Dectron LD Series, DS Series Installation Manual

DS and LD Series Dehumidifiers
Installation Manual
Dectron Co. Dectron.com
Table of Content
C - General Information D - Delivery and Storage
Receiving checklist. Shipping Damage handling Storage
E - Mechanical Installation
Lifting and Rigging General Mechanical Installation Requirements
o General Placement of the Equipment o Indoor Dehumidifier Installation o Outdoor Dehumidifier installation
Louvers Installation Field-Installed Outdoor Air Filter Rack Installation Outdoor Air and Exhaust “Door/Louver” Assembly Installation E-4
Outdoor Condenser and Fluid Cooler Mechanical Installation Mechanical Installation - Special Cases
o Frame-mounted Main Blower(s) Shipping Brackets E-8 o “Split-Deck” Dehumidifier – Mechanical Field Disassembly and Assembly E-9 o “Split-Cut” Dehumidifier – Mechanical Field Assembly E-10
F - Ductwork Connection F-1
Ductwork Layout Considerations Duct Connection – General Considerations Duct Connection – Special Cases
G - Piping Connection
Piping Connection – General Considerations Condensate Drain Connection and P-trap Installation Pool Water Heating Connection Outdoor Air Condenser Piping Fluid Cooler Piping Other Piping Systems and Special Cases
o Space Heating and Space Cooling Hydronic Systems G-7 o Gas-Fired Space Heaters G-7 o “Split-Cut” Dehumidifier – Piping Assembly G-7 o Remote gas Boiler Package Installation and Piping Connection G-8
C-1 D-1
D-1 D-1 D-2
E-1
E-1 E-2 E-2 E-2 E-2 E-3 E-3
E-5 E-8
F-1 F-1 F-2
G-1
G-1 G-1 G-2 G-3 G-5 G-7
INM.XX.X.00 i April, 2018
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Table of Content (cont-d)
H - Electric Connection: Power, Control and Communication H-1
Electrical Connection – General Consideration Equipment Main Power Connection Outdoor Air Condenser and Fluid Cooler Power and Control Connection
Field Wiring – External Control and Communication
Fire/Smoke Detecting System Interlock H-3 Operator Panel Local and Remote Installation H-3 External BMS and WebSentry Communication H-4
Field Wiring – Special Cases
“Split-Deck” Dehumidifier – Electrical Field Disassembly and Assembly H-6 “Split-Cut” Dehumidifier – Electrical Field Assembly H-6
H-1 H-1 H-2
H-2
H-6
April, 2018 ii INM.XX.X.00
C – General Information
General Information
This manual provides basic information about various installation aspects of the applicable Dectron Co. (Dectron) dehumidifier and its additional and auxiliary systems and devices (outdoor condenser, fluid cooler, communication interfaces, etc.)
Important information regarding operation, maintenance, and start up can be obtained at Dectron (see Contact Us below).
Operating Safety (Warnings, Cautions, and Notes)
FOR YOUR SAFETY: READ BEFORE PERFORMING ANY INSTALLATION OR OTHER TASKS!
Only qualified technicians should install, operate, maintain or service mechanical equipment including Dectron’s dehumidification system. Make sure to read this manual before performing any installation tasks to familiarize yourself with the equipment as well as with any potential hazards. Always exercise caution!
Beware of high pressures and chemicals!
Dehumidifiers, equipped with compressors, contain refrigerant under high pressure; oil is also contained in the compressor and refrigeration circuit(s)
Some dehumidifiers may also contain other liquids such as glycol mixtures and pool water
The following warnings, cautions, and notes appear throughout this manual and referenced documentation whenever special care must be taken to avoid potential hazards that could result in equipment malfunction or damage, personal injury, or death.
WARNING
Indicates a potentially hazardous situation which could result in serious injury or death if handled improperly.
CAUTION
Indicates a potentially hazardous situation which could result in moderate injury or equipment damage if handled improperly.
Note
Indicates a situation that could result in equipment damage or improper/ineffective operation if handled improperly.
INM.XX.X.00 C-1 April, 2018
C – General Information
Reference and Additional Information
For safe, efficient and problem-free operation, it is critical to handle the dehumidifier (as well as related systems and components) properly at each step - from receiving and storage to installation and start up. Relevant information can be found in the respective documents (Operation and Maintenance Manual, Start Up Package, etc.) provided with the dehumidifier.
This manual and other related documents can be also obtained at Dectron (see Contact Us below).
Warranty
The Dectron standard warranty statement can be found in the Operation and Maintenance Manual, provided with the equipment (also available at Dectron – contact factory as needed).
Attention: Warranty Conditions and Coverage.
NOTE. Dectron equipment is provided with comprehensive conditional warranty coverage. Any warranty work
to be reimbursed must be approved by Dectron Service Team prior to work commencing. Installation, start up, maintenance etc. are not within warranty scope. Refer to the Dectron standard warranty statement for more details on warranty conditions, scope and coverage.
Attention: Equipment Proper Usage.
CAUTION! Dehumidifier is NOT intended, and, therefore, NOT to be used, to condition (heat, cool,
ventilate etc.) premise that is still under construction. Such usage may cause equipment premature wear, poor performance and potential failure afterwards and will void the warranty!
WARNING! Any work (installation, start up, service, maintenance, repair, etc.) on any mechanical
equipment (dehumidifier, outdoor condenser, fluid cooler, etc.) must be performed in accordance with respective Dectron recommendations as well as submittal documentation, local Codes and Regulations, and appropriate field practices. Failure to do so could result in personal injury, equipment damage or malfunction, and will void equipment warranty. Only qualified and properly trained individuals should perform tasks on this equipment.
Contact Us
Headquarter
Dectron Company
5685 Rue Cypihot Saint Laurent QC, H4S1R3 Canada
Phone:
1.888.DECTRON
1.800.676.2566 US: 770.649.0102 Canada: 514.336.3330
Fax:
US: 770.649.0243 Canada: 514.337.3336
Dectron Co Online
Main website:
http://www.dectron.com
General Inquiries:
info@dectron.com
Service/ Parts inquiries:
ServiceMail@dectron.com
April, 2018 C-2 INM.XX.X.00
D – Shipping and Storage
Delivery and Storage.
Receiving Checklist
Dectron inspects and fully tests each piece of equipment before it ships from the factory; however, the equipment may suffer damage in transit.
It is highly recommended to thoroughly check for both visible and concealed damage upon the equipment arrival and before signing the receiving papers:
Visually inspect exterior of the equipment for damages (scratches, dents, missing elements, etc.) Verify the proper operation of latches and hinges on all access doors Inspect all coils for damage to the fin surface coating, headers or coil connections Manually rotate the fan wheel to ensure free movement of the shaft, bearings, and drive Inspect the fan housings for any foreign objects Inspect and test all piping for possible shipping damage Check the tightness of bolts on the fan structure and coils Inspect fan isolator shipping brackets
Shipping Damage Handling
Dectron ships freight on board (FOB), meaning that the equipment belongs to the customer as soon as the delivery truck leaves the factory.
Note: Dectron is not responsible for any shipping damage. Should the equipment arrive damaged, follow the
instructions below to resolve the situation. Delivery cannot be refused on the basis of shipping damage.
Shipping Damage Handling Instructions:
Note the damage in detail on the freight bill and bill of lading. Take clear photographs of the damaged components, areas, and portions of the equipment. Obtain a claim form from the carrier, fill it out, and return it promptly. Report all claims of shipping damage to
the carrier immediately and coordinate a carrier inspection if necessary.
Contact Dectron Service Team (see Contact Us above) to notify of the noted damage.
o Have the equipment serial number (8-digit) on hand to provide to Service Team. The serial number
can be found on the equipment’s main label or bill of lading.
o Note: it is the receiver's responsibility to provide reasonable evidence that damage was not incurred
after delivery.
o Do not attempt to repair the equipment without consulting with Dectron Service Team.
INM.XX.X.00 D-1 April, 2018
D – Shipping and Storage
Storage
Protection from the elements is required for any equipment that will be stored on a job site or holding area
before installation.
For long-term storage, a controlled indoor environment is highly recommended. All factory-applied shipping protection should be removed before the equipment is put into storage. Shipping
protection material is provided by the factory for shipping only – it is not a suitable protection for short or long-term storage.
If long-term storage is required, warranty aspect should be considered. Refer to the Warranty section of
Operation and Maintenance Manual for more details. Please contact Dectron if you have any questions.
April, 2018 D-2 INM.XX.X.00
E – Mechanical Installation
Mechanical Installation
WARNING! All work must be done by qualified personnel in accordance with local and national Codes,
Standards and Regulations as well as respective design/submittal documentation and Dectron recommendations.
CAUTION! Obtain all necessary documentation (Dectron documentation, submittal documentation,
drawings, etc.) and familiarise yourself with it before performing installation or any other related tasks.
Lifting and Rigging
WARNING! Lifting and rigging must be done by trained professionals in accordance with proper lifting
techniques and safety procedures. Proper lifting machinery and tools and safety equipment (PPE) must be used. Improper lifting may cause equipment damage, serious injury, or death. Dectron Technologies Inc. is not responsible for the improper use of lifting equipment.
Use spreader bars for lifting to prevent equipment damage. Use cables (chains or slings) as shown on Pic. E.1.
o Use dehumidifier lifting brackets at
the base frame.
Each of the lifting cables (chains or slings)
must be capable to support the entire weight of the equipment.
Determine the approximate centre of
gravity before lifting. See equipment design drawings in the submittal documents for the total weight and weight distribution.
Lifting cables (chains or slings) may not be of
the same length. Adjust as necessary for an even lift.
Do not lift equipment in windy conditions. Do not raise equipment overhead with
personnel below.
Test lift the equipment 24 inches to verify
proper operation of lifting machinery and positioning of lift points such that the lifted equipment is level.
To avoid damage, do not attach intake or exhaust hoods prior to lifting
Pic. E.1
“Split-Cut” Dehumidifier Lifting
Some dehumidifiers may, if requested, be shipped in sections to be assembled on site.
Never assemble split sections before lifting them to the installation location.
o Always lift sections separately, as received from the factory.
Lift each section using its lifting lugs/brackets.
INM.XX.X.00 E-1 April, 2018
E – Mechanical Installation
Junction box
General Mechanical Installation Requirements
Equipment (dehumidifier, outdoor condenser, fluid cooler, etc.) should be installed in accordance with respective local Codes and Regulations as well as applicable submittal documentation. There are several general key installation points:
General Placement of the Equipment
Equipment must be installed on a firm, levelled surface, with provision for vibration absorption. Service and operational clearances to the equipment must be always maintained.
o Access to ALL doors, louvers, filter racks, access ports and covers must not be restricted. Some
installations may require cat-walks (over ducts, pipes, etc.) or other means of access to otherwise restricted side of the equipment.
o Dehumidifier: may require up to 30” clearance for proper operation, service and maintenance; o Outdoor Condenser (OACC)/Fluid Cooler (OAFC): may require up to 36” clearance all around and up
to 96” clearance above fan for proper operation, service, and maintenance.
Avoid installing OACC/OAFC in a pit, where it’s surrounded on all four sides by walls,
structures, etc. If such an installation cannot be avoided, the following must be maintained:
the min. clearances must be increased to double width of the OACC/OAFC all around; surrounding structures’ height must not exceed the height of the OACC/OAFC.
NOTE. For equipment-specific data (dimensions, clearances, accessibility, etc.) refer to equipment submittal
documentation, Operation and Maintenance Manual, and equipment labels and stickers.
Indoor Dehumidifier Installation (dehumidifier, installed in mechanical room)
No chemicals allowed to be stored in the same mechanical room;
o other stored materials must not block access to the equipment for service and maintenance.
Mechanical room must have operational floor drain. Ceiling-suspended installation: support dehumidifier from (underneath) the base; refer to submittal
documentation for dehumidifier weight distribution for proper selection and positioning of support.
Outdoor Air (OA) intake box. Some dehumidifiers with outdoor intake option, may have an OA intake box,
mounted onto the OA intake opening or provided separately to be field-installed. If latter is the case:
o install box over the OA opening, attach it to the dehumidifier with provided self-tapping screws. o Attach OA duct to the box (see Ductwork
Connection chapter).
o Control/electrical contractor: connect
control wire harness to the OA box devices (actuators, sensor etc.) inside the junction box (see Pic. E.2) – follow the junction box legend and dehumidifier wiring diagram.
Pic. E.2
Outdoor Dehumidifier Installation
Roof Curb. If the dehumidifier is installed on a roof curb, it must utilize curb gasket material (to create a
moisture and weather seal between the dehumidifier and a roof curb).
o ATTENTION! Before placing onto a roof curb, consider accessibility underneath the dehumidifier for
various mechanical and electrical systems connections (power, drain, other piping, etc.)
o ATTENTION! It is not recommended to use space within a roof curb as a supply or return duct.
Consider the direction of strong prevailing winds – it may negatively affect equipment operation (cross-flow of
exhausted and fresh air and/or flue gases, elements (rain, snow) aspiration into the OA opening, etc.)
April, 2018 E-2 INM.XX.X.00
E – Mechanical Installation
OA sensor
Support lip
Cover panel
Outdoor Dehumidifier – Louvers Installation
To protect outdoor-installed dehumidifier openings (outdoor air intake, exhaust air discharge, etc.) against elements, louvers are installed or provided separately for field installation. If latter is the case: Uncrate/unwrap provided louver and place it over respective opening/damper (Pic. E.3):
o Larger louvers require two persons to lift and place the louver o Dehumidifier with larger louvers also have louver support lip over the damper.
Adjust louver position – shift it slightly left or right as needed to ensure louver side walls and access panels do
not interfere with damper linkage, actuators, filter racks, sensors, etc.
Once the louver is positioned properly, attach it to the dehumidifier with the provided self-tapping screws on
all four sides. If access panels were removed for louver installation, reattach the panels and close the latch.
Pic. E.3
Outdoor AND Indoor Dehumidifier - Field-installed OA (outdoor air intake) Filter Rack Installation
If the Outdoor Air intake (OA) filter rack is shipped separately, it should be attached to respective opening/damper once dehumidifier is installed. This may apply to both, indoor and outdoor installed dehumidifiers.
Attach filter rack to the damper with provided self-tapping screws; position rack as shown on Pic. E.4. Once the rack is installed, insert/install OA sensor (thermistor or combo sensor, as shown in the picture)
between the damper and the filters; ensure that the sensor will not interfere with the damper blades motion.
INM.XX.X.00 E-3 April, 2018
Pic. E.4
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