DECKORATORS ALX CLASSIC Installation Instructions Manual

ALX CLASSIC COMPLETE KIT INSTALLATION INSTRUCTIONS
Tools and Items Needed
• Drill/power screwdriver
• Miter or circular saw with carbide tip blade
• Marked speed square
• Carpenter’s level
• Carpenter’s pencil
2 - 6' or 8' aluminum rails with baluster connectors installed 4 - line brackets 16 - #8 x 3/4" screws 4 - Christmas tree screws 15 - (satin black, matte black, or textured white) classic or estate balusters for 6' section
(20 balusters for 8' rail section)
In-Line Railing Installation Instructions
Prior to construction, check with your local regulatory agency for special code requirements in your area. Common railing height is 36" or 42".
Read instructions completely to get an understanding of how the product goes together and how each piece affects the other.
Step 1 Determine the number of railing posts needed for your deck. Post spacing is 6'
or 8' on-center. Example: A 12x16 deck attached to a building with
a 4' access opening on one side will require a total of eight posts. Step 2 Installing posts: Install posts by attaching the aluminum base to
the surface of the deck. Position the post so the fastener will go into the floor joist, and make sure the decking is firmly attached to the joist at the location of the posts. If necessary, use wood blocking as reinforcement underneath the decking where the posts are located. Fasteners that hold the post base to the surface should be able to secure to joist or reinforcement braces, not just the decking itself. Note: When installing aluminum post on top of a wood
surface, screws must be lagged into at least 3" of solid wood. 5/4" or 1 ½" deck boards do not provide sufficient material for a safe installation. If necessary, add additional material to the underside of the surface.
Step 3 Position the post assembly onto the location where it will attached to the deck. Four 11/32" diameter mounting holes are provided on the base. When the final position is determined, mark the base hole locations. Remove the post assembly and drill 15/64" holes in the marked locations into the deck and reinforcement.
Step 4 Reposition the post assembly over the predrilled holes and insert the fasteners (not included). Recommended fasteners: 4 – 5/16" x 4" or longer stainless steel lag screws.
Step 5 Finish by sliding a post base trim (optional) over each post for a finished look. Note: Installing the post base trim prior to installing the bottom rail is
recommended. However, the two-piece design does allow the installer to add the post base trim after the rail has been installed. To install, apply a thin line of clear exterior construction adhesive to the inside of the post trim where it will contact the post sleeve and snap into place around the base of the post sleeve.
Step 6 Install baluster connectors to top and bottom rail using pre-drilled holes. Do not over tighten.
Step 7 Measure the distance between installed posts to determine the length
• Adjustable wrench or socket wrench for bolts, etc.
• Safety glasses/ goggles
• Rubber mallet
Contents
• Tape measure
Post
Post Cap
ALX Classic Rail
Post Base Trim
In-line Bracket
Baluster
Baluster Connectors
fig. 1
fig. 2
of the top and bottom rails (fig. 1). Lay bottom rail on deck. The distance between the post and the first baluster should be less than 4" and equal on both ends. Mark the angle and length. Repeat with the top rail. Remove an additional 1/4" on both ends (1/2" overall) for the bracket to fit between the rail and post. Trim the top and bottom rails to length.
Step 8 Position the bottom rail between posts and center. Check building code requirements for maximum spacing between deck surface and bottom of rail (sweep). Spacing of 3" is recommended, but can be more or less if codes allow. Mark the location of the bracket on both posts. Remove rail. Mark the screw locations and predrill through the posts only, using a 9/64" drill bit.
Step 9 Mark the screw location of bracket on bottom rail. Remove bracket. Predrill through the bottom of rail only using a 5/32" drill bit.
Step 10 Attach each bracket to the posts with two 3/4" screws. Step 11 A support block is needed at the center of each 6 ft rail section, 2
support blocks are needed for 8 ft sections. Attach the support block to the support block connector on the bottom of the lower rail. Mark the location of the support block on the deck surface and attach the other support block connector to the deck using the included screw.
Step 12 Install the bottom rail between the posts by setting it in the brackets. Snap top trim piece to the rail bracket. To secure bottom rail to brackets, push 1/8" Christmas tree fasteners through bracket into the rail.
Step 13 Attach baluster to the lower rail by sliding onto connection (fig. 2). Step 14 Position the top rail between the posts. Check for level end-to-end
and vertically. Mark the bracket location on post and remove rail. Mark the screw locations using the bracket as a guide, and predrill using a 1/4" drill bit. Attach bracket to the post with two 3/4" screws at one end. Repeat for the other end.
Step 15 Lower the top rail into position, placing the balusters onto the connectors while working from one end of the railing to the other. Tap with a rubber mallet if needed to eliminate any gaps. Attach the rail to each bracket by predrilling with a number 2 drill bit and using two 3/4" screws. Tip: Use a driver
extension bit to avoid marring the rail with the drill chuck.
Step 16 Set post caps on each post. Gently tap with rubber mallet till secure.
Post Base Trim
Post Base Trim
Post Cap
Baluster Connector
Post
Cap
Post
Sleeve
Top and Bottom Rail
Mark Rail for Length and Angle
Post Sleeve
Distance Between Posts
Mark Rail for Length and Angle
fig. 3
Equal spacing on both ends
Top Rail
Bottom Rail
Stair Adaptor
Support Block
6" Maximum
Top Rail Bracket and Bracket Cover
Post
Sleeve
Baluster
Bottom Rail Bracket and Bracket Cover
fig. 4
Stair Railing Installation Instructions
Step 1 Begin by determining where the top and bottom post will be located. Mark the desired location of the post. Note: To ensure post location is
compatible with railing, prior to securing to the deck, place both posts in position, and lay the bottom rail along the stair nosing from top to bottom adjacent to both posts. On the rail side of the post, measure up from the top of the rail and ensure there is a minimum of 34" to the top of the post. Post location may need to be adjusted to ensure minimum is obtained. Repeat this step for the bottom post. For a wood deck, position the post so the fasteners
will go into the floor joists, and make sure the decking is firmly attached to the joists at the location of the posts. If necessary, use wood blocking as reinforcement underneath the decking where the posts are located. Fasteners which hold the post base to the surface should be able to secure to joist or reinforcement braces, not just the decking itself.
Step 2 F o ur 11/32" diameter mounting holes are provided on the base. When final position is determined, mark hole locations and remove the post assembly. Drill the marked locations into decking and reinforcement braces.
Step 3 Reposition the post assembly over predrilled holes. Insert fasteners (not provided), then secure the base to the deck structure. Make certain the posts are plumb. If the post requires adjustment, add stainless steel washers under the base plate.
Step 4 Finish by sliding a post base trim (optional) over each post sleeve for a finished look. Note: Installing the post base trim prior to installing the bottom rail is
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