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1
DediProg DP600
Manual Tape Reel Taping
Machine
V1.3
DediProg Technology Co. LTD
4F., No.7, Ln. 143, Xinming Rd., Neihu Dist., Taipei City 114, Taiwan
Email for technical support: support@dediprog.com
Email for Sale information: sales@dediprog.com
www.DediProg.com
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Table of Content:
I. Introduction....................................................................................3
II. Main Features ................................................................................3
III. Specifications ..................................................................................4
IV. Hardware Description ...................................................................5
V. Operations Description .................................................................8
VI. Protection Case of Heat Sealer ..................................................13
VII. Maintenance .................................................................................14
VIII. Troubleshooting .........................................................................19
IX. CE Certificate ..............................................................................20
X. Revision History ...........................................................................21
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3
Important Notice:
This document is provided as a guide line and must not be disclosed without consent of
DediProg. However, no responsibility is assumed for errors that might appear.
DediProg reserves the right to make any changes to the product and/or the specification at any
time without notice. No part of this document may be copied or reproduced in any form or by
any means without prior written consent of DediProg.
DP600, an new generation Tape Reel taping machine which has already taken patents in
several countries. Designed to be simple, easy operated; tape width adjustment can be
finished within 10 seconds without any tool. DP600 supports devices packaged in
8~88mm width tape. With advanced characteristics DP600 offers the best solution for
manufacturing process.
Precise Ball Screw synchronous parallel adjustment of the rail width, finish tape width
adjustment within 10 seconds without tools.
PSA (Press sensitive adhesive) and hot melt sealer.
Patent tenon positioning device of tape width, user can fine-tune the tape width.
Two sets of press blade moves up and down through precise rail and use micrometer to
synchronously adjust the position of upper press blade and blade base. Able to
independently control press, speed and temperature so that it can ensure the best sealing
quality.
Driven by Japanese SMC Ø 16mm cylinder. Changeable press blade & blade base and
easy maintenance.
Equipped with stepper motor to drive ratchet mechanism
Precise internal counter.
Dual desktop design: small device packing can be operated by 2 operators at the same
time.
Modular design and programmable control.
I. Introduction
II. Main Features
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Applicable Tape Width: 8 ~ 88mm
Feeder: Tape contains material with ψ 200mm ~ ψ 550mm shared type
Sealer: PSA (Press sensitive adhesive) and hot melt.
Power: 230VAC , 50/60HZ
Air source: 5.0 kg / cm²
Weight: 30 kg
Size: L: 1440mm W: 360mm H: 530mm
Temperature Control: Microcomputer PID control 0 ~ 260˚C
Tape Speed: Continuous type, 150mm/sec MAX
Travel Distance of Tape: multiple of 4mm, 76mm MAX
Control: Microcomputer control
Counter: High-brightness LED
Working Temperature： 0－40˚C
Working Moisture：10%－90%
III. Specifications
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1. Output reel switch 2. Compressor connector
3. Pressure gauge of blade 1
5. Power switch
6. Foot pedal connector
7. Power connector
4. Pressure gauge of blade 2
8. Pressure adjustment knob of blade 1
IV. Hardware Description
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9. Pressure adjustment knob of blade2
10. Stepper motor switch
11. Rail width adjustment knob
12. Heat seal switch
13. Temperature gauge 1
14. Temperature gauge 2
15. Counter
21. Cover tape controller
16. Tape travel distance controller
17. Initialization key
18. Tape speed controller
19. Intermittent/ continuous switch
20. Start key
22. Heat sealer controller
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23. Heat sealer protection cases
24. SP mode LED indicator
25. Yellow ALM LED indicator
26. Mode key
27. Down key
28. Up key
29. Red ALM LED indicator
30. Reset key
31. Up key
32. Down key
33. Left key
34. Present counter value
35. Target counter value
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1. Electrical requirement: 230VAC, 50/60HZ.
2. After power on DP600, the counter is on preparation status.
3. Turn rail width knob to set rail width.
4. Make cover tape precisely aim at the carrier:
a. Put the cover tape on T&R and fix it as follow:
V. Operations Description
Matte Surface /Adhesive Surface
Glossy Surface
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b. Put the cover tape along the brace wheel and the cover tape controller.
c. Loosen the screw of cover tape controller to adjust the length of the cover
tape wheel. User can use the cover tape control wheel to fine tune and
make the cover tape precisely aim at carrier as well.
Brace Wheel
Cover Tape Controller
Carrier
Cover Tape
Adhesive
Cover Tape Control Wheel
Screw
Cover Tape Controller
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Note: After adjusting the cover tape controller, please have the carrier move
forward at least 20cm. Then user can check if the cover tape precisely aims at
carrier.
5. Set the counter:
a. Press “Left Key” to enter set mode.
b. Press “Up/Down Key” to set the value. User also can press “Left Key” to
change the digit.
c. After setting the value, the value will automatically be stored; no need to
press any key.
d. Reset Key: Erase previous value.
6. Set tape travel distance controller:
The tape travel distance is according to EIA standard. For example, the
suitable tape for SOP8 207mil device is 12mm, so that user need to set the
tape travel distance is 12 when using.
EX:
a. Travel distance is the multiple of 4mm, 76mm maximum.
b. Press “＋/－ Key” to increase/decrease the value.
c. Initialization key: when user changes the value of tape travel distance,
please press initialization key to initialize tape travel distance controller.
7. Set tape speed controller: 7 kinds of speed.
1: the slowest; 7: the fastest
Speed 8 = Speed 1; Speed 9 and 0: Invalid
8mm
12mm
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Speed Examples:
Pitch setting
Heat sealer off
Heat sealer on
Speed 1
4 mm
84 mm/5 sec
52 mm/5 sec
24 mm
240 mm/5 sec
120 mm/5 sec
Speed 7
4 mm
168 mm/5 sec
60 mm/5 sec
24 mm
624 mm/5 sec
324 mm/5 sec
Note: When motor is running, accelerating curve, retardation curve,
maximum speed curve and carrier pitch setting will affect the motor
speed. Thus, the motor speed will not absolutely increase linearly with
time when user adjusts the speed.
8. Set temperature controller:
a. Turn on heat seal power. The default value of temperature is 150˚C
b. Temperature setting mode: Press “Mode Key” to enter temperature
setting mode and then use “Up/Down Key” to set the temperature you
want. Yellow “SP” LED indictor shining means user is in temperature
setting mode.
c. Alarm setting mode: When user is in temperature setting mode, press
“Mode Key” and it will go to alarm setting mode. Yellow “ALM” LED
indictor shining means user is in alarm setting mode. Alarm function
detects if current temperature reaches target temperature. Red
“ALM“ LED indictor shining means current temperature does not reach
target temperature and the taping machine will not work. The default
alarm value is ± 3˚C.
(EX: target temperature: 150˚C; Alarm value: ± 3˚C. Red “ALM“ LED
indictor shines when current temperature is not in the range of 147˚C~
153˚C)
d. Temperature compensation setting mode: When user is in alarm setting
mode, press “Mode Key” and it will go to temperature compensation
setting mode. The default value of temperature compensation is 0.
(Please note user is no need to change this setting since it’s for vendor
calibrating the machine in production.)
e. Return to display mode: When user is in temperature setting mode,
press “Mode Key” and it will return to display mode.
※ If user does not use heat seal, please turn heat seal switch off to avoid
burns.
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9. After the settings above are completed and the temperature reaches target
value, turn on stepper motor switch and output reel switch to start device
taping.
(When the stepper motor switch is ON, the adjustment knob/driven wheel
will be locked and only could be operated by motor; in stepper motor switch
OFF mode, user could adjust the knob manually.)
10. There are 2 kinds of tape travel mode, intermittent and continuous. User can
select the mode by pressing intermittent/continuous switch depends on their
demand.
Comparison:
Mode
Distance between the
blade and carrier
Throughput with
same speed setting
Adhesivity
Intermittent
mode (0)
10mm
Stronger
Continuous
mode (1)
2mm
Faster
Please note in intermittent mode, the operating pressure of the blades would be
stronger and it might affect the position/situation of the components within the
carrier if the components are very slight and tiny.
Note: Blades press the carrier once when the carrier moves every 24mm forward.
11. User can use foot pedal or pressing start key to start device packing.
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1. Each heat sealer protection case is equipped with rubber bushing.
Please do not remove rubber bushing from the protection case
If the wires contact with the protection case, the wires will get damaged easily
because the wires rub against the protection case when the heat sealer moves up
and down.
VI. Protection Case of Heat Sealer
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Basically, it’s no need to replace the press blades if taking care of the
maintenance carefully. If there’s any scrap or damage on the blades, please
contact DediProg for consumable.
※Caution: Be sure to power off the taping machine before maintenance.
1. Use an air spray gun to blow off the dust on the trail or machine before
operating.
2. Apply alcohol to PSA roller until the roller is glossy.
3. Apply lubricant oil to rail width ball screw monthly.
4. Clean up the blade:
a. Use cleaning naphtha with cotton cloth or cheesecloth to clean up the
residue.
b. Not recommend use nylon since the heat might cause nylon melted away
and adhere to the blade.
c. Not recommend use alcohol since it might erode the painting of the
machine.
※Use the Clean Cleaning Naphtha could reduce the odor.
VII. Maintenance
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d. If the residue has been carbonized and could not be cleaned up via above
method, it’s in need to take apart the blade and act as follow :
1) Wait the blade cool down firstly.
2) Loosen the two screws below and take apart the blade.
3) Use cleaning naphtha with cheesecloth or plastic slab to scrape the residue.
Please do not use other metal blade for scraping otherwise the blade might
be damaged.
4) Lock the blade back to the stand after cleaning up.
D
D
D
e
e
e
d
d
d
i
i
i
P
P
P
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r
r
o
o
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g
g
g
T
T
T
e
e
e
c
c
c
h
h
h
n
n
n
o
o
o
l
l
l
o
o
o
g
g
g
y
y
y
C
C
C
o
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o
.
.
.
L
L
L
t
t
t
d
d
d
w
w
w
w
w
w
w
w
w
.
.
.
d
d
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d
d
d
i
i
i
p
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r
o
o
o
g
g
g
.
.
.
c
c
c
o
o
o
m
m
m
16
5) Loosen the screw of blade base (the middle one), press the blade to make
it smoothly and lock the screw tight again.
5. Blade adjustment:
※ Please make sure that there’s no residue or damage on the blade firstly.
a. The blade trace should be complete, continuous and smooth. If the
incomplete blade trace caused by the uneven depth of carrier, user
could increase the pressure or temperature setting for adjustment.
In good situation:
D
D
D
e
e
e
d
d
d
i
i
i
P
P
P
r
r
r
o
o
o
g
g
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T
T
T
e
e
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c
c
c
h
h
h
n
n
n
o
o
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l
l
l
o
o
o
g
g
g
y
y
y
C
C
C
o
o
o
.
.
.
L
L
L
t
t
t
d
d
d
w
w
w
w
w
w
w
w
w
.
.
.
d
d
d
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d
d
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p
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r
o
o
o
g
g
g
.
.
.
c
c
c
o
o
o
m
m
m
17
Discontinuous:
The blade trace is too close to the IC pocket:
b. If the connection of blade trace is crooked, user could use the spacer
shim to adjust the degree of blade trace within the inside position of
the screw of the blade base.
c. Adjust the horizontal position of blade:
1) Loosen the screw of blade.
2) Press the blade and make it smooth.
3) Lock up the blade.
4) Try to use the blade and check the trace.
D
D
D
e
e
e
d
d
d
i
i
i
P
P
P
r
r
r
o
o
o
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g
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T
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c
c
c
h
h
h
n
n
n
o
o
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l
l
l
o
o
o
g
g
g
y
y
y
C
C
C
o
o
o
.
.
.
L
L
L
t
t
t
d
d
d
w
w
w
w
w
w
w
w
w
.
.
.
d
d
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d
d
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r
r
o
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g
g
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.
.
.
c
c
c
o
o
o
m
m
m
18
5) Use the copper or aluminum chunk on the blade base and click lightly to
make the blade smoothly.
6) Feed DP600 with tape carrier and rework with the blade.
d. Adjust the connection of blade trace:
DediProg should check and adjust the connection of blade trace before
shipping out the machine and will attach the test tape together.
Blade traces well connected: Uneven blade trace:
※ Please note there’s no established criterion of setting the blades. User
should adjust the blade position depends on each standard/specification of
the carrier as routine operation before taping.
D
D
D
e
e
e
d
d
d
i
i
i
P
P
P
r
r
r
o
o
o
g
g
g
T
T
T
e
e
e
c
c
c
h
h
h
n
n
n
o
o
o
l
l
l
o
o
o
g
g
g
y
y
y
C
C
C
o
o
o
.
.
.
L
L
L
t
t
t
d
d
d
w
w
w
w
w
w
w
w
w
.
.
.
d
d
d
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d
d
d
i
i
i
p
p
p
r
r
r
o
o
o
g
g
g
.
.
.
c
c
c
o
o
o
m
m
m
19
VIII. Troubleshooting
Item
Description
Trouble Inspection
Troubleshooting
1.
Component jumps out of the
pocket when the carrier moves
forward.
1. Check if the width of the carrier
fits for the rail width.
Adjust rail width so that the carrier
can fit for the rail.
2. Check if the stepper motor
works normally.
Adjust micro switch.
2.
Tape is out of position.
1. Check the position of tape.
Adjust the width of tape.
2. Check if the width of the carrier
fits for the tape width.
Adjust rail width so that the carrier
can fit for the tape.
3.
Low adhesivity.
1. Check if the temperature meets
target value.
Yes → Increase the temperature
value.
No → Contact DediProg to change
a new heat sealer.
2. Check the time of heat sealing.
Increase the time of heat sealing.
3. Check the pressure of pressure
blade.
Adjust the pressure.
4.
Cannot start taping.
1. Temperature does not meet
target value.
Start taping when temperature
meets target value.
2. Check if the stepper motor is
excited.
Turn on stepper motor switch.
3. Air pressure insufficiency.
Check if DP600 is connected to air
compressor.
4. Check the counter is reset.
Reset the counter.
5.
Stepper motor is not excited.
Check if stepper motor is on.
Contact DediProg to repair the
motor.
6.
Stepper motor does not work.
1. Check if stepper motor is on.
Turn on stepper motor switch.
2. Check the signal of micro
switch.
1. Adjust the position and angle of
the reed.
2. Change a new micro switch.
3. Contact DediProg to repair.
D
D
D
e
e
e
d
d
d
i
i
i
P
P
P
r
r
r
o
o
o
g
g
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T
T
T
e
e
e
c
c
c
h
h
h
n
n
n
o
o
o
l
l
l
o
o
o
g
g
g
y
y
y
C
C
C
o
o
o
.
.
.
L
L
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t
t
d
d
d
w
w
w
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w
w
w
w
.
.
.
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.
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c
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20
IX. CE Certificate
D
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C
C
C
o
o
o
.
.
.
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w
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.
.
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21
Date
Version
Changes
2007/02/02
1.0
First release
2011/07/18
1.1
Add CE certificate
2012/06/22
1.2
Add maintenance of blade
2012/10/31
1.3
Add method of setting cover tape on T&R
Information furnished is believed to be accurate and reliable. However, DediProg assumes no
responsibility for the consequences of use of such information nor for any infringement of
patents or other rights of third parties which may result from its use. Specifications mentioned
in this publication are subject to change without notice.
This publication supersedes and replaces all information previously supplied.
All rights reserved
Printed in Taiwan.
X. Revision History
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