens (‘Close Mains’ becomes inactive) leaving just the Generator Bus supplying the load.
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NOTE: For further details, see section entitled ‘Operation’ elsewhere in this manual.
Icon Description
Transfer to Generator Bus
The Transfer to Generator Bus button control the operation of the mains load switching and is only active in Manual Mode once the generator bus is
available.
‘Normal’ Breaker Button Control
Synchronising NOT Enabled: Pressing the Transfer to Generator Bus
button when the Generator Bus is available and off load, the Mains load switch is opened (‘Close Mains’ becomes inactive) and the Generator Bus load switch is closed (‘Close Bus’ becomes active). Further presses
of the Transfer to Generator Bus button have no effect.
Synchronising Enabled: Pressing the Transfer to Generator Bus button when the Generator Bus is available and off load, the module synchronise the Generator Bus to the Mains. The Generator Bus load switch is then closed in parallel with the Mains (‘Close Mains’ & ‘Close
Bus’ are active). Further presses of the Transfer to Generator Bus button ramps the entire load from the Mains to the Generator Bus. Once done, the Mains load switch opens (‘Close Mains’ becomes inactive) leaving just the Generator Bus supplying the load.
‘Alternative’ Breaker Button Control
Synchronising NOT Enabled: Pressing the Transfer to Generator Bus
button when the Generator Bus is available and off load, the Mains load switch is opened (‘Close Mains’ becomes inactive) and the Generator Bus load switch is closed (‘Close Bus’ becomes active). Further presses
of the Transfer to Generator Bus button opens and closes the Generator Bus load switch (‘Close Bus’ changes state) and leaves the Mains load switch in the open position (‘Close Mains remains inactive).
Synchronising Enabled: Pressing the Transfer to Generator Bus button when the Generator Bus is available and off load, the module synchronise the Generator Bus to the Mains. The Generator Bus load switch is then closed in parallel with the Mains (‘Close Mains’ & ‘Close
Bus’ are active). Further presses of the Transfer to Generator Bus button ramps the entire load from the Generator Bus to the Mains. Once done, the Generator Bus load switch opens (‘Close Bus’ becomes inactive) leaving just the Mains supplying the load.
Description of Controls
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4.2 VIEWING THE INSTRUMENT PAGES
It is possible to scroll to display the different pages of information by repeatedly operating the
Next & Previous Page buttons.
Example
Status
Mains
Load
Further presses of the Next Page Button returns the display to the Status page.
The complete order and contents of each information page are given in the following sections
Once selected, the page remains on the LCD display until the user selects a different page, or after an extended period of inactivity (LCD Page Timer), the module reverts to the status display.
If no buttons are pressed upon entering an instrumentation page, the instruments displayed are automatically subject to the setting of the LCD Scroll Timer.
The LCD Page and LCD Scroll timers are configurable using the DSE Configuration Suite Software or by using the Front Panel Editor.
The screenshot shows the factory settings for the timers, taken from the DSE Configuration Suite Software.
Alternatively, to scroll manually through all instruments on the currently selected page, press the
Instrumentation Scroll buttons. The ‘auto scroll’ is disabled.
To re-enable ‘auto scroll’ press the Instrumentation Scroll buttons to scroll to the ‘title’ of the instrumentation page (ie Mains). A short time later (the duration of the LCD Scroll Timer), the instrumentation display begins to auto scroll.
When scrolling manually, the display automatically returns to the Status page if no buttons are pressed for the duration of the configurable LCD Page Timer.
If an alarm becomes active while viewing the status page, the display shows the Alarms page to draw the operator’s attention to the alarm condition.
To view one of the instruments towards
the end of the list, it may be quicker to
scroll up through the instruments rather
than down!
To view one of the instrument pages
towards the end of the list, it may be
quicker to scroll left through the pages
rather than right!
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4.2.1 STATUS
NOTE: Press the Instrumentation Scroll buttons on the Status Page to view other Configurable Status Screens if configured. For further details of module configuration, refer to DSE Publication: 057-257 DSE8660 MKII Configuration Suite Software Manual.
This is the ‘home’ page, the page that is displayed when no other page has been selected, and the page that is automatically displayed after a period of inactivity (LCD Page Timer) of the module control buttons.
This page changes with the action of the controller for example when the generator bus start request is given:
Status 22:31
Factory setting of Status screen showing no start request...
Mains On Load
Auto Mode
Status 22:31
...and generator bus available
Start Request
Auto Mode
The contents of this display may vary depending upon configuration by the Generator manufacturer or supplier.
The display above is achieved with the factory settings, shown below in the DSE Configuration suite software:
4.2.1.1 ELECTRICAL TRIP
Status 22:31
Electri
cal Trip
indicates that a start request cannot be given due to
an active Electrical Trip alarm on the module.
Press the Next or Previous Page button to scroll to the alarms pages to investigate. Press the Stop/Reset Mode button
to clear the alarm, if the fault does not clear, the fault is still active.
Electrical Trip
Stop Mode
‘Stop Mode’ etc is
displayed on the
Home Page
With a summary of the instrumentation shown
when the engine is running.
Other pages can be
configured to be shown,
automatically scrolling
when the set is running.
Description of Controls
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4.2.2 MAINS
Contains electrical values of the mains (utility), measured or derived from the module’s (that controls the mains (utility) switch) voltage and current inputs.
Press the Instrumentation Scroll buttons scroll through the Mains parameters.
Mains Voltage (ph-N)
Mains Voltage (ph-ph)
Mains Frequency
Mains Current
Mains Load (kW)
Mains Total Load % (kW)
Mains Load (kV A)
Mains Total Load % (kV A)
Mains Power Factor
Mains Average Power Factor
Mains Load (kV Ar)
Mains Total Load % (kV Ar)
Mains Load (kW h, kV A h, kV Ar h)
Mains Phase Sequence
Mains Config
ROCOF (ROCOF & Vector Shift)
Sequence Voltage (Zero, Positive, Negative)
Voltage Asymmetry
Syncrhoscope
Battery Voltage
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4.2.2.2 SYNCHROSCOPE OPERATION
Note: If the module display is showing the status page when the synchronising process begins, the module automatically switches to the Synchroscope page. The ramp progress will also be displayed on the screen once paralleling has taken place.
Initially the synchroscope display shows the difference between the mains and generator bus supplies. Here the display is showing a frequency mismatch of +0.9 Hz and a voltage mismatch of +0.2 V. The generator bus frequency is too high (indicated by the arrow) and must be reduced. The voltage is high, but is within the limits set for synchronising (indicated by the tick).
When both the frequency and the voltage differences are within acceptable limits, the phase matching begins. Then the moving bar shows the phase difference between the two supplies. The bus frequency is automatically adjusted, altering the phase, until the moving bar enters the centre of the scope.
Once the mains and generator bus supplies are in sync, the module initiates a breaker close signal to the bus load switch closing the bus onto the mains. If synchronism is broken the moving bar will pass out of the synchronising window and the Out of Sync alarm activates. .
Description of Controls
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4.2.3 BUS
Contains electrical values of the bus, measured or derived from the module’s (that controls the generator bus switch) voltage input and MSC link.
Press the Instrumentation Scroll buttons scroll through the Bus parameters.
Bus Voltage (ph-N)
Bus Voltage (ph-ph)
Bus Frequency
Bus Total Load % (kW)
Bus Total Load % (kVAr)
Sequence Voltage (Zero, Positive, Negative)
Voltage Asymmetry
Bus Phase Sequence
Commissioning Page 1
Commissioning Page 2
Commissioning Page 3
Commissioning Page 4
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4.2.3.1 COMMISSIONING SCREENS
NOTE: Some of the items are removed from the commissioning screens if they are not applicable to the module configuration.
Commissioning screens are available to both aid the commissioning process and also to give additional information about the synchronising and load sharing process. These screens are enabled and disabled in the module’s display editor.
Commissioning Screen 1
L – L 0 V kW 0.0 Mains average L-L V and total kW Sets Ld 0 kVAr 0.0 Sets on load and total kvar Ramp 0.0% kW 0.0% Ramp rate and percentage of full load kW Pf ----- kVAr 0.0% Power factor and percentage of full load kW
Commissioning Screen 2
kW 0 kVAr 0 Actual kW and actual kVAr BTgt 0% kW 0.0% Bus target kW and actual kW percentage BTgt 0% kVAr 0.0% Bus target kVAr and actual kVAr percentage Sets Ld 0 BV12 0V Sets on load and bus average L1-L2 V
Commissioning Screen 3
MTgt 0% kW 0.0 Mains target kW and actual kW BTgt 0% kVAr 0.0 Bus target kVAr and actual kVAr Pf ----- L-L 0V Power factor and mains average L-L V Sets Ld 0 Amps 0A Sets on Load and load average current
Commissioning Screen 4
NVb 0V NVm 0V Nominal voltage bus and nominal voltage mains AD 0V NAD 0V Average difference and nominal average difference MV12 0V BV12 0V Mains average L1-L2 V and bus average L1-L2 V SM12 0V Pha 0° Scaled mains voltage L1-L2 V and phase angle
Description of Controls
057-259 ISSUE: 1 Page 78 of 146
4.2.4 EXPANSION
NOTE: For further details of module configuration, refer to DSE Publication: 057-257
DSE8660 MKII Configuration Suite Software Manual.
Contains measured values from various input expansion modules that are connected to the DSE module.
Press the Instrumentation Scroll buttons scroll through the Expansion parameters if configured.
DSE2130 Analogue Inputs (Only appears if configured)
DSE2131 Analogue Inputs (Only appears if configured)
DSE2133 Analogue Inputs (Only appears if configured)
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4.2.5 ALARMS
When an alarm is active, the Internal Audible Alarm sounds and the Common Alarm LED, if configured, illuminates.
The audible alarm is silenced by pressing the Alarm Mute / Lamp Test button. The LCD display jumps from the ‘Information page’ to display the Alarm Page
1/2 Alarms
Mains Failed to Close
Warning
2/2 Alarms
Mains Under Voltage
Warning
The LCD displays multiple alarms such as “Mains Over Voltage” and “Mains Reverse Power”. These automatically scroll in the order that they occurred.
In the event of an alarm, the LCD displays the appropriate text. If an additional alarm then occurs, the module displays the appropriate text.
Example:
1/2 Alarms
2/2 Alarms
Mains Over Voltage
Warning
Mains Reverse Power
Electrical Trip
The type of alarm, e.g. Warning
The cause of alarm, e.g. Mains Failed to Close
Number of active alarms on Mains Alarms page.
This is alarm 1 of a total of 2 active alarms
The type of alarm, e.g. Warning
The cause of alarm, e.g. Mains Low Voltage
Number of active alarms on Bus Alarms page.
This is alarm 2 of a total of 2 active alarms
Description of Controls
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4.2.6 EVENT LOG
The module maintains a log of past alarms and/or selected status changes. At the time of writing, the modules log is capable of storing the last 250 log entries.
Under default factory settings, the event log is configured to include all possible options; however, this is configurable by the system designer using the DSE Configuration Suite software.
When the event log is full, any subsequent event overwrites the oldest entry. Hence, the event log always contains the most recent events. The module logs the event type, along with the date and time. If the module is configured and connected to a modem, an SMS message is sent on any logged event.
To view the event log, repeatedly press the Next or Previous Page buttons until the LCD screen displays the Event Log page.
1 Event Log
MSC Data Fail
Warning
01 Feb 2012, 18:00:46
Press the Scroll Down button to view the next most recent event.
Continuing to press the Scroll Down button cycles through the past events after which, the display shows the most recent alarm and the cycle begins again.
To exit the event log and return to viewing the instruments, press the Next or Previous Page buttons to select the next instrumentation page.
Example showing the possible configuration of the modules event log (DSE Configuration Suite Software). This also shows the factory settings of the module.
This is event 1
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4.2.7 SERIAL PORT
4.2.7.1 RS232 SERIAL PORT
This section is included to give information about the RS232 serial port and external modem (if connected).
The items displayed on this page change depending upon configuration of the module. Refer to the system supplier for further details.
NOTE: Factory Default settings are for the RS232 port to be enabled with no modem
connected, operating at 19200 baud, MODBUS slave address 10.
Connected To an RS232 Telephone Modem
When the module is powered up, it sends ‘initialisation strings’ to the connected modem. It is important therefore that the modem is already powered, or is powered up at the same time as the module. At regular intervals after power up, the modem is reset, and reinitialised, to ensure the modem does not ‘hang up’.
If the module does not correctly communicate with the modem, “Modem initialising’ appears on the Serial Port instrument screen as shown overleaf.
If the module is set for “incoming calls” or for “incoming and outgoing calls”, once the modem is dialled, it answers after two rings (using the factory setting ‘initialisation strings). Once the call is established, all data is passed between the dialling PC and the module.
If the module is set for “outgoing calls” or for “incoming and outgoing calls”, then the module dials out whenever an alarm is generated.
NOTE: Not all alarms generate a dial out command; this is dependant upon module configuration of the event log. Any event configured to be recorded in the event log causes the modem to dial out to a PC.
Press the Scroll Down button view the modem
status....
Indicates that the RS232 port is configured for modem use. It displays ‘RS232’ if no modem is configured.
Description of Controls
057-259 ISSUE: 1 Page 82 of 146
Connected to an RS232 GSM Modem
When the module is powered up, it sends ‘initialisation strings’ to the connected modem. It is important therefore that the modem is already powered, or is powered up at the same time as the module. At regular intervals after power up, the modem is reset, and reinitialised, to ensure the modem does not ‘hang up’.
If the module does not correctly communicate with the modem, “Modem initialising’ appears on the Serial Port instrument screen as shown overleaf.
If the module is set for “incoming calls” or for “incoming and outgoing calls”, once the modem is dialled, it answers after two rings (using the factory setting ‘initialisation strings). Once the call is established, all data is passed between the dialling PC and the module.
If the module is set for “outgoing calls” or for “incoming and outgoing calls”, then the module dials out whenever an alarm is generated.
NOTE: Not all alarms generate a dial out command; this is dependant upon module configuration of the event log. Any event configured to be recorded in the event log causes the modem to dial out to a PC.
Many GSM modems are fitted with a status LED to show operator cell status and ringing indicator. These are a useful troubleshooting tool.
In the case of GSM connection problems, try calling the DATA number of the SIMCARD with an ordinary telephone. There should be two rings, followed by the modem answering the call and then ‘squealing’. If this does not happen, check all modem connections and double check with the SIM provider that it is a DATA SIM and can operate as a data modem. DATA is NOT the same as FAX or GPRS and is often called Circuit Switched Data (CSD) by the SIM provider.
Press the Scroll Down button view the modem GSM
status....
NOTE: In the case of GSM modems, it is important that a DATA ENABLED SIM is used. This is often a different number than the ‘voice number’ and is often called Circuit Switched Data (CSD) by the SIM provider.
If the GSM modem is not purchased from DSE, ensure that it has been correctly set to operate at 9600 baud.
Currently connected GSM operator and signal strength.
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Modem Initialisation Sequence
The modem attempts to communicate to the module
If the Modem and module communicate successfully:
In case of communication failure between the modem and module, the modem is automatically reset and initialisation is attempted once more:
In the case of a module that is unable to communicate with the modem, the display continuously cycles between ‘Modem Reset’ and ‘Modem Initialising’ as the module resets the modem and attempts to communicate with it again, this continues until correct communication is established with the modem. In this instance, check connections and verify the modem operation.
Modem Diagnostics
Modem diagnostic screens are included; press the Scroll Down button when viewing the RS232 Serial Port instruments to cycle to the available screens. If experiencing modem communication problems, this information aids troubleshooting.
Serial Port
RTS
CTS
DSR
DTR
DCD
Line Description
RTS Request to Send Flow Control CTS Clear to Send Flow Control DSR Data Set Ready Ready to Communicate DTR Data Terminal Ready Ready to Communicate DCD Data Carrier Detect Modem is Connected
Modem Commands
Rx: OK
Tx: AT+IPR=9600 Rx: OK
Shows the state of the modem communication lines. These can help diagnose connection problems. Example:
RTS A dark background shows the line is active. RTS A grey background shows that the line is toggling high and low
RTS No background indicates that the line is inactive
Shows the last command sent to the modem and the result of the command.
Description of Controls
057-259 ISSUE: 1 Page 84 of 146
Connected to An RS232 MODBUS Master
The modules operate as a MODBUS RTU slave device. In a MODBUS system, there is only one Master, typically a PLC, HMI system or PC SCADA system.
This master requests for information from the MODBUS slave (The module) and may (in control systems) also send request to change operating modes etc. Unless the Master makes a request, the slave is ‘quiet’ on the data link.
The factory settings are for the module to communicate at 19200 baud, MODBUS slave address 10.
To use the RS232 port, ensure that ‘port usage’ is correctly set using the DSE Configuration Suite Software.
‘Master inactivity timeout’ should be set to at least twice the value of the system scan time. For example if a MODBUS master PLC requests data from the module once per second, the timeout should be set to at least 2 seconds
The DSE MODBUS document containing register mappings inside the DSE module is available upon request from support@deepseaplc.com. Email the request along with the serial number of the DSE module to ensure the correct information is sent.
Description of Controls
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4.2.7.2 RS485 SERIAL PORT
This section is included to give information about the currently selected serial port The items displayed on this page change depending upon configuration of the module. Refer to the
system supplier for further details.
NOTE: Factory Default settings are for the RS485 port to operate at 19200 baud, MODBUS slave address 10.
Connected to an R485 MODBUS Master
The modules operate as a MODBUS RTU slave device. In a MODBUS system, there is only one Master, typically a PLC, HMI system or PC SCADA system.
This master requests for information from the MODBUS slave (The module) and may (in control systems) also send request to change operating modes etc. Unless the Master makes a request, the slave is ‘quiet’ on the data link.
The factory settings are for the module to communicate at 115200 baud, MODBUS slave address 10.
‘Master inactivity timeout’ should be set to at least twice the value of the system scan time. For example if a MODBUS master PLC requests data from the module once per second, the timeout should be set to at least 2 seconds.
The DSE MODBUS document containing register mappings inside the DSE module is available upon request from support@deepseaplc.com. Email the request along with the serial number of the DSE module to ensure the correct information is sent.
Typical Requests (Using Pseudo Code)
MainsFrequency=ReadRegister(10,0423,1): reads register (hex) 0423 as a single register (mains frequency) from slave address 10.
WriteRegister(10,1008,2,35701, 65535-35701): Puts the module into AUTO mode by writing to (hex) register 1008, the values 35701 (auto mode) and register 1009 the value 65535-35701 (the bitwise opposite of auto mode)
Warning=(ReadRegister(10,0306,1) >> 11) & 1): reads (hex) 0306 and looks at bit 12 (Warning alarm present)
ElectricalTrip=(ReadRegister(10,0306,1) >> 10) & 1): reads (hex) 0306 and looks at bit 11 (Electrical Trip alarm present)
ControlMode=ReadRegister(10,0304,2): reads (hex) register 0304 (control mode).
Description of Controls
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4.2.8 ABOUT
4.2.8.1 MODULE INFORMATION
Contains important information about the module and the firmware versions. This information may be asked for when contacting DSE Technical Support Department for advice.
About
Variant Application USB ID
8660 MKII V1.1.23 11A6BAD2E
Press the Scroll Down button to access more information about the module.
About
Bootstrap Bootloader
V3.0.17 V3.0.17
About
Analogue Auxiliary
V1.2.0 V1.1.4
Variant:
86xx MKII
Application Version: The version of the module’s main firmware file (Updatable using the Firmware Update Wizard in the DSE Configuration Suite Software).
USB ID: Unique identifier for PC USB connection
Bootstrap
:
Bootstrap software version
Bootloader: Firmware Update bootloader software version
Analogue:
Analogue
measurement
software version
Auxiliary: Auxiliary software version
Description of Controls
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4.2.8.2 ETHERNET
Whilst in the ‘ABOUT’ section, press the Scroll Down button to access more information about the network settings.
Network settings change be configured using DSE Configuration Suite Software. The module must be rebooted for the changes to take effect.
Network
IP Address
192.168.50.76
DHCP Disabled
Press the Scroll Down button to access more information about the network settings.
Network
Subnet Mask
255.255.255.0
Network
Gateway Address
192.168.49.76
Network
DNS Address
192.168.88.99
Network
MAC Address
E8.A4.C1.0.A.C2
DHCP
Host
Domain
Vender
MODBUS Over IP
TCP
Port 502 Pref IP
192.168.20.11
IP Address – The configured network IP
address of the module
DHCP – Dynamic Host Configuration Protocol (DHCP) has been enabled or disabled in the modules configuration.
Subnet Mask – The configured network subnet
mask of the module.
Gateway Address – The configured network
gateway address of the module.
DNS Address – The configured network
DNS address of the module.
MAC Address – The MAC address of the
module, this cannot be changed and is unique to every Ethernet device.
DHCP – The DHCP settings of module if configured.
TCP Port – The MODBUS TCP communication port
number.
Pref IP – The preferred connection IP address. The module can support up to 4 MODBUS TCP masters. If there is an additional request from another master with this IP address, it will be allowed to be the fifth MODBUS TCP master.
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4.2.8.3 DATA LOGGING
Whilst in the ‘ABOUT’ section, press Scroll Down button to access more information about the data logging settings.
Data Logging
Log to internal memory
Logging active No USB drive present
Inserting a USB storage device to the USB host connector on the rear of the module displays the following change to the page.
Data Logging
Log to USB drive
Logging active Do not remove USB drive
NOTE: Removal of the USB drive must only be carried out using the following method.
Press and hold the Tick button until “Ok to remove USB drive” is displayed.
Data Logging
Log to USB drive
Logging active Ok to remove USB drive
It is now safe to remove the USB drive. This ensures the logging data file saves to memory complete and does not become corrupt.
Press Scroll Down button
to view the next page.
Data Logging
Time remaining
xxxx h xx m
Press Scroll Down button
to view the next page.
Data Logging
Memory remaining
xxxx
Location of logged data. Displays either internal
module memory or external USB memory.
If data logging is active or inactive
Remaining time available
for logging information.
xxxx hours xx minutes
Memory space remaining, this
depends what size memory drive is
fitted (Max 16GB) or allocated internal
(2MB) memory left available.
If external USB storage
device is disconnected
If external USB storage
device is connected
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4.3 USER CONFIGURABLE INDICATORS
These LEDs are configured by the user to indicate any one of
100+ different functions
based
around the following:­Indications - Monitoring of a digital input and indicating associated functioning user’s equipment -
Such as Battery Charger On, etc. Warnings & Electrical Trips - Specific indication of a particular warning or shutdown condition,
backed up by LCD indication - Such as Export Power Limit, R.O.C.O.F, etc. Status Indications - Indication of specific functions or sequences derived from the modules operating
state - Such as System in Auto, Check Sync, Panel Locked, etc.
User configurable LEDs
Operation
057-259 ISSUE: 1 Page 90 of 146
5 OPERATION
NOTE: The following descriptions detail the sequences followed by a module containing the standard ‘factory configuration’. Always refer to your configuration source for the exact sequences and timers observed by any particular module in the field.
5.1 QUICKSTART GUIDE
This section provides a quick start guide to the module’s operation.
5.1.1 STARTING THE GENERATOR(S)
NOTE: For further details, see the section entitled Operation elsewhere in this document.
...followed by the Start button
Press the Manual Mode button...
Operation
Page 91 of 146 057-259 ISSUE: 1
5.1.2 STOPPING THE GENERATOR(S)
NOTE: For further details, see the section entitled Operation elsewhere in this document.
Select Stop/Reset mode. The generator is stopped
Operation
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5.2 STOP/RESET MODE
NOTE: If a digital input configured to Panel Lock is active on either module, changing modes on both modules is not possible. Viewing the instruments and event logs is NOT affected by panel lock.
NOTE: For further details of module configuration, refer to DSE Publication: 057-257
DSE8660 MKII Configuration Suite Software Manual.
Stop/Reset Mode is activated by pressing the Stop/Reset Mode button.
The LED above the Stop/Reset Mode button illuminates to indicate Stop/Reset Mode operation.
In Stop/Reset Mode the module removes the generator bus from load (if necessary) before removing the start request on the MSC Link.
When the Stop/Reset Mode , it is possible to send configuration files to the module from DSE Configuration Suite PC software and to enter the Front Panel Editor to change parameters.
Any latched alarms that have been cleared are reset when Stop/Reset Mode is entered.
A start request is not sent on the MSC Link when in Stop/Reset Mode . If start signals are given, they are ignored until Auto Mode is entered.
If Immediate Mains Dropout is enabled and the module is in Stop/Reset Mode , the mains load switch is opened and closed as appropriate when the mains fails or becomes available to take load.
Operation
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5.3 MANUAL MODE
NOTE: If a digital input configured to Panel Lock is active on either module, changing modes on both modules is not possible. Viewing the instruments and event logs is NOT affected by panel lock.
Manual Mode is activated by pressing the Manual Mode button. The LED above the Manual Mode button illuminates to indicate Manual Mode operations.
In Manual Mode , a start request does not occur automatically. To create a start request, press the Start button.
5.3.1 STARTING SEQUENCE
NOTE: There is no Start Delay in this mode of operation.
NOTE: For further details of module configuration, refer to DSE Publication: 057-257
DSE8660 MKII Configuration Suite Software Manual.
The starting sequence is controlled in the DSE8x10 module.
Operation
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5.3.2 LOADING GENERATOR BUS
Once the generator closes its load switch, the generator bus is seen as available and the generator bus LED illuminates.
In Manual Mode , the generator bus load switch is not closed until a ‘loading request’ is made. A loading request can come from a number of sources, synchronising to the Mains if required:
Press the Transfer to Generator Bus button
Failure of mains supply
High mains load (when the module is configured for an automatic peak lopping system)
Activation of an auxiliary input that has been configured to Remote Start function.
Activation of an auxiliary input that has been configured to Auxiliary Mains Failure.
Activation of the inbuilt exercise scheduler if configured for ‘Parallel’ or ‘Island’ operation.
Instruction from external remote telemetry devices using the RS232, RS485 or Ethernet
interface.
Load ramping takes place when appropriate, the DSE8661 controls the generator bus to provide the configured power to the load and or mains supply.
5.3.2.1 BUS MODE
In this mode, the generator bus is used to provide a Fixed amount of active power (kW). This is set using the DSE Configuration Suite Software in SCADA | Bus | MSC Link | Load Parallel Power parameter.
How much reactive power provided depends upon the kV Ar or pf selection:
kV Ar – The generator bus provides the number of kV Ar set in the Load Parallel V Ar parameter. The power factor is variable in order to achieve this.
pf – The generator bus produces power at the power factor set in the Load Power Factor parameter. The kV Ar is variable in order to achieve this.
If all start requests are removed, the Stopping Sequence begins.
5.3.2.2 MAINS MODE
In this mode, the generator bus is used to provide a Variable amount of active power (kW), to maintain the mains import or export levels at the configured values. This is set using the DSE Configuration Suite Software in SCADA | Bus | MSC Link | Load Parallel Power parameter.
How much reactive power is taken from or exported to the mains depends upon the kV Ar or pf selection:
kV Ar – The generator bus is used to provide a fxied amount of kV Ar to maintain the mains import or export V Ar at the level set in the Load Parallel V Ar parameter. The mains power factor is variable in order to achieve this.
pf – The generator bus is used to provide enough kV Ar to maintain the mains import or export at the power factor configured into the Load Power Factor parameter. The mains kV Ar is variable in order to achieve this.
As the load increases and decreases, generators on the generator bus may start and stop automatically depending upon their configuration.
If all start requests are removed, the Stopping Sequence begins.
Operation
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5.3.3 UNLOADING GENERATOR BUS
Once the generator bus has been placed on load, it is not automatically removed. To manually remove the load either:
Press the Transfer to Mains button
Press the Auto Mode button to return to automatic mode. The module observes all
Auto Mode start requests and stopping timers before beginning the Auto Mode Stopping Sequence.
Press the Stop/Reset Mode button to open the generator bus load switch and remove start request on MSC link.
Activation of an auxiliary input that has been configured to Bus Load Inhibit
5.3.4 STOPPING SEQUENCE
In Manual Mode the set continues to run until either:
The Stop/Reset Mode button is pressed – The generator bus load switch opens immediately and start request on MSC link is removed.
The Auto Mode button is pressed. The module observes all Auto Mode start requests and stopping timers before beginning the Auto Mode Stopping Sequence.
Operation
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5.4 TEST MODE
NOTE: If a digital input configured to Panel Lock is active on either module, changing modes on both modules is not possible. Viewing the instruments and event logs is NOT affected by panel lock.
Test Mode is activated by pressing the Test Mode button. The LED above the Test Mode button illuminates to indicate Test Mode operations.
In Test Mode , a start request does not occur automatically. To create a start request, press the Start button.
5.4.1 STARTING SEQUENCE
NOTE: There is no Start Delay in this mode of operation.
NOTE: For further details of module configuration, refer to DSE Publication: 057-257
DSE8660 MKII Configuration Suite Software Manual.
The starting sequence is then controlled in the DSE8x10 module.
Operation
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5.4.2 LOADING GENERATOR BUS
Once the generator closes its load switch, the generator bus is seen as available and the generator bus LED illuminates.
In Test Mode , the generator bus load switch is closed automatically when the generator bus is seen as available, synchronising to the Mains if required.
Load ramping takes place when appropriate, the DSE8660 MKII controls the generator bus to provide the configured power to the load and or mains supply.
When Test Mode is configured for Island Mode, the generator bus is ramped up to take the load off the mains and the mains breaker is then opened.
5.4.2.1 BUS MODE
In this mode, the generator bus is used to provide a Fixed amount of active power (kW). This is set using the DSE Configuration Suite Software in SCADA | Bus | MSC Link | Load Parallel Power parameter.
How much reactive power provided depends upon the kV Ar or pf selection:
kV Ar – The generator bus provides the number of kV Ar set in the Load Parallel V Ar parameter. The power factor is variable in order to achieve this.
pf – The generator bus produces power at the power factor set in the Load Power Factor parameter. The kV Ar is variable in order to achieve this.
If all start requests are removed, the Stopping Sequence begins.
5.4.2.2 MAINS MODE
In this mode, the generator bus is used to provide a Variable amount of active power (kW), to maintain the mains import or export levels at the configured values. This is set using the DSE Configuration Suite Software in SCADA | Bus | MSC Link | Load Parallel Power parameter.
How much reactive power is taken from or exported to the mains depends upon the kV Ar or pf selection:
kV Ar – The generator bus is used to provide a fxied amount of kV Ar to maintain the mains import or export V Ar at the level set in the Load Parallel V Ar parameter. The mains power factor is variable in order to achieve this.
pf – The generator bus is used to provide enough kV Ar to maintain the mains import or export at the power factor configured into the Load Power Factor parameter. The mains kV Ar is variable in order to achieve this.
As the load increases and decreases, generators on the generator bus may start and stop automatically depending upon their configuration.
If all start requests are removed, the Stopping Sequence begins.
Operation
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5.4.3 UNLOADING GENERATOR BUS (FROM CONTINUOUS PARALLEL)
The generator bus load switch is not automatically opened. To manually open the generator bus load switch:
Press the Manual Mode button followed by the Transfer to Mains button
Press the Auto Mode button. The module observes all Auto Mode start requests
and stopping timers before beginning the Auto Mode Stopping Sequence.
Press the Stop/Reset Mode button to open the generator bus load switch and remove start request on MSC link.
Activation of an auxiliary input that has been configured to Bus Load Inhibit
5.4.4 UNLOADING GENERATOR BUS (FROM ISLAND MODE)
The generator bus load switch is not automatically opened. To manually open the generator bus load switch:
Press the Manual Mode button followed by the Transfer to Mains button this puts the generator bus in parallel with the mains, press the Transfer to Mains button to
unload the generator bus and transfer the load to the mains.
Press the Auto Mode button. The module observes all Auto Mode start requests and stopping timers before beginning the Auto Mode Stopping Sequence.
Press the Stop/Reset Mode button to open the generator bus load switch and remove start request on MSC link.
Activation of an auxiliary input that has been configured to Bus Load Inhibit
5.4.5 STOPPING SEQUENCE
In Test Mode the set continues to run until either:
The Stop/Reset Mode button is pressed – The generator bus load switch opens immediately and start request on MSC link is removed.
The Auto Mode button is pressed. The module observes all Auto Mode start requests and stopping timers before beginning the Auto Mode Stopping Sequence.
Operation
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5.5 AUTOMATIC MODE
NOTE: If a digital input configured to Panel Lock is active on either module, changing modes on both modules is not possible. Viewing the instruments and event logs is NOT affected by panel lock.
Auto Mode is activated by pressing the Auto Mode button. The LED above the Auto Mode button illuminates to indicate Auto Mode operations.
Auto Mode allows the system to operate fully automatically, sending start request on the MSC link as required with no user intervention.
5.5.1 WAITING IN AUTO MODE
If a starting request is made, the starting sequence begins. Starting requests are from the following sources:
Failure of mains supply
High mains load (when the module is configured for an automatic peak lopping system)
Activation of an auxiliary input that has been configured to Remote Start function.
Activation of an auxiliary input that has been configured to Auxiliary Mains Failure.
Activation of the inbuilt exercise scheduler if configured for ‘Parallel’, ‘Island’ or ‘Off Load’
operation.
Instruction from external remote telemetry devices using the RS232, RS485 or Ethernet interface.
5.5.2 STARTING SEQUENCE
To allow for ‘false’ start requests, the Start Delay timer begins. Should all start requests be removed during the Start Delay timer, the unit returns to a stand-by state. If a start request is still present at the end of the Start Delay timer, the start request is activate on the
MSC link. The starting sequence is then controlled in the DSE8x10 module.
Operation
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5.5.3 GENERATOR BUS AVAILABLE
Once the generator closes its load switch, the generator bus is seen as available and the generator bus LED illuminates.
In Auto Mode , the generator load switch is closed automatically (if instructed too) when the generator bus is seen as available, synchronising to the Mains if required. A loading request can come from a number of sources:
Failure of mains supply
High mains load (when the module is configured for an automatic peak lopping system)
Activation of an auxiliary input that has been configured to Remote Start On Load or Remote
Start In Island Mode function.
Activation of an auxiliary input that has been configured to Auxiliary Mains Failure.
Activation of the inbuilt exercise scheduler if configured for ‘Parallel’ or ‘Island’ operation.
Instruction from external remote telemetry devices using the RS232, RS485 or Ethernet
interface.
Load ramping takes place when appropriate, the DSE8661 controls the generator bus to provide the configured power to the load and or mains supply.
5.5.3.1 BUS MODE
In this mode, the generator bus is used to provide a Fixed amount of active power (kW). This is set using the DSE Configuration Suite Software in SCADA | Bus | MSC Link | Load Parallel Power parameter.
How much reactive power provided depends upon the kV Ar or pf selection:
kV Ar – The generator bus provides the number of kV Ar set in the Load Parallel V Ar parameter. The power factor is variable in order to achieve this.
pf – The generator bus produces power at the power factor set in the Load Power Factor parameter. The kV Ar is variable in order to achieve this.
If all start requests are removed, the Stopping Sequence begins.
5.5.3.2 MAINS MODE
In this mode, the generator bus is used to provide a Variable amount of active power (kW), to maintain the mains import or export levels at the configured values. This is set using the DSE Configuration Suite Software in SCADA | Bus | MSC Link | Load Parallel Power parameter.
How much reactive power is taken from or exported to the mains depends upon the kV Ar or pf selection:
kV Ar – The generator bus is used to provide a fxied amount of kV Ar to maintain the mains import or export V Ar at the level set in the Load Parallel V Ar parameter. The mains power factor is variable in order to achieve this.
pf – The generator bus is used to provide enough kV Ar to maintain the mains import or export at the power factor configured into the Load Power Factor parameter. The mains kV Ar is variable in order to achieve this.
As the load increases and decreases, generators on the generator bus may start and stop automatically depending upon their configuration.
If all start requests are removed, the Stopping Sequence begins.
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